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The Power of Five
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What is it?
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Trunion Machines
Machine Configurations
Swivel Mach
ines
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Parts…
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Why 5-Axis?…because time is money
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Current setups take too long
Lot sizes are shrinking
Parts are getting more complicated
Looking for new opportunities
Why 5-Axis?
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Traditional 3-Axis Long tools are necessary
for deep cuts Creates problems for fine
finishing operations – especially small diameter tooling
Mold Work
5-Axis Deep cuts are no problem Shorter tools can be used Faster feedrates possible Heavier cuts Shorter total cycle time
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What is the difference?…five sided ? ...3+2 ? ...simultaneous ?
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5-Sided (3+2) Simple to program Cuts faster Fewer tool
interference concerns
5-Axis vs. 5-Sided
5-Axis (Simultaneous) Better surface finishes Longer tool life Allows the tool to reach
difficult places smoothly impressive but slow –
avoid if possible
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3-Axis vs. 5-Sided…old vs. new
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3-Axis Machining Multiple setups for
each side of the same part
Increased setup time
Decreased accuracy
5-Sided Machining Reduces setup
times Increases part
accuracy Increases shop
capability
Let’s Compare…
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5-Sided Setup Bolted directly to fixture No Stop necessary Two Operations
Traditional Setup Standard 6” Vise Typical Vise Stop Multiple
Operations
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Operation Setup Time Load Time Cycle Time Description1 30 min 20 sec 3 min 58 sec Drill top holes and C'bore2 30 min 20 sec 0 min 42 sec Facemill back side3 30 min 20 sec 1 min 07 sec Facemill front & mill pockt4 30 min 20 sec 2 min 29 sec Mill, drill & notch right side5 30 min 20 sec 2 min 23 sec Mill & drill left side6 1 hr 30 min 20 sec 5 min 05 sec Mill front angle, drill & C'bore - built fixture to cut angle7 1 hr 30 min 20 sec 4 min 03 sec Mill back angle - built fixture to cut angle
Total 5 hr 30 min 2 min 20 sec 19 min 47 sec
Operation Setup Time Load Time Cycle Time Description1 30 min 20 sec 1 min 20 sec Drill, C'bore top side2 1hr 20 sec 11 min 44 sec Complete the rest of the part
Total 1 hr 30 min 40 sec 13 min 04 sec
Time Savings 4 hrs 1 min 40 sec 6 min 43 sec
Standard 3 Axis
Hurco VM10U 5-axis
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Easy transition to 5-sided workVTXU
VMX42SR
VM3
Switching from 3-axis to 5-sided
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Easy transition to 5-sided workIncreases shop capability
VTXU
VMX42SR
VM3
Switching from 3-axis to 5-sided
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Easy transition to 5-sided workIncreases shop capabilityMakes the jump to full 5-axis
easier & less scary
VTXU
VMX42SR
VM3
Switching from 3-axis to 5-sided
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Workholding…but I can only hold one part at a time
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Good
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Better
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…be creative
Operation 1
Operation 2
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Part Part Part
Part
Part
Part
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Programming 5-sided…how easy is it? …can I do it?
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What is Universal Rotary?
Designed to operate on any 4 or 5-axis Hurco
machine
Control determines the necessary rotary
movements
Only one Part Setup
All rotations are incremental from original WPC
Fast & Easy!
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Right Side
1. Move the origin point
2. Rotate the workplane
3. Program 3-axis
features
…It’s as easy as 1-2-36” x 6” x 6” Cube
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Right Side
1. Move the origin point(1)
(2)
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Right Side
1. Move the origin point(1)
(2)
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Right Side
1. Move the origin point(1)
(2)
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Right Side
1. Move the origin point(1)
(2)
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Right Side
X
Y
Z
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Right Side
Z
Y
X
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Z
Y
X
Right Side
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Z
Y
X
Right Side
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Right Side
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