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S.M.CONSULTANT Mr. Shyam Sunder Pathak (Director)
Villa No.451, Omaxe City I , Mayakhedi, Indore, Madhya Pradesh - 452010, India
Call Us: +(91)-9406857359
May 3, 2023 1S.M.CONSULTANT
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Possessing 27 years of Experience in this industry and 12 years of experience in my own Organisation, we are known in the industry for offering consultancy services to Solvent Extraction Plants and Vegetable Oil Refineries. We offer services for extraction and processing Soya Refined Oil, Lecithin, Fatty Acid, Soya Nuggets and Soya Flour. Moreover, our services also cover Soyabean Meal, Soya Solvent Oil, Acid Oil and Soyabean Seed. Our services are devised for providing guidance in the whole process of collecting soyabean & other ingredients and extracting crude oil out of it. We also provide consultancy services to our clients for handling the purification process that follows next.
PROFILE
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SOLVENT EXTRACTION PLANT & REFINERY
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Test Weight: 54 lbs / bu Protein: 35% Min
Moisture: 14% Max.
Foreign Matter: 1% basis; 2% Max
Poisonous seed/husks: None
Oil Content: 18.5% Basis
Splits: 20% Max
Other Color: 2% Max
Damaged Beans: 3% Max
SPECIFICATION OF SOYABEAN SEED
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Moisture: 12% Max.
Protein: 44% Min
Protein: 50% Max
Fiber: 7% Max
Fat Material: 6% Max
Organic Ash: 7.5% Max
Sand and Dust Ash: 1.5% Max
Total Ash: 8.5% Max
SPECIFICATION OF SOYABEAN MEAL
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Free Oil Acidity - 0.30% Max
Refractive Index at 40C 1.466-1.470
Peroxide Value (Meg. Gr/Kg) - 1.0 Max
Saponification Value - 189-195
Iodine Value - 120-143
Density at 20C - 0.909-0.925
Unsaponifiable Matters - 1.5% Max
Soap Test - 0.005% Max
Insoluble Impurity in Ether - 0.05 Max
Volatile Matter at 105C -Test Negative
SPECIFICATION OF REFIND SOYABEAN OIL
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SPECIFICATION OF SOYA LECITHIN
Analytical data American LecithinAcid Value 30mg koh/g (Max.)
Peroxide Value 10meq/kg (Max.)
Acetone Insoluble 62%-63%
Tolune Insoluble 0.1% Max.
Hexane Insoluble 0.1% Max.
GMO Content
GMO Content Negative
Microbiological
Total plate count 3 log n/g Max.
Coliform Absent/g
E.Coli Absent/g
Salmonella Negative/25g
Yeast Nil
Moulds Nil
Physicochemical Analysis
Moisture 1% Max.
Flavour Typical Soy
Texture Viscous
Viscosity 6.5 -12 Pa.s(at 25C)
Color Gardner 14Max.(10% in Tolune Solution)
Appearance LiquidOdour Typical Soy
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RECOVERY FROM SOYABEAN EXTRACTION
Soya Seed Crush
Crude Production 18 to 18.5 %
Meal Production Meal Production 80 to 82%80 to 82%
Refined Oil Production 94%
GUMS 6 %
Lecithin 3.80%
Acid Oil 1.2%
SLUDGESLUDGE0.4%0.4%
WASTAGE 0.6%
8S.M.CONSULTANT
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USE OF LECITHIN
Soya Lecithin
FOOD Chocolate – 20%
Biscuits - 50%Ice Cream - 8%
Milk Products - 11%Others - 11%
FEED Aqua feed - 12%Poultry feed – 46%Cattle Feed – 32%Shrimp Feed – 8%
PaintDetailed data not
available
Others – BalanceInk PigmentsPrint TonerHair TonerLeather
Shampoo, ETC.
The % use of lecithin use different on the same application, but with different formulation.Day by day the uses of lecithin is increasing. As research groups Are finding new formulationNew uses.
Note:
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SOLVENT EXTRACTION PLANT PROCESS
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MATERIAL HANDELING SECTION
Seed Receiving Hopper
Seed Cleaner
Bucket Elevator
Bucket Elevator
Bucket Elevator
Silo
Bucket Elevator
Day Silo
Belt Conveyor
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PREPRATORY SECTION
Cracker
Redler Conveyor No. 2
De-Stonner
Redler Conveyor No. 1
Seed Cleaner
Elevator No. 2
Redler Conveyor No. 3
Elevator No. 1
Bulk Flow
Flaking Machine
Redler Conveyor No. 4
Elevator No. 3
Cooker
Elevator No. 4
Redler Conveyor No. 5
Temperor
H.A.D.C.
Expander
SEP. Incoming Conveyor
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SEP SECTION
Extractor
Plugo Seal Conveyor
Solvent Tight Conveyor
D. T.
D. T. Discharge Screw
D.O.C. Conveyor
Hexane Hexane vapour to Condenser
Meal Cooler
Elevator
D.O.C. Screener
Lums Breaker
Redler Conveyor
DOC Bagging Conveyor
Steam
Steam
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BOILER SECTION
Water Storage
Water Treatment
Boiler
Coal Yard
Coal Crusher
SEP PREP+ Expander DOC Section Refinery Lecithin
Steam
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S.E.P. MACHINERY PHOTOGRAPHS
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SILO
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PLANT MACHINERY
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PLANT MACHINERY
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PLANT MACHINERY
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PLANT MACHINERY
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PLANT MACHINERY
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PLANT MACHINERY
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PLANT MACHINERY
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PLANT MACHINERY
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PLANT MACHINERY
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PLANT MACHINERY
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PLANT MACHINERY
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PLANT MACHINERY
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PLANT MACHINERY
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PLANT MACHINERY
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REFINERY PROCESS CHART
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REFINERY
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Drier
Neutral oil Tank
Crude oil tank
Hydration tank
Separator no 1 for degumming
Knife mixer
(caustic lye )
Separator no 2 for neutralization
Knife mixer forwashing
Separator No-3Washing
Knife mixer (phosphoric acid )
Lecithin from
Gums
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REFINERY
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VHF DEO
Bleached oil Tank
Dearator
PLF 1&2 Bleacher Neutral oil Tank
Cooler Polishing Filter
Refined oil Tank
Fatty Acid
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REFINERY MACHINERY PHOTOGRAPHS
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PLANT MACHINERY
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PLANT MACHINERY
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PLANT MACHINERY
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PLANT MACHINERY
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GODOWN PHOTOGRAPHS
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PLANT MACHINERY
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DOC GODOWN
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DOC GODOWN
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OIL TANKS PHOTOGRAPHS
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OIL TANKS
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OIL TANKS
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