12016-09-13ZEISS Industrial Metrology, IMTS 2016
Quality Measurement At The Push Of A Button
David G. Wick - Manager, Product Management Carl Zeiss Industrial Metrology, LLC
763-744-2629 – [email protected]
“Competitive advantage in the 21st century will be influenced by factors such as cheap energy and wage rates—but it will be decided by how
countries enable advanced design and manufacturing.”*
MedicalImage Here
IndustrialImage Here
* America’s Real Manufacturing Advantage, Strategy & Business Magazine, January 2014
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Quality Measurement At The Push Of A Button
• Introduction
• Convergence Of Technology• iPhone In 2007• Quality Measurement In 2017
• Advancements In Quality Measurement • Standards• Advanced Sensors• Measurement Program Software• Model Based Definition• Program Generation Software• Quality Data Management Software
• What About Industry 4.0?
• Summary
32016-09-13ZEISS Industrial Metrology, IMTS 2016
Introduction
Quality Measurement At The “Push Of A Button”Ultimately Provides Competitive Advantage!
• We can do quality measurement at the “push of a button” today
- 2D optical profile projector- Traditional coordinate measurement machine (CMM)- Computed tomography systems
• The synergy of standards, advanced sensors and new softwareenables turning measurement data into information, to drive quality improvement, faster than ever before.
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In 2007, Convergence Of These TechnologiesEnabled The Creation Of An iPhone*
ElectronicsLow Power Up, Touch Screen
Display, Battery
SoftwareiOS, GUI, Browser,
Apps
Networks
CellularPhone, WiFi,GPS,
Internet
IncredibleProductivityImprovement
- Call Family- Find Restaurant- Pay Your Bills- Take Pictures- Take Video- Get The News
Put iPhone images here
Optics
Mega PixelMiniature Lens
* 7th Generation Announced Last Week. Almost 1B Units Sold.
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In 2017, Convergence Of These Technologies Will Make You More Productive, Faster!
Advanced SensorsOptical, Roughness,
Laser, Tactile
SoftwareNew GUI, Program
Generation/Optimization, Measurement
Quality Data Management
Software
Data SharingAcross Work
Cells, In-Plant or Across Plants
StatisticalProcessControl Tools
Support QualitySystem
Meaningful Information That Drives
Quality Improvement
- Record Part Data By Unit By Machine
- Adjust Machine
- Change Design To Yield More
- Change Program To Save Time
StandardsISO 10360,
ASME B89 Y14,“Industry 4.0”
Model Based Definition
PMI, I++DME
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ISO 10360 Standards
What Is It?ISO is an international organization that develops voluntary, market relevant standards.
The ISO-10360 standard specifies the acceptance and reverification of coordinate measuring machines (CMMs).
How It Supports “Push Button”- Ensures measurements mean the same thing
across multiple parts, machines and vendors.
- Provides peace of mind from traceability of measurement.
Relevant Standards- ISO 10360:2 for linear measurements- ISO 10360:4 for scanning measurements
- ISO 10360:5 for multiple stylus systems- ISO 10360:7 for imaging measurements
- ISO 10360:8 for optical measurements- ISO 10360:9 for multi-sensor systems
- ISO 10360:10 for multi-stylus systems- ISO 10360:12 for articulated arm systems
To Learn More, Go To
- www.iso.org, search ISO 10360
- http://www.qualitydigest.com, search forguide-cmm-probe-accuracy
- https://iso10360.wordpress.com/about-2/
- www.hexagonmi.com, search iso-10360
- http://69.89.234.159/Basics-Of-ISO-10360-2.aspx
- http://docslide.us/documents, search leitz-iso10360
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ASME B89 Standards
What Is It?
- The American Society of MechanicalEngineers (ASME) provides standards forhelping the global engineering community develop solutions to benefit lives.
- The ASME B89 standards define uniform practices for stating and interpreting GD&T and related requirements for use on engineering drawings and in related documents.
Related ASME Standards Committees
- B89.4.10 – Software Evaluation - B89.4.11 – Probes and Probe Changers
- B89.4.15 – Dynamic CMM Performance
- B89.4.19 – Optical CMM Performance- B89.4.21 – CMM In Real Environments- B89.4.22 – Articulated Arm CMMs- B89.4.23 – CT Measuring Machines
To Learn More, Go To
- www.qualitymag.com, search fortolerancing-standards-a-comparison
- http://files.asme.org, search forPrintBook/25586.pdf
- www.machinedesign.com, search fornew-asme-y145-2009
- www.globalspec.com, search fordifferences-between-iso
How It Supports “Push Button”- Ensures measurements mean the same
thing across multiple parts, machines and vendors.
- Provides peace of mind from traceability of measurement.
82016-09-13ZEISS Industrial Metrology, IMTS 2016
In 2017, Convergence Of These Technologies Will Make You More Productive, Faster!
Advanced SensorsOptical, Roughness,
Laser, Tactile
SoftwareNew GUI, Program
Generation/Optimization, Measurement
Quality Data Management
Software
Data SharingAcross Work
Cells, In-Plant or Across Plants
StatisticalProcessControl Tools
Support QualitySystem
Meaningful Information That Drives
Quality Improvement
- Record Part Data By Unit By Machine
- Adjust Machine
- Change Design To Yield More
- Change Program To Save Time
StandardsISO 10360,
ASME B89 Y14,“Industry 4.0”
Model Based Definition
PMI, I++DME
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Advanced* Sensors
What Are They?
- Sensors that measure partcharacteristics in new ways.
How They Support “Push Button”
- Except for the wireless handheldsensor, all sensors are underCNC control.
Relevant Standards
- ISO and ASME standards apply.
To Learn More, Go To
- www.zeiss.com, search DotScan
- www.hexagonmi.com, search HP-O
- www.mitutoyo.com, search SurfScan
- www.keyence.com, search XM Series
WirelessHandheld
LaserInterferometer
Surface Roughness
Optical With Programmable
Lighting
ConfocalWhite Light
* Introduced Since IMTS 2014
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Advanced Sensor Applications
Tactile• Most flexible sensor.• Independent of surface reflection properties.
• Measures "around the corner"
Handheld WirelessFor acquisition of point data where utmostprecision not required.
Confocal WhiteLightFor non-contactmeasurement ofsurfaces that atactile sensorwould damage.
Optical With ProgrammableRing Light•For 2D measures in camera plane.•Acquires several features/camera view.•Autofocus is function of lighting, reflection.
Workpiece
Laser InterferometerFor non-contactmeasurement of soft/curved surfaces.
Surface RoughnessFor measuring the contour and roughness of machined surfaces,
112016-09-13ZEISS Industrial Metrology, IMTS 2016
In 2017, Convergence Of These Technologies Will Make You More Productive, Faster!
Advanced SensorsOptical, Roughness,
Laser, Tactile
SoftwareNew GUI, Program
Generation/Optimization, Measurement
Quality Data Management
Software
Data SharingAcross Work
Cells, In-Plant or Across Plants
StatisticalProcessControl Tools
Support QualitySystem
Meaningful Information That Drives
Quality Improvement
- Record Part Data By Unit By Machine
- Adjust Machine
- Change Design To Yield More
- Change Program To Save Time
StandardsISO 10360,
ASME B89 Y14,“Industry 4.0”
Model Based Definition
PMI, I++DME
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Measurement Software
What Is It?
- Software That Enables You To - Create Part Measurement Program- Define Characteristics To Measure- Set Measurement Limits- Put Measurements In Optimal Order- Choose Styli And Extensions
- Software That Can - Optimize Probe Path Changes - Virtually Compile/Verify Program
How It Supports “Push Button”
- AUTO RUN capability lets you “push abutton” and run measurement programson single part.
- In conjunction with automation fixturing,AUTO RUN lets you “push a button” andrun programs on multiple parts.
To Learn More, Go To
- www.youtube.com and enter product name
- www.zeiss.com, search CALYPSO- www.hexagonmi.com, search PC-DMIS- www.mitutoyo.com, search MCOSMOS- www.wenzelamerica.com/products/software- www.nikonmetrology.com, search Camio- www.innovmetric.com, search new 2016- www.renishaw.com, search Modus- www.metrologicgroup.com
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Model Based Definition
What Is It?
- A digital tapestry which has been optimized around a core set of annotated product models enabling rapid, seamless, and affordable deployment of products from concept to disposal.
- “Competitive advantage in the 21st century will be influenced by factors such as cheap energy and wage rates—but it will be decided by how countries enable advanced design and manufacturing.”*
How It Supports “Push Button”
- Enables automatic extraction of part databy program generation software.
- Reduces human error in part programming.
Relevant Standards
- ASME Y14:41 establishes requirements formodel based definition in CAD systems.
- MIL-STD-31000A defines tech data packages.
For More Information
- http://www.model-based-enterprise.org
- www.mitutoyo.com, search GEOPAK- www.zeiss.com, search PMI- www.solidworks.com, search mbd- www.3ds.com, search catia mbd
- https://en.wikipedia.org/wiki/ASME_Y14.41to see summary of ASME Y14.41-2012
* America’s Real Manufacturing Advantage, Strategy & Business Magazine, January 2014
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Program Generation Software
What Is It?
- Software that automatically - extracts PMI data from CAD models- creates part measurement program
- And then optimizes- program run time by minimizing
probe changes- probe positioning
How It Supports “Push Button”
- Rules editor eliminates variation in measurement quality between operators.
- Program editor reduces programcreation errors.
- Works with PMI data from Solidworks, ProE Creo, Catia and Siemens NX CAD models.
To Learn More, Go To
- www.youtube.com and enter product name
- www.zeiss.com/metrology, search CALYPSO
- www.mitutoyo.com, search MICAT
- www.hexagonmi.com, search PC-DMIS
- www.nikonmetrology.com, search Camio
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Program Generation Process
Source: Mitutoyo
Saves 60-90% Of Time To Create Program
Step 1 Step 2 Step 3
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In 2017, Convergence Of These Technologies Will Make You More Productive, Faster!
Advanced SensorsOptical, Roughness,
Laser, Tactile
SoftwareNew GUI, Program
Generation/Optimization, Measurement
Quality Data Management
Software
Data SharingAcross Work
Cells, In-Plant or Across Plants
StatisticalProcessControl Tools
Support QualitySystem
Meaningful Information That Drives
Quality Improvement
- Record Part Data By Unit By Machine
- Adjust Machine
- Change Design To Yield More
- Change Program To Save Time
StandardsISO 10360,
ASME B89 Y14,“Industry 4.0”
Model Based Definition
PMI, I++DME
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Quality Data Management Software
What Is It?
- Set of software modules that enable collection, analysis and reporting ofmeasurement data.
- Scalable to size of your business
- small machine shop- single plant, multiple machines- global with many plants
How It Supports “Push Button”
- Provides statistical process control(SPC) tools to analyze part data.
- Provides reporting tools to comparepart data trends over time, over parts,across machines, across plants.
- Enables sharing of part data and resultsacross machines, across plants.
To Learn More, Go To
- www.youtube.com and enter product name
- www.zeiss.com/piweb
- www.hexagonmi.com, search Q-DAS
- www.mitutoyo.com, search MeasurLink
- www.prolinksoftware.com
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Application Of Quality Data Management Software
Measure Same Characteristics Of Same Parts On Same Machines On Different Lines
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In 2017, Convergence Of These Technologies Will Make You More Productive, Faster!
Advanced Sensors
Optical, Roughness,Laser, Tactile
SoftwareNew GUI, Program
Generation/Optimization, Measurement
Quality Data Management
Software
Data SharingAcross Work
Cells, In-Plant or Across Plants
StatisticalProcessControl Tools
Support QualitySystem
Meaningful Information That Drives
Quality Improvement
- Record Part Data By Unit By Machine
- Adjust Machine
- Change Design To Yield More
- Change Program To Save Time
StandardsISO 10360,
ASME B89 Y14,“Industry 4.0”
Model Based Definition
PMI, I++DME
202016-09-13ZEISS Industrial Metrology, IMTS 2016
What Is It?The convergence of several major innovations in digitaltechnology, all coming to maturity right now, including
- advanced robotics and artificial intelligence- sophisticated sensors- cloud computing- the Internet of Things- data capture and analytics- digital fabrication (including 3D printing)- software-as-a-service- smartphones and other mobile devices
And the embedding of all these elements in aninteroperable global value chain.
The heart of Industry 4.0* is formed by
- Digitization of company operations, bothinternally and with channel partners.
- Self-reporting products and servicesto allow health-monitoring.
- Closer interaction with customers toenable mass customization.
“Push Button” Quality Measurement is acore operation within a fully digitizedmanufacturing value chain.To Learn More, Go To- America’s Real Manufacturing Advantage,
at www.strategy-business.com/article/00240
- https://www.bcgperspectives.com, then searchfor industry_40_future
- www.industry.siemens.com, search for digital-enterprise-suite
- www.iiconsortium.org/IIC-4-0-1-Pager-web-Final.pdf
- http://www.networkworld.com, search 2456421
What About Industry 4.0?
* Source: A Strategists Guide To Industry 4.0, Price Waterhouse Cooper, May 2016
Relevant And Competing Standards?
- GE and Siemens are working to establishwidely accepted automation platformsbuilt around Industry 4.0 concepts.
- The Industrial Internet Consortium has250+ members but no standards yet.
- Google/Samsung/ARM introduced the“Thread” standard for Internet of Things.
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Example Of Digital Production Line Using Industry 4.0 Technologies
Source: FESTO
Start
MeasureMultipleTimes
Digital Production Line Incorporates
• Industrial internet backbone• Use of advanced Sensors• Database “in the cloud”• Quality data management software
reports on machine/line performance• Information available to users in real
time via smartphone/iPad
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Industry 4.0 Adoption Poised To Double
Source: A Strategists Guide To Industry 4.0, Price Waterhouse Cooper, May 2016
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What Is It?
- Collaborative initiative to develop smartmanufacturing capabilities in USA.
- Broad Membership (>100 From Industry, >40 From University, Plus U.S. DoD).
- $70M Funding, 15 Projects Underway.
How It Supports “Push Button”
- By funding development of digitalmanufacturing and design technologies.
- By fostering collaboration betweenindustry leaders to accelerate innovation.
- By training people in the latest digitalmanufacturing technologies.
Why Is This Important?
81% of U.S. manufacturers confirm that “digital manufacturing” is a key element in their future competitiveness.
Yet only 14% said they were adequately equipped today with digital technologies and related expertise.
European governments funding Industry 4.0initiative to move their companies ahead.
To Learn More, Go To
http://dmdii.uilabs.org
To See Active Projects, Go To
http://dmdii.uilabs.org/projects
To Register For Workshops, Go To
http://dmdii.uilabs.org/events
Digital Manufacturing & Design Innovation Institute - Introduction
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Digital Manufacturing & Design Innovation Institute – Active Projects
• DMDII-14-08 Integrated Design and Manufacturing Models With MetrologyThe goal of this project is to reduce system costs and accelerate time to market through theuse of advanced computational models, estimation, and metrology tools which enable predictive assessment of the manufacturing process and influence on the performance of resulting parts.
• DMDII-14-07 Plug-and-Play Toolkit for Geometric-adaptive Machining
• DMDII-14-06 Model-Based Enterprise (MBE) Data and Infrastructure- April 2017 Demonstration @ NIST In Gaithersburg, Maryland
• DMDII-14-01 AVM Tool Integration• DMDII-14-02 AVM Technology Development• DMDII-15-04 Shop Floor Augmented Reality And Wearable Computers• DMDII-15-03 Communication Standards for Intelligent Machines• DMDII-15-02 Smart Factory Visibility and Real-time Optimization• DMDII-15-01 Factory Infrastructure Cybersecurity Assessment
To Learn More, See www.dmdiiuilabs.com/projects
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Digital Manufacturing & Design Innovation Institute – Public Seminar
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Summary
Quality Measurement At The “Push Of A Button”Ultimately Provides Competitive Advantage!
• We can do quality measurement at the “push of a button” today
- 2D optical profile projector- Traditional coordinate measurement machine (CMM)- Computed tomography systems
• The synergy of standards, advanced sensors and new softwareenables turning measurement data into information, to drive quality improvement faster, than ever before.