Download - Shotblast and Painting Systems
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The name speaks itself: In the Sprint shot blasting plant, pro�le beams and
sheets are thoroughly and quickly cleaned. Double sheave turbine wheels
provide an optimum shot blasting result with highest �ow velocities and
lowest blasting abrasive application. The maintenance of the plants can also be
done quickly because the systems are designed for easy access and easy
replacement of worn out parts.
Applications: steel fabrication, steel service center, wage-ladders, machine construction, automotive sector, crane manufacturer, shipyard, etc.
Sprint 1504, Sprint 1506, Sprint 2506, Sprint 3008
Shotblast Systems for Beams and Plates with Optimum Cleaning Effect
The Sprinter
Advantages at a glance � Passage range (b x h): Max. 3.000 × 650 mm
� 4 to 8 turbines (11 kW each)
� Suitable for a throughput of from 10,000 to 20,000 tons per year
� Triple housing (steel / manganese steel / exchangeable manganese-steel internal lining)
� Maintenance and user friendly
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It runs and runs and runs and… The Shot blasting plant of Marathon series is
designed for continuous use. The maximum durability of its internal life makes
the service intervals very long. Like all enduring sportsmen, it deals with its re-
sources extremely economically: The blasting abrasive can be almost comple-
tely recovered. The multi-level cascaded air cleaning removes dust and scaling,
so that the e�ectiveness of the shot blasting property remains for a long time.
Applications: steel fabrication, steel service center, wage-ladders, machine construction, automotive sector, crane manufacturer, shipyard, etc.
Advantages at a glance � Passage range (b x h): Max. 4.100 × 450 mm
� 5 to 8 turbines (15 – 22 kW each)
� The solution for steel traders, steel fabricators and steelworks, as well as shipyards in shift operation
� Triple housing (steel / manganese steel / exchangeable manganese-steel internal lining)
� Maintenance and user friendly
The Long Distance Runner
Marathon A 1504, Marathon A 1506, Marathon A 2506, Marathon A 3006, Marathon A 3008, Marathon A 4008
Shotblast Systems for Beams and Plates
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Technical Data Marathon A 1504
Marathon A 1506
Marathon A 2506
Marathon A 3006
Marathon A 3008
Marathon A 4008
Working range mm 1.500 x 600 1.500 x 600 2.500 x 600 3.000 x 600 3.000 x 600 4.000 x 400
working range Pro�le mm 1.000 x 420 1.000 x 420 1.000 x 400 1.000 x 400 1.000 x 420 1.000 x 420
working range Plate mm 1.500 x 80 1.500 x 80 2.500 x 50 3.000 x 40 3.000 x 40 4.000 x 30
Passage range mm 1.500 x 600 1.500 x 600 2.500 x 600 3.000 x 600 3.100 x 650 4.000 x 400
Number of turbines Pieces 4 6 6 6 8 8
Drive performance per turbine kW 15-22 15-22 11 15-22 15-22 15-22
Marathon A 1504Marathon A 1506Marathon A 2506 Marathon A 3006Marathon A 3008Marathon A 4008
Applications: steel fabrication, steel service center, wage-ladders, machine construction, automotive sector, crane manufacturer, shipyard, etc.
Triple Housing of the Shotblasting Machine• The outer hull is made of construction
steel and ensures high stability of the entire system through its bolted manganese lining
• High resistance to wear• The manganese lining can be quickly
and easily exchanged when worn
Shotblasting Abrasive Cleaner• Optimum, multi-level cascading air
cleaner removes dust and scale from shot-blasting abrasive
• Good shotblasting results even with repeated use of the abrasive
Eight Inspection and Maintenance Access Points• Good accessibility to the most important
machine components for regular inspec-tion and maintenance work
• Easy changing of the rubber curtains in the infeed and discharge lock chamber
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The new automatic spray painting o�ers the world‘s latest in �nish coating.
It scans the steel structure in 3-dimension. The parts are painted by a fully
automatic process with highest precision - without using any extra drop of
paint. This saves the paint consumption as well as reduces the turn around
time by virtue of the short drying time and the space requirement.
All round painting in a single step is obvious.
Applications: steel fabrication, steel service center, machine construction, automotive sector, crane manufacturer, etc.
Advantages at a glance � Passage range (b x h): Max. 3.100 × 700 mm
� Automated painting process
� Maximum economy through reduced throughput times and paint con-sumption, and space saving due to reduced drying times
� 12 paint guns (optionally 24) for complete painting in a single pass
� Use of water-soluble or solvent-based paints
� Low cleaning and maintenance times
The Saver
KTC 1512, KTC 2512, KTC 3012
Final Painting for Customized Steel Profiles and Steel Constructions
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L o g i s t i c + P r o c e s s C o n t r o l
Huge potential for increasing e�ciency in steel machining
We know how: KALTENBACH Logistic + Process Control
Everything in Motion
Customer requirements
• Plate processing• Profile processing • Tube processing
• Sawing• Drilling• Stamping
Planning Logistics
Production process
• CAD/CAM-Systems• Data processing
• Transport• Storage• Handling
69www.kaltenbach.com
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The automatic production control with LPC (Logistic Process Control) systems is already widespread in the manufacturing industry. Up to now in steel machining, however, only stand-alone solutions have been implemented in steel construction and the steel trade and these only automate individual machining steps. As one of the �rst suppliers to do so, KALTENBACH has now developed the KLPC (KALTENBACH Logistic Process Control) system which fully automates all machining steps – such as sawing, drilling, �ame-cutting, coping to shotblasting and painting – as well as the transport of the work piece between the respective machining processes, and visualises them in real time.
Via the DSTV interface, the KLPC system can adopt CAD/CAM data directly from higher-level ERP systems. At the same time, it visualises and reports the processing status of each job in real time back to the ERP system. The production manager thus gains for the �rst time a complete overview of the current processes in the machining and thus optimises existing machine capacities and the utilisation of production.
With the KLPC system, KALTENBACH is heralding a new era in steel machining. On the one hand, it o�ers huge potential for increasing e�ciency with the automation and optimisation of processes.
On the other, it creates the prerequisites in the �rst place for capturing the entire machining process, visualising it and thus gaining a detailed overview of it. Every company that uses KLPC can thus draw up more comprehensive and detailed plans and generate a clear competitive advantage with this.
How the right material and
associated information reaches the right
location at the right time and how, when
and where the current process data gets
reported back?
Key issues
• Shearing• Coping• Shot Blasting
• Painting• Measuring• Transport
Production process
Logistics Construction site
• Transport• Storage• Handling
• Fastening• Mounting• Handling
Keep it Flowing !
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Advantages at a glance � Highest accuracy and productivity
� All from one source – for highest production reliability
� Modular and future-proof system
� A variety of automation levels from semi to full automation for complete processing lines
� Heavy and robust design
There’s no production without transport equipment. Sturdy roller conveyor
systems and cross transport systems guarantee an e�cient �ow of
materials in plate and steel processing. An extensive range of measuring
equipment generates full �exibility and required dimensional accuracy.
Cross Transport by Means of Drag Chains• Material stock in heavy-duty steel
construction• Sliding rails of synthetic material
(polyamide) for low-noise material cross transport
• Drag chains with transport claws• Drive system with continuously-variable
frequency-controlled gear motor
Cross Transport by Means of Lift-and-Carry System• Hydraulic liftable and lowerable lifting
beams running in both directions
• Drive system with continuously-variable frequency-controlled gear motor
Conveyor Roller System• Modular Expandable
• Executed in welded construction with maintenance-free, ball-bearing conveyor rollers of solid material
• Roller-conveyor drive on the feed and removal sides with frequency-controlled gear motor
Fully automatic Plate Processing centre• Automatic part removal and sorting
• Flexible programmed sorting location
• The size of the sorting range can be customised
Transport & Measuring
Efficient Flow of Materials is the Basis for Ultimate Productivity
73www.kaltenbach.com
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T13-Silencer• Contributes to enhanced occupational
safety and the protection of personnel and the environment
• Low-Noise Material Cross Transport
• Fully-automatic control
Marking System • Fast marking process for applying letters
and numerals
• Up to 22 characters without material movement
• Can be integrated into fully-automated handling processes
• Imprint still clearly visible after galvani-zing or painting
Contour Marking• Application of reference boundaries for
welding add-on pieces
• DSTV-Data import
• Use of high-speed carbide tools
• In addition to the three drill axis - marking from the bottom (4th axis)
Pusher Measuring System • Positioning drive through servo motor
with absolute rotary encoder
• Automatic NC positioning via machine software
• Hydraulic height adjustment for measu-ring various pro�le cross-sections
Length Stop Measuring System• Positioning drive through servo motor
with absolute rotary encoder
• Automatic NC positioning via machine software
• Rapid pivoting of the squaring arm
Autosorter• Process-assured full automation of the
feed side in pro�le handling
• Variable sorting positions possible
• For parts with mitre or straight cut from a length of 50 mm and up to a width of 1000 mm
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KALTENBACH sets new standards in the area of customer service: Remote
maintenance of all equipment ensures the fastest possible repair in case of
malfunction, and therefore the highest possible equipment availability.
Our specialists can be reached via a service hotline that o�ers professional
support worldwide. A dense network of national and international service
partners in over 40 countries ensures the presence at short notice of a skilled
expert when needed. Our parts service ensures that users can get the
spare parts they need for their machines even after many years.
Advantages at a glance � Over 150 service technicians are available at more than 40 locations worldwide
� 1st level support through the local service organization
� 2nd level support through the specialists at the service helpdesk
� INITIAL ASSEMBLY: Consulting, Project planning, Organization, On-schedule, professional assembly/initial operation, Training
� Breakdown prevention through maintenance contracts (preventative maintenance)
� Worldwide express delivery of necessary replacement parts and tools
“From practical experience – to be put to practical use!“
A Service Network that is there for You – Right from the Start!
The Originals
Service
Find your local Service Partner:
www.kaltenbach.com
Originale die passen!
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Tools for Drilling Machines Saw Blades Saw Bands
Additives and Coolant
Original KALTENBACH-Tools: Assemble and produce
Tools
+49 7621 175-241spareparts@
kaltenbach.de
Original Spare Parts forKALTENBACH/Gietart Shotblasters
To ensure a smooth production process a shotblaster should be
maintained regularly. We would be pleased to help you with this!
We can o�er you the complete package, directly from the
manufacturer:
� original spare parts
� service
� maintenance
Sparepartsfor Shotblast
Systems+31 74 2 452 260
spareparts@ kaltenbach-sps.nl
� repair
� assembly
� consultancy
Order hereAll Information on our Homepage
Robotic Coping Machines
Band Sawing and Circular Sawing
MachinesDrilling
Machines
Measuring Systems
Shotblast system
Punching/Shearing Machines
Plate Processing CentersPainting
System
Transport Systems
Robot Welding System
Kaltenbach GmbH + Co. KG PP.O. Box 17 40 D-79507 Lörrach, Germany Blasiring 4 D-79539 Lörrach, Germany
Phone: +49 (0) 7621 / 175-0 Fax: +49 (0) 7621 / 175-477
[email protected] www.kaltenbach.com