SOGIC 2018May 8, 2018 | Hyatt Regency, Calgary, Alberta
SGT-A45 Mobile UnitFast Power – Superior value – Trusted technologyBrian Nolan, Product Manager
siemens.comUnrestricted © Siemens AG 2018
Unrestricted © Siemens AG 2018May 2018Page 3 SOGIC 2018
The Siemens Gas Turbine portfolio –SGT-A45 using Rolls-Royce Aero Engine Technology
Heavy-dutygas turbines
Industrialgas turbines
Aeroderivativegas turbines
50H
z50
Hz
or60
Hz
60H
z
450 MW
329 MW
187 MW
310 MW
250 MW
117 MW
53 to 66/54 to 62 MW
27 to 37/28 to 38 MW
4 to 7 MW
48 to 57 MW
40/41 MW
33/34 MW
24/25 MW
13 to 14/13 to 15 MW
8/8 to 9 MW
5/6 MW
39 to 44 MW
564 MW
465 MW
386 MW
SGT5-9000HL
SGT5-8000HL
SGT5-8000H
SGT5-4000F
SGT5-2000E
SGT6-9000HL
SGT6-8000H
SGT6-5000F
SGT6-2000E
SGT-A65
SGT-800
SGT-A45
SGT-750
SGT-700
SGT-A30 and SGT-A35
SGT-600
SGT-400
SGT-300
SGT-100
SGT-A05
Unrestricted © Siemens AG 2018May 2018Page 4 SOGIC 2018
Mobile Gas Turbines serve a fast growing Power-Gen market –Driven by Customer needs for Fast Power
59
20
1999 – 2009 2010 – 2016
• Weak or unreliable infrastructure• Bridging power• Natural events• Political unrest• Renewable additions• Market liberalization• Retirement of old plants• Extended outage of other power plants• Seasonal grid support• Ability to relocate (mobility)• Remote sites (e.g. mining, fracking)• Fuel availability (e.g. flare gas)• … and more
Application drivers
Low electrification
Population growth
GDP1 growth
Fast Power0.4 GW
1.6 GW
1 Gross Domestic Product | Source: McCoy Power Reports; Siemens data
Annual sales worldwide
Mobile Gas Turbines (# units)
Unrestricted © Siemens AG 2018May 2018Page 5 SOGIC 2018
Siemens introduces theSGT-A45 mobile unitFast Power – Superior value – Trusted technology
Unrestricted © Siemens AG 2018May 2018Page 5 SOGIC 2018
Unrestricted © Siemens AG 2018May 2018Page 6 SOGIC 2018
SGT-A45 Mobile Unit –Fast Power – Superior Performance – Trusted technology
Fast Power• 2-weeks installation• Mobile by road, air or sea• Minimal site interfaces
and preparation
Cost-effective power solution• 44 MWe (ISO) with
outstanding power density• CAPEX savings with
fewer units (US$/kW)• Performance optimized
for hot climates
Superior value in operation• OPEX savings with high
fuel efficiency• Liquid and gas fuel with
same service interval• Proven turbomachinery
in industrial package
Flexible, dependable technology• 50 Hz or 60 Hz• Emissions as low as
25 vppm NOx• Fast start (<8 mins) and
no “hot lock-out”
Unrestricted © Siemens AG 2018May 2018Page 7 SOGIC 2018
SGT-A45 Mobile Unit –With Rolls-Royce Aero Engine Technology
SGT-A45Mobile Unit
44 MWe
PackagemanufacturingHouston, USA
Gas TurbinemanufacturingMontréal, Canada
Gas Turbine pedigree
Siemens SGT-A65 TR(Industrial Trent 60)1.5 m service hours
Rolls-RoyceTrent 80028 m flight hours
Unrestricted © Siemens AG 2018May 2018Page 8 SOGIC 2018
The SGT-A45 superior performance drives better economics –More power – Less units – Less fuel
Power Plant output @ ISO – 60 Hz performance without water injection
0
50
100
150
200
4
5
Siemens SGT-A4544 MW ISO-rating
16
Other mobile GT34 MW ISO-rating
1
2
3
1
4
5
6
Reciprocating engine10 MW ISO-rating
12
20
4
2
3
8
+2
MWe
1 Compared to other mobile gas turbine Based on 150 MW plant output. Gas fuel price 6 $/MMBTU 8,000 hrs operation per year
+1
150 MW power plantAnnual fuel savings1
US$ 1,000,000 gas fuel4,500,000 liters Diesel –Due to higher efficiency
Unrestricted © Siemens AG 2018May 2018Page 9 SOGIC 2018
SGT-A45 Gas Turbine –With Rolls-Royce Aero Engine Technology
Free Power TurbineDerived from Industrial/Aero/Marine TrentSGT-A65 Engine Core
LP boosterremoved
Rolls-RoyceTrent 800
Common technology platformExtended portfolio
SGT-A45Mobile Unit
44 MWe
Gas Turbine pedigree
SGT-A4544 MW
SGT-A65(Industrial Trent 60)66 MW
SGT-A35(IndustrialRB211-GT30)38 MW
Rolls-RoyceMT30 Marine36 MW
Siemens SGT-A65(Industrial Trent 60)1.5 m service hours
Rolls-RoyceTrent 80028 m flight hours
Unrestricted © Siemens AG 2018May 2018Page 10 SOGIC 2018
SGT-A45 heritage – SGT-A65 (Industrial Trent 60) –Fleet experience in all regions
Project/Country
Bayonne Energy Center,New Jersey, USA
Application >500 MW peaking powerfor New York City
Technology 8x SGT-A65 WLE with ISI2x additional units ordered in 2016
Operation 2012Benefits • 500 MW in 10 mins
(non-spinning reserve)• Unlimited cycles per day, no lock-out• Compact footprint• Best in class efficiency• Very high availability and start reliability
115 SGT-A65 units sold
1.65 MillionSGT-A65 operating hours
100 units for IndustrialPower Generation
15 units in Oil and Gas applications
There of
North AmericaCanada 2USA 22
ChinaChina 1
AfricaNigeria 2
Middle EastIsrael 2Qatar 9Saudi Arabia 1UAE 7
Latin AmericaBolivia 1Chile 2Mexico 2Argentina 2Venezuela 14
Asia-PacificAustralia 5Indonesia 1New Caledonia 2
Europe and CisBelgium 4Czech Republic 1Denmark 2Germany 6Russia 8Slovakia 1Turkey 1Hungary 2UK 7
Unrestricted © Siemens AG 2018May 2018Page 11 SOGIC 2018
SGT-A45 Performance Ratings – 60 Hz –Significantly more mobile power
60 Hz generation – Power and Efficiency
1 Nominal data, not for guarantee
• High fuel efficiency minimizes life cycle cost• Water injection (optional) allows constant output @ 44 MWe to almost 40°C• Dual Frequency – same hardware can switch between 50 Hz and 60 Hz
Unrestricted © Siemens AG 2018May 2018Page 12 SOGIC 2018
SGT-A45 Mobile Unit –Typical 3-trailers Layout
• Gas Turbine• GT lube oil (synthetic)• Air inlet silencer• GT enclosure ventilation• Fire protection• Gas Fuel metering• Liquid fuel/water metering• Water wash• Air-blast cooler (GT oil)
Trailer #2
• Air filter• Exhaust stack• GT bleed air silencer
Non-trailerized(ship loose)
• A/C generator• Generator lube oil• Generator cooler
Trailer #1
• Switchgear• Unit Control Panel (UCP)• Motor Control Centre (MCC)• UPS• Aux transformer• Purge air cooler• Instrument air compressor
Trailer #3
Unrestricted © Siemens AG 2018May 2018Page 13 SOGIC 2018
Reference Plant 175 MW (ISO) –4 x SGT-A45 units
128 m
Dual fuel andwater optionsBased onCustomerrequirements
75 m(Gas fuel only)
175 MWWith 4 units
2 WeeksGas turbine installation
Tailored solutionFlexible balance of plant scope
Truck access for GT installationOne side only – Balance of Plant installationcan proceed undisturbed in parallel
175 MW (ISO) in 1 hectare (2.5 acres)(Gas fuel only without water injection)
High mobility options for Balance of Plant
Unrestricted © Siemens AG 2018May 2018Page 14 SOGIC 2018
Maintenance Plan –SGT-A45 Mobile Unit
Typical scheduled maintenance plan
Level CMajor overhaul
Level BHot sectionrefurbishment
Level AMinorinspection
OperationMaintenance
Activities
• A Service plus:• Service Exchange
or Lease Engine• Refurbishment done
at Siemens approvedworkshop
• Borescope inspectionof Gas Turbine
• Replenish/replaceconsumables of package
• Sensor calibration
• Full overhaul of cold andhot section of engine
25k hrs 50k hrs 75k hrs 100k hrs
SGT-A45 has no reduction in time betweenoverhauls for operation on liquid fuel
Lightweight aero-derivative coreengine facilitates rapid exchange
Unrestricted © Siemens AG 2018May 2018Page 15 SOGIC 2018
SGT-A45 mobile unit –Transportable by road, air or sea
SGT-A45Mobile Unit
Fast Power2-weeks installation
Superior value• More power• Less US$/kW• Less fuel
Trusted technologyProven, flexibleturbomachineryhttps://www.youtube.com/watch?v=r4H_j-DoSaY
Unrestricted © Siemens AG 2018May 2018Page 16 SOGIC 2018
Key contacts
Cristiano BalestrinoProduct Family OwnerPhone: +1 514 290-5369E-mail: [email protected]
Martin TartibiGlobal Head SGT-A45 mobile unitPhone: +1 407 497-2158E-mail: [email protected]
Jaryd O’BraskyCommercial ManagerPhone: +1 317 341 4062E-mail: [email protected]
John DenzerProposal ManagerPhone: +1 740 507-5756E-mail: [email protected]
siemens.com
Miklos DudevszkyProposal ManagerPhone: +1 740 485-4971E-mail: [email protected]
Brian NolanProduct ManagerPhone: +1 514 231-8435E-mail: [email protected]
Chris DalstonMarket development G2P/Fast PowerPhone: +971 56 511 8301E-mail: [email protected]
David WilsonTechnical Sales SupportPhone: +1 514 214-7365E-mail: [email protected]
Industrial gas turbineSGT-750Value for customers
siemens.com/gasturbinesRestricted © Siemens Canada 2018
Unrestricted © Siemens Canada 2018May 2018Page 18 SOGIC 2018
The Siemens gas turbines portfolio:The right engine for every requirement
Power Generation / Mechanical Drive, Performance at ISO conditions
Heavy-dutygas turbines
Industrialgas turbines
Aeroderivativegas turbines
50H
z50
Hz
or60
Hz
60H
z
450 MW
329 MW
187 MW
310 MW
250 MW
117 MW
66 to 72 / 58 MW
27 to 37 / 28 to 38 MW
4 to 7 MW
48 to 57 MW
40 / 41 MW
33 / 34 MW
24 / 25 MW
13 to 14 / 13 to 15 MW
8 / 8 to 9 MW
5 / 6 MW
41 to 44 MW
SGT5-9000HLSGT5-8000HLSGT5-8000HSGT5-4000FSGT5-2000ESGT6-9000HLSGT6-8000HSGT6-5000FSGT6-2000E
SGT-A65SGT-800SGT-A45SGT-750SGT-700SGT-A35SGT-600SGT-400SGT-300SGT-100SGT-A05KG2
567 MW
481 MW
388 MW
2 MW
Unrestricted © Siemens Canada 2018May 2018Page 19 SOGIC 2018
Siemens gas turbine installations
more than60countries more than6,900 installed gas turbines
Industrialgas turbines
Heavy-dutygas turbines
Aeroderivativegas turbines
Unrestricted © Siemens Canada 2018May 2018Page 20 SOGIC 2018
Innovative and well-matched products to your requirements
• High lifetime profitability• Highest performance even at extreme conditions• Best-in-class performance also on part-load operation
• Low environmental footprint• Lowest emissions on the market with single digit NOx• Fourth generation DLE combustion system
• Service-friendly design - low maintenance cost• Maximized uptime – 17 maintenance days in 17 years• Fast gas generator exchange• Maintenance on-site or at local service workshop
• Fast start capability• Dual fuel with online switchover capability• Wide fuel range• Twin-shaft gas turbine with generic driver
Best-in-class performance
Highest flexibility
Excellent service-friendliness
Environmentally friendly
Unrestricted © Siemens Canada 2018May 2018Page 21 SOGIC 2018
Maximized customer satisfaction with flexible rating –Best in class even at part load
37 MW41%
40 kOH9 ppm NOX
39 MW41,3%37 kOH
9 ppm NOX
41 MW41,6%34 kOH
9 ppm NOX
Flexible offers to maximize customersatisfaction:
ƒ Highest up-time⇓ 40,000 hours between overhauls
ƒ Lowest emissions in the market⇓ 9 ppm NOX over a wide load range
ƒ Highest efficiency⇓ close to 42%
ƒ Guaranteed power and efficiency over along time of period
KO
H,e
ffici
ency
,N
OX
45
40
35
30
25
20
15
10
5
0
40,00039,00038,00037,00036,000 41,000
Power (kW)
TBO (kOH)Shaft efficiency (%) NOX (ppm)
40,000 hours
41.6% efficiency
9 ppm NOX
Unrestricted © Siemens Canada 2018May 2018Page 22 SOGIC 2018
Power generation and mechanical drive usethe same driver:
ƒ Compact
ƒ Self-supporting
ƒ Pre-assembled
ƒ Modular design
ƒ Single lift available
ƒ Small footprint and lightweight construction
SGT-750 package
Air intake Exhaust
GT room
Compressor
Auxiliary roomGT driver dry (compressor not included)
Dimensions are approximate and exclude inlet filter housing and exhaust stack.For mechanical drive, driven equipment is excluded.
Unrestricted © Siemens Canada 2018May 2018Page 23 SOGIC 2018
SGT-750 industrial gas turbine core engine –for power generation and mechanical drive
Combustion• Dry Low Emissions (DLE)
• Single-digit NOX capability
• 8 cans with transition ducts
• Dual fuel capability
2
Rotor• Twin-shaft design
• Two-stage compressorturbine
• Electron beam-weldedfor maximum stability
Compressor• 13-stage axial flow compressor
• Two variable guide vanes
• Axial blade attachments for easy blade removal
• Borescope ports on all stages
Turbine• Two-stage free power turbine
• Nominal speed of 6,100 rpm(3,050 to 6,405 rpm for MD)
• Different matching options foroptimized performance
413
Flexibility Performance Serviceability
1 2 3 4
Best-in-class performanceMaximized uptimeFuel and operational flexibilityPitch & Roll capability
Infra Red Camerasƒ mapped with infrared (IR) cameras
during engine delivery test and duringregular scheduled inspections
ƒ gives online blade temperaturemeasurements
Unrestricted © Siemens Canada 2018May 2018Page 24 SOGIC 2018
4th generation DLE delivers outstanding fuel diversity
The SGT-750 combustor consists of eight cans withtransition ducts and burns both gaseous and liquid fuels.
Simple and stable DLE system:
ƒ Low NOX with gas and liquid fuel
ƒ On-load fuel changeover capability
ƒ Insensitive to variations in ambient temperature
ƒ Tuning (mapping) of the DLE system is not required
ƒ No burner staging allows for rapid load changes
The fourth generation DLE combustion systemgives lowest emissions on the market over awide load range.
Unrestricted © Siemens Canada 2018May 2018Page 25 SOGIC 2018
Fuel flexibility continuously improved
Gas Fuel Constituents Maxmole %
Maxmole %
Methane, CH4 100 50Ethane, C2H6 30 0Propane, C3H8 30 0Butanes and heavier alkanes, C4+ 15 0Hydrogen and carbon monoxide, H2 + CO 15 0Inerts, N2/CO2 40 0Hydrogen sulfide H2S 50/40 0
ƒ Wide gas fuel specification for DLE
ƒ Not sensitive to changes of gas composition
ƒ Maintaining very low emissions
ƒ Robust and fuel-flexible dual fuel DLE systemwith online fuel changeover
ƒ Wobbe index range 22 – 60 MJ/nm3 proven
Unrestricted © Siemens Canada 2018May 2018Page 26 SOGIC 2018
Market-leading emissions over a wide load range
Gas fuel type Natural gas Diesel No.2
20 – 100% loadNOX @ 15% O2
≤9 ppmv ≤25 ppmv*
50 – 100% loadCO @ 15% O2
≤25 ppmv ≤25 ppmv
*water injection
ƒ Single digit NOX over a wide load range
ƒ Wide turn down range 50 – 100%(CO below 25 ppm)
ƒ Stable DLE system without need for staging or”seasonal mapping”
Unrestricted © Siemens Canada 2018May 2018Page 27 SOGIC 2018
Optimized maintenance concept –17 maintenance days in 17 years
Downtimes for on-site or off-site (using exchange gas generator)maintenance
On-site maintenance - 48 days:On-site inspectionsAF >97.5%ƒ 1 day A-inspection
ƒ 12 days B-inspection
ƒ 16 days C-inspection
Off-site maintenance with gasgenerator (GG) exchangeAF <98%ƒ 1 day A-inspection
ƒ 2 days B-inspection (GG Exchange)
ƒ 5 days C-inspection (GG Exchange)
Maintenance plan schedule
1) Equivalent operation hours; 2) Original Equipment Manufacturer; 3) Stress factor
Core maintenance features
ƒ Package designed for fast gas generatorexchange
ƒ 24-hours gas generator exchange from loadto load
ƒ Rollout tools included
ƒ Instruments are integrated on gas generatormodule – no need for disassembly
ƒ Lifting devices included
ƒ Instruments are integrated on gas generatormodule – no need for disassembly
ƒ Quick couplings
34,000 102,000 136,00068,000Equivalent operating hours (EOHs)Level C
Level B
Level A
Operation Maintenance
Unrestricted © Siemens Canada 2018May 2018Page 28 SOGIC 2018
Reference: Kaltex Altamira
Combined heatand power
Challengeƒ Very competitive international marketƒ Kaltex needed to reduce its electricity bill and the cost for steam productionƒ Company’s prior power source & process called for power from the public utility grid &
steam from gas fired boilers – 2-phase process was prone to delays and inefficienciesresulting in loss of competitiveness
Technologyƒ 1 x SGT-750 Gas Turbine - Generator Package
Solutionƒ High-efficiency solution based on one SGT-750 gas turbine with the added value of
providing a power island including HRSG, electrical and controls for the plant, includingengineering and a comprehensive long term service agreement adapted to customer needs
ƒ Solution allows Kaltex to wheel power to other locations and to take advantage of highreliability resulting in lower process backup costs
Benefitsƒ Reliability of power & steam source helps for competitiveness with reduced downtimeƒ Reduced fuel costs using less expensive natural gasƒ Market advantage with capabilities of combined heat and powerƒ Generates process steam for manufacturing synthetic textile fibersƒ Two-third of the electric power fed into the gridƒ Full load operating mode in just 10 minutes; electrical efficiency of 38,7 %
Customer: Energia MK KF,S.A. de C.V. (Grupo Kaltex)
Country: Mexico
Plant type: Textile
Unrestricted © Siemens Canada 2018May 2018Page 29 SOGIC 2018
Oil & gas and industrial applications servicesBackup services
ƒ 24/7 emergency phone
ƒ Trouble-shooting via remote access
ƒ Remote monitoring systems
ƒ Service specialists
ƒ Tools & parts
ƒ Core engines & modules
ƒ Personnel, 24 hours
ƒ Tools, parts, engine to siteor to international freight forwarderwithin less than 72 hours
Guaranteed mobilization timeOperation support Energy resources
Emergency parts
Emergency gas generators
24-hour telephone support
Unrestricted © Siemens Canada 2018May 2018Page 30 SOGIC 2018
Innovative and well-matched products to your requirements
Best-in-class performance
Highest flexibility
Excellent service friendliness
Environmentally friendly
• High lifetime profitability• Highest performance even at extreme conditions - 41MW @ >41% efficiency• Best-in-class performance also on part-load operation
• Low environmental footprint• Fourth generation DLE combustion system• No seasonal DLE system tuning required• Lowest emissions on the market with single-digit NOx
• Service-friendly design – low maintenance cost• Maximized uptime – 17 maintenance days in 17 years• Fast gas generator exchange• Maintenance on-site or at local service workshop
• Fast start capability• Dual fuel with online switchover capability• Wide fuel range• Twin-shaft gas turbine with generic driver
Unrestricted © Siemens Canada 2018May 2018Page 31 SOGIC 2018
Thank you!
Matthew RickertBusiness Development – Gas Turbines
Mobile: +1 832-374-2921
E-mail: [email protected]
siemens.com