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Lucija Lukovac (LAL) 3rd SPL Collaboration Meeting (CERN, 12 November 2009) 1 IN2P3 Les deux infinis
IN2P3 Les deux infinis
Lucija Lukovac (LAL)
3rd SPL Collaboration Meeting(CERN, 12 November 2009)
RF Conditioning of TTF3 Input RF Conditioning of TTF3 Input Power Couplers Power Couplers
& & Acceptance Criteria for XFELAcceptance Criteria for XFEL
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Lucija Lukovac (LAL) 3rd SPL Collaboration Meeting (CERN, 12 November 2009) 2 IN2P3 Les deux infinis
RF conditioning of TTF3 power couplers Power coupler specifications
RF conditioning procedure
Results
Acceptance criteria for XFEL power couplers Power coupler specifications
Conditioning
Accepting a coupler : good or excellent?
Overview
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Lucija Lukovac (LAL) 3rd SPL Collaboration Meeting (CERN, 12 November 2009) 3 IN2P3 Les deux infinis
RF conditioning of TTF3 power couplers
TTF3 input power coupler specifications
Frequency
Operation Two windows Heat loadInner
conductor isolated
Peak power +
27% margin
Repetition rate
Average power
Coupling (Qext)
TTF3 1.3 GHz
Pulsed 500 µs rise
time, 800 µs flat top with
beam
•Safe operation
•Clean cavity assembly for high gradients
2 K – 0.06 W
4 K – 0.5 W70 K – 6 W
Bias voltage,
suppressing
multipacting
250 kW 10 Hz 3.2 kWAdjustable (106 –
107)
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Lucija Lukovac (LAL) 3rd SPL Collaboration Meeting (CERN, 12 November 2009) 4 IN2P3 Les deux infinis
RF conditioning of TTF3 power couplers
RF conditioning procedure
Warm test stand : travelling wave mode @ LAL
Cryomodule - reconditioning : standing wave mode @ DESYOff resonance = Warm test stand
On resonance 20 μs -> 200 μs Pmax = 1 MW
400 μs Pmax = 330 kW
500 μs flat top + flat top 100 μs, 200 μs, 400 μs, 800 μs Pmax = 250 kW
sweeps 500 μs + flat top 800 μs
Procedure
Test stand
Control parameters
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Lucija Lukovac (LAL) 3rd SPL Collaboration Meeting (CERN, 12 November 2009) 5 IN2P3 Les deux infinis
RF conditioning of TTF3 power couplers
Results from the Warm Test Stand
H. Jenhani et al., NIM A 595 (2008)
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Lucija Lukovac (LAL) 3rd SPL Collaboration Meeting (CERN, 12 November 2009) 6 IN2P3 Les deux infinis
Acceptance criteria for XFEL power couplers
XFEL input power coupler specifications
Frequency
Operation Two windows Heat loadInner
conductor isolated
Peak power +
27% margin
Repetition rate
Average power
Coupling (Qext)
TTF3
1.3 GHz
Pulsed 500 µs rise
time, 800 µs flat top with
beam
•Safe operation
•Clean cavity assembly for high gradients
2 K – 0.06 W
4 K – 0.5 W70 K – 6 W
Bias voltage,
suppressing
multipacting
250 kW
10 Hz
3.2 kWAdjustable (106 – 107)
XFEL 120 kW 1.7 kW
Adjustable(106 – 107)4.6x 106 @ 23.6 MV/m
800 couplers to be delivered over 2 years
8 couplers per week
Constrains on TOTAL CONDITIONING TIME
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Lucija Lukovac (LAL) 3rd SPL Collaboration Meeting (CERN, 12 November 2009) 7 IN2P3 Les deux infinis
Acceptance criteria for XFEL power couplers
Conditioning : Infrastructure
stock
clean room(cl. 10 000 / iso 7)
mobile clean room (cl. 100 / iso 5)
RF station
Managed by E. Genesseau (LAL)
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Lucija Lukovac (LAL) 3rd SPL Collaboration Meeting (CERN, 12 November 2009) 8 IN2P3 Les deux infinis
Acceptance criteria for XFEL power couplers
Conditioning : Infrastructure
transfocouplers conditioning
benchcirculator
Managed by E. Genesseau (LAL)
klystron
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Lucija Lukovac (LAL) 3rd SPL Collaboration Meeting (CERN, 12 November 2009) 9 IN2P3 Les deux infinis
Acceptance criteria for XFEL power couplers
Conditioning : Infrastructure
load (2 MW)
circulator
bellow
load (1 MW)
load (5 MW)
pressurized wave guide
WR650
load (2 MW)arc detector pressure interlock
hybrid coupler (3dB)
wave guide
WR650
pressure window
Managed by E. Genesseau (LAL)
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Lucija Lukovac (LAL) 3rd SPL Collaboration Meeting (CERN, 12 November 2009) 10 IN2P3 Les deux infinis
Acceptance criteria for XFEL power couplers
Conditioning : lessons learned from TTF3 couplers
Cleaning & Assembly
To be performed by the manufacturer !
•Class 10 clean room
•US bath cleaning with detergent + high temperature
•Drying with filtered N2 and under laminar flux
•Particle count
•Leak test Cleaning & assembly procedure @LAL
Follow the procedure
M. Lacroix et al., LAL internal report
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Lucija Lukovac (LAL) 3rd SPL Collaboration Meeting (CERN, 12 November 2009) 11 IN2P3 Les deux infinis
Acceptance criteria for XFEL power couplers
Conditioning : lessons learned from TTF3 couplers
Cleaning & Assembly
Conditioning times @DESY on the warm test stand
Conditioning of the Toshiba XFEL prototype pair @LAL
Time needed to achieve given power level
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Lucija Lukovac (LAL) 3rd SPL Collaboration Meeting (CERN, 12 November 2009) 12 IN2P3 Les deux infinis
Acceptance criteria for XFEL power couplers
Conditioning : lessons learned from TTF3 couplers
In situ baking
H. Jenhani et al., NIM A 595 (2008)
Gas analysis
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Lucija Lukovac (LAL) 3rd SPL Collaboration Meeting (CERN, 12 November 2009) 13 IN2P3 Les deux infinis
Acceptance criteria for XFEL power couplers
Conditioning : lessons learned from TTF3 couplers
Conditioning procedure
H. Jenhani et al., NIM A 595 (2008)
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Lucija Lukovac (LAL) 3rd SPL Collaboration Meeting (CERN, 12 November 2009) 14 IN2P3 Les deux infinis
Mechanical : dimensions, visual inspection
Material tests (TiN & Cu coatings)
Following the cleaning and assembly procedure
Particle count
Leak tests
In situ baking gas analysis
Time needed to achieve given power level
Total conditioning time => excellence
Number of interlocks => refusal
Acceptance criteria for XFEL power couplers
Accepting a coupler : good or excellent?
Example of refused coupler
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Lucija Lukovac (LAL) 3rd SPL Collaboration Meeting (CERN, 12 November 2009) 15 IN2P3 Les deux infinis
Acceptance criteria for XFEL power couplers
Accepting a coupler : XFEL prototypes
ACCEL – RI TOSHIBA
Arcing in WG transition
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Lucija Lukovac (LAL) 3rd SPL Collaboration Meeting (CERN, 12 November 2009) 16 IN2P3 Les deux infinis
Acceptance criteria for XFEL power couplers
Acknowledgements
LAL-Orsay J.Bastide, T.Chabaud, A. Falou, T. Garvey, E.Genesseau, A.Gonnin, L.Grandsire, E.Herry, H.Jenhani, M.Lacroix, L.Leloup, P.Lepercq, B.Mercier, E. Mistrera, F. Letelier, M. Omeich, S. Prat, C.Prévost, Y.Peinaud, A.Thiebault & A. Variola
DESY-Hamburg S. Choroba, A. Gossel, O. Hensler, F.Hoffmann, V. Katalev, D. Kostin, A.Matheisen, W-D. Möller & C. Mueller