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AA
PRESENTATIONPRESENTATION
ONONINDUSTRIAL INTERNSHIPINDUSTRIAL INTERNSHIP
BYBY
SATYENDRA KUMARSATYENDRA KUMARSHIVAM SRIVASTAVASHIVAM SRIVASTAVA
B.TECH 4B.TECH 4THTH YEARYEAR
INDIAN INSTITUTE OF CARPET TECHNOLOGYINDIAN INSTITUTE OF CARPET TECHNOLOGY
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INTRODUCTIONINTRODUCTION
Established in 1996.Established in 1996.
100% EOU (Export Oriented Unit)100% EOU (Export Oriented Unit)
It is a composite unit, which consist of :It is a composite unit, which consist of :1.1. Spinning departmentSpinning department -- 25,200 spindles.25,200 spindles.
2.2. Weaving departmentWeaving department -- 120 looms.120 looms.
3.3. Processing departmentProcessing department -- Dyeing, Printing etc.Dyeing, Printing etc.
4.4. Made up departmentMade up department -- 150 stitching m/c.150 stitching m/c.
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RANGE & SOURCE OF RAWRANGE & SOURCE OF RAW
MATERIALSMATERIALS (1) S(1) S--66 From GujratFrom Gujrat
(2) H(2) H--44 From M.PFrom M.P
(3) J(3) J--3434 From Punjab.From Punjab. (4) Bunny(4) Bunny From M.PFrom M.P
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RANGE OF PRODUCTSRANGE OF PRODUCTS1.1. Grey fabricGrey fabric 7.7. FittedFitted
2.2. Yarn dyed fabricYarn dyed fabric 8.8. Pillow casesPillow cases
3.3. Dyed fabricDyed fabric 9.9. DuvetDuvet
4.4. Bleached fabricBleached fabric 10.10. Pillow shamPillow sham
5.5. Printed fabricPrinted fabric 11.11. Bed skirtBed skirt
6.6. FlatFlat 12.12. Bolster Bolster
MAJOR PRODUCTSMAJOR PRODUCTS Printed fabricPrinted fabric
FlatFlat
FittedFitted
Pillow casesPillow cases
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IMPORTING COUNTRIESIMPORTING COUNTRIES
1.1. U.S.AU.S.A 9.9. AustraliaAustralia
2.2. U.KU.K 10.10. IsraelIsrael
3.3. GermanyGermany 11.11. BelgiumBelgium4.4. ItalyItaly 12.12. SwitzerlandSwitzerland
5.5. JapanJapan 13.13. SpainSpain
6.6. KoreaKorea 14.14. Denmark Denmark
7.7. Hong KongHong Kong 15.15. TurkeyTurkey
8.8. TaiwanTaiwan 16.16. CyprusCyprus
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Flow Chart for Combed YarnFlow Chart for Combed Yarn
UNIFLOC MICRODUST SEPERATOR UNICLEANUNIFLOC MICRODUST SEPERATOR UNICLEAN
CARD FINE CLEANER UNIMIXCARD FINE CLEANER UNIMIX
PCD UNILAP COMBER FINISHER D/FPCD UNILAP COMBER FINISHER D/F
AUTOCONER RING FRAME SPEED FRAMEAUTOCONER RING FRAME SPEED FRAME
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UNIFLOC MICRODUST SEPERATOR UNICLEANUNIFLOC MICRODUST SEPERATOR UNICLEAN
CARD FINE CLEANER UNIMIXCARD FINE CLEANER UNIMIX
PCD FINISHER D/F SPEED FRAMEPCD FINISHER D/F SPEED FRAME
AUTOCONER RING FRAMEAUTOCONER RING FRAME
Flow Chart for Carded YarnFlow Chart for Carded Yarn
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PRODUCTIONPRODUCTION
MACHINE NAMEMACHINE NAME PRODUCTIONPRODUCTION
UniflocUnifloc 600 kg/hr.600 kg/hr.
UnicleanUniclean 600 kg/hr.600 kg/hr.UnimixUnimix 400 kg/hr.400 kg/hr.
Fine cleanerFine cleaner 400 kg/hr.400 kg/hr.
CardCard 2525--30 kg/hr.30 kg/hr.Breaker drawframeBreaker drawframe 850 kg/shift850 kg/shift
UnilapUnilap 2000 kg/shift2000 kg/shift
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ComberComber 225225--250 kg/shift250 kg/shift
Finisher DraframeFinisher Draframe 800800--850 kg/shift850 kg/shift
SimplexSimplex 400400--450 m/min450 m/min
Ring frameRing frame 113113--163 m/min163 m/min
AutoconerAutoconer 10001000--1400 m/min1400 m/min
Conditioning machineConditioning machine 312 cones/cycle312 cones/cycle
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QUALITY TESTINGQUALITY TESTING
S.No.S.No. NAME OFNAME OF
INSTRUMENTINSTRUMENT
WORKINGWORKING
1.1. Uster AFISUster AFIS Fibre per gm. To be checked & neps sizeFibre per gm. To be checked & neps size
2.2. HVI 900HVI 900 To check fibre SCI (spg . consistencyTo check fibre SCI (spg . consistencyindex) , micronire, length, strength,index) , micronire, length, strength,
elongation,SFI(short fibre index ),colorelongation,SFI(short fibre index ),color
guage(C.G.)guage(C.G.)
3.3. Uster classimateUster classimate Yarn faults/100 kmYarn faults/100 km
4.4. Uster tensorapid 3Uster tensorapid 3 To chack tensile proparty like singal yarnTo chack tensile proparty like singal yarnstrength, elongation, RKMstrength, elongation, RKM
5.5.
Kisoki eveness testerKisoki eveness tester Uster %, thin place, thik place & nepsUster %, thin place, thik place & neps
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6.6. Moisture meter Moisture meter To check moisture in sliver orTo check moisture in sliver or
yarn extra. It give moisture %yarn extra. It give moisture %
7.7. Yarn appearanceYarn appearance
board winderboard winder
To check yarn appearanceTo check yarn appearance
8.8. Electronic twistElectronic twist
testertester
To test twistTo test twist
9.9. Trash separator Trash separator To check thinned trash inTo check thinned trash incotton in %cotton in %
10.10. Atira finness &Atira finness &
maturity testmaturity test
To check fiber maturityTo check fiber maturity
11.11. Wrapp reelWrapp reel For wrapping for yarnFor wrapping for yarn
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12.12. Wrapp blockWrapp block For wrapping sliver &For wrapping sliver &
rovingroving
13.13. Tension meterTension meter To check yarn tensionTo check yarn tension
14.14. Package hardnessPackage hardness
testertester
To check the hardness ofTo check the hardness of
the packagethe package
15.15. Digital tachometerDigital tachometer To check speedTo check speed
16.16. Splice strength testerSplice strength tester To check the strength ofTo check the strength of
splicesplice
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FLOW CHART OF THE WEAVING UNITFLOW CHART OF THE WEAVING UNIT
Yarn from Spinning UnitYarn from Spinning Unit
To Process for Direct WarpingTo Process for Direct Warping
Yarn DyeingYarn Dyeing RemainantsRemainants
Warper's BeamWarper's Beam
Sectional Warping Rewinding m/cSectional Warping Rewinding m/c
Sizing MachineSizing Machine
As WeftAs Weft
Drawing & Reaching Weavers BeamDrawing & Reaching Weavers Beam
Draw Set with Warpers Beam Weaving m/cDraw Set with Warpers Beam Weaving m/c
Grey folding Mending Grey Checking Fabric RollGrey folding Mending Grey Checking Fabric Roll
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AIR JET LOOMAIR JET LOOM
Make:Make: PicanolPicanol
Model:Model: OmniOmni--280280--2P2P
Year:Year: 19951995
No. of m/c:No. of m/c: 9696
Features :Features :
High production.High production.
Weft insertion through air.Weft insertion through air.
Positive shedding (cam shedding).Positive shedding (cam shedding). Machine width 280 cm.Machine width 280 cm.
Running speed 600 r.p.m.Running speed 600 r.p.m.
Maximum 6 Healds can be controlled.Maximum 6 Healds can be controlled.
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PROJECTILE LOOMPROJECTILE LOOM
Make:Make: SulzerSulzer
Model:Model: PP--71007100
Year:Year: 19951995
No. of m/c:No. of m/c: 2424
Features :Features :
Suitable for wider width fabric.Suitable for wider width fabric.
Machine width 390 cm.Machine width 390 cm.
Running speed 300 r.p.m.Running speed 300 r.p.m.
Maximum no. of heald frames 10.Maximum no. of heald frames 10.
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Independent deviceIndependent device For selvedge there is a separate independent shedding mechanism withFor selvedge there is a separate independent shedding mechanism with
special type of Heald Frame, which gives plain weave.special type of Heald Frame, which gives plain weave.
Negative Shedding is used for selvedge.Negative Shedding is used for selvedge.
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INPECTION AND PACKING:INPECTION AND PACKING:
The department follows two types of system:The department follows two types of system:
10 point system10 point system
4 point system.4 point system.
Fabric faults:Fabric faults:
Double pick.Double pick.
Selvedge float.Selvedge float. Selvedge weft.Selvedge weft.
Crack cut.Crack cut.
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Oil stain.Oil stain.
Tucking fault out selvedge.Tucking fault out selvedge.
Wrong denting.Wrong denting. Reed mark.Reed mark.
Missing ends.Missing ends.
Color contamination.Color contamination.
Count Mix.Count Mix.
Bad selvedge.Bad selvedge.
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Sizing stain.Sizing stain.
Starting mark.Starting mark.
Sizing pache.Sizing pache.
Double pick.Double pick. Selvedge not winding.Selvedge not winding.
Wrong drawing.Wrong drawing.
Thick place.Thick place.
Loose ends.Loose ends. Double ends.Double ends.
Double weft.Double weft.
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Flow Chart of Processing UnitFlow Chart of Processing Unit
Grey Folding DeGrey Folding De--folding Singeing Mercerisingfolding Singeing Mercerising
Bleaching Scouring DesizingBleaching Scouring Desizing
Printing DyeingPrinting Dyeing
Dryer Drying RangeDryer Drying Range
Curing StenterCuring Stenter
Stenter ZeroStenter Zero--ZeroZero
ZeroZero--Zero Finish FoldingZero Finish Folding
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PRINTING MACHINEPRINTING MACHINE
It is rotary screen printing machine.It is rotary screen printing machine.
MAKEMAKE -- JJ--ZimmerZimmer
YEARYEAR -- 19951995
NO. OF M/CNO. OF M/C-- 11
SPEEDSPEED -- 30 m/min.30 m/min.
MAXIMUM COLOURSMAXIMUM COLOURS-- 1616
LENTH OF SCREENLENTH OF SCREEN -- 3000 mm.3000 mm.
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PRINTING PASTEPRINTING PASTE
S.NO.S.NO. INGREIDIENTINGREIDIENT LIGHT SHADELIGHT SHADE
(1(1--1.5%)1.5%)
DARK SHADEDARK SHADE
(5%)(5%)
1.1. Binder Binder 8%8% 16%16%
2.2. Softner Softner 2.5%2.5% 5%5%
3.3. Thickner Thickner 3.5%3.5% According toAccording to
need.need.
4.4. UreaUrea 3%3% 3%3%
5.5. Colour Colour 11--1.5%1.5% 5%5%
6.6. Water Water RestRest RestRest
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Flow Chart Of MadeFlow Chart Of Made--up Unitup UnitCutting Issue of Cutting To StitcherCutting Issue of Cutting To Stitcher
( cutting section)( cutting section)
Flat stitching Fitted Stitching Pillow stitchingFlat stitching Fitted Stitching Pillow stitching
Flat Folding Fitted Deposited in Pillow DepositedFlat Folding Fitted Deposited in Pillow Deposited
(By Stitchers) Bundles with of loose threads at Table(By Stitchers) Bundles with of loose threads at Table
Flat Trimming Fitted Checking Pillow CheckingFlat Trimming Fitted Checking Pillow Checking
(Trimming of loose threads) (Trimming of threads)(Trimming of loose threads) (Trimming of threads)
Flat Checking Fitted Checking Pillow Checking forFlat Checking Fitted Checking Pillow Checking for
& Folding & Folding Color Matching & Other Faults& Folding & Folding Color Matching & Other Faults
Final Set PackingFinal Set Packing
ReRe--checking Cartoon Packingchecking Cartoon PackingFailFail A.Q.L.A.Q.L.--2.52.5 PassPass ReRe--checkingchecking
A.Q.L.A.Q.L.--4.04.0 FailFail
Ready To DispatchReady To Dispatch PassPass
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PRODUCTSPRODUCTS
MADE UP ITEM :MADE UP ITEM :
SHEET SETSHEET SET
DUVET COVERDUVET COVER
SHAMSHAM BED SKIRTBED SKIRT
SHEET SET INCLUDESSHEET SET INCLUDES --
FLATFLAT FITLEDFITLED
PILLOWPILLOW
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FIVE CATEGORIES OF SHEET SETFIVE CATEGORIES OF SHEET SET--
TWINTWIN
FULLFULL
QUEENQUEEN
KINGKING CAL KINGCAL KING
DUVET SIZEDUVET SIZE::
TWINTWIN
FULLFULL
QUEENQUEEN
KINGKINGSHAM :SHAM :
STDSTD
KINGKING
EUROEURO
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BED SKIRT:BED SKIRT:--
TWINTWIN
FULLFULL QUEENQUEEN
KINGKING
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THANKSTHANKS