TESTS OF VIPS TESTS OF VIPS ININ SIMULATION, LABORATORY, AND PRACTICE SIMULATION, LABORATORY, AND PRACTICE
Georg-Wilhelm Mainka
Prof. em. Dr.-Ing.
University of Rostock, Germany
Heiko Winkler
Dipl.-Ing.
IAIB Wismar, Germany
9th International Vacuum Insulation Symposium
The Royal Institution of Great Britain London 2009-09-18
Revised Version 2009-09-30
THE KINDERGARTENTHE KINDERGARTENKITA „PLAPPERSNUT“ IN KITA „PLAPPERSNUT“ IN WISMARWISMAR
G.-W. MAINKA UNIVERSITY OF ROSTOCK H. WINKLER
IAIB WISMAR
TEST OF VIPS IN SIMULATION; LABORATORY, AND PRACTICE IVIS - THE ROYAL INSTITUTE OF GREAT BRITAIN - LONDON 2009-09-18
2
BEFORE RETROFITTING: 2004
AFTER RETROFITTING: 2009
EAST GABLE FACADE VIP 1
2005: Award of the Journal „Bauphysik“
PREFAB CONCRETE PANELS
WITH CERAMIC SKIN
INSIDEHALL
NORTH FACADE
WEST GABLE FFACADE VIP 2
CONSTRUCTION OF VIP1 AND CONSTRUCTION OF VIP1 AND VIP2VIP2
G.-W. MAINKA UNIVERSITY OF ROSTOCK H. WINKLER
IAIB WISMAR
TEST OF VIPS IN SIMULATION; LABORATORY, AND PRACTICE IVIS - THE ROYAL INSTITUTE OF GREAT BRITAIN - LONDON 2009-09-18
3
VIP1: GLASS-CERAMIC-SANDWICH
VIP2: ETICS WITH VIP-KERNEL
VIP1: VIP1: SANDWICH WITH 4 VIPS SANDWICH WITH 4 VIPS INSIDEINSIDE
G.-W. MAINKA UNIVERSITY OF ROSTOCK H. WINKLER
IAIB WISMAR
TEST OF VIPS IN SIMULATION; LABORATORY, AND PRACTICE IVIS - THE ROYAL INSTITUTE OF GREAT BRITAIN - LONDON 2009-09-18
4
NORTHERN HALF 2005SOUTHERN HALF 2005
ANCHOR PLATE
SANDWICH ELEMENT WITHUNSEALED JOINTS
SANDWICH ELEMENTCOATED ONTO THEANCHOR PLATE
THE GAP BETWEEN OLD FACADE AND SANDWICHWAS FILLED WITHMINERAL WOOL TO AVOID CONVECTION
G.-W. MAINKA UNIVERSITY OF ROSTOCK H. WINKLER
IAIB WISMAR
TEST OF VIPS IN SIMULATION; LABORATORY, AND PRACTICE IVIS - THE ROYAL INSTITUTE OF GREAT BRITAIN - LONDON 2009-09-18
5
VIP1: FACADE PLAN , NEARLY VIP1: FACADE PLAN , NEARLY READY FACADEREADY FACADE, , AND AND THERMOGRAPHYTHERMOGRAPHY
SOUTHERN HALF 2005
G.-W. MAINKA UNIVERSITY OF ROSTOCK H. WINKLER
IAIB WISMAR
TEST OF VIPS IN SIMULATION; LABORATORY, AND PRACTICE IVIS - THE ROYAL INSTITUTE OF GREAT BRITAIN - LONDON 2009-09-18
6
WB
1 =
WB
2W
B 3
WB1+2
[W/mK]
WB3
[W/mK]
U-value
[W/m²K]
equival. thickness EPS (λ=40mW/mK)
d [mm]
VIP (center)
- - 0,190 200
VIP (Sandw.)
0,091 0,0208 0,345 110
ESTERN FACADE CA. 140 m² (2 GABLE WALLS SOUTH-NORTH)
SANDWICH GLASS/CERAMIC WITH VIP-KERNEL (ADCO COMPANY)
VIP1: VIP1: INFLUENCE OF THERMAL BRIDGES INFLUENCE OF THERMAL BRIDGES (WB) (WB)
Φ‘= U*A + Σψ*l
d = λ/(Φ‘*A)
-43%
VIP1: VIP1: TEST IN THE CLIMATE TEST IN THE CLIMATE CHAMBERCHAMBER
G.-W. MAINKA UNIVERSITY OF ROSTOCK H. WINKLER
IAIB WISMAR
TEST OF VIPS IN SIMULATION; LABORATORY, AND PRACTICE IVIS - THE ROYAL INSTITUTE OF GREAT BRITAIN - LONDON 2009-09-18
7
INSTALLING THE FACADE INTO THE TESTFRAME
FACADE READY TO BE TESTEDUPPER RIGHT: GLASS SIDING ON TOP OF 4 VIPS
TO OBSERVE THEIR BEHAVIOUR
VIP 1: THERMAL BRIDGES VIP 1: THERMAL BRIDGES (WB)(WB)MEASUREMENT VS MEASUREMENT VS CALCULATIONCALCULATION
G.-W. MAINKA UNIVERSITY OF ROSTOCK H. WINKLER
IAIB WISMAR
TEST OF VIPS IN SIMULATION; LABORATORY, AND PRACTICE IVIS - THE ROYAL INSTITUTE OF GREAT BRITAIN - LONDON 2009-09-18
8
-4,5-4
-3,5-3
-2,5-2
-1,5-1
-0,50
-12 -9 -6 -3 0 3 6 9 12
Distance from the middle of joint [cm]
Su
rfa
ce te
mp
era
ture
[°C
]
surf. temp. (IR)
surf. temp. Heat3
WB2
WB1 WB3 WB3
IR-THERMOGRAPHY AT DIFFERENT THERMAL BRIDGES (WB)
DISTRIBUTION OF SURFACE-TEMPERATUREAT WB3
VIP1: LONG TERM VIP1: LONG TERM BEHAVIOURBEHAVIOUR
VENTILATION VENTILATION
G.-W. MAINKA UNIVERSITY OF ROSTOCK H. WINKLER
IAIB WISMAR
TEST OF VIPS IN SIMULATION; LABORATORY, AND PRACTICE IVIS - THE ROYAL INSTITUTE OF GREAT BRITAIN - LONDON 2009-09-18
9
SOUTHERN HALF NORTHERN HALF 2005UNDER
CONSTRUCTIONWITHOUT
MINERAL FIBERS
2009
VIP1: LONG TERM VIP1: LONG TERM BEHAVIOURBEHAVIOUR CRACKS CRACKS
G.-W. MAINKA UNIVERSITY OF ROSTOCK H. WINKLER
IAIB WISMAR
TEST OF VIPS IN SIMULATION; LABORATORY, AND PRACTICE IVIS - THE ROYAL INSTITUTE OF GREAT BRITAIN - LONDON 2009-09-18
10
Detail
SOUTHERN HALF 2009ADHESIVE FIGURES ADDED 2007 TO HIDE CRACKSNEW CRACKS OCCURED
CRACK
CRACK
CR
AC
K
CRACK
IMPACTHOLE
CRACK
CR
AC
KW
ith
salt
y R
ims
at
low
er
Ele
men
t B
ord
er
VIP2: ETICS WITH VIP-VIP2: ETICS WITH VIP-KERNEL KERNEL
G.-W. MAINKA UNIVERSITY OF ROSTOCK H. WINKLER
IAIB WISMAR
TEST OF VIPS IN SIMULATION; LABORATORY, AND PRACTICE IVIS - THE ROYAL INSTITUTE OF GREAT BRITAIN - LONDON 2009-09-18
11
NORTHERN HALF 2005under Construction
ELEMENTS
JOINTS AT SURFACE
COATING
FIXING JOINT BETWEEN ELEMENTS
VIP2: FACADE PLAN , READY VIP2: FACADE PLAN , READY FACADE, AND FACADE, AND THERMOGRAPHYTHERMOGRAPHY
G.-W. MAINKA UNIVERSITY OF ROSTOCK H. WINKLER
IAIB WISMAR
TEST OF VIPS IN SIMULATION; LABORATORY, AND PRACTICE IVIS - THE ROYAL INSTITUTE OF GREAT BRITAIN - LONDON 2009-09-18
12
SOUTHERN HALF 2005 READY
DETAILVENTILATED ELEMENT
VIP2: U-VALUEVIP2: U-VALUE
G.-W. MAINKA UNIVERSITY OF ROSTOCK H. WINKLER
IAIB WISMAR
TEST OF VIPS IN SIMULATION; LABORATORY, AND PRACTICE IVIS - THE ROYAL INSTITUTE OF GREAT BRITAIN - LONDON 2009-09-18
13
MEASURED U (k)-VALUE: U = 0.19 W/m²K
LONG TIME MONITORING: TEMPERATURES [°C] AND HEAT FLUX [W/m²]
VIP2: INFLUENCE OF THERMAL VIP2: INFLUENCE OF THERMAL BRIDGESBRIDGES
G.-W. MAINKA UNIVERSITY OF ROSTOCK H. WINKLER
IAIB WISMAR
TEST OF VIPS IN SIMULATION; LABORATORY, AND PRACTICE IVIS - THE ROYAL INSTITUTE OF GREAT BRITAIN - LONDON 2009-09-18
14
WESTERN FACADE CA. 140 m² (2 GABLE WALLS)
ETICS WITH VIP-KERNEL (STO COMPANY)
-value
[W/mK]
U-value
[W/m²K]
equival. thickness EPS (λ=40mW/mK)
d [mm]
VIP (center)
- 0,19 200
VIP (ThB) 0,00275 0,22 180
Φ‘= U*A + Σψ*l
d = λ/(Φ‘*A)
-10%
VIP2: LONG TERM VIP2: LONG TERM BEHAVIOURBEHAVIOUR
VENTILATION VENTILATION
G.-W. MAINKA UNIVERSITY OF ROSTOCK H. WINKLER
IAIB WISMAR
TEST OF VIPS IN SIMULATION; LABORATORY, AND PRACTICE IVIS - THE ROYAL INSTITUTE OF GREAT BRITAIN - LONDON 2009-09-18
15
2005
2009
NORTHERN HALF SOUTHERN HALF
CONCLUSION: VIP1CONCLUSION: VIP1
+ + Easy to handle structural glazing- High performance for adjustable fixing system- Avoid ventilation behind panels (mineral fibers)- Reasons for cracks in ceramic plates unknown,
probably to thin (3mm)- Surface to sensitive for impacts (Vandalism)- Ventilated VIPs: to many- Thermal bridges: extra energy loss 43%
not yet recommendednot yet recommendedto be further developed
G.-W. MAINKA UNIVERSITY OF ROSTOCK H. WINKLER
IAIB WISMAR
TEST OF VIPS IN SIMULATION; LABORATORY, AND PRACTICE IVIS - THE ROYAL INSTITUTE OF GREAT BRITAIN - LONDON 2009-09-18
16
CONCLUSION: VIP2CONCLUSION: VIP2
G.-W. MAINKA UNIVERSITY OF ROSTOCK H. WINKLER
IAIB WISMAR
TEST OF VIPS IN SIMULATION; LABORATORY, AND PRACTICE IVIS - THE ROYAL INSTITUTE OF GREAT BRITAIN - LONDON 2009-09-18
17
+ common ETICS-technique
+ VIP protected
+ Ventilated VIPs: very few: < 1%
+ Thermal bridges: extra energy loss 10%
recommendedrecommended
ENDEND
THANK YOU THANK YOU
VERY MUCH VERY MUCH
FOR YOUR ATTENTIONFOR YOUR ATTENTION
G.-W. MAINKA UNIVERSITY OF ROSTOCK H. WINKLER
IAIB WISMAR
TEST OF VIPS IN SIMULATION; LABORATORY, AND PRACTICE IVIS - THE ROYAL INSTITUTE OF GREAT BRITAIN - LONDON 2009-09-18
18
Georg-Wilhelm Mainka [email protected] Winkler [email protected]