Download - Progressing Cavity Pumping Systemss3.transloadit.com.s3.amazonaws.com/96599d804d9440… · · 2014-02-20Baker Hughes offers both rod driven progressing cavity pumping ... These

OVERVIEW| bakerhughes.com

Applications Heavy oil

Conventional oil

Gas well dewatering

Low marginal wells

Solids handling

Operating envelope

– 25 to 5,000 BFPD – 3,600 psi pressure capability – Operating temperature up to 300ºF (149ºC)

– Up to 40º API fluid gravity

Features and benefi ts Increased efficiency

– Offers energy cost savings

Minimal moving parts – Increases reliability

Wide operating range

– Provides operational flexibility

Low profile systems – Excellent for use in environmentally

sensitive areas

Viscous fluid handling – Provides solution for most heavy

oil applications

High solids content capabilities – Improves reliability in harsh

downhole environments

Reduced CAPEX and OPEX

– Lowers total cost of ownership

Progressing cavity pumping (PCP) systems from Baker Hughes offer production solutions in a wide range of applications and fl ow rates. Building on 50 years of artifi cial lift expertise, Baker Hughes designs and manufactures complete PCP systems to extend the operating range of the Baker Hughes portfolio of pumping solutions. The PCP system is a positive displacement pump that provides additional energy to increase the fl ow of hydrocarbons to the surface.

Since 1986 Baker Hughes has revolutionized the oil and gas industry with progressing cavity pump technology. The company fi rst used this technology in hydraulic drilling motors, creating

innovative solutions in horizontal and directional drilling. Two product lines collaborated in 1998 to leverage the PCP technology from INTEQ and the artifi cial lift expertise from Centrilift. Today Baker Hughes is the only PCP technology company totally dedicated to the oil and gas industry.

Baker Hughes offers both rod driven progressing cavity pumping (RDPCP™) systems and electrical submersible progressing cavity pumping (ESPCP™) systems. In addition to the downhole components, Baker Hughes RDPCP systems include best-in-class surface driveheads for reliability, easy installation, safety, and environmental considerations.

Progressing Cavity Pumping SystemsLower OPEX and eliminate deferred production in viscous fl uids

OVERVIEW

RDPCP, ESPCP, Electrospeed, and microDRIVE are trademarks of Baker Hughes Incorporated.

Disclaimer of Liability: This information is provided for general information purposes only and is believed to be accurate as of the date hereof; however, Baker Hughes Incorporated and its affi liates do not make any warranties or representations of any kind regarding the information and disclaim all express and implied warranties or representations to the fullest extent permissible by law, including those of merchantability, fi tness for a particular purpose or use, title, non-infringement, accuracy, correctness or completeness of the information provided herein. All information is furnished “as is” and without any license to distribute. The user agrees to assume all liabilities related to the use of or reliance on such information. BAKER HUGHES INCORPORATED AND ITS AFFILIATES SHALL NOT BE LIABLE FOR ANY DIRECT, INDIRECT, SPECIAL, PUNITIVE, EXEMPLARY OR CONSEQUENTIAL DAMAGES FROM ANY CAUSE WHATSOEVER INCLUDING BUT NOT LIMITED TO ITS NEGLIGENCE.

© 2014 Baker Hughes Incorporated. All rights reserved. 29956 01/2014

Baker Hughes variable speed drives (VSD) are the only surface control systems designed specifi cally for oilfi eld applications, providing the highest level for downhole pumping system.

Baker Hughes PCP systems are supported by engineering, technical, manufacturing, and application experts. This ensures robust, application-specifi c production solutions for the oil and gas industry. These PCP systems provide operators with a choice of application-specifi c designs to deliver the ultimate PCP value.

Contact your Baker Hughes representative today or visit www.bakerhughes.com/pcp to fi nd out how the PCP system from Baker Hughes can lower OPEX in your wells.

Electrospeed™ PCor microDRIVE™

A variable speed drive is designed to establish

operational control of the system.

LT Series DriveheadThese units support the sucker rod string and allow for the transfer of power from the prime mover to the rod string.

Progressing cavity pumpA high effi ciency pump designed for various well environments. A major benefi t of the PCP is the ability to effi ciently produce viscous and solids laden fl uids.

LT cam series torque anchorProvides stability and maintains the integrity of the tubing connections.

Rod guidesProvide centralization of the rod string within the production tubing.

RDPCP system

ElectrospeedA variable speed drive

is designed to establish operational control of

the system.


Seal sectionIsolates the motor and gear reducer oil from the wellbore fl uids. It also houses the thrust bearing that isolates thrust from the gear reducer and motor.

Gear ReducerA gear drive that reduces motor speed to acceptable PCP speed, and increases torque to drive the PCP.

Electric MotorStandard ESP motors are used to drive the ESPCP system.

Flex shaft and intakeThese components convert the eccentric motion of the PCP to the concentric motion of the seal section.

ESPCP system



Gas well dewatering

Conventional oil and gas

Low marginal wells

Solids handling

Features and benefi ts Hollow shaft design

– Allows easy field installation and flush-by operations

Standpipe vs. standard oil seal design – Enhanced environmental protection

Hydraulic automatic backspin control – Dissipates system energy safely

Self regulated braking system – Eliminates need for manual adjustments

Mechanical and conventional seal options – Allows for operator flexibility

and interchangeability

Tachometer – Eliminates safety concerns – Improves ease of operation

Injectable packing capable – Simplifies maintenance without loss

of production

Removable stuffing box – Allows ease of operation and safety

Through tubing conveyed deployment – Lowers operating expenses

Anti-corrosion coating – Provides flexibility under a variety of

environmental conditions

Driveheads from Baker Hughes are the industry’s most robust drivehead line for powering rod driven progressing cavity pumping (RDPCP™) systems. When matched with a PCP pump, these systems can address a myriad of challenging downhole environments.

This RDPCP system includes drivehead equipment options to suit a wide variety of applications with drive requirements from 5 to 300 hp. Baker Hughes manufactures these driveheads in-house to exacting standards, and the rugged durability makes them applicable in severe environments, including harsh cold weather and desert conditions. In fact, all driveheads receive the same

marine-quality coatings used for protection in offshore applications.

Baker Hughes has internalized many of the vital drivehead components to reduce the potential for damage during installation or maintenance. Since many components are internal, this also protects the drivehead from harsh environmental conditions that can prematurely deteriorate exposed equipment.

RDPCP systems are suitable for conventional oil and gas applications, waterfl ood source wells, and coalbed methane (CBM) dewatering operations. PCP pumps have a simple design, which decreases emulsifi cation and increases effi ciency.

Rod Driven Progressing Cavity Pumping SystemsOffer robust driveheads and rugged PCP pumps for challenging well conditions

OVERVIEW

RDPCP, Electrospeed, and microDRIVE are trademarks of Baker Hughes Incorporated.



60

BOPD

Run

Tim

e (D

ays)

Competitorpump

Baker HughesRDPCP system

Competitorpump

Baker HughesRDPCP system

50

40

30

20

10

0

300

250

200

150

100

50

0

RDPCP Performance

Drivehead specifi cations

RDPCP Performance - For USD 6,000 incremental investment, operator achieves 12 BOPD incremental production and dramatic run life improvement.

Electrospeed™ PCor microDRIVE™

A variable speed drive is customized for

operational controlof the system.

LT series driveheadThis supports the sucker rod string and allows for the transfer of power from the prime mover to the rod string.




RDPCP system

LT-30E LT-50E LT-100E LT-DE

Rating

Power rating, hp 30 50 100 300

Thrust bearing rating, lbf at 90 million rev (Ca90)

33,400 41,000 50,300 80,400

Optional thrust bearing axial load, lbf n/a n/a 80,400 93,800

Maximum shaft speed, rpm 600 600 600 600

Maximum allowable torque, ft-lbs 525 875 1,425 2,850

Structural

Belt guardFully enclosed

hingedFully enclosed

hingedFully enclosed

hingedFully enclosed dual hinged

Polished rod size, in. 1.25 1.25 or 1.50 1.25 or 1.50 1.50

Maximum motor size, hp 30 50 100 2 x 150 (300)

Wellhead connection31/8, 3,000-lb

fl ange or 2.88 - 8 EUE Box

31/8, 3,000-lb fl ange or 2.88 - 8

EUE Box

31/8, 3,000-lb fl ange or 2.88 - 8

EUE Box

31/8, 3,000-lb fl ange or 51/8,

2,000-lb fl ange

Max driven sheave, OD x belt type x groove qty

24 x 5V x 5 31.5 x 5V x 5 31.5 x 5V x 5 31.5 x 5V x 10

Overall height, in. 48 51 53 55

Weight, lbs 700 900 1,500 1,800

Braking system

Recoil control systemHydraulic vane

pumpHydraulic vane

pumpHydraulic gear

pumpHydraulic gear

pump

Optional equipment

Rotary seal unit (RSU) Available Available Available Available

Injectable packing unit Available Available Available Available

Tachometer Available Available Available Available



Conventional oil

Gas well dewatering

Low marginal wells

Solids handling

Features and benefi ts High system volumetric efficiencies

– Reduces operating expenses

Rod-less system – Eliminates mechanical wearing

of tubing and rods in deviated or horizontal wells

Increased torque capabilities – Allows for smaller motors to drive

the system

Double planetary gear design – Improves reliability and optimizes

motor and pump speeds

Single oil system – Eliminates the need for multiple oil

systems and seals for the motor and gear reducer

Optimized intake – Allows the maximum flow rate at the

lowest pressure drop

Through-tubing conveyeddeployment system

– Lowers operating expenses

Baker Hughes, the market leader in electrical submersible pumping (ESP) systems, has leveraged over 50 years of motor design, development, and manufacturing experience to pioneer the electrical submersible progressing cavity pumping (ESPCP) system. Baker Hughes is the sole provider of this technology, combining the application advantages of progressing cavity pumping (PCP) systems with the reliability of the industry’s leading ESP motors to expand the range of artifi cial lift production solutions.

Mechanical wear between sucker rods and tubing has long been a signifi cant problem when using a standard PCP in deviated wells.

The ESPCP technology eliminates the rods and expands the operating range of PCP systems, particularly in deviated or horizontal wellbores. In very viscous applications, eliminating the sucker rod string accommodates a larger fl ow area in the production tubing string, lowering fl ow losses and increasing system effi ciencies.

ESPCP systems are the optimal production solution in low-volume applications with viscous, gaseous, and solids-laden fl uids; deviated and horizontal wellbores; or where safety and environmental issues are a concern. PCP systems have a simple design that results in decreased emulsifi cation and high effi ciencies.

Electrical Submersible Progressing Cavity Pumping SystemsEliminates rods and expands operating range in horizontal or deviated wellbores

OVERVIEW

Electrospeed is a trademark of Baker Hughes Incorporated.



Description 400 series 500 series 600 series

Housing outside diameter; in. 4.00 5.13 6.75

Length; ft 8 8 8

Minimum casing size; in. / casing weight; lb

51/2 in. - 17 lb. 7 in. - 32 lb. 85/8 in. - 44 lb.

Flexshaft shaft diameter; in. 1.25 1.50 1.56

Radial and axial bearings Tungsten carbide Tungsten carbide Tungsten carbide

Description 300 series 400 series 500 series 600 series

Outside diameter; in. 3.75 4.00 5.13 6.75

Thrust bearing specifi cation Intermediate load Intermediate load Intermediate load Intermediate load

Mechanical seal specifi cation Premium face Premium face Premium face Premium face



Gear ratio 11.5:1 11.5:1 9:1 11.5:1

Output speed at 60 hz 304 304 389 304



3,000

2,000

1,000

0

Pow

er C

ost (

USD

/Mon

th)

Oil

Prod

uctio

n (B

OPD

)

Previous artificial

lift system

Baker Hughes

ESPCP system

300

250

200

150

100

50

0Previous artificial

lift system

Baker Hughes

ESPCP system

ESPCP Performance

ESPCP technical specifi cationsFlexshaft and intake

Seal section

Gear reducer

Electric motor

ESPCP Performance - ESPCP enhances production in heavy oil applications

Electrospeed™ A variable speed drive

is customized for operational control

of the system.






ESPCP system


Pump model Rate Pressure Rotor Min. Tubing to Surface Stator

Imperial ISObfpdrpm

m3/drpm

psimts of water

Length(in.)

Pin size(in.)

In.Stator

length (in.)Stator connection

(API)Stator

O.D. (in.)Stator Asm length (in.)

Stator Asm connection (API)

25-B-090025-B-130025-B-180025-B-230025-B-260025-B-3600

4-06004-09004-12004-16004-18004-2500

0.25 0.04

90013001800230026003600

600900

1200160018002500

54.5077.0098.75

128.50137.50190.00

0.875 API 2.375

43.0065.5087.25

117.00126.00178.50

2.875 in. - 10 NUE PIN 2.875

59.8882.38

104.13133.88142.88195.38

2.875 in. - 8 EUE

44-B-090044-B-130044-B-180044-B-230044-B-260044-B-3600

7-06007-09007-12007-16007-18007-2500

0.44 0.07

90013001800230026003600

600900

1200160018002500

62.5096.00

124.75153.00181.00232.00

0.875 API 2.375

51.0084.50

113.25141.50169.50220.50

2.875 in. - 10 NUE PIN 2.875

67.88101.38130.13158.38186.38237.38

2.875 in. - 8 EUE

65-B-090065-B-130065-B-180065-B-230065-B-260065-B-3600

10-060010-090010-120010-160010-180010-2500

0.65 0.1

90013001800230026003600

600900

1200160018002500

76.00112.00147.00181.00210.50282.50

0.875 API 2.375

64.50100.50135.50169.50199.00271.00

2.875 in. - 10 NUE PIN 2.875

81.38117.38152.38186.38215.88287.88

2.875 in. - 8 EUE

95-B-090095-B-130095-B-180095-B-230095-B-260095-B-3600

15-060015-090015-120015-160015-180015-2500

0.95 0.15

90013001800230026003600

600900

1200160018002500

104.00155.25206.00266.50298.50400.00

0.875 API 2.375

92.50143.75194.50255.00287.00388.50

2.875 in. - 10 NUE PIN 2.875

109.38160.63211.38271.88303.88405.38

2.875 in. - 8 EUE

250-B-0900250-B-1300250-B-1800250-B-2300250-B-2600

40-060040-090040-120040-160040-1800

2.5 0.4

9001300180023002600

600900

120016001800

143.50209.00274.00340.50406.50

0.875 API 2.375

132.00197.50262.50329.00395.00

2.875 in. - 10 NUE PIN 2.875

148.88214.38279.38345.88411.88

2.875 in. - 8 EUE

350-B-0900350-B-1300350-B-1800350-B-2300350-B-2600

56-060056-090056-120056-160056-1800

3.5 0.56

9001300180023002600

600900

120016001800

201.50298.00392.75488.50533.00

0.875 API 2.375

190.00286.50381.25477.00521.50

2.875 in. - 10 NUE PIN 2.875

206.88303.38398.13493.88538.38

2.875 in. - 8 EUE

80-D-180080-D-230080-D-2600

12-120012-160012-1800

0.8 0.12130018002300

120016001800

110.00134.50158.50

1.000 API 2.87595.00

119.50143.50

3.500 in. - 8 EUE PIN 3.75118.25142.75166.75

3.500 in. - 8 EUE

110-D-0900110-D-1300110-D-1800110-D-2300110-D-2600

18-060018-090018-120018-160018-1800

1.1 0.18

9001300180023002600

600900

120016001800

75.0096.00

119.00145.00164.50

1.000 API 2.875

60.0081.00

104.00130.00149.50

3.500 in. - 8 EUE PIN 3.75

83.25104.25127.25153.25172.75

3.500 in. - 8 EUE

130-D-0900130-D-1300130-D-1800130-D-2300130-D-2600130-D-3600

21-060021-090021-120021-160021-180021-2500

1.3 0.21

90013001800230026003600

600900

1200160018002500

87.00122.00160.00194.50227.00302.00

1.000 API 2.875

72.00107.00145.00179.50212.00287.00

3.500 in. - 8 EUE PIN 3.75

95.25130.25168.25202.75235.25310.25

3.500 in. - 8 EUE

200-D-0900200-D-1300200-D-1800200-D-2300200-D-2600200-D-3600

32-060032-090032-120032-160032-180032-2500

2 0.32

90013001800230026003600

600900

1200160018002500

103.50147.50193.00238.00275.00370.50

1.000 API 2.875

88.50132.50178.00223.00260.00355.50

3.500 in. - 8 EUE PIN 3.75

111.75155.75201.25246.25283.25378.75

3.500 in. - 8 EUE

270-D-0900270-D-1300270-D-1800270-D-2300270-D-2600270-D-3600

43-060043-090043-120043-160043-180043-2500

2.7 0.43

90013001800230026003600

600900

1200160018002500

129.00177.50246.50316.50362.00477.50

1.000 API 2.875

114.00162.50231.50301.50347.00462.50

3.500 in. - 8 EUE PIN 3.75

137.25185.75254.75324.75370.25485.75

3.500 in. - 8 EUE

Pump Specifi cation GuideBaker Hughes progressing cavity pumps

OVERVIEW



Pump model Rate Pressure Rotor Min. Tubing to Surface Stator

Imperial ISObfpdrpm

m3/drpm

psimts of water

Length(in.)

Pin size(in.)

In.Stator

length (in.)Stator connection

(API)Stator

O.D. (in.)Stator Asm length (in.)

Stator Asm connection (API)

350-D-0900350-D-1300350-D-1800350-D-2300350-D-2600

56-060056-090056-120056-160056-1800

3.5 0.56

9001300180023002600

600900

120016001800

161.00235.50314.50389.00459.00

1.000 API 2.875

146.00220.50299.50374.00444.00

3.500 in. - 8 EUE PIN 3.75

169.25243.75322.75397.25467.25

3.500 in. - 8 EUE

450-D-0900450-D-1300450-D-1800450-D-2300450-D-2600

72-060072-090072-120072-160072-1800

4.5 0.72

9001300180023002600

600900

120016001800

216.00299.50415.00516.50583.00

1.000 API 2.875

201.00284.50400.00501.50568.00

3.500 in. - 8 EUE PIN 3.75

224.25307.75423.25524.75591.25

3.500 in. - 8 EUE

550-D-0900550-D-1300550-D-1800550-D-2300

87-060087-090087-120087-1600

5.5 0.87

900130018002300

600900

12001600

246.50361.50477.50592.50

1.000 API 2.875

231.50346.50462.50577.50

3.500 in. - 8 EUE PIN 3.75

254.75369.75485.75600.75

3.500 in. - 8 EUE

525-F-0900525-F-1300525-F-1800525-F-2300

83-060083-090083-120083-1600

5.25 0.83

900130018002300

600900

12001600

225.50327.50428.50530.00

1.125 API 3.5

210.50312.50413.50515.00

3.500 in. - 8 EUE BOX 4.5

226.50328.50429.50531.00

3.500 in. - 8 EUE

725-F-0900725-F-1300725-F-1800

115-0600115-0900115-1200

7.25 1.15900

13001800

600900

1200

312.00452.00608.50

1.125 API 3.5297.00437.00593.50

3.500 in. - 8 EUE BOX 4.5313.00453.00609.50

3.500 in. - 8 EUE

925-F-0650925-F-0900925-F-1300

147-0450147-0600147-0900

9.25 1.47650900

1300

450600900

308.00445.00600.00

1.125 API 3.5293.00430.00585.00

3.500 in. - 8 EUE BOX 4.5309.00446.00601.00

3.500 in. - 8 EUE

520-SG-0900520-SG-1300520-SG-1800520-SG-2300520-SG-2600

83-060083-090083-120083-160083-1800

5.2 0.83

9001300180023002600

600900

120016001800

124.50180.50236.50292.00310.75

1.125 API 3.5

112.25168.50224.50280.00298.75

4.500 in. - 8 EUE BOX 5

130.00186.25242.25297.75316.50

4.500 in. - 8 EUE BOX

655-SG-0900655-SG-1300655-SG-1800655-SG-2300655-SG-2600

104-0600104-0900104-1200104-1600104-1800

6.55 1.04

9001300180023002600

600900

120016001800

145.75214.75281.75348.75416.50

1.125 API 3.5

134.75202.50269.75336.75404.50

4.500 in. - 8 EUE BOX 5

152.50220.25287.50354.50422.25

4.500 in. - 8 EUE BOX

790-SG-0900790-SG-1300790-SG-1800790-SG-2300790-SG-2600

126-0600126-0900126-1200126-1600126-1800

7.9 1.26

9001300180023002600

600900

120016001800

181.75236.50348.25420.75460.50

1.125 API 3.5

169.75224.50336.25408.75448.50

4.500 in. - 8 EUE BOX 5

187.50242.25354.00426.50466.25

4.500 in. - 8 EUE BOX

1055-SG-09001055-SG-13001055-SG-1800

167-0600167-0900167-1200

10.55 1.67900

13001800

600900

1200

236.50348.25460.50

1.125 API 3.5224.50336.25448.50

4.500 in. - 8 EUE BOX 5242.25354.00466.25

4.500 in. - 8 EUE BOX

1320-SG-06501320-SG-09001320-SG-1300

210-0450210-0600210-0900

13.2 2.1650900

1300

450600900

214.5315.25416.50

1.125 API 3.5202.50303.25404.50

4.500 in. - 8 EUE BOX 5220.25321.00422.25

4.500 in. - 8 EUE BOX

500-G-0900500-G-1300500-G-1800500-G-2300500-G-2600

80-060080-090080-120080-160080-1800

5 0.79

9001300180023002600

600900

120016001800

121.00169.00235.50302.00337.50

1.125 API 4.5

109.00157.00223.50290.00325.50

4.500 in. - 8 EUE BOX 5.125

126.75174.75241.25307.75343.25

4.50 in. - 8 EUE

700-G-0900700-G-1300700-G-1800700-G-2300700-G-2600

111-0600111-0900111-1200111-1600111-1800

7 1.11

9001300180023002600

600900

120016001800

158.00237.00311.00410.50456.50

1.125 API 4.5

146.00225.00299.00398.50444.50

4.500 in. - 8 EUE BOX 5.125

163.75242.75316.75416.25462.25

4.50 in. - 8 EUE

900-G-0900900-G-1300900-G-1800900-G-2300900-G-2600

143-0600143-0900143-1200143-1600143-1800

9 1.43

9001300180023002600

600900

120016001800

210.88298.00415.38517.00583.50

1.125 API 4.5

198.88286.00403.38505.00571.50

4.500 in. - 8 EUE BOX 5.125

216.63303.75421.13522.75589.25

4.50 in. - 8 EUE

1400-G-06501400-G-09001400-G-1300

223-0450223-0600223-0900

14 2.23650900

1300

450600900

236.50332.00460.50

2.375 PAC 4.5224.50320.00448.50

4.500 in. - 8 EUE BOX 5.125242.25337.75466.25

4.50 in. - 8 EUE

Stator Asm length (in.)

Stator length (in.)

Stator connection (API)Stator Asm connection (API) Stator O.D. (in.)

Rotor length (in.)


Features and benefi ts MaxStart™ software for hard start applications*

– Delivers great starting characteristics in harsh downhole environments

MaxPoint™ frequency sweep capability*

– Maximizes production by ensuring minimal shock to the reservoir during startup and rate change events

Optimized power converter (standard)*

– Ensures low impact on input power system required by power companies

Plug and play capability forBaker Hughes downhole sensors*

– User friendly system provides automated format/ visibility of information used to optimize downhole system performance while maximizing production

GCS with enhanced outdoorvisibility screen*

– Provides easy access / control of information during set up and operation, including event and trending capabilities

Electronic ammeter*

– Provides superior accuracy and reliability vs standard chart recorders

Motor torque control – Increases pumping system run life by

preventing over torque conditions on the downhole equipment

Input / outputs – Enhances monitoring and

control capability

* Available on Electrospeed 3 models only.

Since its introduction in 1986, the Centrilift Electrospeed™ variable speed drive (VSD) has constantly set new performance standards for a variety of artifi cial lift production solutions, including progressing cavity pumping (PCP) systems. New innovations in controls and electronics design have been integrated into the state-of-the-art Electrospeed VSD, providing the industry’s most reliable surface system.

VSDs give operators the fl exibility to easily adjust production outputs of the PCP system as downhole conditions change. The VSD will protect the system by sensing changing

conditions that could potentially damage the PCP. Alarms and limits can be programmed in the drive, allowing the Electrospeed VSDs to automatically make step changes to optimize production operations. The graphical control system (GCS) incorporated in Baker Hughes VSDs is a user-friendly interface that records, logs, and communicates data from the drive and downhole monitor to a laptop, SCADA, or satellite system.

Baker Hughes is the only artifi cial lift provider that designs and manufactures its own line of variable speed drives. For more than 25 years Baker Hughes

PCP Variable Speed DrivesOptimizes system performance and production operations

OVERVIEW

Electrospeed, MaxStart, MaxPoint, and microDRIVE are trademarks of Baker Hughes Incorporated.



has led the industry in providing operators seamless integration of all system components and years of expertise in applying surface control technology to optimize production.

Contact your Baker Hughes representative today or visit www.bakerhughes.com/pcp to fi nd out how variable speed drives from Baker Hughes can help improve your PCP system’s run life with patented software.

Electrospeed™ PC or microDRIVE™

A variable speed drive is designed to establish

operational control of the system.

LT Series DriveheadThese units support the sucker rod string and allow for the transfer of power from the prime mover to the rod string.




RDPCP system

70 300

250

200

150

100

50

0

60

50

40

30

20

10

0

Annu

al R

even

ue (U

SD m

illio

n)

Annu

al P

rodu

ctio

n (b

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1,00

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Prior to MaxStart

AfterMaxStart

Prior toMaxStart

AfterMaxStart

Electrospeed VSD Performance

Electrospeed VSD Performance - System shutdowns due to power outages required consistent re-starts at ESPCP well in Venezuela before installation of patented software for the VSD.

Electrospeed Specifi cations

I/P voltage 380 V – 480 V, 50 or 60 Hz

O/P voltage 380 V – 480 V

I/P frequency 48 Hz – 52 Hz

O/P frequency 10 Hz – 120 Hz

O/P wave form 6 step / PWM / FPWM

Input harmonics 6 pulse / 12 pulse / IEEE compliant

Operator controls Keypad setup and operation

ElectrospeedA variable speed drive

is designed to establish operational control of

the system.






ESPCP system


Electronic Ammeter - better reliability over mechanical recorders.

Applications PCP

ESP low-flow wells

Low horsepower HPump system

Features and benefi ts MaxPoint™ software for frequency sweep capabilities

– Maximizes production rates during startup and rate change events

MaxStart™ software for hard start applications

– Improves PCP system reliability through industry-leading starting characteristics for hard start applications in harsh downhole environments

Enhanced power monitoring for PCPs

– Mitigates negative effects downhole from voltage transient events by providing disconnect between drive and downhole system

Motor torque control

– Increases PCP system run life by preventing over-torque conditions on the downhole equipment

Reduced footprint and flexible mounting options

– Pole mounts are available for lowered installation costs

Economical, outdoor VSD

– Enables production enhancement of wells where economics had dictated fixed speed drive systems

The microDRIVE™ variable speed drive (VSD) from Baker Hughes is the industry’s fi rst VSD specifi cally designed for low horsepower and low-fl ow systems, providing maximized uptime in an economical, oilfi eld-ready system.

A VSD maximizes production by adapting to the changing conditions of the downhole production environment. This provides a critical advantage over constant speed controllers by allowing operators to adapt the operation of the system to meet the dynamics of the reservoir.

The microDRIVE VSD offers many of the same benefi ts of larger VSDs but in a small, easy to install, economical enclosure. The microDRIVE VSD, when coupled with a progressing cavity pumping (PCP) system from Baker Hughes will

ensure system reliability. The microDRIVE VSD will maximize uptime and production levels through innovative software and electronics.

The microDRIVE VSD, along with our entire VSD product line, is tailor-made for the rigors of the oil fi eld and sets the industry benchmark of excellence with surface and downhole pumping systems.

The user interface is the venerable graphic control system (GCS) providing a user-friendly system that logs and communicates data from the VSD and any downhole gauge to a laptop, SCADA, or directly with Vision™ monitoring system. The microDRIVE VSD comes standard in a NEMA 4 enclosure for superior protection of sensitive electronic devices in outdoor installations.

PCP microDRIVE Variable Speed DrivesMaximize uptime while reducing capital investment

OVERVIEW

microDRIVE, Vision, MaxPoint, and MaxStart are trademarks of Baker Hughes Incorporated.



Front View Side View

Lifting Plate

28.72 in.(729.49 mm)

22.88 in.(581.85 mm)

26.38 in.(670.05 mm)

22.75 in.(577.85 mm)

3 in.NPT threads

49.35 in.(1253.5 mm)

11.00 in.(279.40 mm)

5.00 in.(127.00 mm)

Top View Bottom View

90° Door Swing

Cable Entry Area

24.27 in.(616.5 mm)

30.34 in.(770.64 mm)

39.00 in.(990.60 mm)

36.36 in.(923.54 mm)42.69 in.

(1084.33 mm)

Front View Right Side View

3 in.NPT threads

47.48 in.(1206.00 mm)

25.34 in.(643.64 mm)

90° Door Swing

Top View Bottom View

Cable Entry Area

5.50 in.(139.70 mm)

5.50 in.(139.70 mm)

Product Dimensions

66kVA Model 163kVA Model

Product Specifi cations

Rating 66kVA/163kVA

Voltage in 480 V (+5/-15%)

Voltage out 0 - 480 V

Frequency in 48 - 62 Hz

Frequency out 10 - 120 Hz

Waveform out ESP (6-Step) or PWM (Surface motors)

Operator controls GCS operating system

EnclosureNEMA 4Pole mountSpace for 2 I/O modules (opt.)

Product Specifi cations (cont.)

Temperature rating • Operational • Storage • Optional heater package

32°F to +113°F (0°C to 45°C)-58°F to +158°F (-50°C to +70°C)-40°F to +113°F (-40°C to 45°C)

Altitude 5,000 ft without derating

Interface

Standard RS-232/RS-485; MODBUSD0 - 3 x relay contactA0 - 2 x 4-20 mAA1 - 2 x analog (4-20 mA)D1 - 3 x digital (contacts)

Data logging Yes - integrated into GCS

Baker Hughes designs and builds its own line of variable speed drives specifi cally for PCP applications. For more than 50 years, Baker Hughes has led the industry in providing operators seamless integration of all PCP system components and a single point of contact for technical support.

Contact your Baker Hughes representative today or visit www.bakerhughes.com to fi nd out how microDRIVE variable speed drives can help you maximize uptime with low horsepower requirements and in low-fl ow wells.


Features and benefi ts Four independent, optimally placed temperature sensors exclusive to WellLIFT

– Provides accurate, responsive temperature readings for the pump intake, sensor electronics, motor winding, and pump discharge

Factory calibration

– Requires no manual installation of calibration keys or calibration data with user-friendly plug-and-play system

Electron beam (EB) welded design

– Prolongs gauge life with robust and reliable design, that is less prone to leakage

Electronic discharge pressure and temperature system

– Enhances PCP system asset management with the industry’s only discharge temperature monitoring capability

– Prolongs run life

Continuous, four-second intake pressure update rate

– Provides the industry’s fastest, most accurate temperature-corrected intake pressure

Extensive surface diagnostic capabilities exclusive to WellLIFT PCP system monitoring and troubleshooting

– Improved self-diagnostic capabilities that increase production and uptime while lowering OPEX

Monitoring and automation services fromBaker Hughes provide operators with insight into the information required to optimize production and extend system run life. The WellLIFT™ E down-hole sensor system was designed by experts with more than a decade of experience in the design and supply of downhole sensors.

The WellLIFT design underwent an extensive test program to ensure industry-leading performance and reliability and now offers a new generation of monitoring benefi ts. Numerous downhole, surface, and diagnostic parameters are exclusive to WellLIFT sensors, allowing operators a higher level of well management compared to any other comms-on power gauge systems.

The user-friendly WellLIFT data interface incorporates the Baker Hughes graphic control system (GCS) compatible plug-and-play system. The data interface is easily integrated into the GCS variable speed drives (VSD) and switchboards or can be a standalone display unit. The WellLIFT system also outputs data in the industry standard RS 484 format for easy connection to existing SCADA systems.

When maximizing production and enhancing progressing cavity pumping (PCP) system runlife is critical to your operation, call yourBaker Hughes representative or visitwww.bakerhughes.com/pcp and get the industry-leading WellLIFT E downhole sensor working for you.

WellLIFT package provides the following parameters: Intake pressure

Fluid temperature

Motor temperature

Electronics temperature

Discharge pressure

Discharge temperature

Vibration (X and Y axis)

Current leakage

Phase voltage to ground (A, B and C)

Run time

Signal noise percentage

Gauge system voltage

Output frequency

PCP WellLIFT E Downhole SensorImproves system management by delivering higher level of reliable data for critical wells

OVERVIEW

WellLIFT is a trademark of Baker Hughes Incorporated.



WellLIFT discharge gauge unit (DGU)

WellLIFT surface unit (WSU)

Progressing cavity pump

Seal section

Power cable

Motor

TEC cable

WellLIFT motor gauge unit (MGU)

MGU Mechanical Specifi cations

Length 22.90-in. (58.167 cm)

Diameter 4.50-in. (114 mm)

Weight 44.1 lbs. (20 kg)

Material 22 Cr stainless steel

Housing Welded

Seals Metal to metal, o-ring

Bottom connection 23/8 8RND EUE box

Environmental Specifi cations

Temperature rating (operating) 13°F to 302°F (-25°C to 150°C)

Temperature range (calibrated) 86°F to 302°F (30°C to 150°C)

Storage temperature 67°F to 302°F (-55°C to 150°C)

Temperature shock 40°F to 77°F (-40°C to 25°C in 2 min.)

Pressure range (calibrated) 15 – 5,000 psia (1-345 bar)

Operating pressure limit 7,500 psia (517 bar) max

Humidity 100% rH

Vibration ±30 g, 10 – 500 Hz

Shock 3 ft. (0.914 meter) drop, X&Z

Measurement Specifi cations

Pressure measurement range 15 – 5,000 psia (1-345 bar)

Pressure accuracy 0.1% F.S. (±5 psi [34.5 kpa])

Pressure resolution 0.1 psi (0.007 bar)

Temperature measurement range (intake) 32°F to 302°F (0 to 150°C)

Temperature measurement range (motor) 32°F to 500 °F (0 to 260°C)

Temperature accuracy (intake) 33.8ºF (±1.0°C)

Temperature accuracy (motor) 36.7ºF (±2.6°C)

Temperature resolution (all) 32.2ºF (0.1°C)

Vibration (X & Y) range 0-5 g

Vibration (X & Y) accuracy 1.0% F.S.

Vibration (X & Y) resolution 0.002 g

Current display range 0-18 ma

Current resolution 0.01 ma

Update rate (intake pressure) 4 seconds

Update rate (all other sensors) 22 seconds

Motor connection Star point

Electrical Specifi cations

Insulation resistance tests -5kV DC

Surface voltage rating 5kV AC

Motor gauge unit (MGU)

Gear reducing unit


Applications Conventional and heavy oil

Features and benefi ts Data-gathering flexibility

– Works in conjunction with existing SCADA systems to minimize field hardware duplication

– Provides data-gathering hardware solutions where no SCADA system exists

Daily reports – Identifies wells that may have

operational issues by examining:• PCP system stressors• Deferred production• Electrical efficiency• PCP system risk factors

Monthly reports – Provides high-level feedback on

overall field metrics, including:• Reasons-for-downtime chart• Total monthly uptime• Average well pump intake pressure• Average well efficiency• PCP system run life statistics

PCP system risk assessment report – Identifies quickly the most at-risk

critical wells, allowing operations personnel to effectively manage inventory and field resources

Morning report with automated delivery option

– Generates an automated, daily delivery of information that includes the daily stress report, trending, daily

diagnostic alarms, and memos

In today’s oil fi elds, remotely monitoring well conditions to reduce costly downtime and maximize production is critical. SPVision™

software from Baker Hughes turns ordinary operational data into powerful information for realtime decision making.

SPVision software is a software-as-a-service that, unlike traditional SCADA systems, provides you with pre-built user confi gurable screens that are easy to learn and navigate. Once communication to your well is established, you can immediately begin monitoring your wells. When you sign up with PCP SPVision software, you will be responsible for monitoring your own wells.

SPVision software allows you to operate by exception, minimizing unnecessary visits to the fi eld while lowering Health, Safety, and Environment (HSE) exposure. With SPVision software’s alarms, employees can focus on other priorities until issues requiring immediate attention arise. Being a web-based solution, SPVision software allows all employees at various locations in your organization to view all well data in one centralized location without any additional software installation at each user’s location.

Contact your Baker Hughes representative today or visit www.bakerhughes.com/pcp to fi nd out how PCP SPVision software can provide critical information on individual wells or entire fi elds.

PCP SPVisionMonitor well conditions for progressing cavity pumping systems

OVERVIEW

SPVision is a trademark of Baker Hughes Incorporated.



Monthly Well Report: Built on a “drill down” methodology, the monthly well report allows you to see high-level statistics for the performance of an individual well on a monthly basis. These high-level statistics can then be analyzed in further detail to determine root-cause and to initiate any remedial actions.

Risk Assessment: Allows you to quickly identify the most critical wells that may be at risk, allowing operations personnel to effectively manage inventory and field resources. The analysis is a weighted analysis of number of starts, well conditions, and production.

Field Level Key Performance Indicators: A monthly summary report that provides indicators of overall field performance and key performance indicators, as well as tracks and records performance metrics including reliability, efficiency, and performance statistics.

Stress Report: This is a daily summary listing of all the wells in the field and a quick look at any wells showing warning signs of performance degradation. Common warning signs are built in and focus on power, PCP, controller, and well issues. These wells can be quickly identified and remedial steps can be taken to avoid unplanned well downtime.

SPVision softwareVision artifi cial lift monitoring service Vision Lite SPVision XPVision

Tags - intake pressure, motor temperature, volts, amp

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VSD control - available tags * * *

User-confi gurable escalating alarms * * *

Circular amp chart * * *

Trending - available tags * * *

View all measured parameters * *

Daily reports• PCP system stress report • Deferred production report • Electrical effi ciency report

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Monthly reports • Field key performance indicators• PCP system risk assessment report

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Morning report - automated delivery * *

PCP system diagnostic assistance report powered by espExpert

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PCP system model management service *

Collaborative production optimization *

Surveillance by experienced optimization engineers

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