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OVERVIEW PRESENTATION
PAENAL FABRICATION FACILITY Porto Amboim, Angola
SBM Executive Visit – 13th October 2013 PAENAL
PORTO AMBOIM ESTALEIROS NAVAIS
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• In 2007 the Sonangol and the SBM Offshore Group committed to
develop a new fabrication yard in Porto Amboim, Kwanza Sul Region
in order to expand “Angolan Content” and enhance the capacity of
the Angolan fabrication industry.
• PAENAL Lda (Porto Amboim Estaleiros Navais Lda) was formed
initially as a Joint Venture between Sonangol and SBM. At the end of
2010 the JV was joined by DSME from South Korea.
Today the composition of PAENAL Lda is:
SONANGOL (40%)
SBM (30%)
DSME (30%)
• The first phase of PAENAL Yard was completed in 2008 and the full
phase of yard development was completed in Q3-2013, with the
commissioning of the 2,500-ton capacity Heavy Lift Crane (HLC) in
August 2013.
• At full operating capacity the PAENAL yard provides approximately
two (2) million man hours of work per year.
INTRODUCTION
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The yard is located three kilometres south of the City of Porto Amboim and is a forty
five minute drive from Sumbe, the capital city of Kwanza Sul Province.
Porto Amboim - Main Town
LOCATION
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2500t Heavy Lift Crane
Pipe Shops SONANGOL Marine Oil
Terminal
Fabrication
Shops
Main Offices,
Client Offices,
Canteen
Site Offices &
Clinic
Warehouse
Maintenance
Shop
4MW Power
Plant
PAENAL YARD TODAY
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Client Project Total Weight Delivery Date
SBM/
CABGOC
Construction of 2 Shallow Water Calm Buoys for
the MTOE Project.
500 metric tons Q2 2009
HMC/BP . Fabrication of 26 Mudmats
. Integration of FTAs
. Fabrication of Ballast Blocks
1.700 tons
2.900 metric
tons
Q4 2010
Technip/BP Fabrication of Initiation Pile (75t) and 10”, 6” Gas
Injection Spools (16t)
91 metric tons Q1 2011
OPS,
Angola
Fabrication of FPSO Boarding Ladder 75 metric tons Q2 2011
DSME/Total Protectors, Water Treatment Module (M122) and
17 Suction Anchor Piles
7,700 metric
tons
Q4 2013
SBM/ENI 9 Suction Anchors Piles, Sulfate Reduction
Package Module (M08) and Hot Oil Pump
Module (M18)
1,359 metric
tons
Q4 2013
CABGOC Fabrication, load out and sea-fastening of 2
WHP Topsides
6,400 metric
tons
Q4 2014
PROJECT WORK
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TRAINING SCHOOL • The PAENAL Training School was established in April 2007, first training session launched in May 2007
• The Training School re-opened in November 2010 with 70 new Trainees per quarter
• Successfully trained 421 Porto Amboim young personnel for welding and fabrication works
• Training will re-start in 2 QTR 2014 (35 welders and 35 fabricators)
TOTAL NUMBER OF PAENAL PERSONNEL (DIRECT + INDIRECT)
2009 2010 2011 2012 2013
Expats 77 87 152 144 180
Nationals 282 333 675 820 990
% National 79% 79% 82% 85% 85%
TOTAL NUMBER 359 420 827 964 1170
DIRECT PERSONNEL: WELDERS, FABRICATORS, RIGGERS, SCAFFOLDERS, QA/QC, ENGINEERING
2009 2010 2011 2012 2013
Expats 64 46 58 99 119
Nationals 170 192 319 590 750
% National 73% 81% 85% 86% 86%
TOTAL NUMBER 234 238 377 689 869
OBJECTIVES:
• Angolanization
• Career Development
• Transfer of know how
IMPLEMENTATION:
• Continuous Training at all levels
• Strong Performance Appraisal Process
• Employee Couching
• Clear measurable objectives
MAPOWER AND TRAINING
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RISKS AND CHALLENGES
RISKS
• Reduction of Scope of Work of ongoing projects, having a
negative impact on revenue and profit forecast
• Slow “know how” transfer, lack of proposals for high end
integration equipment such as Power Generation and Gas
Compression
• High Operating Costs, high labor costs
• Lack of proper infrastructure in the area to attract young
professionals from other Provinces
CHALLENGES
• Convert Paenal in a true EPC Company, providing
management for Detailed Engineering, Procurement,
Construction and Commissioning.
• Prepare PAENAL for future growth to achieve 2 million man-h
of fabrication capacity.
GAS COMPRESSION MODULE
- NEXT STEP IN PAENAL DEVELOPMENT -
POWER GENERATION MODULE - NEXT
STEP IN PAENAL DEVELOPMENT -
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SOCIAL RESPONSIBILITY
PAENAL has become a Major contributor to the Social
Responsibility in the Kwanza Sul Region:
Main Targets & Actions:
• Mitigate high unemployment by training and offering job
opportunities to the local people from kwanza Sul and
surrounding areas.
• Encourage the creation of small private companies, to support
the needs of the yard.
• Encourage International Contractors, Service Providers to
establish a presence/base in Porto Amboim creating additional
training and job opportunities.
• Encourage and Participate in the development of Social
Activities (Karting, Football, Beach Volley…)
• Identify & encourage the development of infrastructure
required to improve the quality of life of the local people;
assistance to hospital/clinics, schools.
• Supporting local charities.
• Sponsor Education programs such as revamping of
elementary schools
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9
Checklist
495m of Quay
1.200 employees
85% Angolan Content
2.500T HLC
Pipe Shops & Mechanical Shops
Others…
CLOV a Series of “1st”
1st FPSO to Berth at a quay in Angola
1st Module Fabrication and Integration in an Angolan Yard
1St FPSO Naming Ceremony in Angola (combined with 60 Year anniversary of TOTAL in Angola).
PAENAL Completed CLOV &
Ready for N’GOMA…
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10
PAENAL on the NEWS….
“Africa's largest crane built in Angola The USD50 million crane has been named Jamba and is able to lift cargoes weighing up to 2,500 tonnes” Source: Heavylift International Sept 13
“Africa’s Strongest Crane Gets to Grips With Angola Oil Projects” Source: Bloomberg Aug 13
The 2500T HEAVY LIFT CRANE has been named “JAMBA” by the Governor of the Kwanza Sul Province; Eusébio de Brito Teixeira at the occasion of the naming Ceremony on the 14th August 13. Source: Macauhub Aug 13
“JAMBA” is the meaning for “ELEPHANT”
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PAENAL on the NEWS….
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CLOV NAMING CEREMONY
PAENAL on the NEWS….
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CLOV NAMING CEREMONY
PAENAL on the NEWS….
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• Proven capacity to SAFELY execute large scale projects
• High focus on Safety Leadership, behaviour and workforce
Engagement
• Paenal brings a controlled step change in terms of Angolan
Content by expanding the Capabilities of an Angolan
Fabrication yard in terms of fabrication Complexity, EPC
competencies and Exposure to Oil Majors.
OUR COMMITMENT
• Establish a High quality Project Team for every Project
• To promote and develop the topsides fabrication, integration
and project management know-how in Country
• Delivery of projects safely, on time and with high quality at the
Satisfaction of Company and its Stakeholders.
Every Person SAFE every day
• Strong Management Team with international expertise and
experience in delivering projects to the highest standards of
safety and quality, on time and on budget
Robust Construction and Commissioning
Long Term Commitment to
ANGOLA
PAENAL a trusted partner