Transcript
Page 1: Reservdelskatalog 250 cc 4-hjuling small13 11104010-000fg-000000 valve spring seat 2 14 11107010-000fg-000000 valve spring 2 15 11120000-000fg-000000 valve stem oil seal 2 16 11103010-000fg-000000
Page 2: Reservdelskatalog 250 cc 4-hjuling small13 11104010-000fg-000000 valve spring seat 2 14 11107010-000fg-000000 valve spring 2 15 11120000-000fg-000000 valve stem oil seal 2 16 11103010-000fg-000000

PNEUMATICMECHANISM………………………………………………. 1

CYLINDER´CAP…………………………………………………………… 2

CRANK CONNEKTING ROD MECHANISM……………………………. 4

CRANKCASE BODY PART………………………………………………. 5

CLUTCH……………………………………………………………………. 7

GEAR SHIFT OPERATION DEVICE……………………………………… 9

REVERSE LEVER DEVICE……………………………………………….. 10

ONTPUTDEVICE…………………………………………………………… 11

CHANGE SPEED GEAR DEVICE…………………………………………. 13

SHIFT CAM, SHIFT FORK DEVICE………………………………………. 14

LUBRICATIO SYSTEM…………………………………………………….. 15

INTAKE SYSTEM…………………………………………………………… 16

EXHAUSTSYSTEM…………………………………………………………. 17

HANDSTARTING……………………………………………………………. 18

ELECTRIC STARTER……………………………………………………….. 19

FRAME, REAR CHOCK ABSORVER……………………………………… 20

FRONT SUSPENSIO SYSTEM……………………………………………. 21

FRONT WHEEL SYSTEM…………………………………………………. 22

STEERING VERTICALEPOLE…………………………………………….. 23

STEERING BAR OPERATION SYSTEM………………………………….. 24

OPERATION HANDLEBAR………………………………………………. 25

REAR WHEEL FORK ASSY……………………………………………….. 26

REAR DRIVING GEAR BOX ASSY……………………………………….. 27

REAR WHEEL SYSTEM……………………………………………………. 28

KICK STARTING OPERATION……………………………………………. 29

FUEL TANK, FUEL COCK…………………………………………………. 30

FRONT DECORATIVE PLATY ASSY…………………………………….. 31

REAR FENDER, TOOL KIT………………………………………………… 32

CUSHION…………………………………………………………………….. 33

FRONT&REAR GUARD BRACKET……………………………………….. 34

TAILLIGHT ASSY…………………………………………………………… 35

ELECTRIC SYSTEM………………………………………………………. 36

CONTENTS

Page 3: Reservdelskatalog 250 cc 4-hjuling small13 11104010-000fg-000000 valve spring seat 2 14 11107010-000fg-000000 valve spring 2 15 11120000-000fg-000000 valve stem oil seal 2 16 11103010-000fg-000000

FIG. 1 PNEUMATIC MECHANISM

REF.

PART NO.

DESCRIPTION Q'TY NO.

1 111020 10-000FG-000000 PNEUMATIC CAM SHAFT ASSY 1 2 11004010-000FG-000000 TIMING SPROCKET 1

3 91000000-10025-578786 BOLT MIO X 1.25 X 25 1

4 11004020-000FG-000000 WASHER 1

5 11300000-000FG-000000 TIMING CHAIN 1

6 11400000-000FG-000000 LOWER GUIDE PLATE 1

7 11500000-000FG-000000 UPPER GUIDE PLATE ASSY 1

8 11200000·000FG-000000 CHAIN TENSIONER 1

9 11008010-000FG-000000 SHIM OF TENSIONER 1

10 91000000-06025-095026 BOLT 95026-06025 2

I I 91000000-06014-027694 BOLT 95026-06014 2

12 11103030-000FG-000000 AIR VALVE 1

13 11104010-000FG-000000 VALVE SPRING SEAT 2

14 11107010-000FG-000000 VALVE SPRING 2

15 11120000-000FG-000000 VALVE STEM OIL SEAL 2

16 11103010-000FG-000000 VALVE SPRIG COVER 2

17 11103020-000FG-000000 VALVE LOCK CLIP 4

18 11106010-000FG-000000 O-RING 1

19 11100020-000FG-000000 ROCKER ARM SHAFT 2 1

20 11100010-000FG-000000 ROCKER ARM SHAFT 1 1

21 11130000-000FG-000000 VALVE ROCKER ARM ASSY 1

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FIG. 2 CYLINDER CAP

I REF.

PART NO. DESCRIPTION Q'TY

NO. 1 11110000-000FG-000000 CYLINDER CAP UNIT 1

2 91000000-06010-095026 BOLT 95026-060 I 0 1

3 11004050·000FG-000000 WASHER 1

4 11006040-000FG-000000 DAMPER 8

5 11010000-000FG-000000 CYLINDER CAP SHIM UNIT 1

6 91000000·14016-099510 ALIGNMENT PIN 99510-14016 2

7 11000020·000FG-000000 ALIGNMENT PIN 1

8 11 006030-o00FG-000000 OIL SEAL 1

9 110l0000-00lA1-000000 CAP NUT 4

10 11004040-00lA1-000000 WASHER 4

11 91000000-08045-007085 SCREW M8 X 45-10.9 2

12 91000000-08000-084885 WASHER 8 2

13 11030000-000FG-000000 SPROKET CHAMBER COVER UNIT 1

14 11020000-000FG-000000 OIL BAFFLE UNIT 1

15 11006060-000FG-000000 AIR DRAIN 1

16 11007010-000FG-000000 HOOP 1

17 11006020-000FG-000000 O-RING 1

18 91000000-06012-098512 SCREW 98512-06012 2

19 110060S0-000FG-000000 O-RING 1

20 91000000-06020-098512 SCREW 98512-06020 2

21 11002020-000FG-000000 UPPER VALVE COVER 1

22 11002010-000FG-000000 LOWER VALVE COVER 1

23 11006010-000FG-000000 O-RING 2

24 91000000.06018-007085 SCREW M6 X 18·10.9 5

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FIG. 2 CYLINDER CAP.

REF. PART NO. DESCRIPTION

Q'TY

NO.

25 11104030-06020-098512 PRESSURE PLATE 1

26 91000000-06012-578386 BOLT M6 X 12 2

I 27 11104020-06020-098512 STOP PLATE 1

28 11110001-06020-098512 SPARK PLUG 1

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FIG.3 CRANK CO"lNECTING ROO MECHANISM

REF. PART NO. I

DESCRIPTION Q'TY

NO.

1 12100000-000FG-000000 CRANK CONNECTING ROD ASSY 1

2 91000000-03013-109979

WOODRUFF KEY 3 X 5 X 13

1

3 12202010-000FG-000000 PISTON 1

4 12200010-000FG-000000 PISTON RING ASSY 1

5 12000010-000FG-000000 PISTON PIN 1

6 12007010-000FG-000000 CIRCLIP 2

7 12003030-000FG-000000 BLANCE SHAFT DRIVING GEAR 1

8 13003010-000FG-000000 BLANCE SHAFT ASSY 1

9 12000020-000FG-000000 WOODRUFF KEY 1

10 91000000-06306-027694 BEARING 6306/c4 1

11 91000000-26000-089496 CIRCLIP 26 1

12 91000000-06018-081985 SCREW M6 X 18 3

13 12004010-000FG-000000 PRESSURE PLATE 1

14 91000000-06203-027694 BEARING 6203 1

15 12020000-000FG-000000 OIL SEAR 1

16 12010000-000FG-000000 CYLINDER UNIT 1

17 12008010-000FG-000000 CYLINDER SHIM 1

18 120060 10-000rG-000000 O-RING 1

19 9 \ 000000-140 16-099 530 ALIGNMENT PIN 99530.14016 2

20 91000000-06025-007085 SCREW M6 x 25-10.9 2

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FIG. 5 CU'TCH

REF

.

PART NO. DESCRIPTION

NO. Q’TY

1 14110000-000FG-000000 MAIN CLUTCH ASSY 1

2 14004020-000FG-000000 WASHER 1

3 14004010-000FG-000000 LOCKING WASHER 1

4 14008540-000FG-000000 NUT 1

5 14210000-000FG-000000 CLUTCH ASSY 1

6 14207010-000FG-000000 CLUTCH SPRIG 4

7 14204010-000FG-000000 PRESSURE COVER 1

8 14240000-000FG-000000 SCREW WITH WASHER 4

9 91000000-06000-027694 BEARING 6000 1

10 14003010·000FG-000000 CLUTCH POST ROD 1

II 14004030-000FG-000000 LOCKING WASHER 1

12 12008510-000FG-000000 NUT 1

13 14000010-000FG-000000 GUIDE ROD 1

14 14004040-000FG-000000 LOWER CAMP PLATE 1

15 14100000-000FG-000000 STEEL BALL BRACKET UNIT 1

16 14020000-000FG-000000 UPPER CAM PLATE UNIT 1

17 14030000-000FG-000000 PERATJON ROCKER ARM UNIT 1

18 140070 10-000FG-000000 COMPRESSION SPRING 1

19 14Q08520-000FG-000000 CONNECTING PIN 1.2 X 14 1

20 14000020-000FG-000000 SUPPORT SEAT 1

21 91000000-08000-097851 WASHER 8 1

22 91000000-01014-009186 COTTER PIN 1

23 14008530-000FG-000000 ADJUSTING SCRWE 1

24 14006010-000FG-000000 O-RING 1

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: FIG. 4 CRANKCASE BODY PART

I

REF. PART NO. DESCRIPTION Q'TY

NO. 25 191000000-06085-098512 SCREW 98512-06085 1

26 191000000-06160-007085 SCREW'M6 X 160-10.9 1

27 91000000-06075-098512 SCREW 98512-06075 1 28 13020000-000FG-000000 SPRUE 1

29 91000000.28000-089386 CIRCLIP 28 1

30 13008510-000FG-000000 DOUBLE-HEAD SCREW 4

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FIG. 5 CU'TCH

REF

.

PART NO. DESCRIPTION

NO. Q’TY

1 14110000-000FG-000000 MAIN CLUTCH ASSY 1

2 14004020-000FG-000000 WASHER 1

3 14004010-000FG-000000 LOCKING WASHER 1

4 14008540-000FG-000000 NUT 1

5 14210000-000FG-000000 CLUTCH ASSY 1

6 14207010-000FG-000000 CLUTCH SPRIG 4

7 14204010-000FG-000000 PRESSURE COVER 1

8 14240000-000FG-000000 SCREW WITH WASHER 4

9 91000000-06000-027694 BEARING 6000 1

10 14003010·000FG-000000 CLUTCH POST ROD 1

II 14004030-000FG-000000 LOCKING WASHER 1

12 12008510-000FG-000000 NUT 1

13 14000010-000FG-000000 GUIDE ROD 1

14 14004040-000FG-000000 LOWER CAMP PLATE 1

15 14100000-000FG-000000 STEEL BALL BRACKET UNIT 1

16 14020000-000FG-000000 UPPER CAM PLATE UNIT 1

17 14030000-000FG-000000 PERATJON ROCKER ARM UNIT 1

18 140070 10-000FG-000000 COMPRESSION SPRING 1

19 14Q08520-000FG-000000 CONNECTING PIN 1.2 X 14 1

20 14000020-000FG-000000 SUPPORT SEAT 1

21 91000000-08000-097851 WASHER 8 1

22 91000000-01014-009186 COTTER PIN 1

23 14008530-000FG-000000 ADJUSTING SCRWE 1

24 14006010-000FG-000000 O-RING 1

Page 10: Reservdelskatalog 250 cc 4-hjuling small13 11104010-000fg-000000 valve spring seat 2 14 11107010-000fg-000000 valve spring 2 15 11120000-000fg-000000 valve stem oil seal 2 16 11103010-000fg-000000

FIG. 5 CLUTH

REF PART NO. DESCRIPTION O'TY

NO.

25 91000000-08000-000848 WASHER 8 1

26 14008510-000FG-000000 LOCKING NUT 1

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FIG. 6 GEAR SHIFT OPERATION DEVICE

I

REF. PART NO. DESCRIPTION r Q'ty NO.

1 14020000-00lA 1-000000 all. SEAL 1

2 1S300000-000FG-000000 SHIFT ASSY. 1

3 1SOO4020-000FG-000000 WASHER 2

4 1S600000.000FG-000000 LIMIT LEVER ASSY 1

5 1S007020-000FG-000000 LIMIT LEVER SPRING 1

6 1S700000-000FG-000000 SHIFT PEDAL ASSY 1

.

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FIG. 7 REVERSE I.EVER DEVICE

,

REF .

NO. PART NO. DESCRIPTION Q'TY

1 15910000-000FG-000000 LEVER ASSY 1

2 15930000-000FG-000000 LEVER SHAFT ASSY 1

3 15904020-000FG-000000 WASHER 1

4· 15906010-000FG-000000 O-RING 2

5 15070000-000FG-000000 WASHER 4

6 15060000-000FG-000000 WASHER 2

7 15008520-000FG-000000 SCREW 1

8 91000000·06020.007085 SCREW M6 x 20-10.9 2

9 15907030.000FG.000000 CONNECTING ROD 1

10 91000000·06000-007185 WASHER 6 4

11 91000000-01014.009186 PIN 1.6 x 14 2

12 1S906040-000FG-000000 FRONT SLEEVE 1

13 15906030.000FG-000000 ADJUSTING NUT 1

14 91000000-08000-611080 NTU M8 1

15 15908510-000FG-000000 LEFT HANDED NUT 1

16 1S907040-000FG-000000 CONNECTINIG ROD 2 1

17 1S906030-000FG-000000 REAR SLEEVE 1

Page 13: Reservdelskatalog 250 cc 4-hjuling small13 11104010-000fg-000000 valve spring seat 2 14 11107010-000fg-000000 valve spring 2 15 11120000-000fg-000000 valve stem oil seal 2 16 11103010-000fg-000000

FIG. 8 ONTPUT DEVICE

REF. PART NO. DESCRIPTION Q'TY

NO.

1 91000000-08025-081985 SCREW M8 x 25 3 ;

2 15004010-000FG-000000 PRESSURE PLATE 1

3 91000000-06304-027694 BEARING 6304 1

4 15004090-000FG-000000 WASHER 1

5 15003040~000FG-000000 FIND GEAR 1

6 15810000-000FG-000000 FORWARD GEAR UNIT 1

7 15833010-000FG-000000 REVERSE GEAT I

8 15008510-000FG-000000 NUT 1

9 91000000-06006-027694 BEARING 6006 1

10 15804070-000FG-000000 WASHER 1

II 15803020-000FG-000000 CONNECTING PAW 1

12 15804040-000FG-000000 WASHER 1

13 15840000-000fG-000000 BEARING 1

14 15838510-000FG-000000 NUT SLEEVE 1

15 15838520-000FG-000000 SHAPED LEFT HARDED 1

16 15803010-000FG-000000 OUTPUT SHAFT 1

17 15804040-oo0FG-000000 WASHER 1

18 15850000-000FG-000000 BEARING 1

19 15808510-000FG-000000 INTERNAL HEXAGONAL NUT 1

20 15803030-000FG-000000 CROSS JOINT ASSY. 1

21 15832010-000FG-000000 REAR COVER 4

22 15836010-000FG-000000 O-RING 1

23 91000000-08025-578786 BOLT M8 x 25 1

24 15003050-000FG-000000 REVERSE SHIFT FORK 1

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FIG. 8 ONTPUT DEVICE

REF PART NO.

DESCRIPTION

I Q'TY

NO.

25 15007030-000FG·000000 COMPRESSION SPRING 1

26 91000000-06000-030889 STEEl BALL 6. 35G 10011 1

27 15000060.000FG-000000 REVERSE SHIFT FORK SHAFT 1

28 15040000-000FG-000000 REVERSE CONTROL LEVER UNIT 1

29 15000070-000FG-000000 REVERS CONTROL SHAFT 1

30 91000000-14000-089486 CIRCLIP 14 1

31 15004030-000FG-000000 OPERATION PLATE 1

32 15004040-000FG-000000 LEVER PLATE 1

33 91000000-06016-578986 BOLT M6)( 16 1

34 15050000-000FG-000000 OIL SEAL 1

35 15006010-000FG-000000 . O-RING 1

Page 15: Reservdelskatalog 250 cc 4-hjuling small13 11104010-000fg-000000 valve spring seat 2 14 11107010-000fg-000000 valve spring 2 15 11120000-000fg-000000 valve stem oil seal 2 16 11103010-000fg-000000

FIG.9 CHANGE SPEED GEAR DEVICE

REF. PART NO.

DESCRIPTION Q'TY

NO. 1 15110000-000FG-000000 SPINDLE ASSY 1

2 91000000-06204-027694

BEARING 6204

1

3 15010000-000FG-000000 OIL SEAL 1

4 91000000-06202-027694 BEARING 6202 2

5 15210000-000FG-000000 DRIVE AXLE ASSY 1

.

Page 16: Reservdelskatalog 250 cc 4-hjuling small13 11104010-000fg-000000 valve spring seat 2 14 11107010-000fg-000000 valve spring 2 15 11120000-000fg-000000 valve stem oil seal 2 16 11103010-000fg-000000

FIG. 10 SHIFT CAM, SHIFT FORK DEVICE

I

REF. PART NO. DESCRIPTION NO. Q’TY

1 15400000-000FG-000000 SHIFT CAM AXLE ASSY 1

2 15003020-000FG-000000 SHIFT FORK 2 1

3 15003030-000FG-000000 SHIFT FORK 3 1

4 15003010-000FG-000000 SHIFT FORK I 1

5 15000010-000FG-000000 LONG SHIFT FORK AXLE 1

6 15000020-000FG-000000 SHORT SHIFT FORK AXLE· 1

Page 17: Reservdelskatalog 250 cc 4-hjuling small13 11104010-000fg-000000 valve spring seat 2 14 11107010-000fg-000000 valve spring 2 15 11120000-000fg-000000 valve stem oil seal 2 16 11103010-000fg-000000

FIG. II LUBRICATIO SYSTEM

REF.

PART NO. DESCRIPTION Q'TY

NO.

1 16100000-000FG-000000 ENGINE all PUMP 1

2 16008010-000FG-000000 OIL PUMP PAD 1

3 16200000-000FG-000000 ENGINE all COARSE STRAINER 1

.

4 16007010-000FG-000000 COMPRESSING SPRING 1

5 16002010-000FG-000000 OIL DRAIN PLUG SCREW 1

6 16006010-000FG-000000 O-RING 1

7 16300000-000FG-000000 ENGINE all FINE STRAINER 1

8 16002020-000FG-000000 ENGINE OIL FINE STRAINER COVER 1

9 16006020-000FG-000000 O-RING 1

10 91000000-06020-007085 SCREW M6 x 20-10.9 2

11 91000000-06115-007085 SCREW M6 x 115-10.9 1

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FIG. 12 INTAKE SYSTEM

REF, PART NO. DESCRIPTION Q'TY NO.

1 113611-0010010 CARBURETOR SEAT 1

2 20401020-250ST-000000 O-RING 2

3 590616 SCREW M6 x 16 2

4 590616-18 SCREW M6 x 16-10.9 2

5 115000-0020020 AIR FILTER ASSY 1

6 115300-0020020 FILTER CORE UNIT 1

7 113198-0010010 PAD 1

8 113100-0020020 CARBURETOR 1 , I

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FIG. 13 EXHAUST SYSTEM

REF PART NO. DESCRIPTION Q'TY

NO.

I 117200-0010020 EXHAUST PIPE UNIT I 1

2 117002-0010010 THERMAL PLATE UNITOF EXHAUT PIPE 1

3 590610 BOLT M6 X 10 2

4 117100-0010010 SILENCER ASSY 1

5 117073-0010010 EXHAUST PIPE WASHER 1

6 000620-13 SCREW M6 X 20-10.9 2

7 590320 BOT M8 x 20 2

8 Q30300 WASHER 8 2

9 11707S-0010010 SEAL RING OF EXHAUST PIPE 1

10 Q00800 WASHER 8 2

11 000616 SCREW:\16 X 16 2

12 114200-0010010 THROTTLE SWITCH 1

13 114100-0010010 THROTTLE VALVE ASSY 1

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FIG. 14 HAND STARTING REF

• PART NO. DESCRIPTION Q'TY

NO.

I 18700000·000FG-000000 HAND STARTING ASSY 1

2 91000000-06020-098512 SCREW 98512-06020 6

3 1S070000-000FG-000000 BOSS ONE-WAY UNIT 1

4 18006010-000FG-000000 O-RING 1

5 18004040-000FG-000000 WASHER 1

6 91000000-10000-009387 WASHER 1

7 91000000-10125-578585 BOLT MIO x 125 x 40 1

8 18060000-000FG-000000 OIL SEAL 1

9 15840000-000FG-000000 BEARING 1

10 18004030-000FG-000000 PRESSING PLATE 1

11 91000000-05016-0985 12 SCREW M5 x 16 3

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,--

FIG: 15 ELECTRIC STARTER

REF PART NO. DESCRIPTION Q'TY

NO.

1 18007510-000FG-000000 DUPLUX GO GEAR 1

2 180000 10-000FG-000000 GO GEAR AXLE 1

3 18004010-000FG-000000

WASHER

2

4 91000000-12000-894186 CIRCLlP 12 2

5 186oo000-000FG-000000 GEAR ASSY OF ELECTRIC STARTER 1

6 18004020-000FG-000000 WASHER 1

7 18300000-000FG-000000 CLUTCH OF ELECTRIC STARTER ASSY 1

8 18500000-000FG-000000 STARTING MOTOR 1

9 180040S0-000FG-000000 CONNECTING BOARD OF STARTING MOTOR 1

10 91000000-06115-097602 SCREW 97602-06115 2

12 18400000-000FG-000000 MAGNETO 1

12 91000000-06215-097602 SCREW 97602-06215 3

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FIG, 16 FRAME, REAR SHOCK ABSORBER

REF PART NO. DESCRIPTION Q'TY

NO,

I 501100-070020 FRAME 1

2 501002-0010010 CONNECTIO PLATE COMBINATION ON ENGINE 1

3 590816 BOLT M8 l( 16 2

4 590860 BOLT M8 x 55 1

5 590890 BOLT M8 X 65 4

6 5908E0 BOLT M8 l( 105 2

7 MC0800 NUTM8 5

8 912210-0010010 BUSH, SOLID 2

9 T51110-265150 O-RING IS X 2.65G 2

10 501076-0010010 PLASTIC PLUG OF FRAME 2

11 506100-040010 REAR SHOCK ABSORBER 1

12 551275 BOLT MI2 X 75 1

13 MC1200 NUT MI2 1

14 912103-0010010 REAR SHOCK ABSORBER PIN 1

15 Q21200 WASHER 12 1

16 X03B30 SPLIT PIN 3.2 X 30 1

17 506171-0010010 REAR SHOCK ABSORING RUBBER PAD UNIT 2

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FIG. 17 FRONT SUSPENSIO SYSTEM

REF PART NO. DESCRIPTION Q'TY NO. 1 52S200-0020010 FRONT LEFT WHEEL FORK WELD 1 2 525200-0020010 FRONT RIGHT WHEEL FORK WELD 1 3 591070 BOLT MIO X 70 4 4 MC1000 NUT MIO 4

5 505100-0040010 FRONT SHOCK ABSORBER 2

6 505130-0010010 FRONT SHOCK ABSORBER NUT 2 7 A23200 CIRCLIP 32 4 8 525500-0020010 STEERING KNUCKLE ASSY.R 1 9 525400-0020010 STEERING KNUCKLE ASSY,L 1 . 10 MD1200.6 NUT MI2 X 1.25 2 11 X03B30 COTTER PIN 3.2 X 30 2 12 551250 BOLT MI2 X 50 4 13 MCI200 NUT MI2 4 14 525401-0020010 DUST-PROOF BUSH 2

15 409000-0010010 FRONT HPLRAULIC BRAKE 1

16 590616 SCREW M6 X 16 1

17 X02E20 COTTER PIN <I> 2.5 X 20 1 18 QI0600 WASHER <I> 6 1 19 X40618 AXLE PIN <I> 6 X 18 1

20 000812 BOLT M8 X 12 4

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FIG. 18 FRONT WHEEL SYSTEM

REF PART NO. DESCRIPTION Q'TY

NO. I 401100-020010 FRONT RIM 2 2 402001-00400 I 0 FRONT TIRE 2 3 402102 -0010010 AIR CHAIN MOUTH WITHOUT TUBE 2 4 409074-0010010 FRONT PEDESTAL 2 5 401075-0010010 COHNECTINGNUTOFFRONT ANDREAR WHEELS 8 6 Q21400-21 WASHER 14-140HV 2 7 MI1400 NUT MI4 2 8 X03B26 COTTER PIN 3.2 x 26 2 9 401107-0030010 DUST-PROOFCOYEROfFRONl AND REAR WHEEL 2 10 409001-002001 0 BRAKE DISC 2

11 T12210-008016 BOLT M8 x 16 8

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FIG. 19 STEERING VERTICAL POLE

REF. PART NO. ~ESCRIPTION Q'TY NO.

I 611200-050020 STEERING STEM 1 2 611007-0020010 DUST-PROOF COVER 1

3 611001-0030010 HOLDER, HANDLE 2 4 611002-0030010 HELEER. HANDLE UNDER 1 5 590850 BOLT 2

6 590635 BOLT 2 7 611018-0010010 PLANE BEARING, STEERING 2 8 611019.0010010 OIL SEAL 2

9 611015-0010010 WIRE CLIP UNIT 1 10 590860 BOLT 2 II 611020·0010010 LOCKING SHIM 1

12 611021-0010010 BUSHING 2

13 Q21000 WASHER 10 1

14 M81000 NUT MIO 2

IS X02E24 COTTER PIN 4

16 M90600-6 NUT M1O X 1.25 4 17 X03824 COTTER PIN 3.2 X 24 2 18 611501-0020010 STEERING ROD 2

19 611502-0020010 JOINT COMP(IN) 2

20 611503-0020010 JOING COMP(OUT) 2

Page 26: Reservdelskatalog 250 cc 4-hjuling small13 11104010-000fg-000000 valve spring seat 2 14 11107010-000fg-000000 valve spring 2 15 11120000-000fg-000000 valve stem oil seal 2 16 11103010-000fg-000000

FIG. 20 STEERING BAR OPERATION SYSTEM

REF PART NO. DESCRIPTION Q'TY

NO. 1 601001-0040020 STEERIG BAR TUBE 1

2 602100-0040010 LEFT HANDLE BAR 2

3 607000-0350010 THROTTLE CABLE 1

4 610000-0030010 REAR BRAKE CABLE 1

5 602200-00500 I 0 THROTTLE LEVER ASSY 1

6 902100-0010010 /902200-11010010 LEFT REARVIEN MIRROR 1

7 902200-0010010 RIGHT REARVIEN MIRROR 1

8 902171-0010010 SLECVE, REARVIEN MITTOF 2

9 813400-0020010 INSTRUMENT COVER 1

10 324100-0050010 IGNITION SWITCH ASSY 1

11 342000-0010010 URGENT SWITCH 1

12 GOO325 SCREW 3 X 25 4

13 323000-0030010 INSTRUMENT 1

14 505300-0040010 FRAMT, HEADLIGHT 1

15 SA0816 BOLT M8 x 13 2

16 314000-0040010 HEADLIGHT ASSY 1

17 812100-0010010 SHELL, HEADLIGHT 1

18 020512 SCREW M5 x 12 1

19 MI0500 NUT M5 1

20 020440 ADJUSTING BOLT M4 x 40 1

21 M10400 NUT M4 2

22 Q10400 WASHER <I> 4 1

23 314012-0010010 SPRING Ф 4 X 30 1

24 Q10500 WASHER Ф 5 1

Page 27: Reservdelskatalog 250 cc 4-hjuling small13 11104010-000fg-000000 valve spring seat 2 14 11107010-000fg-000000 valve spring 2 15 11120000-000fg-000000 valve stem oil seal 2 16 11103010-000fg-000000

FIG. 21 OPERATION HANDLE BAR

REF. PART NO. DESCRIPTION Q'TY

NO.

1 80402000-1S0ST-OOOOOO LEFT HANDLE BAR ASSY 1

2 40101010-2S0ST-OOOOOO RIGHT LEVER ASSY 1

;

.

.

Page 28: Reservdelskatalog 250 cc 4-hjuling small13 11104010-000fg-000000 valve spring seat 2 14 11107010-000fg-000000 valve spring 2 15 11120000-000fg-000000 valve stem oil seal 2 16 11103010-000fg-000000

FIG. 22 REAR WHEEL FORK ASS'

REF.

PART NO. DESCRIPTION iQ'TY

NO.

1 50302000-250ST -000000 REAR WHEEL FORK UNIT

1

2 50302010-250ST-000000 REAR WHEEL AXLE SLEEVE

1

3 953020 I 0-12025-578786 BOLT MI2 X 25 4

4 95302020-12000-617886 NUT MI2 4

5 50302020-250ST -000000 O·RING 1.22 X 17 2

6 50302030-250ST -000000 REAR ARM CONNECTION BOLT(LEFT) I

7 50302040-250ST -000000 REAR ARM CONNECTION BOLT(R1GHT) 1

8 50302050-250ST-000000 REAR ARM NUT M22(RIGHT) I

9 50302060-250ST -000000 REAR ARM DUST-PROOF COVER 2

10 5023010-250ST-000000 RUBBE COVERING PIPE I

II 30203020-2505T-000000 DRIVING AXI.E CI.AMP UNIT(FRONT) 1

12 50202010.250ST-000000 LOWER COVE OF GEAR BOX 1

13 50202020-250ST-000000 BUF\.EG PAD OF LOWER COVER OF GEAR BO~ 3

14 95202010-08012-578786 BOLT M8 x 12 2

IS 95302030-10025-578786 BOLT MIO x I.25 x 25 4

16 50302060-250ST -000000 all. SEAL I

17 95302040-06206-027694 BEARING 6206-2RS I

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FIG. 23 REAR DRIVING GEAR BOX ASSY REF PART NO. DESCRIPTION Q'TY

NO.

I 204200-0020010 REAR DRIVING GEAR ASSY 1

2 204505-0030010. DRIVING GEAR BOX BODY 1

3 204201-0040010 DRIVING GEAR 1

4 204211-0030010 CABINET COVER 2

5 T51110-355085 O-RING 85 X 3.55G 1

6 MD1000-6 NUT MIO X 1.25 4

7 204002-00200 I 0 DRIVING AXLE 1

8 A22100 CIRCLIP 21 1

9 204217-001001 BRAKE AIR-DRAIN CLAMP 1

10 204207-0010020 GEAR BOX AIR -DRAIN 1

11 204078-00200 I MAGNETIC BLOCK 1

12 204075-0020010 SPEED SENSOR 1

13 590625 BOLT M6 X 25 3

14 204202-00300 I 0 DRIVEN GEAR 1

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FlG.27 REAR WHEEL SYSTEM

REF PART NO. DESCRIPTION Q'TY

NO.

1 403100-0020010 REAR RIM UNIT 2

2 404001-00400 I 0 REAR TIRD 2

3 412000-0020010 REAR WHEELCONNECTINO PI.ATE ASSY 1

4 407000-0040010 REAR BRAKE ASSY 1

5 204204-0030010 REAR WHEEL AXLE 1

6 Q21600 WASHER 16 2

7 401076-0010010 REAR WHEEL AXLE NUT MI6 2

8 XOJBJO COTTER PIN 3.2 x 30 2

9 911110-0050020 AIR FLOW PIPE 1

10 912311-0010010 CLIP 1

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FIG. 25 BRACKET

REF PART NO. DESCRIPTION Q'TY

NO.

1 S10100-001001 0 BRACKET WELD 2

2 591022 BOLT MIO X 22 4

3 815273-00200 I 0 FL'<ED MOUNT. LEFT FOOT WELL 1

4 590816 BOLT M8 X 16 8

5 M80800 NUT M8 4

6 865274-020010 STAND WELD (RIGHT) 1

7 408200-00400 I 0 REAR BRAKE PEDAL ASSY 1

8 408100-0050010 REAR BRAKE TENSION ROD ASSY 1

9 526001-0020010 REAR BRAKE SWITCH 1

10 324450-0010010 SPRING. REAR BRAKE SWITCH 1

11 408272-0020010 LEFT BRACKET 1

12 528100-00200 J 0 RIGHT BRACKET 1

Page 32: Reservdelskatalog 250 cc 4-hjuling small13 11104010-000fg-000000 valve spring seat 2 14 11107010-000fg-000000 valve spring 2 15 11120000-000fg-000000 valve stem oil seal 2 16 11103010-000fg-000000

FIG,26 FUEL TANK, FUEL COCK

REF PART NO. DESCRIPTION Q'TY

NO.

1 801100-0150010 FUEL TANK BODY ASSY 1

2 80108S-0020010 RUBBER BUSH OF FUEL TANK 2

3 912219-0030010 INSTALLIHGBUSHINGOF FUEL TANK 2

4 S90640 BOLT 2

5 801084-0020010 RUBBER BUSH OF FUEL TANK 2

6 S90635 BOLT 2

7 801086-00100'0 FUEL. INTAKE PIPE 1

8 801088-0010050 STEEL WIRE CLASP 2

9 911110-0050030 HOSE 5270-05 x 15 (500mm) 1

10 801083 -0010040 DAMPER 1

11 905012-0010020 FOAM, LOCATING 1

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FIG, 27 FRONT DECORATIVE PLATE ASSY

REF PART NO. DESCRIPTION Q'TY NO.

1 806100-0060000 FROTN FEDNER 1

2 806050-0010010 LEFT FRONT FENDER FLAP 1

3 806051-0010010 RIGHT FRONT FENDER FLAP 1

4 806053-00100 I 0 R. PROTECTING PLATE 1

5 806052-0010010 L. PROTECTING PLATE 1

6 810000-0050010 HEADLIGHT COVER 1

7 801313-0020010 UPPER COVER OFFUEL TANK 1

8 809101-0150010 PAN HEAD SCREW 8

9 809102-0150010 PLASTIC EXPANSION SCREW ASSY 40

10 806073-0040010 FRONT FENDER SUPPORTING Ror 1

1 1 590816 BOLT M8 X 16 2

12 314000-0010010 HEADLIGHT ASSY.L 1

13 314002-0020010 BULB 12V30W 2

14 020512 SCREW 5 X 12 6

15 314200-00100 I 0 HEADLIGHT ASSY, R 1

16 314201-0010010 FRONT COVER 2

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FlG.28 REAR FENDER, TOOL KIT

REF.

PART NO. DESCRIPTION Q'TY

I

NO.

1 60102010-250ST-000000 REAR FENDER 1

2 60202010-250ST-000000 LEFT PEDAL 1

3 60202020-250ST-000000 RIGH PEDAL 1

4- 60102020-250ST-000000 L. PROTECTING PLATE 1

5 60102030-250ST-000000 R. PROTECTING PLATE 1

6 60102040-250ST -000000 R. RR. PROTECTING PLATE 1

7 60102050-250ST -000000 L. RR. PROTECTING PLATE 1

8 60601000-2S0ST-000000 TOOL KIT UNIT 1

9 60601010-250ST -000000 TOOL KIT CATCH 2

10 60701010-250ST-000000 SHOCK PROOF PAD 5

11 60102060-250ST -000000 PAN HEAD SCREW 10

12 60102070-250ST -000000 NTU M6 10

13 60102080-250ST -000000 REAR COVER 2

14 60102090-250ST-000000 SCREW 5T4.2 x 12 4

Page 35: Reservdelskatalog 250 cc 4-hjuling small13 11104010-000fg-000000 valve spring seat 2 14 11107010-000fg-000000 valve spring 2 15 11120000-000fg-000000 valve stem oil seal 2 16 11103010-000fg-000000

FIG. 29 CUSHION

REF PART NO. DESCRIPTION O'TY

NO.

1 60401000-250ST-000000 SEAT 1

Page 36: Reservdelskatalog 250 cc 4-hjuling small13 11104010-000fg-000000 valve spring seat 2 14 11107010-000fg-000000 valve spring 2 15 11120000-000fg-000000 valve stem oil seal 2 16 11103010-000fg-000000

FIG. 30 FRONT & REAR GUARD BRACKET

REF PART NO. DESCRIPTION Q'TY

NO.

t 519100-0030010 BUMPER 1

2 S90816 BOLT M8 X 16 16

3 M80800 NUT M8 16

4 704000-0010010 FRONT LUGGAGE CARRIER 1

5 702100-0010010 REAR LUGGAGE CARRIER 1

6 806092-0010010 FRONT SAFEGUARD 1

7 316000-0010010 FRONT TURN LIGHT, L 4

8 M81000 NUT MIO 4

9 M10500 NUT MIS 2

10 310000-0010000 SIDE REFLECTOR 2

11 316072-0010010 CABLE CLIP 14

12 3170000-0010010 FRONT TURN LIGHT, R 1

13 318000-0010010 REAR TURN LIGHT, L 1

14 319009-0010010 REAR TURN LIGHT, R 1

15 316006-0010010 BULB, TURN LIGHT 4

Page 37: Reservdelskatalog 250 cc 4-hjuling small13 11104010-000fg-000000 valve spring seat 2 14 11107010-000fg-000000 valve spring 2 15 11120000-000fg-000000 valve stem oil seal 2 16 11103010-000fg-000000

FIG. 31 TAILLIGHT ASSY

REF. PART NO • DESCRIPTION Q'TY

. NO

1 520200-0010010 TOOL BOX COVER 1

2 M10600 NUT 2

3 Q20600 WASHER 2

4 807092-0010010 CONNECTION PLATE 1

5 807072-0010010 RACK,REAR LICENSE 1

6 315000-0030010 TAIL LIGHT ASSY 1

7 315002-0010010 BOLT M6x20 2

Page 38: Reservdelskatalog 250 cc 4-hjuling small13 11104010-000fg-000000 valve spring seat 2 14 11107010-000fg-000000 valve spring 2 15 11120000-000fg-000000 valve stem oil seal 2 16 11103010-000fg-000000

FIG. 31 ELECTRIC SYSTEM

REF PART NO. DESCRIPTION O'TY

NO.

1 306000-0040010 CD! UNIT 1

2 302000-0030010 RECTIFICATION REGULATOR 1

3 S90625 BOLT 11.16 X 25 1

4 Q00600 SPRING WASHER 6 1

5 301000-0020010 START RELAY 1

6 350000-0020010 SHUTDOWN RELAY 1

7 305000-0070010 HIGH PRESSURE COIL ASSY 2

8 H00516 BOLT UNIT 11.15 x 16 2

9 000500 SPRING WASHER 5 1

10 377300-0010010 REVERSE SWITCH 1

11 000500 WASHER 1

12 377100-0010010 NEUTRAL SWITCH 1

13 Q00500 WASHER 1

14 303000-0030010 BATTERY ASSY 1

15 303272-0010030 PRESSURE BLOCK OF BATTERY 1

16 S90620 FLANGE BOLT 11.16 X 20 2

17 501011-0010010 CABLE CLEAT 1

18 324100-0050010 MAIN SWITCH LOCK 1

19 323008-0010010 BULB 3

20 307080-00200 I 0 NEUTRAL INDICATOR ASSY 1

21 307071-00 I 00 I 0 CABLE BAND ASSY 1

22 601078-0010010 HANDLE BAR BAND 5

23 307000-0100010 CABLE 2

24 307083-0020010 REVERSE INDICATOR ASSY 1

Page 39: Reservdelskatalog 250 cc 4-hjuling small13 11104010-000fg-000000 valve spring seat 2 14 11107010-000fg-000000 valve spring 2 15 11120000-000fg-000000 valve stem oil seal 2 16 11103010-000fg-000000

FIG. 32 ELECTRIC SYSTEM

REF PART NO. DESCRIPTION O'TY

NO.

25 307086-0010010 HIGH BEAM INDICATOR ASSY 1


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