PT. Yokogawa IndonesiaWisma Aldiron Dirgantara 2nd floor, suite 202-209Jl. Jend. Gatot Subroto Kav.72 Jakarta 12780Phone : 021-799 0102, Fax : 021-799 0070
Training Services Center - SVDPrepared by:Nico Nyoto Raharjo
System Overview
PT YOKOGAWA INDONESIATraining Center – Technical Support Group
PT YOKOGAWA INDONESIATraining Center – Technical Support Group
PT YOKOGAWA INDONESIATraining Center – Technical Support Group
PT YOKOGAWA INDONESIATraining Center – Technical Support Group
Manajemen Korporasi (ERP*)Terintegrasi dengan sistem operasional bisnis
Oracle EBS, SAP R/3, iRenaissance, etc
Integrasi
Yokogawa menyediakan solusi terbaik dalam membangun pondasi dari dunia industri manufaktur.
Manajemen Produksi (MES*)Sistem untuk sistem kontrol yang lebih maju,
simulasi, manajemen produksi dan perencanaan
Advanced Process Control & Advance Operation AssistanceAPC & AOA
Paket Solusi
PIMS Process Data Acquisition & Management
Sistem Kontrol ProduksiSistem Kontrol Produksi
Field InstrumentsField instruments, sensor, instrumen
pengukuran, analyzers dan peralatan lainnya
Safety Instrumented System
Prosafe
Integrated Production Control System
CENTUM STARDOM
PCS
* ERP = Enterprise Resource Planning* MES = Manufacturing Execution System
Magnetic FlowmeterTransmitter
Digital Vortex Flowmeter
Digital YEWFLO
Zirconia Oxygen Analyzer
ZR 402
DPharp EJA
Yokogawa membuktikan Solusi Industri
PT YOKOGAWA INDONESIATraining Center – Technical Support Group
PT YOKOGAWA INDONESIATraining Center – Technical Support Group
Relays dan Stepping Switch
Electronic Logic Controllers
Programmable Logic Controllers (PLCs)
Transmitter-Type Pneumatic Controllers
Electronic Analog Controllers
Direct Digital Control (DDC) System
Supervisory Computer Control System
Alat pengatur mekanik( Manual )
Distributed Control System
1930 1940 1950 1960 1970 1980 1990
Discrete DeviceDiscrete DeviceControl SystemsControl Systems
Computer basedComputer basedControl SystemsControl Systems
Direct-connectedPneumatic Controllers
Evolusi Teknologi Kontrol Industri
PT YOKOGAWA INDONESIATraining Center – Technical Support Group
PT YOKOGAWA INDONESIATraining Center – Technical Support Group
AOK:pneumatic
controllers
1951
1957
p d/p:pneumatic
transmitters
1970
YODIC600direct digital
control system
1971
I seriesKontroller Electric
1975
CENTUMDCS pertama di
dunia
UNIΔultra-stable analog
transmitters.
1978
1990s
Solution Based Packagessoftware suite for advanced
control and advanced production management.
DPharp EJA
fully-digital noise- free sensing with world’s first silicon
digital sensor.
1994
1998
Foundation Fieldbus on EJA
field intelligence on digital network.
2000
STARDOM Sistem Kontrol
Berbasis Network Autonomous controllers
WEB base Packages IEC61131 lang.
Pneumatic
Analog
Digital
Era Network
2000
Plant Resource Manager (PRM)
Kecerdasan yang diintegrasikan dalam field
untuk manajemen dan Operasional
2001
Evolusi tiada henti untuk pengembangan yang tidak ada habisnya dalam manajemen dan operasional plant Anda.
2008CENTUM VPDCS termutakhir
Evolusi Produk Yokogawa
PT YOKOGAWA INDONESIATraining Center – Technical Support Group
PT YOKOGAWA INDONESIATraining Center – Technical Support Group
Convensional point-point wiring DCS
PT YOKOGAWA INDONESIATraining Center – Technical Support Group
PT YOKOGAWA INDONESIATraining Center – Technical Support Group
CENTUM (2ND)
1981
19881993
2008
1975
CENTUM dibangun sebagai sistem terbuka yang sesungguhnya.
World’s first DCS
CENTUM V
CENTUM-XL
1984
1998
Evolusi DCS Yokogawa
PT YOKOGAWA INDONESIATraining Center – Technical Support Group
PT YOKOGAWA INDONESIATraining Center – Technical Support Group
CFFS
HF-Bus
CFCS
COPSF-Bus
250 KBPSDual
RedundantToken Pass
CENTUM
CFCD
1MBPSDual
RedundantToken Pass
CENTUM-uXL
EOPS
CFCS EFCD
ENGSPFCS
KFCSLFCSCOPS2
CENTUM V
CFCS2
COPSV
CFCD2
ABC
CENTUM CS
ICS
EWS PICS
V net
10 MBPSDual
RedundantToken Pass HIS
CENTUM CS 3000
AVR
FFCS
HIS
CENTUM CS 3000 R3
HIS
CENTUM VP
Vnet/IP
2008
1975
1983 1988
1998
2001 2005
1993
FFCS
1Gbps Dual
Redundant
Lifecycle Excellence
Sejak dari tahun 1975, sistem kontrol DCS Yokogawa sudah menggunakan sistem Dual Redundant
Evolusi DCS Yokogawa
PT YOKOGAWA INDONESIATraining Center – Technical Support Group
PT YOKOGAWA INDONESIATraining Center – Technical Support Group
Features of HIS
PT YOKOGAWA INDONESIATraining Center – Technical Support Group
PT YOKOGAWA INDONESIATraining Center – Technical Support Group
Item Requirement Necessity
CPU Xeon Dual Core 2.0GHz Minimum (XP Professional, Vista, Server 2003 )Intel Core 2 Duo (2.13GHz)
RAM 1GB or more Windows XP/2003 Server
2GB or more Windows Vista
Graphic Board Graphic memory: Min 128MBDirectX9 with WDDM driver
HDD 40GB or more Recommend
Monitor SXVA (1280 x 1024) True color Minimum
WXVA, 1440 x 900, True color Option
Drive FDD Required
DVD-ROM Required
OtherMouse or other pointing devices. Required
If VF701 or VI701 is installed, PCI/PCI-X slot is required.
Hardware Requirements
PT YOKOGAWA INDONESIATraining Center – Technical Support Group
PT YOKOGAWA INDONESIATraining Center – Technical Support Group
Equipment NomenclatureHuman Interface Stations (HIS)
Fungsi utama HIS digunakan sebagai operation dan monitoring yang menampilkan variable proses, parameter control, alarm, trend, dll.
Ada 2 tipe HIS :
• Console Type (dibagi 2 model)
Enclosed Display Console Open Display Console
• Desktop Type
Human Interface Station (HIS)
PT YOKOGAWA INDONESIATraining Center – Technical Support Group
PT YOKOGAWA INDONESIATraining Center – Technical Support Group
Equipment Nomenclature
Engineering PC (ENG atau EWS)
EWS merupakan PC yang memiliki fungsi engineering untuk melakukan Generation dan Maintenance Centum VP.
EWS memiliki type PC yang sama seperti HIS dan bisa berfungsi sebagai HIS. Dengan memiliki fungsi operation dan monitoring yang sama dengan HIS, maka EWS dapat digunakan sebagai test functions (control station emulation) sebagai alat engineering yang efisien dan mudah digunakan.
SFC
Logic Chart
Control Drawing
Engineering Work Station (EWS)
PT YOKOGAWA INDONESIATraining Center – Technical Support Group
PT YOKOGAWA INDONESIATraining Center – Technical Support Group
Tampilan yang lebih menarik
Desain warna yang universal
System Message Banner lebih padat akan informasi
LEVEL1
Browser Bar lebih mudah diakses
untuk memanggil semua informasi
yang berhubungan dengan proses dan
sistemContainer Window
dapat dikombinasikan dan ditampilkan dalam satu layar.
Desain Layar Baru
PT YOKOGAWA INDONESIATraining Center – Technical Support Group
PT YOKOGAWA INDONESIATraining Center – Technical Support Group
Window “History” mencatat kegiatan
operasional
Window “Favorites”
digunakan untuk
menyimpan dan
memanggil kembali
tampilan yang kita susun
sendiri
“Frames” yang lebih banyak, digunakan untuk menampilkan window yang telah dipanggil
Desain Layar Baru
PT YOKOGAWA INDONESIATraining Center – Technical Support Group
PT YOKOGAWA INDONESIATraining Center – Technical Support Group
Ada 5 jenis frame yang bisa kita gunakan :
Contoh:FRLT1 1=GR0001, 2=GR0002…
FRLT1 FRLT2 FRLT3
FRLT4 FRLT5
View1 View2
View3 View4
View1
View2View1 View2
View1
View2 View3
View1 View2
View3
Frame Layout
PT YOKOGAWA INDONESIATraining Center – Technical Support Group
PT YOKOGAWA INDONESIATraining Center – Technical Support Group
Windows Desktop = Tampilan Dasar Windows
System Message Banner = Area Tampilan Alarm
Browser Bar = Tool Untuk Navigasi
Container Window = Container Window / Pop up Window* Frame = Elemen dari Container Window* Tab = Untuk memindah tampilan ke sebelahnya* View = Elemen dari Frame / Pop Up Window
Elemen Baru Tampilan HIS
PT YOKOGAWA INDONESIATraining Center – Technical Support Group
PT YOKOGAWA INDONESIATraining Center – Technical Support Group
System Message Banner
Browser Bar
Frame = Bagian dari elemen window container
Pop-Up Window
Contoh Frame dan Pop-Up Window
PT YOKOGAWA INDONESIATraining Center – Technical Support Group
PT YOKOGAWA INDONESIATraining Center – Technical Support Group
Domain Vnet/IP terdiri dari dua kabel bus 1 and bus 2. Dalam CENTUM VP, dapat dikombinasikan antara domain Vnet/IP dan V net/VL net, sampai dengan 16 domain dapat dipakai. Setiap domain saat dipasang sampai dengan 64 station Vnet/IP dan sampai dengan 124 perangkat yang terhubung di jalur komunikasi ethernet (PC, router, dll) yang dapat dihubungkan.
Vnet/IP didesain untuk jaringan duplex. Dalam Vnet/IP, bus dikonfigurasi menjadi dua kabel individu bus 1 dan bus 2.
Jika bus 1 “failed” maka akan diambil alih oleh bus 2, begitu juga sebaliknya.
Vnet/IP - Domain
PT YOKOGAWA INDONESIATraining Center – Technical Support Group
PT YOKOGAWA INDONESIATraining Center – Technical Support Group
Teknologi Vnet /IP
Vnet/IP adalah sebuah kabel berbasis IP yang real-time untuk proses otomasi dan sudah menggunakan sistem komunikasi 1 Gbps Ethernet.
Vnet/IP sama seperti fungsi komunikasi Ethernet dan digunakan sebagai landasan kabel komunikasi di masa mendatang yang fungsinya sama seperti teknologi Vnet.
Vnet/IP sama seperti fungsi komunikasi Ethernet dan digunakan sebagai landasan kabel komunikasi di masa mendatang yang fungsinya sama seperti teknologi Vnet.
Arsitektur System Centum VP
PT YOKOGAWA INDONESIATraining Center – Technical Support Group
PT YOKOGAWA INDONESIATraining Center – Technical Support Group
Bus 1:Control
commun-
ications
Bus 2:
Control diagnosis communications +
Open communications
Spare
Control
communications500 Mbps
Spare,200 Mbps
Vnet/IPOpen
communications650 Mbps
Control
communications50Mbps
Control
communi-
cations
change tobus 2 when
bus 1 failureoccurs.
General open communications
300 Mbps
1 Gbps 1 Gbps
General open communications
300 Mbps
Vnet/IPopen
communications200 Mbps
Control
communications500 Mbps
Bus 2:
Control
communications + Open communications
1 Gbps
Both buses OK 1 bus failedGeneral open communications:
Uses bus 2 (300 Mbps).Restricted at exterior (hub, router, etc.).
Vnet/IP open communications:Uses bus 2.When bus switching occurs, VI701 (for VF701 Vnet/IP) automatically restricts the transmission band (650 Mbps --> 200 Mbps).
Control communications (Requires 500 Mbps.)
In general, uses bus 1.Changes to bus 2 when failure occurs.Utilizes an architecture which changes from failure point to point only, and which is highly resistant to duplicated failures.
Vnet/IP Overview
PT YOKOGAWA INDONESIATraining Center – Technical Support Group
PT YOKOGAWA INDONESIATraining Center – Technical Support Group
Vnet I/P
FCS(FFCS-L)
L2 switchL2 switch
ENG/HIS
Bus 2(Open Communication)
Bus 1(Control Communication)
Arsitektur System
PT YOKOGAWA INDONESIATraining Center – Technical Support Group
PT YOKOGAWA INDONESIATraining Center – Technical Support Group
Vnet I/P
Field networkField network
GSGW/GSGW/ SIOSSIOS
PLCPLC
ENGENG
FFCSFFCS--LL
To CS, CS3000/1000 To CS, CS3000/1000 ((VnetVnet)) OPC OPC
ServerServer
Vnet RouterVnet Router
Foreign systemForeign system
HISHIS
Arsitektur System
PT YOKOGAWA INDONESIATraining Center – Technical Support Group
PT YOKOGAWA INDONESIATraining Center – Technical Support Group
L3 switch1 Gbps
Vnet/IP Multiple Domains
Domain 1
Domain 2
Domain Integration
PT YOKOGAWA INDONESIATraining Center – Technical Support Group
PT YOKOGAWA INDONESIATraining Center – Technical Support Group
Vnet/IP Vnet
Vnet Router
Domain Integration
PT YOKOGAWA INDONESIATraining Center – Technical Support Group
PT YOKOGAWA INDONESIATraining Center – Technical Support Group
• Layer 2 SwitchPerangkat yang digunakan dalam domain Vnet/IP.
• Layer 3 SwitchDigunakan untuk menghubungkan antar domain dalam Vnet/IP.
• V net RouterDigunakan untuk menghubungkan domain Vnet/IP domain dan domain V net/VL net.
L2SW, L3SW & Vnet Router
PT YOKOGAWA INDONESIATraining Center – Technical Support Group
PT YOKOGAWA INDONESIATraining Center – Technical Support Group
Full-scale system test can be performed without target hardware.
ConfigurationData
Loading HIS configuration
Loadingcontrol function
Real Plant
Real Plant
FCSFCS
HISHIS
Input
Output
ConfigurationData
Loading HIS configuration
Loadingcontrol function
Virtual Plant
Virtual Test
HISHIS
Input
Output
FCS SimulatorFCS Simulator
Auto WiringAuto Wiring
In PC (HIS) MemoryIn PC (HIS) Memory
Centum VP Software – Virtual Test Function
PT YOKOGAWA INDONESIATraining Center – Technical Support Group
PT YOKOGAWA INDONESIATraining Center – Technical Support Group