Transcript
  • Stone Vibration Deburring and Slide Grinding Machines

    Assfalg machines for individual or series processing of

    metal workpieces, such as laser, water or plasma

    cut small pieces or fine cut workpieces.

  • SeparatorPaper filter TV 95-SL

    beforehand after

    02

    TV 95-SL - Trough Vibrator

    As large as a washing machine, the tub

    slide grinding machine with a capacity

    of 95 l is our standard machine and ideal

    for prototypes and small series.

    Features

    ˠ Simple emptying via an outlet at the side of the machine

    ˠ Quiet due to noise protection hood ˠ With timer ˠ With integrated water tank for wet processing

    ˠ Sturdy, long-life construction with plastic-coated steel trough inside

    ˠ Mobile at any time by means of rollers on the underside

    ˠ Mixture ratio (grinding tool:work piec-es) 7:1 to 3:1

    Technical data TV 95-SL •

    Motor 1.1 kW | 1.500 – 3.000 rpm

    Energy 230 V | 50/60 Hz

    Tub internal dimensions (LxWxH) 498 × 387 × 410 mm

    Filling quantity 70 l

    Dimensions (LxWxH) 730 × 650 × 910 mm

    Weight 140 kg

    Item no. 60546

    Straight edgesStationary Contours

    Options

    ˠ Grinding and polishing media for indi-vidual application

    ˠ Additive (compounds) ˠ Separator ˠ Paper filter ˠ Collecting tub

    Delivery contents

    ˠ Timer ˠ Water tank ˠ Pump ˠ Speed regulation ˠ Noise protection cover ˠ Operating manual

    Stone Vibration Deburring and Slide Grinding Machine

  • TV 15-SL

    TV 200-SL

    03

    TV 15-SL | 40-SL |100-SL | 200-SL - Trough Vibrator

    The tub slide grinding machines have a capacity from 18

    to 240 l. They make it possible to process workpieces with

    different shapes and sizes.

    Sensitive workpieces can be contactless processed by

    means of chambers or workpiece carriers.

    Straight edges

    Features

    ˠ Sturdy, long-life construction with plastic-coated steel trough inside

    ˠ Consistent affect on the entire surface ˠ Very easy emptying of the tub after processing

    ˠ Ideal, also for longer workpieces

    Options

    ˠ Grinding and polishing media for indi-vidual application

    ˠ Additive (compounds) ˠ Separator ˠ Noise protection cover, pneumatic ˠ Various possibilities for water treatment

    Delivery contents

    ˠ Dosing pump ˠ Control with speed regulation ˠ Operating manual

    Stationary Contours

    Technical data TV 15-SL • TV 40-SL • TV 100-SL • TV 200-SL •

    Motor 0.18 kW | 1.200-1.500 rpm 0.55 kW | 1.200 – 1.500 rpm 1.1 kW | 1.200-1.500 rpm 1.5 kW | 1.200-1.500 rpm

    Energy 220 V | 50/60 Hz 220 V | 50/60 Hz 380 V | 50 Hz 380 V | 50 HzTub internal dimensions (LxWxH)

    500 x 200 x 200 mm 590 x 290 x 290 mm 1000 x 400 x 400 mm 1240 x 440 x 475 mm

    Filling quantity 18 l 53 l 13130 l 240 lDimensions (LxWxH) 630 × 300 × 500 mm 790 × 415 × 670 mm 1280 x 890 x 920 mm 1430 x 950 x 925 mm

    Weight 50 kg 80 kg 300 kg 400 kg

    Item no. 67144 67146 67147 67149

    TV 40-SL

    Stone Vibration Deburring and Slide Grinding Machine

  • RV 220-SL

    Straight edgesStationary Contours

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    RV 40-SL | RV 120-SL | RV 220-SL | RV 420-SL - Rotary Vibrator

    The rotary vibrator can be universally used for deburring,

    rounding edges, cleaning up to polishing, that is for small parts.

    As individual plant or in combination with further post-treat-

    ment plants, such as dryer or separator, the rotary vibrator

    becomes the circular vibrator for the fully automatic sliding

    sharpening centre.

    Technical data RV 40-SL • RV 120-SL • RV 220-SL • RV 420-SL •

    Motor 0.37kW | 1.200-1.500 rpm 1.1kW | 1.200 – 1.500 rpm 1.1 kW | 1.200-1.500 rpm 1.1 kW | 1.200-1.500 rpm

    Energy 380 V | 50 Hz 380 V | 50 Hz 380 V | 50 Hz 380 V | 50 Hz

    Tub diameter (F= Ø) 525 mm 780 mm 1020 mm 1235 mmTub internal dimensions (F×G×C)

    525 x 228 x 276 mm 780 x 284 x 315 mm 1020 x 300 x 430 mm 1235 x 380 x 480 mm

    Filling quantity 26 l 80 l 13146 l 280 lDimensions (A x B) 565 × 680 mm 852 × 791 mm 1150 x 1000 mm 1355 x 1000 mm

    Weight 100 kg 225 kg 460 kg 780 kg

    Item no. 68625 67782 67577 68013

    Features

    ˠ Simple emptying via an outlet at the side of the machine

    ˠ With timer ˠ Sturdy, long-life construction with plastic-coated steel trough inside

    ˠ Integrated separation ˠ Ease of operation and maintenance

    Delivery contents

    ˠ Timer ˠ Speed regulation ˠ Dosing pump ˠ Perforated screen ˠ Controller ˠ Operating manual

    Options

    ˠ Grinding and polishing media for indi-vidual application

    ˠ Additive (compounds) ˠ Pneumatic noise protection cover ˠ Separation flap, optionally manual or automatic

    ˠ Circular dryer ˠ Workpiece slide ˠ Various perforated screens for inte-grated separation

    ˠ Various opportunities for water treat-ment

    Stone Vibration Deburring and Slide Grinding Machine

  • Straight edgesStationary Contours

    RT 200

    05

    For the Rotary Vibrator

    RT 200 | RT 400 | RT 600 |RT 800 - Rotary Dryer

    The rotary dryer is suitable for spotless drying of workpiec-

    es of all sorts. By using the hot-air blower, a uniform drying

    of the workpieces and the drying granulates is ensured.

    Technical data RT 200 • RT 400 • RT 600 • RT 800 •

    Motor 1.1 kW | 1.500 rpm 1.1 kW | 1.500 rpm 1.1 kW | 1.500 rpm 4.0 kW | 1.500 rpm

    Energy 380 V | 50 Hz 380 V | 50 Hz 380 V | 50 Hz 380 V | 50 Hz

    Tub diameter (F= Ø) 1000 mm 1200 mm 1400 mm 1420 mmTub internal dimensions (F×E×B)

    1000 x 315 x 440 mm 1200 x 380 x 500 mm 1400 x 460 x 550 mm 1420 x 530 x 630 mm

    Dimensions (A x C) 1080 × 1010 mm 1280 × 1080 mm 1480 x 1180 mm 1500 x 1130 mm

    Max. Heating power 1000W 1000W 1600W 2400WTemperature for the corn granules

    50 ° 50 ° 50 ° 50 °

    Weight 350 kg 480 kg 570 kg 920 kg

    Item no. 67689 68015 67879 67374

    Features

    ˠ Sturdy, long-life construction with plastic-coated steel trough inside

    ˠ Consistent affect on the entire surface ˠ Spotless drying ˠ Consistent drying quality ˠ Increase service life of the drying gran-ulates due to using the hot-air blower

    ˠ Steady rise of the work tank ensures good overturning circulation and opti-mal workpiece transport

    Options

    ˠ Dry media for individual application ˠ Separation flap, optionally manual or automatic

    Delivery contents

    ˠ Controller ˠ Hot-air blower ˠ Separation flap, manual ˠ Operating manual

  • Straight edgesStationary Contours

    ASM 18

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    ASM 18 | ASM 60

    The centrifugal plant ASM is ideal for small parts and has a tenfold

    to twentyfold better processing intensity in comparison with con-

    ventional vibratory finishing machines. The centrifugal plant can be

    planned as a single device up to a fully automatic plant.

    Technical data ASM 18 • ASM 60 •

    Motor 0.75 kW | 1,500 rpm 2.2 kW | 1,500 rpm

    Energy 380 V | 50-60 Hz 380V | 50-60 Hz

    Dimensions of work tank Ø 280 x 250 mm mm Ø 450 x 346 mm

    Dimensions 720 x 640 x 1000 mm 970 x 900 x 1380 mm

    Weight 120 kg 380 kg

    Item no. 67883 67882

    Features

    ˠ Sturdy, long-life construction with plastic-coated steel trough inside

    ˠ Easy emptying due to a tiltable work tank

    ˠ Compact device including base frame and manual separation (ASM 18)

    Options

    ˠ Grinding and polishing media for indi-vidual application

    ˠ Additive (compounds) ˠ Separator ˠ Various opportunities for water treat-ment (e.g. paper filter)

    Delivery contents

    ˠ Timer ˠ Dosing pump ˠ Manual sorting sieve (ASM 18) ˠ Controller ˠ Operating manual

    Centrifugal Plant

  • MZ 35

    07

    MZ 35 | MZ 90

    The centrifuge is a small, space-saving individual plant for

    the treatment of process water.

    The dirt particles are separated with a 2,000-fold accelera-

    tion of gravity (g) from the process water.

    Technical data MZ35 B20/80 • MZ90 B30/100 •

    Motor 0.75 kW | 4,615 rpm 2.2 kW | 3,723 rpm

    Energy 230 V | 50 Hz 400 V | 50 Hz

    Dimensions 1150 x 603 x 1404 mm 1318 x 894 x 1307 mm

    Separation factor 2000 x g 1800 x g

    Freshwater tank - volume 80 l 100 l

    Wastewater tank - volume 20 l 30 l

    Solid matter filling quantity 1.5 l 3.0 l

    Rotor contents 3.0 l 4.5 l

    Weight 120 kg 320 kg

    Item no. 67886 68782

    Options

    ˠ Filter cartridges ˠ Solid cores

    Delivery contents

    ˠ 2 solid cores ˠ Bypass for freshwater regulation ˠ Controller incl. control panel ˠ Operating manual

    Features

    ˠ Easy operation ˠ Very high degree of cleaning ˠ Reuse of the liquids ˠ Kind to people and environment ˠ Can be used for several plants

    Centrifuge

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    Ceramics grinding tools The ceramics grinding tool is manufactured from controlled raw materials. Shaping takes place automatically. Subse-

    quently, they are sintered in a burning process. These processes guarantee consistent and high-quality vibratory finish-

    ing results.

    Field of application: Vibratory finishing, deburring.

    Features: High density, long tool life, less abrasion.

    Description Grinding performance Grinding pattern Item no.

    RP 03/05 ZS 67959

    RP 4G 44788

    RM 06/06 D 56937

    RM 06/13 ZS 67566

    RSG 06/06 D 53287

    RSG 13/13 D 44778

    RSG 20/20 D 49918

    RSG 5G 65999

    RSG 10/15 S 66021

    RSG 10/12 DZS 45905

    RXX 10/12 DZS 67540

    RXX 20/20 DZS 66036

    * further process media on request

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    Plastic grinding tools

    Description Grinding performance Grinding pattern Item no.

    RKF 6 PQ 66033

    RKF 10 K 66034

    RKM 6 PQ 68195

    RKM 12 P 44780

    RKM 15 P 40076

    RKM 20 P 44781

    RKM 25 P 66282

    RKM 40 P 66309

    RKM 20 PDZ 68285

    RKM 30 PDZ 68328

    RKK 12 P 65733

    RKS 12 P 65734

    * further process media on request

    The entire manufacturing process, i.e. mixing-shaping-hardening, is automatic. Subsequently, the moulds are

    tempered, i.e. heating the material over long period of time increases the quality considerable. This process en-

    sures consistent own abrasion and grinding behaviour.

    Field of application: above all, for grinding, finish grinding and polishing non-ferrous metals.

    Features: low density, soft bonding.

  • CompoundsDry media and polishing media

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    Dry media, polishing media and compoundsOutcome with a perfect, levelled surface. Special dry polishing processes are suitable for high gloss polishing of hard metal

    und ceramics, for example. In the wet polishing process, workpieces are deburred by freshwater compounds and polished at

    the same time. The right compound in use is key to vibratory finishing. During the process, they degrease, clean or protect

    against corrosion.

    Dry media and polishing media Item no.

    Supervelat SV 6 for drying 44784

    Supervelat SV 16 for drying 44818

    Supervelat SV 30 for drying 67868

    Nutshell granules SVK 8 for polishing 44785

    Nutshell granules SVK 16 for polishing 68330

    Nutshell granules SVK 20 for polishing 68333

    * further process media on request

    Freshwater compounds Rust

    pro

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    Clea

    ning

    Deg

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    Bri

    ghte

    ning

    Stee

    l/ir

    on

    Stai

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    s st

    eel

    Copp

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    Item no.

    FC 120 + + - + + + + + + - 44817FC 124 S ++ + - ++ ++ + + + + 67853FC 230 - + - ++ - ++ ++ ++ + + 67875FC 630 AL - + - ++ - ++ ++ ++ ++ + 48166

    Circulation compoundsZF 113 ++ + + + + + + + + - 44441ZF 120 + + - ++ ++ ++ ++ ++ + - 67815ZF 322 + ++ ++ ++ + ++ + ++ + - - 4447052ZF 322 S ++ + ++ + ++ ++ + ++ ++ + 44844816* ++ very well suited | + suited/medium | - restrictedly suited/less** further process media on request

  • 11

    Accessories

    Description Technical data Item no.Separator S95 for:TV 95-SL / TV 15-SL / TV 40-SL

    230V/50-60Hz/0,37kW, 1,500 rpm 66990

    Separator S180 for:TV 95-SL / TV 15-SL / TV 40-SL / TV 100-SL

    230V/50-60Hz/0,55kW, 1,500 rpm 67702

    Paper filter PF440 for:TV 95-SL / TV 15-SL /TV 40-SL / RV 120-SL

    PF440 with fleece 440 mm 66498

    Paper filter automatic machine AST 100 for:TV 200-SL / RV 220-SL

    230 V, 200l/100l/min, fleece width 1000 mm 68168

    Filter fleece F60 for paper filter PF440 W=440mm x L= 50m 66404

    Perforated screens for separator on request

    Perforated screens for circular vibrator on request

    Noise protection cover on request

    Paper filter PF440 Separator S95

  • Assfalg GmbH

    Buchstraße 149

    D-73525 Schwäbisch Gmünd

    Germany

    Phone +49 71 71.92 505-0

    Fax +49 71 71.92 505-50

    www.assfalg-metal.com

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    WouLD you Like To knoW MoRe?We will be happy to advise you. By phone or in a personal meeting.

    r T +49 71 71.92 505-0 r [email protected]


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