Transcript
Page 1: Photo: Irawan Widyanto - INTRIAL | Equipos Industriales · 3 Level, Positioning and Flow Solutions Product Range - Overview Sultan Level Sultan Flow Sultan Liquid The Sultan 234 is

Leve

l, Po

sitio

ning

and

Flo

w S

olut

ions

A hig

her le

vel o

f per

forma

nce

Prod

uct O

verv

iew

.

For m

ore

info

rmat

ion

ww

w.h

awkm

easu

re.c

om

Haw

k ha

s ov

er 3

0 ye

ars

of e

xper

ienc

e fr

om le

vel,

posi

tioni

ng

and

flow

sol

utio

ns.

Leve

l Mea

sure

men

t for

: W

ater

I S

ewer

age

I M

inin

g I

Che

mic

al I

Foo

d l

Pow

er S

tatio

ns l

Pla

stic

l O

il &

Gas

Leve

l, P

ositi

onin

g an

d Fl

ow S

olut

ions

2

All c

ompa

ny or

prod

uct n

ames

are r

egist

ered

trad

emar

ks or

trad

emar

ks of

their

resp

ectiv

e own

ers.

Haw

k is

a w

orld

lead

er in

leve

l mea

sure

men

t, pr

ovid

ing

cutti

ng e

dge

equi

pmen

t to

the

glob

al in

dust

rial m

arke

t. W

e ha

ve 3

0 ye

ars

of e

xper

ienc

e an

d pr

ovid

e in

dust

ry

lead

ing

tech

nolo

gy a

nd c

ost e

ffect

ive

solu

tions

.

The

com

pany

`s p

urpo

se b

uilt

fact

ory

and

head

offi

ce

is lo

cate

d in

Mel

bour

ne, A

ustra

lia. T

he fa

cilit

y pr

ovid

es

prod

uctio

n, re

sear

ch a

nd d

evel

opm

ent a

ctiv

ities

. Haw

k pr

oduc

es it

s ow

n pr

oduc

ts a

nd h

as d

evel

oped

an

effic

ient

pr

oduc

tion

proc

ess.

The

com

pany

has

a d

istin

guis

hed

reco

rd o

f suc

cess

in

the

appl

icat

ion

of le

vel m

easu

rem

ent t

echn

olog

y, a

nd th

e pr

ovis

ion

of e

xper

t ser

vice

s w

hich

rang

e fro

m th

e pr

ovi-

sion

of i

nstru

men

tatio

n an

d te

chni

cal a

ssis

tanc

e, th

roug

h to

impl

emen

tatio

n an

d on

goin

g as

set m

anag

emen

t.

Haw

k sy

stem

atic

ally

mon

itors

and

eva

luat

es it

s pr

ojec

ts

and

empl

oys

the

best

pra

ctic

e an

d qu

ality

ass

uran

ce

proc

edur

es. A

pplic

atio

n ex

ampl

es a

re a

ddre

ssed

by

expe

rts o

f the

hig

hest

cal

ibre

who

are

sel

ecte

d fo

r the

ir ex

perie

nce

and

are

train

ed in

our

fact

ory

to a

ssur

e pr

oper

ap

plic

atio

n of

the

inst

rum

ents

and

ulti

mat

e cu

stom

er

satis

fact

ion.

We

prov

ide

exte

nsiv

e tra

inin

g fo

r our

wor

ldw

ide

user

s on

a p

rogr

essi

ve b

asis

so

whe

n ne

w p

rodu

cts

are

intro

-du

ced,

trai

ning

is c

arrie

d ou

t prio

r to

rele

ase

to e

nsur

e op

timum

pro

duct

acc

epta

nce

and

perfo

rman

ce.

Abo

ut H

awk

APPLICA

TION

GUA

RANTEE

Haw

k is

the

only

man

ufac

ture

r in

the

wor

ld to

pro

vide

a

24-m

onth

per

form

ance

gua

rant

ee o

r mon

ey b

ack

refu

nd.

Ask

you

r sal

es re

pres

enta

tive

for t

erm

s an

d co

nditi

ons.

Photo: Irawan Widyanto

Page 2: Photo: Irawan Widyanto - INTRIAL | Equipos Industriales · 3 Level, Positioning and Flow Solutions Product Range - Overview Sultan Level Sultan Flow Sultan Liquid The Sultan 234 is

3

Leve

l, P

ositi

onin

g an

d Fl

ow S

olut

ions

Prod

uct R

ange

- O

verv

iew

Sul

tan

Leve

lS

ulta

n Fl

ow

Sul

tan

Liqu

id

The

Sul

tan

234

is a

non

intru

sive

aco

ustic

wav

e tra

nsm

itter

with

flex

ibili

ty u

sed

for l

evel

mea

surin

g liq

uids

, slu

rrie

s an

d so

lids.

The

tran

s-m

issi

on o

f aco

ustic

wav

es e

nsur

es

min

imal

loss

es th

roug

h th

e en

viro

nmen

t whe

re th

e se

n-so

r is

loca

ted.

The

OR

CA

Son

ar w

ill m

easu

re u

p to

two

dens

ity in

terfa

ces

sim

ulta

ne-

ousl

y, e

ither

bed

leve

l or R

AS

bla

n-ke

t and

floc

/fluf

f lay

er o

r cla

rity

of w

ater

. The

tran

sduc

er d

esig

n in

clud

es th

ree

to s

even

son

ar

crys

tals

mou

nted

in a

sin

gle

head

. Eac

h so

nar a

rray

pr

oduc

es a

con

cent

rate

d so

nar b

eam

, pro

vidi

ng

mor

e em

itted

pow

er

and

colle

ctin

g m

ore

retu

rned

sig

nals

.

The

Gla

diat

or M

icro

wav

e pr

ovid

es p

oint

le

vel s

witc

hing

for p

rese

nce

or a

bsen

ce

of m

ost s

olid

and

liqu

id m

ater

ials

. Use

d in

an

y ap

plic

atio

n w

here

mic

row

ave

ener

gy is

ab

sorb

ed b

y th

e m

ate-

rial b

eing

m

onito

red,

in

clud

ing

repl

acem

ent

of tr

adi-

tiona

l con

tact

sw

itchi

ng

devi

ces.

The

Gla

diat

or A

dmitt

ance

sw

itch

is a

n al

l-rou

nd p

oint

leve

l sw

itch

for d

etec

ting

leve

l of l

iqui

d, s

lurr

y or

pow

der i

n a

tank

or v

esse

l. Th

e un

it m

easu

res

the

capa

cita

nce

or

“adm

ittan

ce” b

etw

een

a pr

obe

and

the

wal

l of t

he c

onta

iner

. Ope

rate

s in

toug

h in

dust

rial e

nviro

nmen

ts

and

has

an e

xcel

lent

imm

unity

to

prod

uct b

uild

-up.

Th

e P

ump

Pro

tect

ion

switc

h ca

n be

use

d in

app

licat

ions

w

here

pip

e or

wal

l mou

ntin

g w

ith m

inim

al p

rotru

sion

is

requ

ired.

It c

an a

lso

be u

sed

to d

etec

t the

pre

senc

e of

liq

uids

to e

nsur

e th

e pu

mp

will

nev

er ru

n dr

y.

Gla

diat

or C

ondu

ctiv

ity

switc

hes

are

suita

ble

for m

ost a

pplic

atio

ns

that

invo

lve

a co

nduc

-tiv

e liq

uid,

incl

udin

g fo

od a

nd b

ever

age

proc

essi

ng, c

hem

i-ca

l, oi

l and

gas

, pai

nt,

pape

r, ph

arm

aceu

tical

an

d w

ater

/was

tew

ater

tre

atm

ent p

lant

s.

OR

CA

Son

ar L

evel

Sys

tem

Gla

diat

or M

icro

wav

e B

eam

Blo

ckag

e/D

oppl

er M

ovem

ent

Gui

ded

Rad

ar -

TDR

Gla

diat

or A

dmitt

ance

Sw

itch

Pum

p P

rote

ctio

n S

witc

hG

ladi

ator

Con

duct

ivity

S

witc

hG

ladi

ator

Vib

ratio

n S

witc

hR

otat

ion

Sw

itch

Rea

l tim

e flo

w m

easu

rem

ent o

f liq

uid

mat

eria

ls. C

apab

le o

f mon

itorin

g liq

uid

flow

un-

der t

he m

ost

diffi

cult

cond

i-tio

ns. S

uits

a

broa

d ra

nge

of fl

umes

, w

iers

and

flo

w c

ontro

l st

ruct

ures

.

The

Sul

tan

Liqu

id

spec

ializ

es in

liq-

uid

leve

l & w

a-te

r/sew

age

mon

itorin

g ap

plic

atio

ns.

Low

cos

t per

m

easu

ring

poin

t.

Mor

e in

form

atio

n on

pag

e 7

»M

ore

info

rmat

ion

on p

age

8 »

Mor

e in

form

atio

n on

pag

e 4

»

Mor

e in

form

atio

n on

pag

e 14

»M

ore

info

rmat

ion

on

page

15

»

Mor

e in

form

atio

n on

pag

e 9

»M

ore

info

rmat

ion

on p

age

11 »

Mor

e in

form

atio

n on

pag

e 16

»

The

Gui

ded

Rad

ar ra

nge

is id

eal

for t

he m

easu

rem

ent o

f liq

uids

, po

wde

rs a

nd g

ranu

les

to a

ra

nge

of 2

0m. T

his

tech

nolo

gy

is n

ot a

ffect

ed b

y pr

essu

re,

tem

pera

ture

, vis

cosi

ty, v

acuu

m,

foam

, dus

t, ch

ange

s in

die

lect

ric

cons

tant

or c

oatin

g of

the

prob

e.

The

Gui

ded

Rad

ar s

erie

s ca

n m

easu

re v

irtua

lly a

ny p

rodu

ct w

ith

a di

elec

tric

cons

tant

(Dk)

gre

ater

th

an 1

.3.

Mor

e in

form

atio

n on

pag

e 18

»

The

Rot

atin

g S

witc

h va

ne

is d

riven

by

a sl

ow s

peed

syn

-ch

rono

us g

eare

d m

otor

. For

saf

e an

d m

ulti-

purp

ose

leve

l mon

itorin

g in

al

l typ

es o

f con

tain

-er

s an

d si

los.

It c

an

be u

sed

with

all

bulk

m

ater

ials

and

pow

ders

as

a p

oint

sw

itch.

Gla

diat

or V

ibra

tion

switc

hes

are

for a

w

ide

rang

e of

liqu

ids

and

solid

s. T

his

type

of

sw

itch

is s

uita

ble

for m

any

situ

atio

ns

requ

iring

leve

l de

tect

ion,

in-

clud

ing

pum

p co

ntro

l, hi

gh

or lo

w-le

vel

alar

ms,

and

de

tect

ion

of

an in

terfa

ce

betw

een

two

dif-

fere

nt m

ater

ials

.

Mor

e in

form

atio

n on

pa

ge 1

9 »

Leve

l, P

ositi

onin

g an

d Fl

ow S

olut

ions

4

Non

-con

tact

mea

sure

men

tH

igh

pow

er e

ven

with

two

wire

loop

sup

ply

Low

cos

t per

mea

surin

g po

int

Wid

e ra

nge

of c

omm

unic

atio

ns:

Dev

iceN

et, G

osH

awk,

HA

RT,

Mod

bus,

Pro

fibus

D

P, F

ound

atio

n Fi

eldb

us &

Pro

fibus

PA

Up

to 5

pum

ps p

er u

nit

Aut

o co

mpe

nsat

ion

for d

ust,

stea

m a

nd lo

sses

P

rote

ctio

n cl

ass

IP67

, NE

MA

4x

(IP68

Tra

ns-

duce

r)P

rogr

amm

able

fail-

safe

mod

eH

igh

tem

pera

ture

app

licat

ions

on

requ

est

GS

M/C

DM

A/G

PRS

/TC

P re

mot

e se

tup

optio

nsD

iffer

entia

l and

ave

rage

leve

l con

trol

(2 tr

ansd

ucer

s)

• • • • • • • • • • •Feat

ures

:

Aco

ustic

Wav

e Te

chno

logy

- Lev

el, F

low,

Pos

itioni

ng, C

ollis

ion

Prot

ectio

n -

Prin

cipl

e of

Ope

ratio

nTh

e S

ULT

AN

234

em

its a

hig

h po

wer

ed a

cous

tic w

ave

trans

mit

puls

e w

hich

is s

ubse

quen

tly re

flect

ed fr

om th

e su

rface

of t

he m

ater

ial b

eing

mea

sure

d. T

he re

flect

ed

sign

al is

pro

cess

ed u

sing

spe

cial

ly d

evel

oped

sof

twar

e to

en

hanc

e th

e co

rrec

t sig

nal a

nd re

ject

fals

e or

spu

rious

ec

hoes

.

The

trans

mis

sion

of h

igh

pow

ered

aco

ustic

wav

es e

nsur

es

min

imal

loss

es th

roug

h th

e en

viro

nmen

t whe

re th

e se

nsor

is

loca

ted.

Due

to th

e hi

gh p

ower

ed e

mitt

ed p

ulse

, any

lo

sses

hav

e fa

r les

s ef

fect

than

wou

ld b

e ex

perie

nced

by

tradi

tiona

l ultr

ason

ic d

evic

es. M

ore

ener

gy is

tran

smitt

ed

henc

e m

ore

ener

gy is

retu

rned

. Adv

ance

d re

ceiv

er

circ

uitry

is d

esig

ned

to id

entif

y an

d m

onito

r low

leve

l ret

urn

sign

als

even

whe

n no

ise

leve

ls a

re h

igh.

The

mea

sure

d si

gnal

is te

mpe

ratu

re c

ompe

nsat

ed to

pro

vide

max

imum

ac

cura

cy to

the

outp

uts

and

disp

lay.

Prim

ary

Are

as o

f App

licat

ion

• Wat

er:

Riv

er le

vel,

wet

wel

ls, i

nlet

scr

eens

, tan

ks, s

umps

, pum

p

sta

tions

, wat

er to

wer

s, d

ams,

bas

in le

vels

, che

mic

al

sto

rage

, etc

.• M

inin

g: C

rush

ers,

sur

ge b

ins,

ore

pas

ses,

con

veyo

r pro

file,

b

lock

ed c

hute

, sto

ckpi

le, s

tack

ers,

recl

aim

ers,

sto

rage

s

ilos

etc.

• Pow

er S

tatio

ns:

Boi

ler b

unke

rs, r

aw c

oal b

unke

rs, a

sh p

its, fl

y as

h si

los,

etc

. • O

ther

s: F

ood,

cem

ent,

plas

tics,

gra

in, c

hem

ical

s, p

aper

, i

rrig

atio

n, q

uarr

ies.

Page 3: Photo: Irawan Widyanto - INTRIAL | Equipos Industriales · 3 Level, Positioning and Flow Solutions Product Range - Overview Sultan Level Sultan Flow Sultan Liquid The Sultan 234 is

5

Leve

l, P

ositi

onin

g an

d Fl

ow S

olut

ions

Typi

cal A

pplic

atio

ns -

Sulta

nCo

nical

Shap

e Ves

sels

Solid

s Ves

sels

High

/Low

/Con

tinou

s Lev

el(G

ranu

lar/P

owde

r)

Stor

age T

anks

High

/Low

/Con

tinou

s Lev

el(L

iquid/

Chem

ical)

Sewa

ge W

et W

ellHi

gh/L

ow/C

ontin

ous L

evel

Up to

5 Pu

mps

Con

veye

d, P

neum

atic

Air S

lide

Opt

iona

lR

emot

e G

SM/C

DM

A

SULT

AN

23

4

SULT

AN

23

4

Horiz

ontal

Cyli

ndric

al/Ba

ll Tan

ks

Rem

ote

Ampl

ifier

Flood

Hood

SULT

AN

23

4

IP68

Sens

or

or

Pan

el M

ount

Sulta

n Aco

ustic

Wav

e Tra

nsmi

tter

Stoc

kpile

s, St

acke

rs, R

eclai

mers

Leve

l, P

ositi

onin

g an

d Fl

ow S

olut

ions

6

Mac

hine

ry P

ositi

onin

gM

axim

um d

ista

nce

170m

(556

ft)

Cra

ne A

nti-C

ollis

ion

Max

imum

dis

tanc

e 17

0m (5

56ft)

Typi

cal A

pplic

atio

ns -

Sulta

n

Sew

erag

e in

let c

hann

el w

ith p

arsh

all

flum

e fo

r flow

mea

sure

men

t.W

aste

wat

er c

hann

el, w

ith a

rect

an-

gula

r flum

e fo

r flow

mea

sure

men

t.Irr

igat

ion

chan

nel,

with

a re

ctan

gula

r sh

arp

cres

ted

wei

r for

flow

mea

sure

men

t.

Flow

Mea

sure

men

t

Page 4: Photo: Irawan Widyanto - INTRIAL | Equipos Industriales · 3 Level, Positioning and Flow Solutions Product Range - Overview Sultan Level Sultan Flow Sultan Liquid The Sultan 234 is

7

Leve

l, P

ositi

onin

g an

d Fl

ow S

olut

ions

Sulta

n Fl

ow

- Rea

l Tim

e Fl

ow M

easu

rem

ent f

or L

iqui

ds -

Prin

cipl

e of

Ope

ratio

nTh

e S

ulta

n Fl

ow m

easu

rem

ent s

yste

m o

pera

tes

by

trans

mitt

ing

an a

cous

tic w

ave

sign

al fr

om it

s tra

nsdu

cer

tow

ards

the

liqui

d be

ing

mon

itore

d. T

he re

flect

ed s

igna

l or

ech

o is

rece

ived

by

the

trans

duce

r and

pro

cess

ed.

The

time

betw

een

trans

mis

sion

of t

he a

cous

tic s

igna

l and

re

cept

ion

of th

e ec

ho is

mea

sure

d, a

nd u

sing

the

spee

d of

sou

nd th

roug

h ai

r, th

e di

stan

ce fr

om th

e tra

nsdu

cer t

o th

e liq

uid

leve

l is

calc

ulat

ed. F

low

thro

ugh

the

chan

nel o

r st

ruct

ure

is th

en c

alcu

late

d fro

m th

e le

vel m

easu

rem

ent

and

the

user

ent

ered

pro

perti

es o

f the

cha

nnel

.

The

Sul

tan

Flow

sys

tem

use

s so

phis

ticat

ed s

oftw

are

to

loca

te a

nd tr

ack

the

corr

ect e

cho

with

out b

eing

affe

cted

by

ech

os fr

om fi

xed

obje

cts

or c

hang

es in

the

liqui

d su

r-fa

ce. W

hen

the

liqui

d le

vel o

r sur

face

con

ditio

ns c

hang

e,

the

syst

em fo

llow

s pr

esel

ecte

d si

gnal

trac

king

par

a-m

eter

s. In

the

even

t of a

tota

l los

s of

sig

nal,

the

syst

em

adop

ts s

igna

l rec

over

y ro

utin

es to

relo

cate

the

corr

ect

liqui

d le

vel.

The

syst

em e

mpl

oys

auto

mat

ic g

ain

cont

rol t

o co

mpe

n-sa

te fo

r cha

nges

in e

cho

ampl

itude

due

to v

aria

tions

in

envi

ronm

enta

l con

ditio

ns. C

ontin

uous

cur

rent

, vol

tage

an

d re

lay

outp

uts

are

prov

ided

. The

se o

utpu

ts c

an b

e pr

ogra

mm

ed fo

r fai

l-saf

e co

nditi

ons

in th

e ev

ent o

f a lo

ss

of s

igna

l or s

yste

m m

alfu

nctio

n.

Prim

ary

Are

as o

f App

licat

ion

• Ope

n ch

anne

l flow

• Wat

er tr

eatm

ent

• Sew

age

treat

men

t• I

rrig

atio

n• I

ndus

trial

was

te• P

ower

was

te• E

nviro

nmen

tal m

onito

ring

• Spe

cial

flow

requ

irem

ents

for u

nusu

al fl

ow c

hann

els

Feat

ures

:• O

ptim

ized

freq

uenc

y se

lect

ions

to s

uit t

he

app

licat

ion

envi

ronm

ent

• Cap

able

of m

onito

ring

liqui

d flo

w u

nder

the

m

ost d

ifficu

lt co

nditi

ons

• Rea

l tim

e di

agno

stic

dis

play

• Fle

xibl

e, m

ulti-

poin

t or c

alcu

late

d sc

alin

g of

d

ispl

ay a

nd o

utpu

ts• S

uits

a b

road

rang

e of

flum

es, w

eirs

and

flow

c

ontro

l stru

ctur

es• P

rogr

amm

able

, res

etta

ble

tota

lizer

• Pro

gram

mab

le p

ulse

per

flow

out

put

• Pro

gram

mab

le fa

il-sa

fe m

ode

• Fas

t act

ing

tem

pera

ture

com

pens

atio

n• G

SM

/CD

MA

/GPR

S/T

CP

rem

ote

setu

p op

tions

• Wid

e ra

nge

of c

omm

unic

atio

ns:

D

evic

eNet

, Gos

Haw

k, H

AR

T, M

odbu

s, P

rofib

us

D

P, F

ound

atio

n Fi

eldb

us a

nd P

rofib

us P

A

Leve

l, P

ositi

onin

g an

d Fl

ow S

olut

ions

8

Tank

s

Non

con

tact

mea

sure

men

tLo

w in

stal

latio

n co

sts

Hig

h po

wer

& s

igna

l cla

rity

Low

cos

t per

poi

ntIm

pact

resi

stan

tE

nclo

sure

ratin

g IP

67, N

EM

A 4x

Pro

gram

mab

le fa

il-sa

fe m

ode

GS

M/C

DM

A/G

PRS

/TC

P re

mot

e se

tup

optio

ns

• • • • • • • •

Prin

cipl

e of

Ope

ratio

nTh

e S

ulta

n Li

quid

ser

ies

emits

a h

igh

pow

ered

aco

ustic

w

ave

trans

mit

puls

e w

hich

is re

flect

ed fr

om th

e su

rface

of

the

liqui

d to

be

mea

sure

d. T

he re

flect

ed s

igna

l is

pro

cess

ed u

sing

spe

cial

ly d

evel

oped

sof

twar

e to

en

hanc

e th

e co

rrec

t sig

nal a

nd re

ject

fals

e or

spu

rious

ec

hoes

. Due

to th

e hi

gh p

ower

ed e

mitt

ed p

ulse

, any

lo

sses

hav

e a

far l

ess

effe

ct th

an tr

aditi

onal

ultr

ason

ic

devi

ces.

Prim

ary

Are

as o

f App

licat

ion

The

Sul

tan

Liqu

id s

peci

aliz

es in

liqu

id le

vel m

onito

ring

appl

icat

ions

incl

udin

g:

• Sim

ple

leve

l app

licat

ions

• C

onve

yor p

rofil

ing

• Wat

er to

wer

s • D

am le

vel

• Che

mic

al ta

nks

• Wat

er ta

nks

...an

d an

y ot

her a

pplic

atio

n w

here

con

stan

t liq

uid

leve

l m

onito

ring

is re

quire

d.

Typi

cal A

pplic

atio

ns

Feat

ures

:

Sulta

n

Aco

ustic

Wav

e Te

chno

logy

- Liq

uids

Lev

el a

nd P

ositi

on M

easu

rem

ents

to 1

0m (3

3ft)

-

Che

mic

al S

tora

geTa

nks

Page 5: Photo: Irawan Widyanto - INTRIAL | Equipos Industriales · 3 Level, Positioning and Flow Solutions Product Range - Overview Sultan Level Sultan Flow Sultan Liquid The Sultan 234 is

9

Leve

l, P

ositi

onin

g an

d Fl

ow S

olut

ions

- Son

ar In

terfa

ce -

- S

ludg

e Le

vel M

onito

ring

-

Prin

cipl

e of

Ope

ratio

nTh

e O

RC

A S

onar

Ser

ies

trans

duce

r em

its a

hig

h po

wer

ed a

cous

tic p

ulse

, whi

ch is

refle

cted

from

th

e in

terf

ace

dens

ity s

elec

ted.

The

refle

cted

sig

nal

is p

roce

ssed

usi

ng s

peci

ally

dev

elop

ed s

oftw

are

algo

rithm

s th

at e

limin

ate

light

er fl

oatin

g de

nsiti

es a

nd

stra

tified

laye

rs, a

llow

ing

mea

sure

men

t of “

RA

S” o

r “B

ED

” lev

els.

It c

an b

e ca

libra

ted

to m

easu

re li

ghte

r de

nsiti

es li

ke “F

LOC

” or o

ne o

f the

out

puts

cou

ld b

e us

ed fo

r a “C

LAR

ITY

” out

put,

sim

ilar t

o a

basi

c tu

rbid

ity

trans

mitt

er m

easu

ring

solid

s in

sus

pens

ion.

By

choo

sing

the

corr

ect s

onar

tran

sduc

er fr

eque

ncy,

th

e O

RC

A s

onar

gua

rant

ees

the

optim

ized

per

form

ance

w

hen

mea

surin

g bo

th li

ght a

nd h

eavy

den

sity

inte

rfac

es.

Prim

ary

Are

as o

f App

licat

ion

Sew

age

& W

aste

wat

erPr

imar

y S

edim

enta

tion

– B

lank

et le

vel

Sec

onda

ry a

nd fi

nal C

larifi

ers

– R

AS

Bla

nket

and

flu

ff/pi

n flo

c la

yer

Thic

kene

rs a

nd D

AF

– B

ed le

vel a

nd c

larit

y of

wat

erS

eque

ntia

l Bat

ch R

eact

ors

– B

lank

et m

onito

ring

(floa

ting

sona

r)La

goon

s –

Bed

slu

dge

leve

lLa

mel

la C

larifi

er –

Bed

leve

l and

floc

leve

lM

inin

g / P

roce

ssC

larifi

ers,

taili

ngs

thic

kene

rs, c

once

ntra

te th

icke

ners

, hi

-rat

e th

icke

ners

, lam

ella

thic

kene

rs, C

CD

’s, s

ettli

ng

pond

s/la

goon

s, w

ater

trea

tmen

t, ca

rbon

col

umns

• • • • • • •

Feat

ures

:D

ual i

ndep

ende

nt a

nalo

gue

outp

uts

to tr

ack

two

diffe

rent

inte

rface

s, o

r cla

rity

sim

ulta

neou

sly,

w

ith th

e on

e so

nar s

enso

rFu

ll ra

nge

of s

onar

tran

sduc

ers

to o

ptim

ize

de

tect

ion

of h

eavy

and

ligh

t den

sity

inte

rface

sW

ides

t ran

ge o

f son

ar fr

eque

ncie

s to

opt

imiz

e pe

rform

ance

Eas

y ca

libra

tion

to tr

ack

spec

ific

dens

ity in

ter-

face

s. e

g: R

AS

bla

nket

- 4g

/l, fl

oc/fl

uff l

ayer

- 1g

/lIn

dust

rial s

cum

cle

anin

g m

echa

nism

s - n

o re

gu-

lar m

aint

enan

ce re

quire

dN

o w

iper

bla

de a

ssem

blie

sC

ontro

l roo

m g

raph

ics

of ta

nks

and

inte

rface

sW

ide

rang

e of

com

mun

icat

ions

: D

evic

eNet

, Gos

Haw

k, H

AR

T, M

odbu

s, P

rofib

us

DP,

Fou

ndat

ion

Fiel

dbus

and

Pro

fibus

PA

GS

M/C

DM

A/G

PRS

/TC

P re

mot

e se

tup

optio

nsR

elay

ala

rms

• • • • • • • • • •

Sona

r Lev

el S

yste

m

Leve

l, P

ositi

onin

g an

d Fl

ow S

olut

ions

10

Are

aFu

nctio

nsW

ater

Tre

atm

ent P

lant

Prim

ary

Sed

imen

tatio

n Ta

nkFl

oc le

vel /

slu

dge

blan

ket l

evel

Slu

dge

Thic

kene

r Tan

kS

ludg

e be

d le

vel /

cla

rity

susp

ende

d so

lids

/ floc

leve

lC

alci

um H

ydro

xide

Rea

ctor

San

d/pe

llet b

ed le

vel

Sod

ium

Hyd

roxi

de R

eact

orS

and/

pelle

t bed

leve

lSe

wag

e Tr

eatm

ent P

lant

Prim

ary

Sed

imen

tatio

n Ta

nkS

ludg

e bl

anke

t lev

el

Sec

onda

ry /

Fina

l Cla

rifier

RA

S b

lank

et le

vel /

rag/

pinfl

oc la

yer /

cl

arity

sus

pend

ed s

olid

sS

ludg

e Th

icke

ner T

ank

Slu

dge

bed

leve

l / c

larit

y su

spen

ded

solid

s“D

AF”

Tan

kS

ludg

e be

d le

vel /

floa

ting

slud

ge le

vel

Seq

uent

ial B

atch

Rea

ctor

(SB

R)

Set

tling

bed

leve

l / R

AS

bla

nket

leve

lIn

dust

rial (

Food

, Pap

er e

tc.)

Prim

ary

Sed

imen

tatio

n Ta

nkS

ludg

e bl

anke

t lev

elS

econ

dary

Cla

rifier

Tan

kR

AS

bla

nket

leve

l / c

larit

y su

spen

ded

solid

s / r

ag/p

inflo

c la

yer

Thic

kene

r Tan

kS

ludg

e be

d le

vel /

cla

rity

susp

ende

d so

lids

/ floc

leve

l“D

AF”

Tan

kS

ludg

e be

d le

vel /

floa

ting

slud

ge le

vel

Seq

uent

ial B

atch

Rea

ctor

(SB

R)

Set

tling

bla

nket

leve

l / R

AS

bed

leve

lC

arbo

n C

olum

nC

arbo

n be

d le

vel

Min

ing/

Min

eral

Pro

cess

ing

Cla

rifier

Tan

kB

lank

et le

vel /

cla

rity

susp

ende

d so

lids

/ st

ratifi

ed fl

oc la

yers

Thic

kene

r Tan

kB

ed le

vel /

cla

rity

susp

ende

d so

lids

/ stra

tified

floc

laye

rsC

CD

’s T

ank

Bed

leve

l / c

larit

y su

spen

ded

solid

s / s

tratifi

ed fl

oc la

yers

Set

tling

Pon

dsS

ludg

e be

d le

vel

Typi

cal A

pplic

atio

ns -

OR

CA

SBR

Tan

kPol

ymer

Dos

ed T

hick

ener

Seco

ndar

y C

larifi

er

Gra

vity

Thi

cken

er

Taili

ngs

Thic

kene

rs

Haw

k ha

s pr

oduc

ed th

e O

RC

A so

nar r

ange

, to

cont

rol p

roce

ss

tank

s in

the

wat

er a

nd w

aste

wat

er in

dust

ry. M

ost o

ther

son

ar

prod

ucts

are

goo

d fo

r mon

itorin

g pu

rpos

es o

nly.

Haw

k ha

s th

e la

rges

t ran

ge o

f son

ar tr

ansd

ucer

s th

at g

uara

ntee

per

form

ance

fro

m w

ater

trea

tmen

t, w

aste

wat

er tr

eatm

ent t

hrou

gh to

hea

vy

indu

stria

l min

ing

appl

icat

ions

. Haw

k ca

n de

mon

stra

te th

at b

y us

ing

the

OR

CA

sona

r ran

ge to

con

trol R

AS

bla

nket

s in

sec

ond-

ary

clar

ifier

s or

bed

leve

ls in

thic

kene

rs, t

hat t

he p

ayba

ck o

n th

e eq

uipm

ent a

nd s

avin

gs to

the

plan

t hap

pen

very

qui

ckly.

Taili

ngs

Thic

kene

rs C

oal

Page 6: Photo: Irawan Widyanto - INTRIAL | Equipos Industriales · 3 Level, Positioning and Flow Solutions Product Range - Overview Sultan Level Sultan Flow Sultan Liquid The Sultan 234 is

11

Leve

l, P

ositi

onin

g an

d Fl

ow S

olut

ions

Prin

cipl

e of

Ope

ratio

n

Bea

m b

lock

age

A b

eam

of m

icro

wav

e en

ergy

pas

ses

from

a s

ende

r uni

t to

a s

epar

ate

rece

iver

in b

urst

s ap

prox

imat

ely

200

times

pe

r sec

ond.

If th

e pa

th b

etw

een

the

send

er a

nd re

ceiv

-er

is b

lock

ed b

y an

y ob

ject

or m

ater

ial w

hich

abs

orbs

or

refle

cts

mic

row

ave

ener

gy, t

hen

the

rece

iver

will

not

be

abl

e to

det

ect t

he s

igna

l. Th

e pr

esen

ce o

r abs

ence

of

the

sign

al a

t the

rece

iver

is u

sed

to s

witc

h a

rela

y fo

r in

dica

tion

or c

ontro

l pur

pose

s.

Dop

pler

mov

emen

t A

bea

m o

f mic

row

ave

ener

gy is

em

itted

from

a tr

ans-

ceiv

er u

nit.

Tiny

am

ount

s of

ene

rgy

from

the

beam

are

re

flect

ed b

ack

from

any

obj

ect o

r mat

eria

l in

the

view

of

the

sens

or. I

f the

obj

ect o

r mat

eria

l is

mov

ing

or fl

owin

g,

ther

e w

ill b

e a

‘Dop

pler

’ fre

quen

cy s

hift

of th

e re

flect

ed

sign

al. F

requ

ency

shi

ft w

ill n

ot o

ccur

if th

e ob

ject

or

mat

eria

l is

stat

iona

ry, o

r doe

s no

t refl

ect a

ny m

icro

wav

e en

ergy

. Any

freq

uenc

y sh

ift is

det

ecte

d by

the

trans

ceiv

er

unit

and

used

to s

witc

h a

rela

y fo

r ind

icat

ion

or c

ontro

l pu

rpos

es.

Prim

ary

Are

as o

f App

licat

ion

- Asp

halt

- Bre

win

g- C

emen

t - C

hem

ical

- D

airy

- Edi

ble

oil

- Fer

tiliz

er

- Foo

d &

Bev

erag

e- G

lass

- M

inin

g &

Met

als

- Oil

& G

as

Feat

ures

:

- Bea

m B

lock

age

Det

ectio

n -

- Dop

pler

Mov

emen

t / S

olid

Flo

w D

etec

tion

-

Mic

row

ave

Smar

t Sw

itch

Serie

s

Wid

e be

am p

atte

rn fo

r eas

y al

ignm

ent

LCD

set

up/d

iagn

ostic

s on

rem

ote

ampl

ifier

Ran

ges

up to

200

met

ers

(656

ft)S

impl

e ‘1

-min

ute’

set

upR

emot

e se

nsor

or S

mar

t ‘al

l in

one’

type

s R

elay

out

puts

: Sm

art p

robe

(1) R

emot

e (2

) R

emot

e te

st fu

nctio

nA

djus

tabl

e O

N a

nd O

FF d

elay

s (0

-20

sec)

Wid

e ra

nge

of c

omm

unic

atio

ns:

Dev

iceN

et, G

osH

awk,

HA

RT,

Mod

bus,

Pro

fibus

D

P, F

ound

atio

n Fi

eldb

us a

nd P

rofib

us P

A G

SM

/CD

MA

/GPR

S/T

CP

rem

ote

setu

p op

tions

Rem

ote

ampl

ifier

to s

enso

r sep

arat

ion

up to

50

0 m

eter

s (1

640f

t)B

right

vis

ual s

tatu

s in

dica

tion

on s

enso

rs

Inde

pend

ant h

ousi

ng a

lignm

ent a

fter m

ount

ing

th

read

lock

ed

• • • • • • • • • • • • •

- Pac

kagi

ng- P

aint

- P

aper

- P

harm

aceu

tical

- P

last

ics

- Pow

er G

ener

atio

n- R

efini

ng

- Sem

icon

duct

or- S

ugar

- Tex

tile

- Wat

er &

Was

tew

ater

Leve

l, P

ositi

onin

g an

d Fl

ow S

olut

ions

12

Typi

cal A

pplic

atio

ns -

Mic

row

ave

Switc

h

Rece

iver

sSe

nd

er

“Blo

cked

Ch

ute

”M

ou

nt

Mic

row

ave

un

der

pu

lley

or o

ut

of m

ain

syst

em fl

ow

Gla

dia

tor

Gla

dia

tor

Gla

dia

tor

Coa

l Fire

d Po

wer

Sta

tion,

B

ulk

Mat

eria

l Han

dlin

gH

igh/

low

blo

cked

chu

te d

etec

tion

Mic

row

ave

Blo

cked

Chu

te

Det

ectio

n - I

ron

Ore

Pro

duct

flow

- m

ovem

ent d

etec

tion

Gla

dia

tor

Coa

l Fee

der F

low

Det

ectio

nM

icro

wav

e B

lock

ed

Chu

te D

etec

tion

in a

A

lum

iniu

m S

mel

ter

Mic

row

ave

Blo

cked

Chu

te

Pro

tect

ion

- Fla

nge

Mou

nted

Page 7: Photo: Irawan Widyanto - INTRIAL | Equipos Industriales · 3 Level, Positioning and Flow Solutions Product Range - Overview Sultan Level Sultan Flow Sultan Liquid The Sultan 234 is

13

Leve

l, P

ositi

onin

g an

d Fl

ow S

olut

ions

Rec

eive

r

Rec

eive

r

Sen

der

Sen

der

Hig

h

LowG

lad

iato

r

Gla

dia

tor

Cem

ent P

lant

sS

olid

Lev

el -

Cyc

lone

Bin

Hig

h/lo

w L

evel

Sta

cker

/Rec

laim

er B

oom

Pro

tect

ion

Mac

hine

Pro

tect

ion

Shi

ploa

der L

uffin

g C

ontro

l/Boo

m P

rote

ctio

n

Flow

Det

ecto

rM

ovin

g pr

oduc

t on

conv

eyor

Con

veyo

rC

onve

yor

Mov

ing

prod

uct o

nco

nvey

orFl

owin

g S

olid

s/P

owde

rs

Con

veyo

r Flo

w D

etec

tion

Boo

m P

rote

ctio

n

Leve

l, P

ositi

onin

g an

d Fl

ow S

olut

ions

14

The

Gla

diat

or S

mar

t Adm

ittan

ce S

witc

h is

a th

ird g

ener

a-tio

n, s

tate

-of-t

he-a

rt le

vel p

robe

, des

igne

d to

ope

rate

in

toug

h in

dust

rial e

nviro

nmen

ts.

Prin

cipl

e of

Ope

ratio

nTh

e pr

obe

of th

e A

dmitt

ance

Sw

itch

form

s on

e pl

ate

of

a ca

paci

tanc

e ci

rcui

t, w

ith th

e ve

ssel

wal

l mak

ing

the

seco

nd p

late

. The

die

lect

ric c

onst

ant o

f the

pro

duct

be-

twee

n th

e pr

obe

and

the

vess

el w

all w

ill c

ause

a c

hang

e of

cap

acita

nce

as th

e le

vel a

ppro

ache

s th

e pr

obe.

The

ch

ange

is d

etec

ted,

am

plifi

ed a

nd u

sed

to s

witc

h a

rela

y fo

r ind

icat

ion

or c

ontro

l pur

pose

s. A

spe

cial

circ

uit i

s us

ed

to ig

nore

pro

duct

bui

ld-u

p be

twee

n th

e se

nsin

g pr

obe

(act

ive

elem

ent)

and

guar

d, a

nd a

lso

betw

een

the

guar

d an

d ve

ssel

wal

l.

Prim

ary

Are

as o

f App

licat

ion

- Asp

halt

- Bre

win

g- C

emen

t - C

hem

ical

- D

airy

- Edi

ble

oil

- Fer

tiliz

er

- Foo

d &

Bev

erag

e- G

lass

- M

inin

g &

Met

als

- Oil

& G

as- P

acka

ging

- Pai

nt

- Pap

er

- Pha

rmac

eutic

al

- Pla

stic

s - P

ower

Gen

erat

ion

- Refi

ning

- S

emic

ondu

ctor

- Sug

ar- T

extil

e- W

ater

& W

aste

wat

er

Feat

ures

:E

xcel

lent

imm

unity

to p

rodu

ct b

uild

-up

Exc

elle

nt te

mpe

ratu

re s

tabi

lity

- no

fals

e tri

psN

on c

onta

ct s

witc

hing

pos

sibl

e w

ith m

any

prod

ucts

Sim

ple

‘1-m

inut

e’ s

etup

Rem

ote

sens

or o

r Sm

art ‘

all i

n on

e’ ty

pes

Rel

ay o

utpu

ts: S

mar

t pro

be (1

) Rem

ote

(2)

Rem

ote

test

func

tion

Adj

usta

ble

ON

and

OFF

del

ays

(0-2

0 se

c)W

ide

rang

e of

com

mun

icat

ions

: D

evic

eNet

, Gos

Haw

k, H

AR

T, M

odbu

s, P

rofib

us

DP,

Fou

ndat

ion

Fiel

dbus

and

Pro

fibus

PA

GS

M/C

DM

A/G

PRS

/TC

P re

mot

e se

tup

optio

nsR

emot

e am

plifi

er to

pro

be s

epar

atio

n up

to

500

met

ers

(164

0ft)

Brig

ht v

isua

l sta

tus

indi

catio

n on

pro

be

Inde

pend

ant h

ousi

ng a

lignm

ent a

fter m

ount

ing

thre

ad lo

cked

• • • • • • • • • • • • •

Adm

ittan

ce S

mar

t Sw

itch

Serie

s- A

n al

l-rou

nd p

oint

leve

l sw

itch

-

Page 8: Photo: Irawan Widyanto - INTRIAL | Equipos Industriales · 3 Level, Positioning and Flow Solutions Product Range - Overview Sultan Level Sultan Flow Sultan Liquid The Sultan 234 is

15

Leve

l, P

ositi

onin

g an

d Fl

ow S

olut

ions

The

Gla

diat

or S

mar

t Con

duct

ivity

Sw

itch

is a

third

gen

-er

atio

n, s

tate

-of-t

he-a

rt le

vel p

robe

, des

igne

d to

ope

rate

in

toug

h in

dust

rial e

nviro

nmen

ts.

Prin

cipl

e of

Ope

ratio

nA

low

vol

tage

AC

sig

nal i

s ap

plie

d be

twee

n th

e pr

obe

elec

trode

and

the

tank

wal

l or r

efer

ence

ele

ctro

de in

the

case

of a

non

-met

allic

tank

. Whe

n th

e liq

uid

com

es in

to

cont

act w

ith th

e el

ectro

de ti

p, a

con

duct

ive

path

is e

stab

-lis

hed

betw

een

the

sens

e el

ectro

de a

nd th

e m

etal

lic ta

nk

wal

l/ref

eren

ce e

lect

rode

. Cur

rent

flow

due

to th

e co

nduc

-tiv

e pa

th is

sen

sed,

am

plifi

ed a

nd u

sed

to s

witc

h a

rela

y fo

r ind

icat

ion

or c

ontro

l pur

pose

s.

Prim

ary

Are

as o

f App

licat

ion

- Bre

win

g- C

hem

ical

- D

airy

- Edi

ble

Oil

- Fer

tiliz

er

- Foo

d &

Bev

erag

e- G

lass

- Min

ing

& M

etal

s- O

il &

Gas

- Pac

kagi

ng- P

aint

- P

aper

- P

harm

aceu

tical

- P

ower

Gen

erat

ion

- Refi

ning

- Sem

icon

duct

or

- Sug

ar- T

extil

e- W

ater

& W

aste

wat

er

Feat

ures

:N

o m

ovin

g pa

rts -

low

mai

nten

ance

Low

vol

tage

on

prob

e fo

r ope

ratio

nal s

afet

yS

impl

e ‘1

-min

ute’

set

upR

emot

e se

nsor

or S

mar

t ‘al

l in

one’

type

sR

elay

out

puts

: Sm

art p

robe

(1) R

emot

e (2

) R

emot

e te

st fu

nctio

nA

djus

tabl

e O

N a

nd O

FF d

elay

s (0

-20

sec)

Wid

e ra

nge

of c

omm

unic

atio

ns:

Dev

iceN

et, G

osH

awk,

HA

RT,

Mod

bus,

Pro

fibus

D

P, F

ound

atio

n Fi

eldb

us a

nd P

rofib

us P

A G

SM

/CD

MA

/GPR

S/T

CP

rem

ote

setu

p op

tions

Rem

ote

ampl

ifier

to p

robe

sep

arat

ion

up to

50

0 m

eter

s (1

640f

t)B

right

vis

ual s

tatu

s in

dica

tion

on p

robe

Inde

pend

ent h

ousi

ng a

lignm

ent a

fter m

ount

ing

thre

ad lo

cked

• • • • • • • • • • • •

Con

duct

ivity

Sm

art S

witc

h Se

ries

- A le

vel s

witc

h fo

r liq

uids

and

slu

rrys

-

Leve

l, P

ositi

onin

g an

d Fl

ow S

olut

ions

16

Feat

ures

:S

uita

ble

for a

wid

e ra

nge

of s

olid

s an

d liq

uids

H

eavy

dut

y co

nstru

ctio

nS

impl

e ‘1

-min

ute’

set

upR

emot

e se

nsor

or S

mar

t ‘al

l in

one’

type

sR

elay

out

puts

: Sm

art p

robe

(1) R

emot

e (2

) R

emot

e te

st fu

nctio

nA

djus

tabl

e O

N a

nd O

FF d

elay

s (0

-20

sec)

Wid

e ra

nge

of c

omm

unic

atio

ns:

Dev

iceN

et, G

osH

awk,

HA

RT,

Mod

bus,

Pro

fibus

D

P, F

ound

atio

n Fi

eldb

us a

nd P

rofib

us P

A G

SM

/CD

MA

/GPR

S/T

CP

rem

ote

setu

p op

tions

Rem

ote

ampl

ifier

to p

robe

sep

arat

ion

up to

50

0 m

eter

s (1

640f

t)B

right

vis

ual s

tatu

s in

dica

tion

on p

robe

Inde

pend

ent h

ousi

ng a

lignm

ent a

fter m

ount

ing

thre

ad lo

cked

• • • • • • • • • • • •

The

Gla

diat

or S

mar

t Vib

ratio

n S

witc

h is

a th

ird g

ener

a-tio

n, s

tate

-of-t

he-a

rt le

vel p

robe

, des

igne

d to

ope

rate

in

toug

h in

dust

rial e

nviro

nmen

ts.

Prin

cipl

e of

Ope

ratio

nA

stai

nles

s st

eel t

unin

g fo

rk is

driv

en b

y pi

ezo

cera

mic

el

emen

ts, c

ausi

ng it

to v

ibra

te a

t its

reso

nant

freq

uenc

y.

Whe

n th

e m

ater

ial t

o be

det

ecte

d co

vers

the

fork

, vi-

brat

ions

are

dam

ped.

The

cha

nged

vib

ratio

n is

sen

sed

elec

troni

cally

, and

the

proc

esse

d si

gnal

is u

sed

to s

witc

h a

rela

y fo

r ind

icat

ion

or c

ontro

l pur

pose

s.

Prim

ary

Are

as o

f App

licat

ion

- Bre

win

g- C

emen

t- C

hem

ical

- D

airy

- Edi

ble

oil

- Fer

tiliz

er

- Foo

d &

Bev

erag

e- G

lass

- Min

ing

& M

etal

s- O

il &

Gas

- Pac

kagi

ng- P

aint

- Pap

er- P

harm

aceu

tical

- Pla

stic

s- P

ower

Gen

erat

ion

- Refi

ning

- Sem

icon

duct

or

- Sug

ar- T

extil

e- W

ater

& W

aste

wat

er

Vibr

atio

n Sm

art S

witc

h Se

ries

- A le

vel s

witc

h fo

r liq

uids

and

sol

ids

- -

Page 9: Photo: Irawan Widyanto - INTRIAL | Equipos Industriales · 3 Level, Positioning and Flow Solutions Product Range - Overview Sultan Level Sultan Flow Sultan Liquid The Sultan 234 is

17

Leve

l, P

ositi

onin

g an

d Fl

ow S

olut

ions

Typi

cal A

pplic

atio

ns -

Gla

diat

or S

erie

sC

oal C

hute

Blo

ckag

e D

etec

tion

Hig

h an

d Lo

w-L

evel

Sw

itch

in a

Hop

per

Low

Lev

el

(top

mou

nted

)

Hig

h Le

vel

(top

mou

nted

)

Sum

p Pu

mp

Con

trol

Hig

h Le

vel S

witc

h in

Wat

er T

ank

Leve

l Sw

itch

in L

iqui

d Ta

nkLe

vel S

witc

h in

a P

last

ic P

elle

t Silo

FOA

M

LIQ

UID

GLA

DIA

TOR

VS

1100

- V

S12

00 S

ER

IES

VIB

RAT

ION

LE

VE

L S

WIT

CH

- LI

QU

IDS

LOW

LE

VE

LV

S11

00

LIQ

UID

/ N

O L

IQU

IDP

RO

TEC

TIO

N F

OR

PU

MP

SV

S11

00

HIG

H L

EV

EL

VS

1100

HIG

H /

HIG

H L

EV

EL

VS

1200

Max

.50

0m(1

640f

t)

Switc

h / T

rans

mitt

er

STAT

US

AST

ATU

S B

REL

AY1

REL

AY 2

GS

A R

EM

OTE

AM

PLI

FIE

R

Hig

h an

d Lo

w L

iqui

d Le

vel

Switc

h in

Tan

ks

Low

Lev

el

(sid

e m

ount

ed)

Leve

l, P

ositi

onin

g an

d Fl

ow S

olut

ions

18

Prin

cipl

e of

Ope

ratio

nP

ulse

s of

low

pow

er m

icro

wav

es a

re s

ent a

long

a c

able

an

d is

use

d as

a m

easu

ring

syst

em. A

t the

poi

nt w

here

th

e w

ave

mee

ts th

e pr

oduc

t sur

face

it is

refle

cted

by

the

prod

uct.

A so

ftwar

e an

d ha

rdw

are

syst

em is

use

d to

m

easu

re th

e di

stan

ce b

etw

een

the

prod

uct s

urfa

ce a

nd

the

sens

or m

ount

ing

posi

tion.

The

inte

nsity

of t

he re

flec-

tion

depe

nds

on th

e di

elec

tric

cons

tant

of t

he p

rodu

ct.

The

high

er th

e di

elec

tric

cons

tant

, the

stro

nger

the

refle

c-tio

n w

ill b

e e.

g up

to 8

0% re

flect

ion

for w

ater

. The

inst

ru-

men

t mea

sure

s th

e tim

e be

twee

n em

issi

on a

nd re

cept

ion

of th

e si

gnal

whi

ch is

pro

porti

onal

to th

e di

stan

ce.

Pro

duct

s w

ith a

die

lect

ric c

onst

ant e

qual

to o

r gre

ater

th

an 1

.3 w

ill w

ork,

whi

ch m

eans

the

refle

ctio

n fro

m th

e pr

oduc

t sur

face

is u

sed

dire

ctly

for t

he m

easu

rem

ent o

f th

e le

vel.

Prim

ary

Are

as o

f App

licat

ion

• Che

mic

als

/ Pet

roch

emic

als

• Ene

rgy

• Foo

d &

Bev

erag

es• M

iner

als

& M

inin

g• O

il &

Gas

• Pha

rmac

eutic

al• P

ulp

& P

aper

• Was

tew

ater

Func

tion

The

Gui

ded

Rad

ar ra

nge

is id

eal f

or th

e m

easu

rem

ent

of li

quid

s, p

owde

rs a

nd g

ranu

les

to a

rang

e of

20m

. Thi

s te

chno

logy

is n

ot a

ffect

ed b

y pr

essu

re, t

empe

ratu

re,

visc

osity

, vac

uum

, foa

m, d

ust,

chan

ges

in d

iele

ctric

co

nsta

nt o

r coa

ting

of th

e pr

obe,

the

Gui

ded

Rad

ar

serie

s ca

n m

easu

re v

irtua

lly a

ny p

rodu

ct w

ith a

die

lect

ric

cons

tant

(Dk)

gre

ater

than

1.3

.

Feat

ures

:20

m m

easu

ring

rang

e4

wire

AC

/DC

, 2 w

ire 4

-20m

AW

ide

rang

e of

com

mun

icat

ions

(Dev

icen

et,

Gos

Haw

k, H

AR

T, M

odbu

s, P

rofib

us (F

ound

a-tio

n Fi

eldb

us a

nd P

rofib

us P

A pe

ndin

g)P

rote

ctio

n cl

ass

IP67

, NE

MA

4xH

igh

tem

pera

ture

app

licat

ions

GS

M/C

DM

A re

mot

e co

mm

unic

atio

n op

tions

Capa

ble

of m

easu

ring

low

diel

ectri

c pr

oduc

t (1.

3)Pr

ogra

mm

able

fail s

afe

mod

e

• • • • • • • •

Gui

ded

Rad

ar S

erie

s (T

DR

)- C

ontin

ous

leve

l det

ectio

n fo

r sol

ids

and

liqui

ds -

Page 10: Photo: Irawan Widyanto - INTRIAL | Equipos Industriales · 3 Level, Positioning and Flow Solutions Product Range - Overview Sultan Level Sultan Flow Sultan Liquid The Sultan 234 is

19

Leve

l, P

ositi

onin

g an

d Fl

ow S

olut

ions

Typi

cal A

pplic

atio

n

Rot

atio

n Sw

itch

Serie

s- P

oint

Lev

el S

witc

h -

Prin

cipl

e of

Ope

ratio

nTh

e ro

tatin

g m

easu

ring

vane

is d

riven

by

a br

ushl

ess

sync

hron

ous

mot

or. O

nce

the

mat

eria

l lev

el re

ache

s th

e va

ne, i

t sto

ps ro

tatin

g, w

hich

is d

etec

ted

by a

mic

ro

switc

h to

sto

p th

e m

otor

and

sw

itch

the

leve

l out

put.

Onc

e th

e m

ater

ial l

evel

beg

ins

to fa

ll an

d th

e va

ne is

free

of

mat

eria

l the

mot

or w

ill re

star

t and

the

vane

will

rota

te

agai

n.

Prim

ary

Are

as o

f App

licat

ion

• Pla

stic

Indu

stry

- po

wde

r, gr

anul

ar, p

elle

ts e

tc• B

uild

ing

Indu

stry

- lim

e, S

tyro

foam

, mol

ding

san

d, u

rea,

c

emen

t, gy

psum

, cru

shed

rock

• F

ood

Indu

stry

- m

ilk p

owde

r, flo

ur, s

alt,

suga

r, m

iner

als,

h

erbs

, gra

in• P

aper

& P

ulp

Indu

stry

- w

ood

chip

s, s

aw d

ust e

tc• C

hem

ical

Indu

stry

- ru

bber

, coa

ting,

foam

• Ste

el In

dust

ry -

iron

ore,

coa

l, co

ke, s

and,

flux

es

Typi

cal A

pplic

atio

ns

Feat

ures

:AT

EX

and

FM

app

rova

ls fo

r use

in d

ust

expl

osio

n ar

eas

No

calib

ratio

nH

igh

relia

bilit

yR

obus

tW

ide

rang

e of

app

licat

ions

Enc

losu

re ra

ting

IP66

/NE

MA

4Fr

ictio

n cl

utch

- pr

otec

ts g

ears

aga

inst

m

echa

nica

l blo

ws

to th

e va

neTw

o di

ffere

nt p

robe

leng

ths

Sel

ecta

ble

sens

itivi

ty fo

r low

den

sity

pow

ders

• • • • • • • • •

Hig

h or

low

leve

l det

ecto

r in

cont

aine

rs a

nd s

ilos.

Leve

l, P

ositi

onin

g an

d Fl

ow S

olut

ions

20

Som

e su

cces

sful

exa

mpl

es c

omm

only

foun

d w

ithin

the

min

ing

and

min

eral

pro

cess

ing

are:

Min

e:- T

ruck

det

ectio

n fo

r wat

er s

pray

trig

ger/s

top

light

con

trol a

bove

dum

p ar

ea- L

evel

in d

ump

hopp

er (u

nder

griz

zly)

- Lev

el a

nd c

hute

blo

ckag

e sw

itch

in p

rimar

y cr

ushe

r- L

evel

in R

OM

bin

- Mat

eria

l on

conv

eyor

bel

t det

ectio

n or

pro

filin

g (h

eigh

t on

belt)

- Dec

isio

n of

ore

or w

ater

on

conv

eyor

s (to

con

trol w

ater

rem

oval

sys

tem

s)- S

ump

leve

ls, p

ump

cont

rol s

witc

h po

ints

- Sec

onda

ry c

rush

er fe

ed c

hute

blo

ckag

e de

tect

ion

- Sec

onda

ry c

rush

er le

vel c

ontro

l (ch

oke

feed

ing

cont

rol)

- Sto

ckpi

le le

vel u

nder

sta

cker

- Sta

cker

/Rec

laim

er p

ositi

onin

g, b

oom

pro

tect

ion

dete

ctor

s, a

nti-c

ollis

ion

dete

ctor

s- L

evel

or p

ump

cont

rol s

witc

hing

in li

quid

tank

s, p

onds

, sum

ps a

nd p

its- S

ettli

ng s

olid

s le

vel i

n sl

udge

pon

ds

- Prim

ary

crus

her l

evel

con

trol

- Ter

tiary

cru

sher

leve

l con

trol (

chok

e fe

ed c

ontro

l)- T

hick

ener

bed

leve

l tra

nsm

itter

- Con

veyo

r mat

eria

l on

belt,

velo

city

(Dop

pler

mic

row

ave

trans

mitt

er)

- Con

veyo

r tra

nsfe

r chu

te, (

bloc

ked

chut

e de

tect

or, m

icro

wav

e fa

il-sa

fe s

witc

h)- S

urge

bin

leve

l tra

nsm

itter

- Tra

in lo

ad o

ut b

in le

vel

- Tra

in lo

ckou

t pos

ition

sw

itch

Proc

ess

Plan

t:- C

hute

blo

ckag

e de

tect

ion

(mill

feed

s, c

onve

yor t

rans

fer c

hute

s et

c,

mic

row

ave

fail-

safe

sw

itch)

- Wat

er tr

eatm

ent c

hem

ical

tank

s (li

quid

s, li

me

silo

)- P

roce

ss c

hem

ical

sto

rage

and

mix

ing

tank

s (fl

occu

lant

s, a

dditi

ves,

r

eage

nts

etc,

sol

id/li

quid

/pow

der)

- Flo

atat

ion

cell

(leve

l int

erfa

ce)

- CC

D’s

bed

leve

l, flo

c la

yer,

clar

ity o

utpu

t tra

nsm

itter

- Thi

cken

er b

ed le

vel,

floc

laye

r, cl

arity

out

put t

rans

mitt

er

- Pro

cess

wat

er a

nd w

aste

wat

er c

larifi

er

- Dra

inag

e su

mps

and

pits

(lev

el a

nd s

witc

h)- F

ilter

pre

ss s

umps

(lev

el a

nd s

witc

h)- S

lurr

y an

d co

ncen

trate

mix

ing

and

stor

age

tank

leve

ls- D

iese

l/fue

l oil

tank

leve

ls fo

r pow

er g

ener

atio

n- R

ail/t

ruck

load

ing

and

unlo

adin

g (p

ositi

on d

etec

tion,

filli

ng le

vels

)

Bul

k H

andl

ing

and

Ship

load

ing/

unlo

adin

g:- R

ail c

ar d

umpe

r hop

per l

evel

- Rai

l car

pre

senc

e de

tect

ion

- Rai

l loa

dout

bin

leve

l- R

ail c

ar p

ositi

on d

etec

tion

- Rai

l car

spe

ed d

etec

tion

trans

mitt

er (m

icro

wav

e)- S

tock

pile

leve

l (un

der s

tack

er/re

clai

mer

)- S

tack

er/R

ecla

imer

boo

m a

nd c

ollis

ion

prot

ectio

n- S

tack

er/R

ecla

imer

pos

ition

ing

dete

ctio

n- M

ater

ial o

n co

nvey

or d

etec

tion

or p

rofil

ing

(hei

ght o

n be

lt)- M

ater

ial o

n be

lt ve

loci

ty tr

ansm

itter

(mic

row

ave)

- Trip

per/s

huttl

e co

nvey

or p

ositi

onin

g- H

oppe

r, si

lo o

r bin

leve

ls a

nd s

witc

hes

- Shi

p lo

ader

/unl

oade

r boo

m c

ollis

ion

prot

ectio

n- S

hip

load

er h

eigh

t (lu

ffing

) con

trol (

track

ing

fill l

evel

)- S

ump

and

pum

p le

vel c

ontro

l

Cru

sher

Lev

elM

inin

g Th

icke

ners

Sta

cker

Boo

m, L

uff-

ing

Con

trol a

nd B

oom

P

rote

ctio

n

Sur

ge B

in L

evel

Trai

n U

nloa

d C

ontro

l

Rec

laim

er B

oom

Pro

tect

ion

Shi

ploa

der L

uffin

g C

ontro

l/Boo

m P

rote

ctio

n

Mic

row

ave

Blo

ck C

hute

D

etec

tion

App

licat

ion

Ref

eren

ces

- Min

ing

Coa

l Chu

te B

lock

age

Det

ectio

n

APPLICA

TION

GUA

RANTEE

Page 11: Photo: Irawan Widyanto - INTRIAL | Equipos Industriales · 3 Level, Positioning and Flow Solutions Product Range - Overview Sultan Level Sultan Flow Sultan Liquid The Sultan 234 is

21

Leve

l, P

ositi

onin

g an

d Fl

ow S

olut

ions

Som

e su

cces

sful

exa

mpl

es c

omm

only

foun

d w

ithin

the

wat

er in

dust

ry a

re:

OR

CA

Sona

r app

licat

ions

:- P

rimar

y S

edim

enta

tion

Cla

rifier

s C

ontro

lling

floc

leve

l and

cla

rity

of w

ater

- Thi

cken

er T

ank

(Pol

ymer

Dos

ed)

Con

trolli

ng b

ed le

vel a

nd c

larit

y of

wat

er p

olym

er d

osin

g

- Prim

ary

Sed

imen

tatio

n C

ontro

lling

bed

leve

l

- Sec

onda

ry /

Fina

l Cla

rifier

Con

trolli

ng R

AS

bla

nket

, fluf

f/RA

G la

yer a

nd c

larit

y of

wat

er

- Thi

cken

er (G

ravi

ty)

Con

trolli

ng b

ed le

vel,

clar

ity o

f wat

er

- Thi

cken

er (P

olym

er d

osed

) C

ontro

lling

bed

leve

l, cl

arity

of w

ater

pol

ymer

dos

ing

- SB

R (S

eque

ntia

l Bat

ch R

eact

or)

Con

trolli

ng d

ecan

t sta

rt tim

e, p

olym

er d

osin

g if

requ

ired

Sulta

n le

vel a

nd G

ladi

ator

sw

itche

s ap

plic

atio

ns:

- All

wat

er c

ontin

ous

and

poin

t lev

el m

easu

rem

ents

- Mon

itorin

g sa

nd fi

lter b

ed ta

nks

- Hig

h an

d lo

w le

vel s

witc

hes

in w

ater

tank

s- S

ewer

mai

n ov

erlo

w le

vel

- Sum

p pu

mp

cont

rol

- Hig

h/lo

w/c

ontin

ous

leve

l in

sew

age

wet

wel

l- I

rrig

atio

n ch

anne

ls

- Flo

w m

easu

rem

ents

in o

pen

flum

es- W

aste

wat

er c

hann

els

- Sew

erag

e in

let c

hann

els

- Pum

p pr

otec

tion

- Sed

imen

t tan

ks a

nd s

ludg

e pu

mpi

ng

- Che

mic

al d

osin

g an

d pr

oces

sing

sys

tem

s

SB

R T

ank

Pol

ymer

Dos

ed T

hick

ener

Sec

onda

ry C

larifi

er

Prim

ary

Cla

rifier

Prim

ary

Sed

imen

tatio

n

App

licat

ion

Ref

eren

ces

- Wat

erS

ump

Pum

p C

ontro

l

Hig

h Le

vel S

witc

h in

W

ater

Tan

k

Mon

itorin

g sa

nd fi

lter b

ed ta

nks

Sew

er m

ain

over

flow

leve

l

For m

ore

succ

essf

ul re

fere

nces

in

indu

strie

s lik

e P

ower

, Foo

d, C

hem

ical

an

d C

emen

t etc

, ple

ase

go to

w

ww

.haw

kmea

sure

.com

APPLICA

TION

GUA

RANTEE

Leve

l, P

ositi

onin

g an

d Fl

ow S

olut

ions

22

Haw

kLin

k G

SM

/CD

MA

com

mun

icat

ion

devi

ce a

llow

s an

y au

thor

ized

com

pute

r with

a s

tand

ard

mod

em a

nd G

osH

awk

softw

are

to d

ial i

n an

d ca

libra

te, t

est o

r che

ck o

n th

e pe

rform

-an

ce o

f the

con

nect

ed H

awk

prod

uct.

The

Haw

kLin

k de

vice

can

be

wire

d to

the

stan

dard

com

mun

icat

ion

term

inal

s of

the

Haw

k pr

oduc

ts.

Rem

ote

tech

nica

l sup

port

and

com

plet

e co

mm

issi

onin

g of

eq

uipm

ent i

n ap

plic

atio

ns v

ia o

ur G

SM

/CD

MA

mod

ule

allo

ws

mon

itorin

g an

d ad

just

men

ts o

f set

tings

no

mat

ter w

hat c

orne

r of

the

wor

ld.

Adv

ance

d R

emot

e C

omm

unic

atio

n

Rem

ote

conn

ectio

n w

orld

wid

e!

Page 12: Photo: Irawan Widyanto - INTRIAL | Equipos Industriales · 3 Level, Positioning and Flow Solutions Product Range - Overview Sultan Level Sultan Flow Sultan Liquid The Sultan 234 is

23

Leve

l, P

ositi

onin

g an

d Fl

ow S

olut

ions

Lapto

p or P

C Co

mmun

icatio

nsor

PLC

/ DCS

with

MODB

US R

TU P

ort

GosH

awk S

oftw

are f

orinv

entor

y mon

itorin

g on P

C

GSM

Net

wor

kor CD

MA

Net

wor

k

Floa

tatio

n Ce

lls

Sult

an A

cou

stic

Wav

e Tr

ansm

itte

r Sl

urrie

s

Glad

iato

rAd

mitt

ance

Switc

h

Sult

an A

cou

stic

Wav

e Tr

ansm

itte

rSi

lo, b

in le

vels

, coa

l, pl

astic

pow

der,

woo

dchi

p, s

awdu

st, c

emen

t,cl

inke

r, iro

n or

e, li

me

etc.

Orc

a So

nar

Inte

rfac

eTh

icke

ner,

CCD

GSM

or C

DMA

Netw

ork

•Typ

ical

ly u

p to

31

trans

mitt

ers

or s

witc

hes

per s

tring

.•M

axim

um 2

50 tr

ansm

itter

s or

sw

itche

s.•U

sing

GSM

/CD

MA

netw

ork,

tran

smitt

ers

and

switc

hes

can

bem

onito

red,

cal

ibra

ted

rem

otel

y.•A

larm

sta

tus,

dia

gnos

tics

can

be m

onito

red.

•Sup

port

from

fact

ory

engi

neer

ing

for c

usto

mer

app

licat

ion

prob

lem

s.

Sult

an A

cou

stic

Wav

e Tr

ansm

itte

rSt

ockp

iles,

Sta

cker

s,Re

clai

mer

sSult

an A

cou

stic

Wav

e Sw

itch

Bloc

ked

Chut

e D

etec

tion

Sult

an, G

lad

iato

r &

Gu

ided

Rad

arFa

rm T

anks

, Gra

in T

erm

inal

s

Orc

a So

nar

Inte

rfac

e

Clar

ifier

SULT

AN

23

4

SULT

AN

23

4

Glad

iato

r Ad

mitt

ance

Glad

iato

rAd

mitt

ance

Switc

h

Glad

iato

r Ad

mitt

ance

GLad

iato

r M

icrow

ave

Low

Leve

l

Glad

iato

r M

icrow

ave

Low

Leve

l

Sult

an M

aste

r/Sl

ave

Posi

tion

ing

Sys

tem

Glad

iato

rCo

nduc

tivity

Switc

h

Glad

iato

rCo

nduc

tivity

Switc

h

(Lim

ited M

odbu

s que

ry ra

te for

Swi

tches

only)

Sult

an A

cou

stic

Wav

e Tr

ansm

itte

r

Mul

tidro

p C

onne

ctio

ns

Leve

l, P

ositi

onin

g an

d Fl

ow S

olut

ions

24

Serv

ices

» Tr

aini

ng

We

prov

ide

exte

nsiv

e tra

inin

g fo

r our

wor

ldw

ide

cust

omer

s an

d di

strib

utor

s on

a p

rogr

essi

ve b

asis

so

whe

n ne

w p

rodu

cts

are

intro

duce

d, tr

aini

ng is

car

ried

out p

rior t

o re

leas

e to

ens

ure

optim

um p

rodu

ct a

ccep

tanc

e an

d pe

rform

ance

.

» In

stal

latio

n/C

omm

issi

onin

g O

ur e

xper

ienc

ed s

ervi

ce p

erso

nnel

redu

ce c

omm

issi

onin

g tim

e to

a m

inim

um, s

avin

g tim

e, m

oney

and

reso

urce

s.

» R

epai

r Ser

vice

/Fie

ld S

ervi

ce/P

re-m

aint

enan

ce

Haw

k pr

ovid

es c

usto

mer

s w

ith e

xcel

lent

afte

r-sa

les

serv

ice

and

guar

ante

e th

e on

goin

g fu

nctio

n of

our

pro

duct

s by

del

iver

ing

high

qua

lity

inst

rum

ents

.

» R

emot

e Te

chni

cal S

uppo

rt

Rem

ote

tech

nica

l sup

port

and

com

plet

e co

mm

issi

onin

g of

eq

uipm

ent i

n ap

plic

atio

ns v

ia o

ur G

SM

/CD

MA

mod

ule

can

mon

itor a

nd a

djus

t set

tings

no

mat

ter w

hat c

orne

r of t

he w

orld

.

Cer

tifica

tions

and

A

ppro

vals

Ele

ctric

al S

afet

yD

ust I

gniti

on P

rote

ctio

nE

xplo

sive

Atm

osph

ere

(Gas

)R

adio

Fre

quen

cy (E

MI a

nd R

FI)

• • • •

Com

mun

icat

ion

Prot

ocol

sG

osH

awk

HA

RT

Mod

bus

Pro

fibus

DP

Pro

fibus

PA

Foun

datio

n Fi

eldb

us

Dev

iceN

et

• • • • • • •

Con

tact

Haw

k M

easu

rem

ent S

yste

ms

Head

Offic

eBo

x 286

, 15-

17 M

auric

e Cou

rtNu

nawa

ding V

IC 31

31Au

strali

aPh

one:

+61 3

9873

4750

Fax:

+61 3

9873

4538

info@

hawk

.com.

au

Haw

k M

easu

rem

ent

7 Rive

r Stre

etMi

ddlet

on, M

A 01

949

USA

Phon

e: +1

888 H

AWKL

EVEL

(1 88

8 429

5538

)Ph

one:

+1 97

8 304

3000

Fax:

+1 97

8 304

1462

info@

hawk

meas

ure.c

om

For m

ore

info

rmat

ion

and

glob

al re

pres

enta

tives

: ww

w.h

awkm

easu

re.c

om

Rep

rese

nted

by:

Rev 1

.3, N

ovem

ber 2

009

Par

t no:

DO

C-C

ATA

LOG

UE


Top Related