Transcript
Page 1: Refractory Cements - How to save energy coating Tunnel Kiln with Zircoat M

Zircoat M REFRACTORY COATING CEMENT

Coating inTunnel kiln

Page 2: Refractory Cements - How to save energy coating Tunnel Kiln with Zircoat M

To enhance the life of RefractoriesTo save energy by avoiding radiation

Qty Used : 2500 kgs

Method of coating : By Brush

Page 3: Refractory Cements - How to save energy coating Tunnel Kiln with Zircoat M

Burner Ports Coated with Zircoat M

Before coating After coating

Page 4: Refractory Cements - How to save energy coating Tunnel Kiln with Zircoat M

Side Walls

Before coating After coating

Page 5: Refractory Cements - How to save energy coating Tunnel Kiln with Zircoat M

Labyrinths

Before coating After coating

Page 6: Refractory Cements - How to save energy coating Tunnel Kiln with Zircoat M

Full View

Before coating After coating

Page 7: Refractory Cements - How to save energy coating Tunnel Kiln with Zircoat M

Side Walls

Before coating After coating

Page 8: Refractory Cements - How to save energy coating Tunnel Kiln with Zircoat M

Burner Blocks Coated with Zircoat M

Before coating After coating

Page 9: Refractory Cements - How to save energy coating Tunnel Kiln with Zircoat M

Wagon Cars Coated with Zircoat M

Before coating After coating

Page 10: Refractory Cements - How to save energy coating Tunnel Kiln with Zircoat M

Wagon Cars Coated with Zircoat M

Before coating After coating

Page 11: Refractory Cements - How to save energy coating Tunnel Kiln with Zircoat M

Results

Energy Savings

LPG used / day before coating: 400 kgsLPG used / day after coating: 275 kgs.Savings of LPG /Day : 125 kgs.Savings in USD@ USD 0.60/kg of LPG : 125 X 0.60 = USD 75/day365 days = USD 75 x 365 day

SAVINGS = USD 27,375.00 / annumROI = 9 months

Page 12: Refractory Cements - How to save energy coating Tunnel Kiln with Zircoat M

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