Download - Overview Lingkungan RU III
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GENERAL MANAGERREFINERY UNIT III
ENVIRONMENTAL SECTION HEAD
03
7
DODY BAFADDAL 04
OCCUPATIONAL HEALTH SECTION HEAD
04
3
LUKMANULHAKIM 07
SECRETARY08
1
M. FITRIYADI 1
HSE MANAGER02
51
A. MUSLIMIN 51
WASTE MANAGEMENT SR SUPERVISOR
04
3
SURYADI 08
HAZARDOUS WASTE CONTROL
SUPERVISOR
05
1
REZA MERIZKII 09
NON HAZARDOUS WASTE CONTROL
SUPERVISOR
06
1
ANDI ANTO 09
ENVIRONMENTAL MONITORING & EVALUATION SR SUPERVISOR
04
2
SUMARYADI 08
ENV. MONITORING SUPERVISOR
05
1
MARYANI 09
REGULATION & EMS SR
SUPERVISOR
04
2
MAHARANI 09
INDUSTRIAL HYGIENE
MONITORING SUPERVISOR
06
1
AGUS WISNUAJI 09
OCCUPATIONAL HEALTH CONTROL SR SUPERVISOR
05
1
ANASWARA 09
ORGANIZATION STRUCTUREHEALTH, SAFETY & ENVIRONMENTALREFINERY UNIT III
SAFETY SECTION HEAD
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Wilayah KerjaWilayah Kerja RU III RU III
PlajuArea
S.Gerong Area
• Plaju ± 436,4 Ha• S. Gerong ± 435,0 Ha Total ± 871,4 Ha
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ENVIRONMENT
5
EMISSION MANAGEMENT
WASTE WATER MANAGEMENT
SOLID WASTE MANAGEMENT
PROPER
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SU
NG
AI K
OM
ER
ING
TK A17-A23, LPG BOTTLING, STAB C
TK K4-K5, K9-K10,K14,K19-K20,ex TK REFORMING & CRACKING
TK E1-E13, TK F1-F13, TK K1-K3, TK K6-K8,TK K16-K18, ASPHALT PLANT, TREATER
TK A1-A11,A24,ex TK PARAXYLENE,TK D1-D14, TKH1-H9, TK.N2 ex ASPHALT DRUM FILLING, CDU II, CDU III, ex STAB C, CDU IV,
HVU, CD V, CRACKING A/B, STAB A/B,VACUUM TRUCK
AREA TA/PTA PLANT, LABORATORIUM,AREA PP PLANT, TK L1 - L6, TK G1-G5,UTILITIES
REDIST I/II & SEKITARNYA,REFORMING
GAS PLANT,Area Tanki O, Tanki R
SKEMA SISTEM SEWER KILANG PLAJU
TA/PTA PLANT
OIL CATCHERI
OIL CATCHERII
OIL CATCHERIV
OIL CATCHERIII
OIL CATCHERVII
OIL CATCHERVI
OIL CATCHERV
(Idle)
OIL CATCHERVIII
PET(Idle)
SET(Idle)
lokasi sampling
Fasilitas Pengolahan Limbah Cair
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TK 17-18, TK 21, TK 47, TK 75-85, TK 90-92, TREATING PLANT, GAS PLANT, BALLAST KAPAL, RPM 1&3, TK 58,59,62,63, REDIST III/IV,LABORATORIUM
SEPARATOR I/II
TK 14, 15, 16, 105, 106, 107, 150-164, TK 171-173, 181, 182, 191, 192, 230, 234, TK 246-251, 253-264,RPM 4, 5, 6,GAS PLANT, FCCU, POLIMERISASI,CD VI, HVU II
TK 100, 102, 103, 104,TCC,CD VI
SEPARATOR III(idle)
SEPARATOR IV
SU
NG
AI K
OM
ER
ING
SU
NG
AI M
USI
SKEMA SISTEM SEWER KILANG SUNGAI GERONG
lokasi sampling
Fasilitas Pengolahan Limbah Cair
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Pengelolaan Air Limbah Proses RU III Tahun 2012
Parameter BOD Parameter COD Parameter Ammonia
Parameter Minyak Parameter SulfidaParameter Phenol
Parameter pHParameter temperatur
Ket : Baku MutuOC 4OC 6OC 7OC 8OS I/IIOS IV
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PEMASANGAN NEW SWS UNIT Untuk memenuhi kualitas buangan ke lingkungan (beban pencemaran)
Sour Water Stripper System New SWS (Kapasitas 40 M3/Hr) Review existing PET/SET (sebagai IPAL) Review existing Incenerator (sebagai Acid Gas Treater)
SWS
CDU Utara
FCCU
CD V
PET SET
Incenerator
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ENVIRONMENT
11
EMISSION MANAGEMENT
WASTE WATER MANAGEMENT
SOLID WASTE MANAGEMENT
PROPER
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NO2 SO2 Partikulat CO2 CO O2 Opasitas Hidro- JUMLAH
mg/Nm3 mg/Nm3 mg/Nm3 mg/Nm3 mg/Nm3 mg/Nm3 % karbonI HEATER PROSES1 CD II 348 345.5 51 4.65 4.83 11.6 17.5 -2 CD III 284.5 421.5 42 5.115 4.075 6.81 17.5 -3 CD IV 332 489.5 47.9 5.105 5.465 5.415 17.5 -4 CD V - FI 301.5 336.5 18.25 4.465 5.085 4.335 17.5 -5 CD V - FII 337.5 464.5 49 4.425 5.585 9.845 17.5 -6 ALK - FI 334.5 384.5 60.55 3.65 4.3 17 17.5 -7 PLMR - FI 396 216 52 4 5 4 17.5 -8 BBD - FI 301.5 327 51.85 2.295 7.625 11 17.5 -9 PTA - INC *
BML 1400 1200 300 - - - 40 -MINIMUM 284.5 216 18.25 2.295 4.075 4.18 17.5 -RATA-RATA 329.44 373.13 46.52 4.21 5.26 8.77 - -MAKSIMUM 396 489.5 60.55 5.115 7.625 17 17.5 -
JML < 5% BML 0 0 0 8 8 7 0 - 23JML < 50% BML 8 8 8 0 0 1 8 - 33JML <100% BML 0 0 0 0 0 0 0 - 0JML <500% BML 0 0 0 0 0 0 0 - 0JML >500% BML 0 0 0 0 0 0 0 - 0JUMLAH 8 8 8 8 8 8 8 - 56
II CATALITIC CRACKING10 FCCU - Regent 324 358.5 66.5 8.325 4.935 6.605 25 12.7511 FCCU - Common Stack 348 413.5 71 3.13 3.645 8.23 25 7.33
BML 1000 1500 400 - - - 40 200MINIMUM 324 358.5 66.5 3.13 3.645 6.605 25 7.33RATA-RATA 336.00 386.00 68.75 5.73 4.29 7.42 25.00 10.04MAKSIMUM 348 413.5 71 8.325 4.935 8.23 25 12.75
JML < 5% BML 0 0 0 2 2 2 0 1 7JML < 50% BML 2 2 2 0 0 0 0 1 7JML <100% BML 0 0 0 0 0 0 2 0 2JML <500% BML 0 0 0 0 0 0 0 0 0JML >500% BML 0 0 0 0 0 0 0 0 0JUMLAH 2 2 2 2 2 2 2 2 16
No. Nama stack
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III Boiler / Gas Turbin12 PS I - B II 164 - - 6.11 5.02 4.18 20 -13 PS I - B III 282 - - 5.65 5.07 5.18 20 -14 PS II - 2011 UA 355 5.655 5.13 8.645 20 -15 PS II - 2011 UB 280.5 - - 5.75 4.165 5.67 20 -16 PS II - GTG 2015 UA 216 - - 6.13 4.55 6.66 20 -17 PS II - GTG 2015 UB 194.5 '- - 4.745 4.475 4.735 20 -18 PS II - GTG 2015 UC 118 - - 4.11 5.02 4.88 20 -
BML 1400 - - - - - - -MINIMUM 118 - - 4.11 4.165 4.18 - -RATA-RATA 230.00 - - 5.45 4.78 5.71 - -MAKSIMUM 355 - - 6.13 5.13 8.645 - -
JML < 5% BML 0 - - 7 7 7 0 - 21JML < 50% BML 7 - - 0 0 0 0 - 7JML <100% BML 0 - - 0 0 0 7 - 7JML <500% BML 0 - - 0 0 0 0 - 0JML >500% BML 0 - - 0 0 0 0 - 0JUMLAH 7 - - 7 7 7 7 - 35
IV FLARE19 FCCU Flare - - - - - - 20 -20 Single Flare - - - - - - 25 -21 Polypropylene Flare - - - - - - 20 -
BML - - - - - - 40 -MINIMUM - - - - - - 20 -RATA-RATA - - - - - - 22 -MAKSIMUM - - - - - - 25 -
JML < 5% BML - - - - - - 0 - 0JML < 50% BML - - - - - - 0 - 0JML <100% BML - - - - - - 3 - 3JML <500% BML - - - - - - 0 - 0JML >500% BML - - - - - - 0 - 0JUMLAH - - - - - - 3 - 3
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CONTINOUS EMISSION MONITORING SYSTEM (CEMS)
CONTINOUS EMISSION MONITORING SYSTEM (CEMS), SAAT INI POMPA NOX RUSAK NAMUN SECARA KESELURUHAN BERFUNGSI DENGAN BAIK. PARAMETER YANG DIUKUR :•SO2•NOX•OPASITAS•DUST•FLOW RATE•CO•CO2
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ENVIRONMENT
15
EMISSION MANAGEMENT
WASTE WATER MANAGEMENT
SOLID WASTE MANAGEMENT
PROPER
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Berdasarkan Jenis Sifatnya Limbah ( Waste ) dapat dibedakan menjadi 2 kategori yaitu :
1.Limbah Non B3 ( Non Hazardous Waste )2.Limbah B3 ( Hazardous Waste )
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Limbah Bahan Berbahaya dan Beracun ( Hazardous Waste )
• Limbah B3 adalah : Sisa suatu usaha yang mengandung bahan berbahaya dan beracun, baik langsung maupun tidak langsung dapat mencemarkan/ lingkungan hidup, kesehatan, kelangsungan hidup manusia serta makhluk hidup lainnya.
• Limbah dikategorikan B3 Bila memenuhi salah satu dari enam karakteristik berikut :
1. Mudah Meledak ( Explosive ) 2. Mudah Terbakar ( Flamable ) 3. Bersifat Reaktif ( Reactive ) 4. Beracun ( Toxic ) 5. Meyebabkan Infeksi ( Infection ) 6. Bersifat Korosif ( Corrosion )
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Prinsip Pengelolaan Limbah B3 ( Hazardous Waste )
1. Waste Minimisation / Reduce (mengurangi)2. Re-use (memakai kembali)3. Recovery (memperbaiki)4. Recycle (mendaur ulang)5. Disposal
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Jenis LimbahJenis Limbah Sumber Karakteristi
kPengelolaan Keterangan
Oil Sludge Tank Cleaning Flamable -SOR-Co-Processing
Spent Catalyst Catalytic Cracking
Toxic -- Co- Processing-- Pembuatan conblock
Act Carbon Utility Toxic -- Co-Processing
Isolasi Maintenance Toxic -- Co-Processing
Ex. Chemical Laboratorium Toxic, Flamable, Explosive,Corrosion, Reactive,
-- Co-Processing
Tube Gas Detector
HSE Toxic -- Co-Processing
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Jenis Limbah B3
Jenis Limbah Sumber Karakteristik Pengelolaan Keterangan
Filter Bekas Workshop Toxic - Co-Processing
Oli Bekas Work shop, Maintenance, Operation, Etc
Toxic, Flamable - Recycle
Catridge & Toner Bekas
IT Toxic - Co-Processing
Battery Work shop, Maintenance, Operation, Etc
Toxic, Corrosion - Co- Processing
Drum Bekas Work shop, Maintenance, Operation, Etc
Toxic - Co-Processing
Alat Kesehatan Hospital Toxic, Infection - Incenerator
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Dasar hukum
PP. No 18 tahun 1999 Jo. PP No. 85 tahun 1999 tentang Pengelolaan Limbah Berbahaya dan Beracun Per Men LH No. 02 Tahun 2008 Tentang Pemanfaatan Limbah Bahan Berbahaya dan BeracunPer Men LH No. 18 Tahun 2009 Tentang Tata Cara Perizinan Pengelolaan Limbah Bahan Berbahaya dan Beracun
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Pengelolaan Limbah B3
Penghasil Limbah
Penghasil Limbah
Dikelola internalDikelola internal
Dikelola Pihak ke IIIDikelola
Pihak ke IIIPENYIMPANAN
A
B
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Penyimpanan ?
penyimpanan
Limbah B3dihasilkan
Do nothingMax 90 hari Have to do something
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Program Sludge Oil Recovery (SOR) pada Sludge hasil Tank CleaningPada tahun 2012, SOR Tahap VI berhasil di lakukan untuk mendukung program Tank Cleaning. Total Recovered Oil yang dikembalikan ke RU III adalah sebanyak 7000 m3.
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Co-Processing general waste dengan PT. Wastec International
General waste yang dimaksud meliputi filter bekas, isolasi bekas, office stationaries,botol bekas bahan kimia, used battery nicad, spent acid.
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Co-Processing battery bekas
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ENVIRONMENT
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EMISSION MANAGEMENT
WASTE WATER MANAGEMENT
SOLID WASTE MANAGEMENT
PROPER
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PROPER
Program Penilaian Peringkat Kinerja Perusahaan dalam Pengelolaan Lingkungan
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BEYOND COMPLIANCE AREA
PENTAATAN TERHADAP PERATURAN LINGKUNGAN HIDUP
PRINSIP DASAR PENILAIAN PROPER
BIRU
MERAH
HITAM
PENGENDALIAN PENCEMARAN LAUTPENGELOLAAN LIMBAH B3
PENGENDALIAN PENCEMARAN UDARAPENGENDALIAN PENCEMARAN AIR
PENERAPAN AMDALTIDAK ADA UPAYATIDAK ADA UPAYA
BELUM TAATBELUM TAAT
TAATTAAT
Pemanfaatan Sumber Daya
Pelaksanaan Pengembangan Masyarakat (Community Development)
EMAS
HIJAU
SKORE
B O B O T
NILAI
Penerapan Sistem Manajemen Lingkungan
Passing Grade
Passing GradeBest Practices ; Best Available Technology;Best Corporate Social Responsibility
X =
management untuk mengurangi biaya dan risiko
meningkatkan keuntungan
meningkatkan keuntungan
meningkatkan nilai dan reputasi – environmental stewardship
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Rehabilitasi Sludge Pound O27(Rekomendasi PROPER 2009)
Sebelum Rehabilitasi
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Rehabilitasi Sludge Pound O27(Rekomendasi PROPER 2009)
Proses Rehabilitasi
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Dekontaminasi dan Dekonstruksi Ex Fasilitas TEL
Tanki TEL yang belum di dekonstruksi
Proses dekontaminasiProses dekonstruksiSetelah dekonstruksi
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TTINDAK LANJUT REKOMENDASI PROPER TAHUN 2011INDAK LANJUT REKOMENDASI PROPER TAHUN 2011
Kegiatan Sebelum In Progres Setelah
Pembersihan dinding, tiang & lantai Sludge Pond
Pengangkutan Sisa Dekonstruksi Fasilitas
Pengelolaan General Waste / Isolasi ke PT. Wastec
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SISTEM MSISTEM MANAJEMENANAJEMENSertifikasi Sistem manajemen yang diimplementasikan RU III:
• ISO 14001 : Sistem Manajemen Lingkungan (RU III mendapatkan sertifikasi dari TUV sejak tahun 2004)
• ISO 9001 : Sistem Manajemen Mutu (RU III mendapatkan sertifikasi dari LRQA sejak tahun 2001).
• ISO 17025 : Akreditasi Laboratorium oleh KAN untuk produk BBM, Non BBM dan Petkim sejak Tahun 2001
• PROPER BIRU : Penilaian Peringkat Kinerja Perusahaan Dalam Pengelolaan Lingkungan Hidup
• SMT : Menggabungkan ISO 14001, 1SO 9001 & OHSAS 18001 telah di Audit oleh TUV Nord dan memperoleh sertifikat sejak 15 April 2011
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