Download - project man. new
-
8/7/2019 project man. new
1/58
1
SUPREME POULTRY PRODUCTS
August 2010
A company dedicated towards the sale of poultry products.
Partners:
Nitish Harihar - 07BME142
Ravikiran - 07BME143
Neelesh - 07BME133
Poorna Nanda Reddy - 07BME148
Sri Datta Reddy - 07BME144
Nishant Kumar - 07BME137
Naveen Kumar - 07BME144
__________________________________________________________________________________
Contact : Tel: +919786011444 Mail:[email protected]
________________________________________________________________
-
8/7/2019 project man. new
2/58
2
SUPREME POULTRY PRODUCTS
CONTENTS
Sl. No. TITLE PAGE No.
1 REASONS FOR SELECTING THE POULTRY INDUSTRY
PRESENT MARKET FORLAYERS IN INDIA
DESCRIPTION OF A LAYER
WHAT WILL OURBUSINESS ACCOMPLISH FOROURCUSTOMERS?
WHAT WILL OURBUSINESS ACCOMPLISH FOROURINVESTORS?
DESCRIPTION OF BUSINESS
MEANINGOF LOGO
3
2 MANAGEMENT PROFILEDUTIES AND RESPONSIBILITIES:
Head Sales Department
Head Administration
Head Production
Head TransportationDepartment
Head Purchase and Inventory
Head Human Resources
Head Bio Security and Quality Testing
7
3 PROPOSED GANTT CHART 11
4 LITERATURE REVIEW
The basic fundamentals
Shed size calculation for chick grower
Shed size calculation for grower
Shed size calculation for layer
-
8/7/2019 project man. new
3/58
3
SUPREME POULTRY PRODUCTS
REASONS FOR SELECTING THE POULTRY INDUSTRY
PRESENT MARKET FOR LAYERS IN INDIA
Egg being an excellent source of proteins is fast becoming a favourite food item. India, today
is the fourth largest egg producer in the world. The layer segment in India is all set to grow
and is currently estimated at Rs. 10,000 crores. According to the Ministry of Agriculture,
Indias egg production is estimated at 47.3 billion eggs per annum. Today, with more and
more eggetarians on the rise, egg consumption is growing at 8% - 10% annually.
The overall global demand for eggs is growing, more in India. With rapidly changing
lifestyles, affluent culture, and a conscious need for general wellness, Indian consumers are
now opting for a more protein-rich diet. The changing trends are definitely a boon for the
layer sector in India.
Today, Indias per capita egg consumption is at 41 billion eggs per annum. Over the last
couple of years, the per capita consumption of eggs has increased at an aggregate of 4% with
a majority consumption recorded in the urban areas. Efforts to promote egg consumption are
in place by layer farming community in India to achieve 180 billion eggs per annum in the
coming years. Keeping this target in mind, the requirement for production is estimated at
18,000 crores (180 billion) eggs, while the current rate is capable of achieving only 46.2
billion eggs. This provides for a huge opportunity to tap into. With rapid urbanization, and
increasing demand from the present 250 million economically strong, consumer market base
(which is likely to go up to 350 million by year 2010), the future is only bright for the layer
sector in India. It is estimated that, at present, Indian Poultry Industry contribution to the
GDP is about Rupees 80 billion which is likely to reach Rupees 500 billion by the Year 2012.
Affluent lifestyles and rapid development in the retail and food service industries is expected
to fuel the growth as targeted by The National Committee on Human Nutrition in India.
Adding to this is the health conscious Indian shifting from a carbohydrate to a protein-rich
diet.
-
8/7/2019 project man. new
4/58
4
SUPREME POULTRY PRODUCTS
In addition, the Indian consumers preference is increasing for clean, safe, hygienic nutritious
and properly packed, labelled and presentable food products including eggs. Introduction of
modern state of-the-art technology in processing, packaging, labelling, preservation of eggs is
required to improve quality" for domestic and export markets. With economic liberalization
and free trade under WTO, the domestic products have to maintain "quality" to face the stiff
competition from imported foreign poultry food products. Also, the demand for branded or
specialty eggs is fast growing at an estimated rate of 40 50% per annum. Branded or
specialty eggs offer innovative products to the consumer. These range from eggs that are low
in cholesterol, to those fortified with vitamins, protein, iron and other everyday essential
nutrients. This category is growing steadily in large cities with a huge potential consumer
base.
Hence, this provides us a potential to tap into and develop into a large and profitablebusiness.
-
8/7/2019 project man. new
5/58
5
SUPREME POULTRY PRODUCTS
DESCRIPTION OF A LAYER
A layer is a subsidiary unit of a poultry farm. It deals with the growth of pullets into adult
chicken and production of eggs from the same. The layer is a usually built as a shed where
there are two sections. One for the growth of the pullets and the other for the production of
eggs. The pullets are usually grown in open areas under the shed and are supplied with a high
protein diet. On reaching the adult stage they are transferred into caged structures where with
the help of light stimulation, feed and humidity moderation eggs may be procured.
One main check point for this industry is the Bio Security. This deals mainly with the
health, hygiene and welfare of the chicken. Hence, usually there is a veterinarian doctor on
site always. However the work involved in this industry can be fulfilled with unskilled labour
as the jobs and processes are of very simple understanding.
Figure 1.1 : An air-conditioned poultry farm
-
8/7/2019 project man. new
6/58
6
SUPREME POULTRY PRODUCTS
WHAT WILL OUR BUSINESS ACCOMPLISH FOR OUR CUSTOMERS?
Since our business is directly integrated in the food supply our customers benefit from fresh
stock of eggs at an affordable price. As in general the population is growing, there is
definitely going to be a demand for any basic food commodity meat included. Hence, our
customers the general public and society in general is benefited with our product. Also, we
have plans of entering the retail section of the market where eggs may be packaged and the
quality is ensured.
WHAT WILL OUR BUSINESS ACCOMPLISH FOR OUR INVESTORS?
At our unit, all the seven of us may be termed as investors as each of us have generated
capital and invested in this company and hence the each of us hold a 14.28 % share in the
overall profit or losses. Since we are investors in this firm it gives us a higher driving force to
ensure the success of the unit.
DESCRIPTION OF BUSINESS
Our company, Supreme Poultry Products will be established to cater to the growing
demand in poultry products such as Broiler Chicken, Layer, Hatcheries and Fertile egg
breeding, Egg yolk powder production, Egg white powder production and retail sales of the
same.
However our first venture is to establish a Layer Farm where female chicks are reared for egg
laying. Our business involves the rearing of female chicks (known as pullets), production of
eggs and sale of eggs and pullets.
-
8/7/2019 project man. new
7/58
7
SUPREME POULTRY PRODUCTS
MEANING OF OUR LOGO
Our logo is self explanatory. As it can be seen our logo comprises of both the chicken and the
egg which is the base foundation of the poultry industry. As our company is dedicated to
make such products pertaining to the poultry industry alone we have designed such a logo.
The word Supreme as it explains by itself shows a superior name. Since our main objective is
to develop our poultry industry into one of the pioneer industrys in the sector the name
Supreme stands fit.
-
8/7/2019 project man. new
8/58
-
8/7/2019 project man. new
9/58
9
SUPREME POULTRY PRODUCTS
Director, Head Production
Duties and Responsibilities:
1. Is to have extensive knowledge in layer farming.2. Is to execute the various production techniques to improve the production per chicken3. Should develop new methodologies to improve egg production4. Should have a good knowledge in the conveyor and packing systems5. If there is a lag in the production of eggs, must inform to the other concerned
departments to solve the problem
6. Should maintain all the records regarding mortality and production per 20 chicken7. Should have knowledge in temperature, humidity, water and feed systems and their
respective regulations.
Director, Head Administration
Duties and Responsibilities:
1. Should have managerial skills mostly in record, file preparation and workforcemanagement.
2. He should be aware of the various financial transactions of the company and shouldmaintain all the financial data regarding the same.
3. He should have an efficient mode of communication between the other departments ashis job entitles deputation of work to the other departments.
4. Should maintain all the files and records of the production and forward to the salesdepartment for despatch notifications.
5. He must be capable to mobilize funds, workforce as an when it is needed
-
8/7/2019 project man. new
10/58
10
SUPREME POULTRY PRODUCTS
Director, Head Transportation Department
Duties and Responsibilities:
1. Should be aware of the different modes of transportation.2. He should analyse the cost-time study and must be aware of the most economic way of
transportation with minimum losses.
3. Should have direct and good contact with different transport agencies as there is a growth oftrust.
4. Should be aware of the different routes to distant places.5. Should have strong negotiation skills
Director, Head Purchase and Inventory
Duties and Responsibilities:
1. Should maintain records of indent, purchase orders, delivery challans and inventory charts ofall the commodities in the unit.
2. Should indicate to the other departments when there is a deficit in the no. Of available items.3. Should have a strong knowledge of the areas where he can buy products.4. This calls for very strong negotiation skills5. Should be able to mobilize the funds and transport for the purchase of new items and is
responsible for its maintenance including the delivery
Director, Head Human Resources
Duties and Responsibilities:
1. Should be aware of the different workforce necessities of the unit.2. Should have knowledge in salary fixations and its impact3. Should be responsible when it comes to salary increments and its impact
-
8/7/2019 project man. new
11/58
11
SUPREME POULTRY PRODUCTS
Director, Head Bio Security and Quality Testing
Duties and Responsibilities:
1. Should be aware of all the bio-security threats in the unit.2. This includes a wide knowledge in the diseases and the its cure and after effects.3. Should continuously dedicate time to check for discrepancies and call for assistance as and
when required.
4. Should be aware of all egg quality testing methods5. Should intimate to the production department if there may be any changes required.
-
8/7/2019 project man. new
12/58
12
SUPREME POULTRY PRODUCTS
PROPOSED GANTT CHART
DURATION WORK TO BE DONE
A B C D E F G H
Aug, 3rd
Week X
Aug, 4th
Week X
Sep, 1st
Week X
Sep, 2nd
Week X
Sep, 3rd Week X
Sep, 4th Week X X
Oct, 1st
Week X
Oct, 2nd Week X
Oct, 3rd
Week X
Oct, 4th
Week X
Nov, 1st Week X
A Complete literature review of all the processes, inventory to be bought and workforce reqd.
B Survey of land
C Call for quotations for the required inventory, medicines, feed, cages, conveyor systems,
packaging systems, transportation agencies, etc. And call for employment through
advertisements.
D Make ready a water supply with the reqd. Specifications for the chicken
E Formation of all internal administration procedures
F Appointment of various working personnel at the site
G Purchase of required inventory, medicines, feed, cages, conveyor systems, packaging systems,
transportation agencies, etc.
H Purchase of live pullets
From the next chapters, the topics will be dealt as mentioned in the gantt chart.
-
8/7/2019 project man. new
13/58
13
SUPREME POULTRY PRODUCTS
LITERATURE REVIEW
The 3rd
week of august was spent in understanding the concept of layer farming. We had visited Sri
Krishna Poultry Farms at Namakkal to further improve our understanding of the concept of layer
farming. We had visited their chick growers, grower and layer. We also witnessed the post-mortem
being done and we saw the different viruses that were present and can attack. The Director Mr.
Karthick was very helpful to take us around and show us the complete working of the industry. Let us
analyse each and every step and as we proceed you will be able to understand our methodology of
production. Also, we have decided to start our layer with 1,00,000 ( 1 lakh ) birds.
-
8/7/2019 project man. new
14/58
14
SUPREME POULTRY PRODUCTS
Chick Grower
Grower is a bird housing facility made up of sheet ceiling material. Here the bird is reared for 8
weeks. A protein and glucose rich diet is fed to the chicken to facilitate its rapid growth. Here the shed
is designed in such a way that the overall length is large and width is small so as to facilitate the
penetration of the suns rays and easy ventilation. The sides of the shed are covered with a wire fence
of not more than 9 sqcm area. This helps to keep out rodents and harmful animals such as snakes,
mongooses etc. Found in the region. As an additional safety it is made sure that the height of the
grower is atleast 5 feet above the ground level. Here chicks are brought ( 1 day old ) and are placed in
cages of 30 x 30 x 30 cm. 4 chicks are placed in each cage and hence there will be a requirement for
20,000/4 = 5000 cages .
Size calculation for the chick grower:
No. Of cages: 5000
No. Of rows: 4
No. Of layers: 5
Therefore each layer will have: 5000/4/5 = = 250
Floor area of each cage is: 30 x 30 cm = 900 sqcm = 1.4 sqft.
Total floor area of each row: 1.4 x 250 x 5 = = 1750 sqft.
Total floor area only for cages: 1750 x 4 = = 7000 sqft.
No. Of alleys: = = 5
Area of each alley: 2 x 250 x 1.18 = = 590 sqft.
Total area for alleys: 590 * 5 = = 2950 sqft.
Breadth of the grower: [{2+(1.18*5)}*4] + 2 = 33.6 feet .. approx 35 feet
Therefore length of the grower = Total area / width
Total Area = 7000 sqft. + 2950 sqft.
= 9950 sqft
Effective length of the grower = 9950 / 35 = 284.3 feet .. approx 285 feet
On either side of the grower a length of 25 feet is to be left for storage, entrance space etc.
-
8/7/2019 project man. new
15/58
15
SUPREME POULTRY PRODUCTS
Therefore total length of the grower = 285 + 25 + 25 = 335 feet .. approx 350 feet
Therefore we have arrived with the total area of a grower to rear 20,000 chicks at a time.
Length = 350 feet
Breadth = 35 feet
Grower
Grower is a bird housing facility made up of sheet ceiling material. Here the bird is reared from 8
weeks to 16 weeks. A protein rich diet is fed to the chicken to facilitate its rapid egg production. Here
the shed is designed in such a way that the overall length is large and width is small so as to facilitate
the penetration of the suns rays and easy ventilation. The sides of the shed are covered with a wire
fence of not more than 9 sqcm area. This helps to keep out rodents and harmful animals such as
snakes, mongooses etc. Found in the region. As an additional safety it is made sure that the height of
the grower is atleast 7 feet above the ground level. Here grown pullets are brought from the chick
grower and housed for a period of 8 weeks. At a time only 20,000 birds move from the chick grower.
Size of the cages are 35 x 35 x 35 cm. 4 chicks are placed in each cage and hence there will be a
requirement for 20,000/4 = 5000 cages . The whole concept of differentiating the chick grower and
grower is so that the management of the chicks is easier. This topic will be explained at a later stage.
Size calculation for the grower:
No. Of cages: 5000
No. Of rows: 4
No. Of layers: 5
Therefore each layer will have: 5000/4/5 = = 250
Floor area of each cage is: 35 x 35 cm = 1225 sqcm = 1.9 sqft.
Total floor area of each row: 1.9 x 250 x 5 = = 2375 sqft.
Total floor area only for cages: 2375 x 4 = = 9500 sqft.
No. Of alleys: = = 5
-
8/7/2019 project man. new
16/58
-
8/7/2019 project man. new
17/58
17
SUPREME POULTRY PRODUCTS
Size calculation for the layer:
No. Of cages: 5000
No. Of rows: 4
No. Of layers: 5
Therefore each layer will have: 5000/4/5 = = 250
Floor area of each cage is: 40 x 40 cm = 1600 sqcm = 2.5 sqft.
Total floor area of each row: 2.5 x 250 x 5 = = 3125 sqft.
Total floor area only for cages: 3125 x 4 = = 12500 sqft.
No. Of alleys: = = 5
Area of each alley: 2 x 250 x 1.57 = = 785 sqft.
Total area for alleys: 785 * 5 = = 3925 sqft.
Breadth of the layer: [{2+(1.57*5)}*4] + 2 = 41.4feet .. approx 45 feet
Therefore length of the layer: = Total area / width
Total Area = 12500 sqft. + 3925 sqft.
= 16425 sqft
Effective length of the layer = 16425 / 45 = 365 feet .approx 375 feet
On either side of the grower a length of 25 feet is to be left for storage, entrance space etc.
Therefore total length of the grower = 375 + 25 + 25 = 425 feet .. approx 450 feet
Therefore we have arrived with the total area of a layer to rear 20,000 chicks at a time.
Length = 450 feet
Breadth = 45 feet
-
8/7/2019 project man. new
18/58
18
SUPREME POULTRY PRODUCTS
METHODOLOGY OF PRODUCTION AND ROTATION OF PULLETS
The methodology of production and pullet rotation is done on a closed loop basis where there is at any
point of time an effective 1 lakh pullets laying eggs. Hereunder is our proposed methodology and year
plan.
The first box on the left is the chick grower followed by the grower followed by 5 layers.
Day 0 , Week 0
Here 20000 chicks are brought to the chick grower
Week 8
Here 20000 chicks are brought to the chick grower and the existing 20000 move to the grower
Week 16
Here 20000 chicks are brought to the chick grower and the existing 20000 move to the grower and the
existing 20000 chicks in the grower move to the Layer 1
Week 24
Here 20000 chicks are brought to the chick grower and the existing 20000 move to the grower and the
existing 20000 chicks in the grower move to the Layer 2
-
8/7/2019 project man. new
19/58
19
SUPREME POULTRY PRODUCTS
Week 32
Here 20000 chicks are brought to the chick grower and the existing 20000 move to the grower and the
existing 20000 chicks in the grower move to the Layer 3
Week 40
Here 20000 chicks are brought to the chick grower and the existing 20000 move to the grower and the
existing 20000 chicks in the grower move to the Layer 4. However there is no new input of chicks
into the chick grower.
Week 48
Here 20000 chicks are brought to the chick grower and the existing 20000 move to the grower and the
existing 20000 chicks in the grower move to the Layer 5. However there is no new input of chicks
into the chick grower and the grower . Hence now we have a full working capacity of 1,00,000
pullets.
Week 56
Working capacity of 1,00,000 pullets is there and production is done. However since pullets are culled
at age 72 , to compensate we begin purchasing of the 20,000 chicks again from the hatchery to our
chick grower
-
8/7/2019 project man. new
20/58
20
SUPREME POULTRY PRODUCTS
Week 64
Production continues. Another 20,000 chicks are bought and the process continues.
Week 72
Chicken are culled at 72 weeks. Hence Layer 1 is refilled from the chick grower. Thus the process
starts again.
INVENTORY TO BE BOUGHT
Hereunder are the list of material, equipment, housing and other accessories required for the poultry
farm. However, this list includes all the accessories required other than the building materials.
Sl.No. Name of the item Dimensions Size - Configuration No.
1. Cage (CG) 30cm x 30cm x 30cm 5000
2. Cage (G) 35cm x 35cm x 35cm 5000
3. Cage (L) 5 in number 40cm x 40cm x 40cm 250004. Feed trough
(CG)
Half of the standard PVC pipe
No. Or rows = 4
No. Of layers = 5Length of a row = {250*30}/30.4 = 246 feet
Total no. Of layers = 20
Total length = 20*246 = 4920 feetTherefore total effective length of pvc tube
= 2460 feet
Size of the pipe = 3 inch
Length of each PVC pipe = 20 feet
123 lengths
5. Feed trough
(G)
Half of the standard PVC tube
No. Or rows = 4No. Of layers = 5Length of a row = {250*35}/30.4 = 288 feetTotal no. Of layers = 20
Total length = 20*288 = 5760 feet
Therefore total effective length of pvc tube= 2880 feet
Size of the pipe = 3 inch
Length of each PVC tube = 20 feet
144 lengths
-
8/7/2019 project man. new
21/58
21
SUPREME POULTRY PRODUCTS
Sl.No. Name of the item Dimensions Size - Configuration No.
6. Feed trough(L)
Half of the standard PVC tubeNo. Or rows = 4
No. Of layers = 5Length of a row = {250*40}/30.4 = 330 feet
Total no. Of layers = 20Total length = 20*330 =6600 feet
Therefore total effective length of pvc tube= 3300 feet
Size of the pipe = 3 inch
Length of each PVC tube = 20 feet
(165*5)= 825 lengths
7. Egg trough(G)
Half of the standard PVC tubeNo. Or rows = 4
No. Of layers = 5
Length of a row = {250*35}/30.4 = 288 feetTotal no. Of layers = 20
Total length = 20*288 = 5760 feet
Therefore total effective length of pvc tube= 2880 feet
Size of the pipe = 3 inch
Length of each PVC tube = 20 feet
144 lengths
8. Egg trough(L)
Half of the standard PVC tubeNo. Or rows = 4No. Of layers = 5
Length of a row = {250*40}/30.4 = 330 feetTotal no. Of layers = 20
Total length = 20*330 =6600 feet
Therefore total effective length of pvc tube
= 3300 feetSize of the pipe = 3 inchLength of each PVC tube = 20 feet
(165*5)= 825 lengths
9. NippleDrinker pipe Total length in the whole poultry farm= (4920) + (5760) + (6600*5) = 43680 feet
Length of each tube = 20 feet
Size of each tube = inch
2184 lengths
10. Drinking Nipple Total cages in the poultry farm = 35,000Each cage has 2 drinkers
70,000 +1000( buffer stock)
11. Fly Poison To kill the fly menace at a poultry farm 50 kg
12. Egg trays For a daily production of 1,00,000N
o. Of eggs per tray = 30Total trays required for a day = 3,400
For a period of 7 days = 23,800
23,800 trays
13. Aprons Custom to our size 15 nos.
14. Thermometer andhumidity meter
Each house will have 2 devices 14 nos.
-
8/7/2019 project man. new
22/58
22
SUPREME POULTRY PRODUCTS
15. Nylon sheet Total effective length
= (350*2)+(380*2)+(450*2*5)= 700+760+4500=5960 feetBreadth of each sheet = 10 feet
5960 feet
.
16. Bulb Tungsten Bulbs ( to maintain temperature if
cold)
10 cages get one bulbTotal no. Of cages = 3500035000/10 = 3500
Wattage of the bulb is 40 watts
Will be placed at a height of 9 feet
3500 + 100
( buffer stock ) =
3600 nos.
WORKFORCE REQUIRED
The majority of the workforce is unskilled labour. Hence weve decided on the following
Major Duties of the unskilled labourer:
1. Maintain correct water supply and to see to that there is no clogging in the nipple drinkers2. Maintain correct feed level in the feed trough3. Keep a close eye on the health of the chicken ( to find any difference in their behaviour)4. Keep a watch on the temperature and the humidity level ( dry bulb ) inside the house5. To inform the head production if there is any change in the humidity or temperature levels6. To clean and remove the waste that is produced by the chicks7. To place the produced eggs into the egg trays
No. Of personnel per house = 2
Total no. Of houses = 7
Total no. Of unskilled labour = 14
Major Duties of a supervisor:
1. To see to that they maintain attendance and work charts of the unskilled labourer2. To get work done whenever necessary by the labourers3. To keep an account of the eggs produced and stored in the warehouse4. To maintain vaccination schedules and keep in touch with the head bio security5. To prepare daily reports of the production, inventory used, feed used, medicine used and
breakages if any.
No. Of supervisors = 2
-
8/7/2019 project man. new
23/58
23
SUPREME POULTRY PRODUCTS
Major Duties of a veterinarian:
1. To ensure the health of the chick2. To take necessary steps to curb disease infestation and its spread.3. To maintain and administer the medicines and vaccines
Veterinarian = 1
SURVEY OF LAND
Layer farms or poultry farms in general require a certain bandwidth of temperature and humidity.
Hence, in India if we observe , the poultry farms are concentrated to some locations. In the south,
there is Bangalore, Chittor, Mysore, Namakkal. Namakkal is the only region which is very suitable for
poultry management. Hence, it was decided that we search for land in an around Salem. Salem is 60
kilometres from Namakkal.
If we consider the size of the plot, we have decided to go for a 9 acre plot which is square or
rectangular in shape. This is decided this way because there has to be a minimum distance of 40 feet
between two houses to prevent the spread of diseases.
The detailed design is explained.
-
8/7/2019 project man. new
24/58
24
SUPREME POULTRY PRODUCTS
DISEASES OCCURING AT POULTRY FARMS
Disease is impairment from normal function of body organs or any part of body. Many factors like
nutritional deficiency, injury, toxicity, stress, infectious agent, etc can cause disease. The outbreak of
disease and its severity depends on factors like numbers and type of virulent agent, its route of entry
and defence status of bird, also nutritional, genetic ability, environment, etc play important role. Theinfectious agent can be categorized as below.
Bacterial:
*Avian Salmonellosis
Its caused by one or many members ofSalomonella bacteria. Most harmful being S. pullorum and S.
gallinarum. S. pullorum infects mainly through hatching eggs, cannibalism, egg eating, through
wound and contaminated feed and water.
- Chicks hatched from infected eggs are sleepy, show weakness, in appetence, shrill cry whiledefecating, have chalky white diarrhoea, show exhaustion, huddling, sometimes respiratory
distress, retarded growth and poor feathering. Usually heavy mortality during first few weeks.
Avian pasteurellosis or Fowl cholera
Usually appears when new flock is added to present flock. Contaminant like crates, feed bags,
infected pullets, also insects acts as vector. In flock transmission is by contaminated feed , water and
by nasal and oral discharges.
- Birds show temp. anorexia, mucous discharge from mouth, green diarrhoea, cyanosis of comband wattles, torticollis, pink or red shanks, etc.In chronic cases swelling of wattles, sinuses
and tracheal rales is seen.
*Infectious coryza
The disease is mainly of multi age group farms and carrier birds are main source of infection.
Outbreak is fast and seen within 1-3 days.
- Sinuses and nasal passage has serous to mucoid discharge, respiratory rales are seen, catarrhalconjunctivitis and subcutaneous edema of face and wattles, diarrhoea, reluctant to eat, drop in
production and foul odour is common. There is low mortality but high morbidity.
-
8/7/2019 project man. new
25/58
25
SUPREME POULTRY PRODUCTS
Avian mycoplasmosis
Its quite common in poultry and spreads by contact, air borne, dust and dropping, contaminated
equipments, etc. Spread of disease can take 1-3wks
- Its characterized by tracheal rales, nasal discharge, sneezing,loss of body weight, decreasefeed intake and production, foaming of eye secretions, swelling of sinuses, loss of bodyweight. Mortality is high in young pullets due to complication with secondary infection with
e.coli and viral disease, which leads to chronic respiratory disease.
Gangrenous dermatitis or wing-rot
Its acute disease. Injury, Clostridium bacteria presence and immune suppression enhance chances of
outbreak. It occurs spontaneously around 6-12 wks age. It usually starts with small pimple on skin and
soon progresses to involve larger area. Birds with wing-rot have moist raw dark area where underline
muscle is exposed. The breast, wing, rump, abdomen area is commonly involved. Blood tinged jelly
like fluid may be found underneath skin.
*Escherichia coli
This include infections like Colibacillosis, peritonitis, salphingitis, omphalitis, air saculitis, etc.
- This is most common bacterial infection and the organism is normal inhabitants ofgastrointestinal tract. Most important route is fecal contamination of feed,water and litter as
well as dust.In commercial farms mostly seen due to stress conditions.
Mushy chick disease
When e.coli infects yolk sac there is edema and infection of yolk sac. Infected chicks die with-in 1
st
wk of hatch. Low brooding temp. and starvation increases omphalitis cases.
Air saculitis
Its characterized by air sac infection along with pericarditis and perihepatitis. Inhalation of infected
dust and high ammonia level increases reproductive form of disease. It causes severe economic losses
due to mortality and condemnation of carcass.
Pericarditis
Its sequalae to e.coli septicemia, usually associated with myocarditis and perihepatitis.
Coligranuloma
Its characterized by granuloma of liver, ceca. duodenum and mesentry but not spleen.
-
8/7/2019 project man. new
26/58
26
SUPREME POULTRY PRODUCTS
Viral:
Newcastle disease/ Raniket
Classified as velogenic, mesogenic and lentogenic depending on virulence. Mostly air borne diseases.
Seen in five clinical forms.
Doyles form
Its acute and birds die without showing any symptoms and sign in 2-4 days, causes by velogenic
strains and mortality about 90%.Greenish diarrhoea, tremers of muscles, torticollis, listlessness and
paralysis of wing and legs is seen.
Beach,s form
Very acute and spreads very fast.Birds show respiratory symptoms like dyspnoea, sneezing, gasping,
in appetence, drop in production, paralysis seen and high mortality in immature birds.
Beaudette,s form
Acute respiratory disease of adult birds characterized by coughing but rarely gasping, feed intake and
production decreases and internal quality of eggs is affected and is caused by mesogenic strains.
Mortality is seen in young birds but adult birds usually wont die.
Hitchners form
Mild form and may go unnoticed in adults its caused by lentogenic strains and respiratory signs
visible only on close observations. If complicated with bacterial infection mortality is high
Avian encephalomyelitis
Mainly egg borne can also spread due to direct or indirect contact. Usually chicks between 1-2 wks
show dullness, ataxia, sitting on hocks, fine tremor of head and neck. Mortality is mainly due to birds
not being able to eat and drink. In adults only drop in production no nervous signs.
Egg drop syndrome
Chicken though is not natural host and in commercial conditions outbreak is rare. When there is
horizontal transmission, there is loss of colour in pigmented eggs and then production of thin shell,
soft shelled and shell-less eggs. The thin shelled eggs have paper like texture or granular roughening
on one side of egg.
Avian pox
Mainly transmission of virus is by injury or broken skin.
-
8/7/2019 project man. new
27/58
27
SUPREME POULTRY PRODUCTS
Cutaneous form
Lesion are seen mainly on wattles and comb as local epithelial hyperplasia followed by nodule
formation which is wart like. These nodules became rough and grey or brown in colour. Also seen on
legs and feet. This is followed by scab formation and desquammation of epithelial layers. When scab
falls off, a smooth scar is left.
Diphtheritic form
There is white opaque nodules on mucous membrane which enlarges and forms like a plug. Mostly
seen plugging trachea. It might extend at sinuses, pharynx. larynx and oesophagus.
Infectious bursal disease/Gumboro
This being highly contagious is most feared. Water,feed and dropping spread disease. Its very fast
spreading. Its also self limiting. Mortality peaks on 4-5th
days and receeds 7-10 days post attack.
There is white diarrohoea, anorexia, pecking of vent. depression, dehydration, ruffled feathers.
trembling, tucked-up appearance and heavy mortality. Usually seen 3rd
-8th
wk age.
Laryngotracheitis
Mechanical means like equipments and litter spreads disease, also airborne, ingestion, intraocular,etc.
- There is nasal discharge, moist tracheal rales, gasping, blood stained mucus from mouth insevere cases, watery eyes, conjunctivitis, unthriftyness, reduced egg production. Mostly adults
recovers from mild form of disease in 2 wks.
Avian infectious bronchitis
Chicken is the main host and disease is spread mainly by air. Spreads fast and young birds show
prominent respiratory signs like gasping, sneezing, tracheal rales and nasal discharge. Chicks huddle
under the brooder. Sinus swelling might be seen. Pullets show retarded growth and feed consumption.
Older birds show decrease in egg production. The external and internal quality egg is affected. The
egg shell is soft, misshapen or rough. Albumin is watery, yolk separates from albumin or albumin
sticks to shell membrane. Serous exudates in nasal passage and sinuses is seen.
*Mareks disease and Lymphoid leucosis
They are virus induced neoplastic disease. Mareks is transmitted by direct or indirect contact between
birds, affected feather follicles, poultry house dust and carrier birds. Its takes 4 wks to show
symptoms.
- At start there is asymmetric paralysis and later complete paralysis of one or both legs. If wingis involved then its characterized by dropping of wing, there can be drooping of neck,
paralysis and dilation of crop, if sciatic nerve is involved then sportsman posture i.e one leg
stretched forward one leg backwards. In acute cases severe depression is seen. Birds are
emaciated and dehydrated. When eyes are involved causes pearl like appearance of eye,
opacity of iris and also swelling of feather follicles and sloughing of feathers is seen.
-
8/7/2019 project man. new
28/58
28
SUPREME POULTRY PRODUCTS
Lymphoid leucosis is seen usually after lay starts. Clinically not seen before 15 wks and takes 14-
30wks for symptoms to develop. Incidence is max. at around sexual maturity and pale, cyanotic comb,
emaciation, in appetence is seen. Abdomen is enlarged and liver enlarges and can be felt on palpation.
Chicken Anemia Virus
Its acute disease usually of young chicks and is characterized by depression, anorexia, anaemia,
paleness, loss of weight, haemorrhages and sudden rise in mortality. It depresses immune-system. Its
can spread vertically and horizontally. Infected birds shed virus upto 5 wks. Horizontal spread is
through feed and air.
Influenza
It has highly variable clinical signs and outbreak pattern. Respiratory signs are most common,
depression,high to mild drop in production. In severe cases green diarrhoea, cyanosis of comb and
wattles, also edema of head, nasal discharge, discoloration of shank and feet seen.
Coccidiosis
Important disease as it causes great financial losses. If mild attack it causes weight loss, reduced feed
intake. Severe outbreak leads to heavy mortality. Its transmitted through ingestion of sporulated
oocysts. Farm labours shoes, hand, clothing serves source to transmit oocysts. Its rare to see disease
in less than 11 day old bird. Affected birds are pale, dull. sleepy while standing, show ruffled feathers,
birds tends to stand in corner, retracted head, initial dark brown later bloody droppings and
emaciation.
Fungal:
Aspergillosis
It produces toxin which are hem toxic, neurotoxin and histotoxic. Infected hatcher and incubator are
main source of contamination. Spores in air transmits infection. Birds show dyspnoea, gasping.
polypnoea, emaciation, increase thirst and disease usually gets complicated by viral respiratory
diseases.
Parasitic:
External
Fleas, lice, bugs, flies, beetles, mites, ticks
- Birds infested with external parasites show scratching and preening also there will be drop inproduction. Area like feathers around vent, legs, wing and neck reveals parasites.
-
8/7/2019 project man. new
29/58
29
SUPREME POULTRY PRODUCTS
Internal
Pinworm, Roundworm, Tapeworm. All causes drop in production and loss of body weight, increase
feed intake.
BIO-SECURITY AT OUR POULTRY FARM
Bio security in poultry farming is of extreme importance as it effects the overall physical health of the
poultry and financial health of the poultry farmers. Bio security means taking steps to ensure good
hygiene practices are in place so that the risk of a disease occurring or spreading is minimised. Good
bio security should be practiced at all times, not just during a disease out break. Taking the right
measures can help protect your birds, your business, the industry and the community.
Good bio security helps keep out exotic poultry diseases such as avian influenza and Newcastle
disease ( These are easily commutable ). It also reduces the risk of zone oriented diseases such as
salmonella becoming established. It limits the occurrence and spread of diseases and helps to protectyour neighbours , public health and the villages. It improves overall flock health and cuts cost of
diseases treatment, reduces losses which could improve farm profitability.
Bio security has three major components isolation, traffic control & sanitation. Isolation refers to the
confinement of the animals within a controlled environment. A fence keeps yours birds in , but it also
keeps other animals out. A poultry premises should be fenced and as a matter of principle the outside
traffic(human beings/vehicles) should not be allowed to enter the premises except when it is a must.
In such an event the outsider entering the premises must pass through a cess pool of water containing
disinfectant to guard against any outside infection.
Infectious diseases can be spread from farm to farm by:
Introduction of diseased birds
Introduction of healthy birds who have recovered from disease but are now carriers
Shoes and clothing of visitors or labourers who move from flock to flock
Carcasses of dead birds that have not been disposed of properly
Impure water , such as surface drainage water
Rodents, wild animals and free flying birds
Insects
Contaminated feed and feed bags
Contaminated delivery trucks
-
8/7/2019 project man. new
30/58
30
SUPREME POULTRY PRODUCTS
Contaminated premises through soil or old litter
Important points
The space between the sheds should be kept free from the accumulation of stagnant water/weed
growth which are breeding ground of bacteria. Spreading of dry lime powder (CHUNNA) is a good
practice to achieve this objective. Soon after the disposal of old flock and before arrival of new flock
the bird cages must be air water jetted and burnt with the gas flame to take care of any infectious
material sticking on to them. The shed should be thoroughly cleaned, whitewashed, disinfected and
fumigated.
Bio security checklist
Properly implemented bio security measures will limit the spread of disease causing organism. When
these are combined with cleaning and disinfection, vaccination and strategic treatments, many
pathogens can be reduced to non-infectious levels. Remember different infectious agents spread by
different methods , so use appropriate measures against each type
Site location and design, and density of poultry in a given geographical area are vital. When planning
in newsite, there is the opportunity for very effective bio security to be implemented at the design
stage. However bio security practices must concern themselves with practicalities, rather than a
theoretically ideal set up. All sites have traffic-personnel, feed, stock and equipments but this should
be kept to an absolute minimum. Only essentials vehicles should have access to a site, and these
should be disinfected on arrival. Priority should be given to bio security measures on breeding sites
since errors here are magnified greatly at the commercial sites. Site decontamination, turnaround
times and a well audited and structured cleansing and disinfections procedures should be in place for
all sites. Effective vermin(wild animals and wild birds) control must be maintained. Only disinfectants
with independently proven broad spectrum efficacy against viral and bacterial pathogens should be
used and at manufacturers stated dilutions and directions.
LIGHT AND ITS EFFECTS ON THE LAYER BIRDS
AVAILABILTY OF NATURAL LIGHT
There is a huge variation in availability in summers and winters. In winters the feed intake is on
higher side and body wt. of the bird is usually optimum. Furthermore due to shorter day length and
lack of enough day light, onset of laying is get delayed. So under these circumstances bird starts
laying with a better egg mass and eventually lay much lesser no. of pullet eggs. In contrary to
winters, situation is entirely different in summers as discussed earlier.
Its egg mass which is more important than production level. Farmers have a misconception that
artificial light should be started after flock reaches to peak production. But during winters due
to higher feed intake , proper body weight, lack of sufficient natural light, bird will become obese if
we wait for the peak prod to get achieved. This can lead to fatty liver later on So start giving artificial
-
8/7/2019 project man. new
31/58
31
SUPREME POULTRY PRODUCTS
light as the egg mass reaches almost 1500gms( egg tray wt.) irrespective of the prod. Level of the
flock.
In summers on the other hand even though the body wt. is not up to the mark due to lesser feed intake
but even then better rise in production is there due to availability of too much natural light in
summers. So do not start artificial light unless until normal egg mass is achieved as discussed earlier.
ARTIFICIAL LIGHT IN POULTRY
The artificial light provided in the poultry shed should be of uniform intensity. It should reach
properly in corners of the sheds uniformly so that all the birds should have proper assess to feed and
water
EFFECT OF ARTIFICIAL LIGHT ON POULTRY PERFORMANCE
Light both natural as well as artificial has a very important role in poultry performance.
Recommendation of artificial light may vary according to Breed of the bird. Usually 24 hrs light
( artificial and natural) is recommended in most of the breeds till 4wks and then exposure to artificial
light can be reduced gradually to zero artificial light after 8wks of age. Though this light schedule can
be altered a bit depending upon few factors like climatic temp,type of breed, age,body weight, feed
intake, availability of natural light( day length) etc.But exposure to artificial light during pre laying
stage is of utmost importance. Fate of the prouction performance is heavily dependent on this stage of
the bird. so what are the important points which should be considered before exposing the bird to
artificial light.
Body Weight
This is one of the most important aspect as far as performance is concerned. Because all reproductiveorgans they start maturing during this stage so body weight of the bird should always be in accordance
with age of the bird. Lack of proper body wt. during onset of laying can lead to laying of more no. of
pullet eggs ( small size eggs). Ideally a hen should achieve a minimum of 1250 g of body before
starting egg laying process. Failing to achieve enough body wt. during this stage can not only lead to
decrease in no. of eggs laid during a laying cycle but can also lead to a higher laying mortality due to
prolapse and peck outs. Such flocks have a tendency to lay eggs with weak egg shell at an early stage
and show drastic fall in production in later part of the laying cycle.
Nutrition
A balanced feed as per phase of the bird should be provided to achieve proper body wt.
Feed Intake
Now feed intake heavily depends upon the climatic temp. as the climatic temp. is very high during
summers so feed intake is very low so it is very difficult to achieve proper body wt. under these
circumstances. Providing a proper space and crumble feed under these circumstances can help a lot.
-
8/7/2019 project man. new
32/58
32
SUPREME POULTRY PRODUCTS
Because crumble feed is more homogenous so it helps to achieve not only a better body wt. but more
importantly a much better flock uniformity. More is the uniformity in terms of the body wt. of the
flock better will be prod. Performance. On the other hand climatic temp. remains on lower side during
winters so feed intake tends to be on higher side leading to much better body wt. as compared to
summers. But achieving a better flock uniformity is of utmost importance.
CALCULATIONS FOR THE INITIAL INVESTMENT ( FIXED CAPITAL )
Our fixed capital or initial investment will be accounting for the following items:
- Land- Construction of buildings- Fencing- Cages- Pipes ( for the feed )- Water pipes- Nipple drinkers- Electric Connection- Borewell for water- Wiring, Bulbs and Switches
Call for quotations:
1. Construction and plumbing companies2. Hardware Stores3. Electrical Companies4. Welding workshop5. Borewell , Well diggers6. Farm Equipment Companies
-
8/7/2019 project man. new
33/58
33
SUPREME POULTRY PRODUCTS
To,
R. R. Builders,
Erode, SalemDistrict,
Tamil Nadu.
Respected Sir,
Subject : Request for the quotation for the required specifications ( enclosed ) for the
construction of a poultry farm.
Sir, we would like to introduce ourselves as an upcoming poultry industry situated at Poosaripatty
Salem. We have a project worth of around 10 crores in mind and would like to give you the details of
Project and the constructional details.
The construction involves the construction of 7 sheds with a total area of127940 square feet and
Sheet roofing. Also , there is a requirement of fencing a perimeter of about 2505 feet. The design
And layout of the above said details are enclosed.
We would like you to give us your best quotation for the said construction at the earliest for our
Consideration.
Yours Truly
B. Nitish Harihar
Managing Partner
Supreme Poultry Products
-
8/7/2019 project man. new
34/58
34
SUPREME POULTRY PRODUCTS
To,
Gallium & Duncan Pvt. Ltd.,
Erode, SalemDistrict,
Tamil Nadu.
Respected Sir,
Subject : Request for the quotation for the required specifications ( enclosed ) for the
construction of a poultry farm.
Sir, we would like to introduce ourselves as an upcoming poultry industry situated at Poosaripatty
Salem. We have a project worth of around 10 crores in mind and would like to give you the details of
Project and the constructional details.
The construction involves the construction of 7 sheds with a total area of127940 square feet and
Sheet roofing. Also , there is a requirement of fencing a perimeter of about 2505 feet. The design
And layout of the above said details are enclosed.
We would like you to give us your best quotation for the said construction at the earliest for our
Consideration.
Yours Truly
B. Nitish Harihar
Managing Partner
Supreme Poultry Products
-
8/7/2019 project man. new
35/58
35
SUPREME POULTRY PRODUCTS
To,
Sakthi Kailash Traders,
Salem,
Tamil Nadu.
Respected Sir,
Subject : Request for the quotation for the required hardware materials.
Sir, we would like to introduce ourselves as an upcoming poultry industry situated at Poosaripatty
Salem. For the said industry there is a necessity ofPVC pipes ranging from the size of inch to 3
Inch.
The requirement list is enclosed with this letter
We would like you to give us your best quotation for the said materials at the earliest for our
consideration .
Yours Truly
B. Nitish Harihar
Managing Partner
Supreme Poultry Products
-
8/7/2019 project man. new
36/58
36
SUPREME POULTRY PRODUCTS
To,
Sapthagiri Traders,
Salem,
Tamil Nadu.
Respected Sir,
Subject : Request for the quotation for the required hardware materials.
Sir, we would like to introduce ourselves as an upcoming poultry industry situated at Poosaripatty
Salem. For the said industry there is a necessity ofPVC pipes ranging from the size of inch to 3
Inch.
The requirement list is enclosed with this letter
We would like you to give us your best quotation for the said materials at the earliest for our
consideration .
Yours Truly
B. Nitish Harihar
Managing Partner
Supreme Poultry Products
-
8/7/2019 project man. new
37/58
37
SUPREME POULTRY PRODUCTS
To,
Karthick Well Diggers,
Salem,
Tamil Nadu.
Respected Sir,
Subject : Request for the quotation for the digging of an 800 feet borewell.
Sir, we would like to introduce ourselves as an upcoming poultry industry situated at Poosaripatty
Salem. For the said industry there is a necessity of a borewell with an ineer pipe size of 3 Inch.
We would like you to give us your best quotation for the said requirement at the earliest for our
consideration .
Yours Truly
B. Nitish Harihar
Managing Partner
Supreme Poultry Products
-
8/7/2019 project man. new
38/58
38
SUPREME POULTRY PRODUCTS
To,
Prakash Borewells Pvt. Ltd.,
Salem,
Tamil Nadu.
Respected Sir,
Subject : Request for the quotation for the digging of an 800 feet borewell.
Sir, we would like to introduce ourselves as an upcoming poultry industry situated at Poosaripatty
Salem. For the said industry there is a necessity of a borewell with an ineer pipe size of 3 Inch.
We would like you to give us your best quotation for the said requirement at the earliest for our
consideration .
Yours Truly
B. Nitish Harihar
Managing Partner
Supreme Poultry Products
-
8/7/2019 project man. new
39/58
39
SUPREME POULTRY PRODUCTS
To,
P. V. Electricals,
Salem ,
Tamil Nadu.
Respected Sir,
Subject : Request for the quotation for the required specifications ( enclosed ) for the electrical
wiring at our poultry farm.
Sir, we would like to introduce ourselves as an upcoming poultry industry situated at Poosaripatty
Salem.
The wiring involves the placing , fixing and giving complete connections of the construction of the
required accessories as mentioned in the drawings enclosed .Sheet roofing.
The design And layout of the above said details are enclosed.
We would like you to give us your best quotation for the said construction at the earliest for our
Consideration.
Yours Truly
B. Nitish Harihar
Managing Partner
Supreme Poultry Products
-
8/7/2019 project man. new
40/58
40
SUPREME POULTRY PRODUCTS
To,
Ganesh Electricals,
Salem ,
Tamil Nadu.
Respected Sir,
Subject : Request for the quotation for the required specifications ( enclosed ) for the electrical
wiring at our poultry farm.
Sir, we would like to introduce ourselves as an upcoming poultry industry situated at Poosaripatty
Salem.
The wiring involves the placing , fixing and giving complete connections of the construction of the
required accessories as mentioned in the drawings enclosed .Sheet roofing.
The design And layout of the above said details are enclosed.
We would like you to give us your best quotation for the said construction at the earliest for our
Consideration.
Yours Truly
B. Nitish Harihar
Managing Partner
Supreme Poultry Products
-
8/7/2019 project man. new
41/58
41
SUPREME POULTRY PRODUCTS
To,
Amman Engg. Works,
Salem,
Tamil Nadu.
Respected Sir,
Subject : Request for the quotation for the fabrication of housing cages.
Sir, we would like to introduce ourselves as an upcoming poultry industry situated at Poosaripatty
Salem. For the said industry there is a necessity of cages which house the chicken from the initial
chick stage to the final hen stage. We have decided on 3 sizes of cages.
The requirement list is enclosed with this letter
We would like you to give us your best quotation for the said materials and its fabrication at the
earliest for our consideration .
Yours Truly
B. Nitish Harihar
Managing Partner
Supreme Poultry Products
-
8/7/2019 project man. new
42/58
42
SUPREME POULTRY PRODUCTS
To,
Ardhanari Engg. Works,
Salem,
Tamil Nadu.
Respected Sir,
Subject : Request for the quotation for the fabrication of housing cages.
Sir, we would like to introduce ourselves as an upcoming poultry industry situated at Poosaripatty
Salem. For the said industry there is a necessity of cages which house the chicken from the initial
chick stage to the final hen stage. We have decided on 3 sizes of cages.
The requirement list is enclosed with this letter
We would like you to give us your best quotation for the said materials and its fabrication at the
earliest for our consideration .
Yours Truly
B. Nitish Harihar
Managing Partner
Supreme Poultry Products
-
8/7/2019 project man. new
43/58
43
SUPREME POULTRY PRODUCTS
COMPARATIVE STATEMENTS AND ALL CONDITIONS
The following table gives a better idea of the various conditions, terms and the cost of establishment/
purchase of each product.
Building R. R. Builders Gallium and Duncan
Cost per square foot for the
construction of the sheds
Rs. 435 Rs. 450
Cost for the running boundary
wall per foot
Rs. 400 Rs. 415
Cost for laying and fixing of
pipes and nipple
Rs. 20 Rs. 20
Terms and conditions - These prices include thelabour, bricks, cement,
transportation charges
and all other expense.
- This price is absoluteand no change will bemade once the contractis released
- A 60% of the value ofcompleted work would
be required and the
final 40 % may begiven once all the workis completed.
- No other party isexpected to do
construction work at the
said premises
simultaneous with us
- These prices include thelabour, bricks, cement,
transportation charges
and all other expense.
- This price is absoluteand no change will bemade once the contractis released
- A 70% of the value ofcompleted work would
be required and the
final 30 % may begiven once all the workis completed.
- No other party isexpected to do
construction work at the
said premises
simultaneous with usPVC Pipes Sakthi Kailash Traders Sapthagiri Traders
Per length of pipe (20 ft)
10 kg gaugeSize: 3 inch
Rs. 315
For a quantity of 2080 lengths
Rs. 300
For a quantity of 2080 lengths
Per length of pipe (20 ft)
10 kg gauge
Size: inch
Rs. 240
For a quantity of 2190 lengths
Rs. 240
For a quantity of 2190 lengths
Terms and conditions - Type is Vajjermplast- 60% payment with the
purchase order and the
remaining on delivery
- Type is Vajjermplast- 80% payment with the
purchase order and the
remaining on delivery
Borewells Karthick Well Diggers Prakash Borewells Pvt. Ltd.
Total cost For first 300 feet = Rs. 30
For second 300 feet = Rs. 40For after 300 feet = Rs.50Casing pipe and 7 hp motor
= Rs. 92500
For a borewell of 800 feet
approx cost comes uptoRs. 1,28,500
For first 300 feet = Rs. 30
For second 300 feet = Rs. 40For after 300 feet = Rs.50Casing pipe and 7 hp motor
= Rs. 1,00,000
For a borewell of 800 feet
approx cost comes uptoRs. 1,31,000
-
8/7/2019 project man. new
44/58
44
SUPREME POULTRY PRODUCTS
Terms and conditions - Payment aftercompletion of project
- Company is notresponsible for the site
or point where digging
is done
- Prices may vary if thedepth goes above the
quoted depth
- Payment aftercompletion of project
- Company is notresponsible for the site
or point where digging
is done
- Prices may vary if thedepth goes above the
quoted depth
Electrical Wiring P. V. Electricals Ganesh Electricals
Cost per point Rs. 350 Rs. 370
Terms and conditions - Cost includes the costof bulb, labour,
transportation and wire- Payment has to be made
on a weekly basis for
completion of work
- Cost includes the costof bulb, labour,
transportation and wire- Payment has to be made
on a weekly basis for
completion of work
Cages Ardhanari Engg. Works Amman Engg. Works
Cost for the cages Cost for the Type 1 cage
= 5000 * Rs.140
= Rs. 7,00,000
Cost for the Type 2 cages
= 5000 * Rs.155
= Rs. 7,75,000
Cost for the Type 3 cages
= 25000 * Rs.165
= Rs. 41,25,000
Cost for the Type 1 cage
= 5000 * Rs.135
= Rs. 6,75,000
Cost for the Type 2 cages
= 5000 * Rs.150
= Rs. 7,50,000
Cost for the Type 3 cages
= 25000 * Rs.165
= Rs. 41,25,000
Terms and conditions - Cost includes thepurchase of angles,
wire, bends and other
raw material
- Includes labour- Welding will be done at
the workshop
- Cost includes thepurchase of angles,
wire, bends and other
raw material
- Includes labour- Welding will be done at
the site
Other Equipment Nandini Farm Equipments Keertika Farm Equipments
Costs of different items Nylon Sheet
=5960 * Rs. 70
= Rs. 4,17,200
Cost for drinking nipples
= 71,000 * Rs. 35
= Rs. 24,85,000
Thermometer and humidity
reader= 14 * Rs. 2500
= Rs. 35,000
Nylon Sheet
= 5960 * Rs. 75
= Rs. 4,47,000
Cost for drinking nipples
= 71,000 * Rs. 60
= Rs. 42,60,000
Thermometer and humidity
reader
=14 * Rs. 2850
= Rs. 39,900
-
8/7/2019 project man. new
45/58
45
SUPREME POULTRY PRODUCTS
On analysis from the comparative statement we have decided to go ahead with the purchase of
equipments from the following vendors/builders etc.
Building - R. R. Builders
PVCPipes - Sapthagiri Traders
Borewells - Karthick Well Diggers
Electrical Wiring - P. V. Electricals
Cages - Amman Engineering Works
Other Equipments - Nandini Farm Equipments
-
8/7/2019 project man. new
46/58
46
SUPREME POULTRY PRODUCTS
CALCULATION OF THE FIXED CAPITAL
Herunder are the capital costs which will be incurred during the establishment of the project. The
below does not include the working capital and the consumables
Landscaping Cost = Rs. 5,00,000
Total land cost = 9 * 15,00,000
= Rs. 1,35,00,000
Total caged square feet = (450*45)*5 + (380*38) + (350*35)
= 101250 + 14440 + 12250
= 127940
Total construction cost forthe cagedarea = 127940 * Rs. 430
= Rs. 5,50,14,200
Perimeter of the land = 2505
Cost for fencing = 2505 * Rs. 400
= Rs. 10,02,000
Total no. OfType 1 cages = (30x30x30)
= 5000
Cost forthe Type 1 cages = 5000 * Rs.135
= Rs. 6,75,000
Total no. OfType 2 cages = (35x35x35)
= 5000
Cost forthe Type 2 cages = 5000 * Rs.150
= Rs. 7,50,000
Total no. OfType 3 cages = (40x40x40)
= 25000
Cost forthe Type 3 cages = 25000 * Rs.165
-
8/7/2019 project man. new
47/58
47
SUPREME POULTRY PRODUCTS
= Rs. 41,25,000
Cost for borewell = 800 feet
= 300 feet * Rs. 30
= 300 feet * Rs. 40
= 200 feet* Rs. 50
= 3 mm casing pipe = Rs. 350*50
Motor ( 7 hp ) - Rs. 75,000
Total cost for borewell = Rs. 1,28,500
Cost forelectrical Connection = Rs. 85,000 & Rs. 1,25,000 (Deposit)
Total no. Of electrical points in the layout = Total no. Of cages / 10
= 35,000/10
= 3,500
Cost onanaverage fortheelectricalpoints = 3,500 * Rs. 350
Includes the wire cost and bulb cost = Rs. 12,25,000
Nylon Sheet = 5960 * Rs. 70
= Rs. 4,17,200
Total lengths of pipe required = 123 + 144 + 825 + 144 + 825
= 2061 = 2080
Cost forthe Pipe ( 3 inch) 10 kg = 2080 * Rs. 300
= Rs. 6,24,000
Total length of water pipe required (3/4 inch) = 2184
Cost forthewaterpiping = 2190 * Rs. 240
= Rs. 5,25,600
Cost fordrinkingnipples = 71,000 * Rs. 35
= Rs. 24,85,000
Cost forlayingand fixing ofpipes andnipple = 70,000 * Rs. 20
= Rs. 14,00,000
-
8/7/2019 project man. new
48/58
48
SUPREME POULTRY PRODUCTS
Thermometerandhumidity reader = 14 * Rs. 2500
= Rs. 35,000
Total Cost (Capital Investment) = Rs. 8,26,16,500
( Eight Crores , twenty sixlakhs , sixteenthousandand fivehundredrupees)
CALCULATION OF THE RECURRING INVESTMENT
Calculation for feed costs ( at chickgrower)
At the chick grower, chicks are housed for 8weeks and they consume the following weights of food.
This data is acquired after considering different quotations from various vendors.
Week Consumption in g per day Consumption per week
1 8 56
2 13 91
3 16 112
4 19 133
5 26 182
6 38 266
7 47 329
8 60 420
Total 227 1589
Consumption for 20,000 chicks = 20,000*1600 = 32000000 g = 32,000 kg
Cost for 1 rotation = 32,000*21 = Rs. 6,72,000
Total no. Of rotations in year = 5
Total cost for feedinthe chickgrower = 5 * 6,72,000 = Rs. 33,60,000
-
8/7/2019 project man. new
49/58
49
SUPREME POULTRY PRODUCTS
Calculation for feed costs ( at grower)
At the grower, chicks are housed for 8 weeks and they consume the following weights of food.
This data is acquired after considering different quotations from various vendors.
Week Consumption in g per day Consumption per week
1 70 490
2 73 511
3 78 546
4 82 574
5 87 609
6 90 630
7 93 651
8 97 679
Total 670 4690
Consumption for2
0,000 chicks =2
0,000*4700 = 94000000 g = 94,000 kg
Cost for 1 rotation = 94,000*16 = Rs. 15,04,000
Total no. Of rotations in year = 6
Total cost for feedinthe chickgrower = 5 * 15,04,000 = Rs. 75,20,000
Calculation for feed costs ( at layer 1 )
This calculation involves yearly production costs and hence must be calculated for all the livestock
present inside.
This data is acquired after considering different quotations from various vendors.
Week Consumption in g per day Consumption per week
17 97 679
18 97 679
19 97 679
20 97 679
21 97 679
22 97 67923 97 679
24 97 679
25 99 693
26 99 693
27 99 693
28 99 693
29 99 693
30 99 693
-
8/7/2019 project man. new
50/58
50
SUPREME POULTRY PRODUCTS
31 99 693
32 99 693
33 99 693
34 99 693
35 103 721
36 103 721
37 103 72138 103 721
39 103 721
40 103 721
41 103 721
42 103 721
43 107 749
44 107 749
45 107 749
46 107 749
47 107 749
48 107 749
49 107 749
50 107 749
51 107 749
52 107 749
53 107 749
54 108 756
55 108 756
56 108 756
57 108 756
58 108 756
59 108 756
60 108 75661 108 756
62 108 756
63 110 770
64 110 770
Total 4959 34713
Total no. Of birds in layer 1 = 20,000
Total kg. Per bird = 34.723 kg
Total kg. Of feed required = 20,000*34.713 = 6,94,260 kg
Total costincurred = 6,94,260 * Rs.13 = Rs. 90,25,380
-
8/7/2019 project man. new
51/58
51
SUPREME POULTRY PRODUCTS
Calculation for feed costs ( at layer 2 )
This calculation involves yearly production costs and hence must be calculated for all the livestock
present inside.
This data is acquired after considering different quotations from various vendors.
Week Consumption in g per day Consumption per week
65 110 770
66 110 770
67 110 770
68 110 770
69 110 770
70 110 770
71 110 770
72 110 770
17 97 679
18 97 679
19 97 67920 97 679
21 97 679
22 97 679
23 97 679
24 97 679
25 99 693
26 99 693
27 99 693
28 99 693
29 99 693
30 99 693
31 99 693
32 99 693
33 99 693
34 99 693
35 103 721
36 103 721
37 103 721
38 103 721
39 103 721
40 103 721
41 103 721
42
103 72
143 107 749
44 107 749
45 107 749
46 107 749
47 107 749
48 107 749
49 107 749
50 107 749
-
8/7/2019 project man. new
52/58
52
SUPREME POULTRY PRODUCTS
51 107 749
52 107 749
53 107 749
54 108 756
55 108 756
56 108 756
Total 4971 34797
Total no. Of birds in layer 2 = 20,000
Total kg. Per bird = 34.797 kg
Total kg. Of feed required = 20,000*34.797 = 6,95,940 kg
Total costincurred = 6,95,940 * Rs.13 = Rs. 90,47,220
Calculation for feed costs ( at layer 3 )
This calculation involves yearly production costs and hence must be calculated for all the livestock
present inside.
This data is acquired after considering different quotations from various vendors.
Week Consumption in g per day Consumption per week
57 108 756
58 108 756
59 108 75660 108 756
61 108 756
62 108 756
63 110 770
64 110 770
65 110 770
66 110 770
67 110 770
68 110 770
69 110 770
70 110 770
71 110 770
72 110 770
17 97 679
18 97 679
19 97 679
20 97 679
21 97 679
22 97 679
-
8/7/2019 project man. new
53/58
53
SUPREME POULTRY PRODUCTS
23 97 679
24 97 679
25 99 693
26 99 693
27 99 693
28 99 693
29 99 69330 99 693
31 99 693
32 99 693
33 99 693
34 99 693
35 103 721
36 103 721
37 103 721
38 103 721
39 103 721
40 103 721
41 103 721
42 103 721
43 107 749
44 107 749
45 107 749
46 107 749
47 107 749
48 107 749
Total 4980 34860
Total no. Of birds in layer 3 = 20,000
Total kg. Per bird = 34.860 kg
Total kg. Of feed required = 20,000*34.860 = 6,97,200 kg
Total costincurred = 6,97,2000 * Rs.13 = Rs. 90,63,600
Calculation for feed costs ( at layer 4 )
This calculation involves yearly production costs and hence must be calculated for all the livestock
present inside.
This data is acquired after considering different quotations from various vendors.
Week Consumption in g per day Consumption per week
49 107 749
50 107 749
51 107 749
52 107 749
-
8/7/2019 project man. new
54/58
54
SUPREME POULTRY PRODUCTS
53 107 749
54 108 756
55 108 756
56 108 756
57 108 756
58 108 756
59 108 75660 108 756
61 108 756
62 108 756
63 110 770
64 110 770
65 110 770
66 110 770
67 110 770
68 110 770
69 110 770
70 110 770
71 110 770
72 110 770
17 97 679
18 97 679
19 97 679
20 97 679
21 97 679
22 97 679
23 97 679
24 97 679
25 99 693
26 99 69327 99 693
28 99 693
29 99 693
30 99 693
31 99 693
32 99 693
33 99 693
34 99 693
35 103 721
36 103 721
37 103 721
38 103 72139 103 721
40 103 721
Total 4991 34937
Total no. Of birds in layer 3 = 20,000
Total kg. Per bird = 34.937 kg
-
8/7/2019 project man. new
55/58
55
SUPREME POULTRY PRODUCTS
Total kg. Of feed required = 20,000*34.937 = 6,98,740 kg
Total costincurred = 6,98,740 * Rs.13 = Rs. 90,83,620
Calculation for feed costs ( at layer 5 )
This calculation involves yearly production costs and hence must be calculated for all the livestock
present inside.
This data is acquired after considering different quotations from various vendors.
Week Consumption in g per day Consumption per week
41 103 721
42 103 721
43 107 749
44 107 749
45 107 749
46 107 749
47 107 749
48 107 749
49 107 749
50 107 749
51 107 749
52 107 749
53 107 749
54 108 756
55 108 756
56 108 756
57 108 75658 108 756
59 108 756
60 108 756
61 108 756
62 108 756
63 110 770
64 110 770
65 110 770
66 110 770
67 110 770
68 110 770
69 110 77070 110 770
71 110 770
72 110 770
17 97 679
18 97 679
19 97 679
20 97 679
21 97 679
-
8/7/2019 project man. new
56/58
56
SUPREME POULTRY PRODUCTS
22 97 679
23 97 679
24 97 679
25 99 693
26 99 693
27 99 693
28 99 69329 99 693
30 99 693
31 99 693
32 99 693
Total 5023 35161
Total no. Of birds in layer 3 = 20,000
Total kg. Per bird = 35.161 kg
Total kg. Of feed required = 20,000*35.161 = 7,03,220 kg
Total costincurred = 7,03,220 * Rs.13 = Rs. 91,41,860
Total feed cost fora year = CG + G + L1 + L2 + L3 + L4 + L5
= 33,60,000 + 75,20,000 + 90,25,380 + 90,47,220 + 90,83,620 + 91,41,860
= Rs. 4,71,78,080
Hence , total feed costis Rs. 4,71,78,080 .
Consumption of water is around 11,000 litres for 50,000 birds and hence in our case may come upto
30, 800 litres. And is provided by our bore well.
Electricity charges = Rs. 1, 17, 600
Labourexpenses
Total no. Of unskilled labour = 14 @ Rs. 100 /day
No. Of supervisors = 2 @ Rs. 180 /day
Veterinarian = 1 @ Rs. 500 /day
Therefore for a whole year we have = (14*100*365) + (2*180*365) + (1*500*365)
= 5,11,000 + 1,31,400 + 1,82,500
= Rs. 8,24,900
Cost ofmortality = 0.15% of 1,40,000 = 210 birds
= 210 * 1.5 * Rs. 40 = Rs. 12,600
-
8/7/2019 project man. new
57/58
57
SUPREME POULTRY PRODUCTS
Vaccineandmedicines = per bird would cost Rs. 30
= hence for a working of 1,40,000 birds in the site
= 30 * 1,40,000 = Rs. 42,00,000
Otherexpense = Rs. 1,500 per day
= for the year would sum upto
= Rs. 5,47,500
Chick cost = Rs.55 * 1,00,000 = Rs. 55,00,000
Totalrecurring costis = Rs. 4,71,78,080 + Rs. 1, 17, 600 + Rs. 8,24,900 + Rs. 12,600 +
+ Rs. 42,00,000 + Rs. 5,47,500 + Rs. 55,00,000
= Rs. 5,83,80,680
(Rupees five crores, eighty threelakhs, eighty thousand, sixhundredandeighty )
CALCULATION OF THE INCOME
Total production of eggs in a day without considering efficiency and breakages
= 1,00,000 eggs
For a period of one year = 1,00,000 * 365 = 365,00,000 eggs
Considering a drop in production by 2% due to mortality = 365,00,000 * 0.98
= 357,70,000 eggs
Now. Considering an efficiency of96%, we have = 357,70,000 * 0.96
= 343,39,200 eggs
Now considering a 0.5% of completely broken eggs = 343,39,200 * 0.995
= 341,67,504 eggs
2% of these eggs are half broken and are usually sold at Rs. 1.30 ( taken on an average throughout
the year)
Therefore, 6,83,351 eggs are half broken
Incomedueto half brokeneggs = 6,83,351 * Rs. 1.30 = Rs. 8,88,357.00
Incomedueto perfecteggs = 334,84,153 * Rs. 2.55 = Rs. 8,53,84,590.00
Totalincomedueto eggproduction = Rs. 8,62,72,947.00
-
8/7/2019 project man. new
58/58
Incomedueto culled birds ( if sold)
No. Of birds culled per year = 20,000 * 5 = 1,00,000
Selling price of culled bird = Rs. 6.50 per kilo
Total weight of the culled birds = 1,00,000 * 1.48kg = 1,48,000 kg
Total sales = 1,48,000 * 6.50 = Rs. 9,62,000.00
Incomedueto birddroppings
Weight of bird droppings collected is 40% of the total feed given
Therefore, total weight of feed given is = 7,03,220 + 6,98,740 + 6,97,200 + 6,95,940
+ 6,94,260 + 94,000 + 32,000
= 36,15,360 kg
Selling price of each ton of bird droppings is at Rs.450 /ton
Tonnage of bird droppings = 3,615 tonnes
Totalincomedueto birddroppings = Rs. 16,26,750.00
Totalincome = Rs. 8,62,72,947.00 + Rs. 9,62,000.00 + Rs. 16,26,750.00
= Rs. 8,88,61,697.00
Totalprofit = Rs. 8,88,61,697.00 - Rs. 5,83,80,680 = Rs. 3,04,81,017.00
Therefore = % ofprofit onincomeis ataround 34.57 %
Therefore , profit oneacheggis Rs. 0.86 .
Also = % ofprofit onthe fixedinvestmentis at 36.89 %