| ROMI D 600 | ROMI D 800 | ROMI D 1000 | ROMI D 1000AP | ROMI D 1250 | ROMI D 1500
Romi D SeRIeSVeRTICAL MACHINING CeNTeRS
TeCHNICAL SPeCIfICATION
2
Technical specifications Romi D 600 Romi D 800 Romi D 1000
Vertical headstock
Spindle taper ISO 40 40 40
Speed range (version 8,000 rpm) rpm 8 to 8,000 8 to 8,000 8 to 8,000
Speed range (version 10,000 rpm) rpm 10 to 10,000 10 to 10,000 10 to 10,000
Feeds
Rapid traverse (X / Y axes) m/min (ipm) 30 (1,181) 30 (1,181) 30 (1,181)
Rapid traverse (Z axis) m/min (ipm) 30 (1,181) 30 (1,181) 30 (1,181)
Max. programmable cutting feed m/min (ipm) 20 (787) 20 (787) 20 (787)
Travels
Superior table travel (X axis) mm (in) 600 (24) 800 (31) 1,020 (40)
Inferior table travel (Y axis) mm (in) 530 (21) 530 (21) 610 (24)
Headstock travel (Z axis) mm (in) 580 (23) 580 (23) 640 (25)
Distance from spindle nose to table mm (in) 115 to 695 (4.5 to 27) 115 to 695 (4.5 to 27) 110 to 750 (4.3 to 30)
Table
Surface mm (in) 840 x 500 (33 x 20) 914 x 500 (36 x 20) 1.220 x 560 (48 x 22)
T-slot width x distance mm (in) 18 x 89 (0.71 x 3.5) 18 x 89 (0.71 x 3.5) 18 x 89 (0.71 x 3.5)
Number of T-slots un 5 5 5
Max. Weight on table (uniformly distributed) kg (lbs) 800 (1,800) 900 (2,000) 1,000 (2,200)
Automatic Tool Changer
Type carousel automatic arm automatic arm
Tools capacity un 20 30 30
Max. tool diameter mm (in) 105 (4.1) 80 (3.1) 80 (3.1)
Max. tool diameter when adjacent stations are empty mm (in) 210 (8.3) 150 (5.9) 150 (5.9)
Max. tool length mm (in) 254 (10) 300 (11.8) 300 (11.8)
Tool holder type type BT / CAT / DIN BT / CAT / DIN BT / CAT / DIN
Max. tool weight kg (lbs) 6 (13) 8 (18) 8 (18)
Max. tool weight on ATC kg (lbs) 68 (150) 102 (225) 102 (225)
Tool change time (chip to chip) (*) s - 4.7 4.6
CNC
Model fanuc 0i-MD Siemens 828D
fanuc 0i-MD Siemens 828D
fanuc 0i-MD Siemens 828D
installed power (CNC Fanuc)
AC main motor hp / kW 20 / 15 (S3 - 25% - 15 min rating)
20 / 15 (S3 - 25% - 15 min rating)
25 / 18.5 (S3 - 25% - 15 min rating)
Total installed power kVA 30 30 40
installed power (CNC Siemens)
AC main motor hp / kW 22.4 / 16.5 (S6 - 40% 10 min rating)
22.4 / 16.5 (S6 - 40% 10 min rating)
22.4 / 16.5 (S6 - 40% 10 min rating)
Total installed power kVA 30 30 -
Dimension and weight (approx.)
Height mm (in) 2,700 (106) 2,700 (106) 2,915 (115)
Area (front x side) (**) mm (in) 2,120 x 2,280 (83 x 90) 2,600 x 2,280 (102 x 90) 2,960 x 2,310 (117 x 91)
Net weight kg (lbs) 5,000 (11,000) 5,500 (12,100) 8,100 (17,900)
(*) According to VDI 2852-1 and ISO 230-2 Standards (**) Without chip conveyor
3
(*) According to VDI 2852-1 and ISO 230-2 Standards (**) Without chip conveyor (***) With Zf reduction gearbox
Technical Specifications Romi D 1000AP Romi D 1250 Romi D 1500
Vertical headstock
Spindle taper ISO 40 40 40 50
Speed range (version 6,000 rpm) rpm - 8 to 8,000 - 6 to 6,000 (***)
Speed range (version 8,000 rpm) rpm - - 8 to 8,000 -
Speed range (version 10,000 rpm) rpm - 10 to 10,000 10 to 10,000 -
Speed range (version 12,000 rpm) rpm - - 12 to 12,000 -
Speed range (version 15,000 rpm) rpm 15 to 15,000 - - -
Feeds
Rapid traverse (X / Y axes) m/min (ipm) 40 (1,575) 30 (1,181) 30 (1,181)
Rapid traverse (Z axis) m/min (ipm) 40 (1,575) 30 (1,181) 30 (1,181)
Max. programmable cutting feed m/min (ipm) 20 (787) 20 (787) 30 (1,181) 20 (787)
Travels
Superior table travel (X axis) mm (in) 1,020 (40) 1,270 (50) 1,530 (60)
Inferior table travel (Y axis) mm (in) 610 (24) 610 (24) 760 (30)
Headstock travel (Z axis) mm (in) 640 (25) 640 (25) 760 (30)
Distance from spindle nose to table mm (in) 110 to 750 (4.3 to 30) 110 to 750 (4.3 to 30) 150 to 910 (5.9 to 36)
Table
Surface mm (in) 1,220 x 560 (48 x 22) 1,320 x 560 (52 x 22) 1,700 x 750 (67 x 30)
T-slot width x distance mm (in) 18 x 89 (0.17 x 3.5) 18 x 89 (0.71 x 3.5) 18 x 110 (0.71 x 4.3)
Number of T-slots un 5 5 7
Max. Weight on table (uniformly distributed) kg (lbs) 1,100 (2,400) 1,400 (3,000) 1,800 (4,000)
Automatic Tool Changer
Type automatic arm automatic arm
automatic arm
automatic arm
Tools capacity un 30 30 30 24
Max. tool diameter mm (in) 80 (3.1) 80 (3.1) 80 (3.1) 110 (4.3)
Max. tool diameter when adjacent stations are empty mm (in) 150 (5.9) 150 (5.9) 150 (5.9) 200 (7.9)
Max. tool length mm (in) 300 (11.8) 300 (11.8) 300 (11.8) 350 (13.8)
Tool holder type type BT / CAT / BBT BT / CAT / DIN BT / BBT / CAT / DIN BT / BBT / CAT / DIN
Max. tool weight kg (lbs) 8 (18) 8 (18) 8 (18) 15 (33)
Max. tool weight on ATC kg (lbs) 102 (225) 102 (225) 102 (225) 150 (331)
Tool change time (chip to chip) (*) s 4.6 4.8 4.8 4.8
CNC
Model Siemens 828D fanuc 0i-MD Siemens 828D Siemens 828D
installed power (CNC Fanuc)
AC main motor hp / kW - 25 / 18.5 (S3 - 25% 15 min rating) -
Total installed power kVA - 35 -
installed power (CNC Siemens)
AC main motor hp / kW 25 / 18.5 (continuous rating)
22.4 / 16.5 (S6 - 40% - 10 min rating)
30 / 22 (S6 - 40% - 10 min rating)
Total installed power kVA 40 40 45
Dimension and weight (approx.)
Height mm (in) 3,205 (126) 2,915 (115) 3,280 (129)
Area (front x side) (**) mm (in) 2,960 x 2,310 (117 x 91) 3,300 x 2,615 (130 x 103) 4,300 x 3,055 (169 x 120)
Net weight kg (lbs) 8,100 (17,900) 8,200 (18,100) 13,000 (28,700)
4
Standard equipment
Optional equipment
• fanuc control 0i-MD with 10.4” color monitor (except for ROMI D 1000AP / D 1500)
• Siemens control Sinumerik 828 D with 10.4” color monitor
• fully enclosed splash guard• Ce safety regulation compliance
(for european Community only).• Complete documentation on CD• electrical installation available for 220 Vca
(fanuc control - USA market) or 400 Vca (fanuc control - Ce market), 50 / 60Hz
• electrical installation available for 380 Vca (Siemens control - USA market) or 400 Vca (Siemens control - Ce market), 50 / 60Hz
• Set of wrenches for machine operation• Set of levelling screws and nuts• Sealed worklight
• Adaptation for hydraulic clamping device (100 bar max. Pressure) (for ROMI D 1000AP)
• Adaptation for hydraulic clamping device (50 bar max pressure) (B)
• Air conditioning for electric cabinet• Auto power off• Autotransformer 360 ~ 480 Vca, 50 / 60Hz
(fanuc control)• Autotransformer 220 ~ 250 Vca or 360 to 480 Vca,
50 / 60Hz (Siemens control)• Box for chips collecting (coolant tank):
130 liters (ROMI D600), 200 liters (ROMI D 800), 250 liters (ROMI D 1000 / D 1250), 300 liters (ROMI D 1500) (f)
• High pressure pump for thru spindle coolant system, 7 bar or 15 bar (with HDA filter) (A)
• High pressure pump for thru spindle coolant system, 20 bar or 50 bar (Machsystem system with ecological filter) (for ROMI D 1500 and ROMI D 1000AP only option 50 bar) (A)
• Start cicle button out from HMI (B)• filter for smoke• electronic interface• 6 M codes for external automation interface
(3 independents outputs - 3 Ms code enable and 3 Ms code disable)
• ethernet data server interface
• Pendant type MPG and jog function control • Standard colors: 10B-3/4 Munsell blue texture
enamel epoxy and textured gray RAL 7035 powder epoxy paint
• Interlocked sliding safety door• Interlocked sliding side door (ROMI D 1500)• Coolant cleaning system for guide covers
(for ROMI D 1000 / D 1250 / D 1500)• Automatic lubrication system with line
filter for linear guides and ball screws• Coolant system for headstock housing
(standad for 12,000 rpm version only)• Coolant system with pumps: n 5 bar - 18 l/min (ROMI D 600 / D 800) n 5 bar - 25 l/min (ROMI D 1000 / D 1250) n 7 bar - 10 l/min (ROMI D 1500)
• Pneumatic system for spindle taper cleaning and tool unlock
• Vertical coolant tank, with 720 liters capacity (ROMI D 1000 / D 1000AP / D 1250)
• Automatic tool changer, 20 tools capacity for BT 40 (for ROMI D 600)
• Double Arm Automatic tool changer, 24 tools capacity for BBT 50 (for ROMI D 1500)
• Double Arm Automatic tool changer, 30 tools capacity for BT 40 (for ROMI D 800 / ROMI D 1000 / ROMI D 1250), and BBT 40 (for ROMI D 1000AP / ROMI D 1500)
• Rotary table MGR 230 interface (f)• Rotary table MGR 400 interface• Status light indicator (3 colors)• Rotary table MGR 230 (D) (f)• MT-3 center for rotary table • Manual tailstock for rotary table MGR 230 (f)• Pneumatic tailstock manually driven for rotary
table MGR 230• Adapter plate for Ø 200 mm chuck• Ø 200 mm universal chuck, with 3 hard jaws• Rotary table MGR 400 (ROMI D 1000 / D 1000AP /
D 1250 / D 1500) (C)• Manual tailstock for rotary table MGR 400• Adapter plate for Ø 250 and Ø 400 mm chuck• Ø 250 mm and Ø 400 mm universal chuck • Wash gun • Automatic door with electronic
sensor security system• Oil skimmer• Mist exhausting system• Pneumatic chip cleaning system
during machining process• Measure and inspection of parts system
with OMP40, OMI optical sensor, PS3-1C stylus, D=6mm / L=50mm / M4 and Romi eZ fLeX-M software (G)
• Headstock - coolant system with temperature control (D)
• Coolant system (3 bar - 50 l/min) (ROMI D 1000AP)• Preset of tools (TS-27R) and eZ fLeX-M software• Linear scale for X, Y and Z axis (C)• Hinged belt type chip conveyor (TCe) + coolant
tank (B) (f)• Drag belt type chip conveyor (TCe) + coolant
tank (B) (f)• Auger type chip conveyor (TCH) (except for
ROMI D 1000AP / ROMI D 1500) (f)• Automatic tool changer, 20 tools capacity for
CAT-40 or DIN-40 tool shank (ROMI D 600) • Automatic tool changer, 24 tools capacity for
CAT-50 or DIN-50 tool shank (ROMI D 1500) • Automatic tool changer, 30 tools capacity for
CAT-40 or DIN-40 tool shank (C)
(A) Requires headstock prepared for thru spindle coolant system (optional)(B) for ROMI D 800 / D 1000 / D 1250 / D 1500(C) Requires rotary table interface (opcional)(D) Does not apply to machines with 12,000
and 15,000 rpm headstock(e) Not available for ROMI 1000AP / ROMI D 1500(f) Optional equipment of mandatory choice(G) Requires “electronic interface“ (optional)
Tool dimensions (*) - dimensions in mm
(*) for machines with thru spindle coolant system, the tool shanks and pull studs must have a hole to pass the coolant thru spindle
Max
imum
for e
mpt
y
adja
cent
sta
tions
C (max.)
Tool shank: MAS 403-BT40Pull study: MAS 407-P40T-l
Ø B
(max
.)
Ø A
(max
.)
Romi D 600 Romi D 800 / D 1000 / D 1250
Romi D 1000 AP Romi D 1500
Type BT-40 BT-40 BBT-40 BBT-40 BBT-40 BBT-50A mm (in) 105 (4.1) 80 (3.1) 80 (3.1) 80 (3.1) 80 (3.1) 110 (4.3)B mm (in) 210 (8.3) 150 (5.9) 150 (5.9) 150 (5.9) 150 (5.9) 220 (8.7)
C mm (in) 254 (10) 300 (11.8) 300 (11.8)
300 (11.8)
300 (11.8)
350 (13.8)
max. weight kg (lbs) 6 (13) 8 (18) 8 (18) 8 (18) 8 (18) 15 (33)
5
Power graphs
ROmi D 600 / ROmi D 800
ROmi D 1000 / ROmi D 1250
8,000 rpm headstock 10,000 rpm headstock
8,000 rpm headstock 10,000 rpm headstock
Drawings are note in scale.
CNC Fanuc 0i-mD (S3 - 25% - 15 min rating)
CNC Fanuc 0i-mD (S3 - 25% - 15 min rating)
ROmi D 600 / ROmi D800
8,000 rpm headstock 10,000 rpm headstock
CNC Siemens 828D (S6 - 40% - 10 min rating)
94 N.m(69.33 lbf.ft)
hp / kW
20 / 15
1,50
0
3,50
0
8,00
0
7.5 / 10
rpm
75 N.m(55.32 lbf.ft)
hp / kW
20 / 15
1,87
5
4,37
5
10,0
00
7.5 / 10
rpm
94 N.m(69.33 lbf.ft)
hp / kW
20 / 15
1,50
0
3,50
0
8,00
0
7.5 / 10
rpm
75 N.m(55.32 lbf.ft)
hp / kW
20 / 15
1,87
5
4,37
5
10,0
00
7.5 / 10
rpm
102 N.m(75.23 lbf.ft)
hp / kW
25 / 18.5
11 / 15
11 / 15
1,71
5
4,00
0
8,00
0
rpm
78 N.m(57.53 lbf.ft)
hp / kW
25 / 18.5
2,25
0
5,25
0
10,0
00
rpm
102 N.m(75.23 lbf.ft)
hp / kW
25 / 18.5
11 / 15
11 / 15
1,71
5
4,00
0
8,00
0
rpm
78 N.m(57.53 lbf.ft)
hp / kW
25 / 18.5
2,25
0
5,25
0
10,0
00rpm
104 N.m(76.70 lbf.ft)
hp / kW
22.4 / 16.5
1,50
0
3,50
0
8,00
0
8 / 6
rpm
82 N.m(60.48 lbf.ft)
hp / kW
22.4 / 16.5
1,87
5
3,37
5
10,0
00
8 / 6
rpm
104 N.m(76.70 lbf.ft)
hp / kW
22.4 / 16.5
1,50
0
3,50
0
8,00
0
8 / 6
rpm
82 N.m(60.48 lbf.ft)
hp / kW
22.4 / 16.5
1,87
5
3,37
5
10,0
00
8 / 6
rpm
6 Drawings are note in scale.
Power graphs
10,000 rpm headstock 12,000 rpm headstock
ROmi D 1500
6,000 rpm headstock with Zf reduction gearbox (ISO 50 taper) 8,000 rpm headstock
CNC Siemens 828D (S6 - 60% - 10 min rating)
8,000 rpm headstock 10,000 rpm headstock 15,000 rpm headstock
ROmi D 1000 / ROmi D 1250
CNC Siemens 828D (S6 - 40% - 10 min rating) CNC Siemens 828D (continous rating)
103 N.m(75.97 lbf.ft)
hp / kW
30 / 22
2,04
0
12,0
00
rpm
124 N.m(91.45 lbf.ft)
hp / kW
30 / 22
1,70
0
10,0
00
rpm
103 N.m(75.97 lbf.ft)
hp / kW
30 / 22
2,04
0
12,0
00
rpm
124 N.m(91.45 lbf.ft)
hp / kW
30 / 22
1,70
0
10,0
00
rpm
hp / kW30 / 22
494 N.m(364.35 lbf.ft)
124 N.m(91.45 lbf.ft)
425
1,70
0
6,00
0
rpm
154 N.m(113.58 lbf.ft)
hp / kW30 / 22
1,36
0
8,00
0
rpm
hp / kW30 / 22
494 N.m(364.35 lbf.ft)
124 N.m(91.45 lbf.ft)
425
1,70
0
6,00
0
rpm
154 N.m(113.58 lbf.ft)
hp / kW30 / 22
1,36
0
8,00
0rpm
104 N.m(76.70 lbf.ft)
hp / kW
22.4 / 16.5
8 / 6
8 / 6
1,50
0
3,00
0
6,00
0
rpm
82 N.m(60.48 lbf.ft)
hp / kW
22.4 / 16.5
1,87
5
3,37
5
10,0
00
rpm
104 N.m(76.70 lbf.ft)
hp / kW
22.4 / 16.5
8 / 6
8 / 6
1,50
0
3,00
0
6,00
0
rpm
82 N.m(60.48 lbf.ft)
hp / kW
22.4 / 16.5
1,87
5
3,37
5
10,0
00
rpm
16 / 12118 N.m(87.03 lbf.ft)
hp / kW
25 / 18.5
1,50
0
10,5
00
15,0
00
rpm
ROmi D 1000AP Direct Drive
7Drawings are note in scale.
machine dimensions - dimensions in mm (in)
ROmi D 600 / ROmi D 800 / ROmi D 1000 / ROmi D 1000AP
AJ
K
I
H
Elec
trica
l gab
inet
doo
rop
enin
g sp
ace
requ
ired
M
D
LN
Front machine
cover
F
G
B
C
E
Front view Side view
Dooropenning
ROmi D 1250 / ROmi D 1500
A B C D E F G H i J K L m N
Romi D 600 mm(in)
2,120(83)
2,280(90)
2,700(106)
940(37)
950(37)
835(33)
580(23)
660(26)
735(29)
1,330(52)
1,230(48)
538(21)
20(0.79)
250(9.8)
Romi D 800 mm(in)
2,600(102)
2,280(90)
2,700(106)
940(37)
950(37)
835(33)
580(23)
660(26)
855(34)
1,330(52)
1,230(48)
538(21)
20(0.79)
250(9.8)
Romi D 1000 mm(in)
2,960(117)
2,490(98)
3,185(125)
1,050(41)
990(39)
690(27)
580(23)
660(26)
1,110(44)
1,350(53)
1,200(47)
615(24)
35(1.38)
140(5.5)
Romi D 1000AP mm(in)
2,960(117)
2,490(98)
3,185(125)
1,050(41)
990(39)
690(27)
580(23)
660(26)
1,110(44)
1,350(53)
1,200(47)
615(24)
35(1.38)
140(5.5)
A B C D E F G H H1 H2 i J K L m N
Romi D 1250 mm(in)
3,300(130)
2,495(98)
3,070(121)
1,100(43)
940(37)
720(28)
625(25) - 360
(14) - 1,410(56)
1,475(58)
1,200(47)
620(24)
35(1.38)
140(5.5)
Romi D 1500 mm(in)
4,300(169)
3,075(121)
3,280(129)
1,110(44)
1,065(42)
795(31)
1,040(41)
920(36) - 1,105
(44)1,840(72)
1,200(47)
1,295(51)
830(33)
64(2.5)
164(6.5)
B
C
G
FE
AJ
K
Electr
ical g
abine
t doo
r op
ening
spac
e req
uired
Electr
ical g
abine
t doo
r op
ening
spac
e req
uired
H
Late
ral d
oor
open
ing sp
ace r
equir
ed
H2
H1
Door openning
Front view Side view
M
D
N
L
Frontmachine
cover
8
Work area layout - dimensions in mm (in) internal space - dimensions in mm (in)
X1
B B
A
X1C
X
ZC
Y
Table dimensions - dimensions in mm (in)
GG
D
E
FF
FF
30
1221
.5
3418 +0.000
0.160
18 +0.0000.027 central slot
others slots
T slots detail
A B C X X1 Y Z
Romi D 600 mm(in)
840(33)
420(16.5)
115(4.5)
600(24)
300(11.8)
530(21)
580(23)
Romi D 800 mm (in)
914(36)
457(18.0)
115(4.5)
800(31)
400(15.7)
530(21)
580(23)
Romi D 1000 mm(in)
1,220(48)
610(24)
110(4.3)
1,020(40)
510(20)
610(24)
640(25)
Romi D 1000AP mm(in)
1,220(48)
610(24)
110(4.3)
1,020(40)
510(20)
610(24)
640(25)
Romi D 1250 mm(in)
1,320(52)
660(26)
110(4.3)
1,270(50)
635(25)
610(24)
640(25)
Romi D 1500 mm(in)
1,700(67)
850(33)
150(5.9)
1,530(60)
765(30)
760(30)
760(30)
D E F G
Romi D 600 mm (in) 840 (33) 500 (20) 89 (3.5) 72 (2.8)
Romi D 800 mm (in) 914 (36) 500 (20) 89 (3.5) 72 (2.8)
Romi D 1000 mm (in) 1,220 (48) 560 (22) 89 (3.5) 102 (4.0)
Romi D 1000AP mm (in) 1,220 (48) 560 (22) 89 (3.5) 102 (4.0)
Romi D 1250 mm (in) 1,320 (52) 560 (22) 89 (3.5) 102 (4.0)
Romi D 1500 mm (in) 1,700 (67) 750 (30) 110 (4.3) 45 (1.77)
A B C D
Romi D 600 mm(in)
300(11.8)
300(11.8)
20(0.79)
250(9.8)
Romi D 800 mm (in)
400(15.7)
400(15.7)
20(0.79)
250(9.8)
Romi D 1000 mm(in)
320(12.6)
320(12.6)
35(1.38)
125(4.9)
Romi D 1000AP mm(in)
320(12.6)
320(12.6)
35(1.38)
125(4.9)
Romi D 1250 mm(in)
315(12.4)
315(12.4)
35(1.38)
120(4.7)
Romi D 1500 mm(in)
500(19.7)
500(19.7)
64(2.5)
164(6.5)
A B
CD
9
1°
2°
1 Place the palletstation in frontof the machine
1° 2°
2 Pull the first palletout of the machine
onto the pallet station
1° 2°
3
Move the twopallets to left side
1°
2°
4
Move the second palletinto the machine
1°
2°
1 Place the palletstation in frontof the machine
1° 2°
2 Pull the first palletout of the machine
onto the pallet station
1° 2°
3
Move the twopallets to left side
1°
2°
4
Move the second palletinto the machine
ROMI D Series machining centers can be equipped with manual pallet changer in order to optimize the parts setup.
While one piece is being machined on the pallet inside the machine the operator can clamp the next piece on the second pallet outside the machine.
manual pallets changer (optional)
manual pallet changer operating instructionsRomi D 600 / D 800 Romi D 1000 / D 1250 Changer TmP 600 TmP 750
A Total length mm (in) 2,790 (110) 2,780 (109)B Pallet station length (each one) mm (in) 830 (33) 924 (36)C Pallet station width mm (in) 608 (24) 670 (26)D Operator area mm (in) 750 (30) 932 (37)
Pallet (each one)E Length mm (in) 360 (14.2) 400 (15.7)F Width mm (in) 600 (24) 750 (30)
Thickness mm (in) 40 (1.57) 40 (1.57)Weight kg (lbs) 70 (154) 90 (198)Positioning repetitive accuracy mm (in) 0.01 (0.0004) 0.02 (0.0008)Max, load capacity kg (lbs) 300 (661) 150 (331)Pallet stationNet weight (approximate) kg (lbs) 120 (4.7) 100 (3.9)Pneumatic clamping force kgf 1,910 1,910Pneumatic work pressure kgf/cm2 5 5Pallet with station
G Height mm (in) 149 (5.87) 148 (5.8)Net weight (approximate) kg (lbs) 190 (419) 190 (419)
H Door opening mm (in) 735 (29) 1,400 (55)i Machine Z axis Travel mm (in) 580 (23) 640 (25)
J Min. and max. distance from spindle nose to pallet mm (in) 0 to 545
(0 to 21)0 to 605 (0 to 24)
K Distance from table surface to the floor mm (in) 940 (37) 1,015 (40)
manual pallets changer layout - dimensions in mm (in)
A
C
D BF
JG
I
H= =
E KFront viewTop view Side view
10
CNC Features
CNC Fanuc 0i-mD
fanuc 0i-MC CNC, provided on ROMI D 600, ROMI D 800, ROMI D 1000 and ROMI D 1250
Resources and CNC Performance• Block prossessing time = 1ms • Look Ahead = 20 blocks• Idiom: english• PCMCIA Interface • RS232C Interface • ethernet Interface • Part Number, Machining Cycle Time
and Clock • AI Advanced Preview control • Inch / Metric conversion • Protection Key
Programming Resources• Subprogram Call • Program Block Search • Background editing • extend Part Program editing • Programmable data input • Memory Program Number = 400 • Part Program Storage = 256 KB • Program Load / Save • Program Creation and editing • Sub-Program editing • Program executing from PCMCIA • Linear, Circular and Helical
Interpolation • Chamfering and Rouding Corner • Dwell Time
Feedrate Functions• Simultaneous Axis Control for 4 Axes
(Requires Interpolated Rotary Table) • feedrate in mm/min or inch/min (G94) • feedrate in mm/min or inch/min (G95) • Bell-Shaped • Acceleration/deceleration after
interpolation for rapid traverse • feedrate and Precision Position on
the Corners • exact Stop
Graphic Functions• Help on-line • Graphic Display
Coordinate Systems• Work Plane Selection • Workpiece Coordinate System = 48 • Machine Coordinate System • Workpiece Coordinate System
Presetting • Local Workpiece Coordinate System • Polar Coordinate
Coordinate Values and Dimensions• Speed and Dimension in Inch or
Metric • Absolute and Incremental
Programming Mode • Linear and Circular InterpolWith Polar
Coordinates • Scale / Ascale • Mirror / Amirror • Coordinate System Rotating • Transfer Zero Point
Spindle Functions• RPM in S coder • Spindle Angular Positioning (M19)
Functions applied to the tool• Tool Length and Radius Manual
Measurement • Tool Length Automatic Measurement • Tool Offset Compensation Pairs
(Length and Diameter) = 400 • Tool Management • Tool Life Management
macro• Macro B • Addition of Custom Macro Commom
Variable • Macro executor
Functions to simplify programs• Thread Cutting (G33) • Canned Cycle for Drilling, Boring and
Tapping • Linear and Circular Pattern for Drilling • Canned Cycle for Rigid Tapping • Canned Cycle for Thread Milling • floating Tapping • Cylindrical Interpolation (Requires
Interpolated Rotary Table)
Programming Format• formato de Programação ISO
Execution operations • JOG Mode • Handwheel Mode • MDI Operation • Teach-In for MDI Mode • Automatic Mode • Single Block Mode • Program Stop Mode • Optional Stop Mode • Program Test Operation Mode • Block Delet Mode • Axes Referencing by Program • Manual Intervention and Return • Program Restart • Automatic Operation by Memory
or Remote
maintenance Functions• emergency Stop • Diagnostics and Alarms functions
optional• Kit Plus (set of software
that increases feed speed, improvement of part surface finishing and smooth movements, reducing workpiece machining time and improve quality. The Kit Plus is comprised of : Look ahead of 200 blocks; BeLL SHAPe ACC/DeC AfTeR CUT feeD INTeRPOL fS0i-MD, BeLL TYPe ACC/DeC BefORe LOOK-AHeAD INTeRPOLfS0i-MD, MACHINe CONDITION SeLeCTION fS0i-MD, JeRK CONTROL fS0i-MD, AI CONTOUR CONTROL II fS0i-MD and Parameters Set (tune-up)
• Manual Guide I (set of software that enables the programs creation in a simplified way through conversational language through data entry on friendly screens. Offers fixed drilling and tapping cycles, cycles for milling, cutting free profiles and graphic simulation of machining).
High technology command with excellent performance and reliability fanuc 0i-MD is provided with 10.4” color LCD, 12 softkeys and two communication interfaces: RS 232 serial plug and PCMCIA card drive, offering to the user great flexibility to loading programs and parameters.
11
Resources and Performance• Precision 80bit NANOfP • Advanced Surface for Mold & Die
applications • Block processing time = 2 ms • Look Ahead = 100 blocks• Look Ahead = 150 blocks
(for ROMI D 1000AP DD)• Acceleration with Jerk Control • Synchronous Actions and High Speed
Output • Idioms: Portuguese, english, Spanish,
Italian, German, french • ethernet Interface • USB Interface • Part Number, Machining Cycle Time
and Clock • Calcutation function
Programming Resources• Directory Classified by Program,
Subprogram and Cycles • High Level Language • Program Guide • Dynaminc G Code Groups • Subprogram Call • Program Block Search • Background editing • Memory Program Number = 300 • Part Program Storage = 3 MB • Program Load / Save • Program Creation and editing • Linear, Circular and Helical
Interpolation • Circular Pocket • Rectangular Pocket • Rectangular and Circular Bosses
Milling • face Milling • Profile Milling • Dwell Time
Feedrate Functions• feedrate in mm/min or inch/min • feedrate in mm/min or inch/min • feedrate and Precision Position on
the Corners • exact Stop
Graphic Functions• PC alike • Graphic Simulation
Coordinate Systems• Work Plane Selection • Workpiece Coordinate System with
100 Pairs • Machine Coordinate System • Workpiece Coordinate System
Presetting • Local Workpiece Coordinate System
Coordinate Values and Dimensions• Speed and Dimension in Inch or
Metric • Absolute and Incremental
Programming Mode • Linear and Circular Interpolation with
Polar Coordinates • Scale/Ascale • Mirror/Amirror • Coordinate System Rotating • Transfer Zero Point
Spindle Functions• RPM in S code • Spindle Angular Positioning
(M19 ou Spos)
Applied Tool Function • Tool Radius Compensation • Tool Length and Radius Manual
Measurement • Tool Offset Compensation Pairs
(Length and Diameter) = 256 • Tool Management • Tool Life Management
macro• Parametric Programming • Macro and User Variables • System Variables
Functions for Program Simplification
• Canned Cycle for Drilling, Boring and Tapping
• Linear and Circular Pattern for Drilling • Grid Pattern for Drilling • Circular Pattern for Straight and
Circular Slots • Circular Pattern for Oblong Milling • Canned Cycle for Rigid Tapping • Canned Cycle for Thread Milling • floating Tapping • engraving Cycle • Rigid Tapping
Programming Format - 828D sl Serie
• Programming format ISO for the command 828D sl
Execution operations• JOG Mode • Handwheel Mode • MDA Operation • Teach-In for MDA Mode • Automatic Mode • Single Block Mode • Program Stop Mode • Optional Stop Mode • Program Test Operation Mode • Block Delet Mode • Axes Referencing by Program • Tool Retract and Repositioning in
JOG Mode (Key RePOS) • Program Restart • Automatic Operation by Memory
ou Remote
maintenance Functions• emergency Stop • Diagnostics and Alarms functions
optional• Spline Interpolation (A,B e C)• Kit Graf (set of software: Residual
Material Detection; 3D Simulation and Real Time Simulation, to facilitate the programming and visualization).
• Conversational Programming SHOPMILL (Software that enables the programs creation in a simplified form by data entering on friendly screens; offers fixed drilling and tapping cycles, milling cycles, free profiles cutting and graphic machining simulation).
CNC Features
CNC Siemens Sinumerik 828D
High technology control with excelent performance and reliability.The CNC Siemens Sinumerik 828D offers 10.4‘‘ LCD color monitor, drive for Compact flash Card, USB connection, and ethernet interface for factory network, offering great flexibility for loading programs and parameters.Machining programs can be executed directly from PCMCIA card or a Pen Drive.
CNC Siemens Sinumerik 828D, provided on ROMI D 600, ROMI D 800, ROMI D 1000, ROMI D 1000AP, ROMI D 1250 and ROMI D 1500.
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CE safety regulation compliance available only for the European Community or under request.
The 4th axis rotary table Romi allows the machining of parts at any angle and with interpolation. It provides excellent positioning and repeatability.
Its heavy duty construction and rigidity offers excellent vibration dampening and minimizes deflection during heavy duty machining.
4th axis Rotary Table - ROmi mGR Series
maximum work loadmGR 230 mGR 400
N (lbf)
11,000 (2,472.9)
23,000(5,170.6)
N.m (f x L)(lbf.ft) (f x L)
850(626.9)
2,500(1,844)
N.m (f x R)(lbf.ft) (f x R)
480(354)
1,500(1,106.3)
F
L F
RF
(A) Results obtained with a new MGR, properly installed in a controlled temperature facility, at 22°C (+/- 1°C)
Face mGR 230 mGR 400
Height from table to center mm (in) 170 (6.7) 250 (9.8)
Center hole diameter mm (in) 50 (2.0) 81 (3.2)
face diameter mm (in) 230 (9.1) 400 (15.7)
T-slot width mm (in) 12 (0.47) 14 (0.55)
Number of T-slots 4 4
Work position horizontal horizontal
Capacities
Max. load capacity (on chuck only) kg (lbs) 175 (390) 250 (550)
Available torque N.m (lbf.ft) 500 (368.8) 1,000 (737.6)
Maximum speed rpm 17 11
Accuracy (A)
Positioning s +/- 15 +/- 15
Repeatability s +/- 10 +/- 10
Hydropneumatic breaking system
Work pressure bar (kgf/cm2)(psi)
6 (6)(87)
6 (6)(87)
Brake locking torque N.m (lbf.ft) 480 (354) 1,500 (1,106.3)
Dimensions and weight
Height mm (in) 285 (11.2) 460 (18.1)
Area mm(in)
487 x 410(19.2 x 16.1)
470 x 480(18.5 x 18.9)
Total weight with motor (approx.) kg (lbs) 92 (203) 300 (661)
W W W . R O M I . C O M
indústrias Romi SA Rod. SP 304, Km 141,5 Santa Bárbara d’Oeste SP 13453 900 Brazil Phone +55 (19) 3455 9800 fax +55 (19) 3455 1030 [email protected]
Romi Europa GmbH Wasserweg 19 D 64521 Gross Gerau Germany Phone +49 (6152) 8055 0 fax +49 (6152) 8055 50 [email protected]
Romi France SAS Parc de Genève, 240 Rue ferdinand Perrier 69800 ST Priest Phone +33 4 37 25 60 70 fax +33 4 37 25 60 71 [email protected]
Burkhardt+Weber Fertigungssysteme GmbH Burkhardt+Weber-Strasse 57 72760 Reutlingen, Germany Phone +49 7121 315-0 fax +49 7121 315-104 [email protected] www.burkhardt-weber.de
Romi machine Tools, Ltd 1845 Airport exchange Blvd erlanger KY - 41018 USA Phone +1 (859) 647 7566 fax +1 (859) 647 9122 [email protected]
Romi machines UK Limited Leigh Road Swift Valley Industrial estate Rugby CV21 1DS Phone +44 1788 544221 fax +44 1788 542195 [email protected]
Romi máquinas España Calle Comadrán, 15 Pol. Ind. Can Salvatela C.P. 08210 - Barberà del Vallès Phone +34 93 719 4926 fax +34 93 718 7932 [email protected]
Romi in mexico Moliere 13, piso 10-B Col. Chapultepec Polanco, C.P. 11560 [email protected]
Romi italia Srl Via Morigi, 33 - 29020 Gossolengo, Piacenza - Italy Phone +39 349 590 0474 [email protected]