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Triconex Process SafetyBecoming more Proactive about Functional Safety
Presented by: Yusuf Kapadia
Principal Consultant, Triconex Process Safety & Functional Safety Portfolio- EMEA
TÜV Functional Safety Engineer SIS ID 879/07
Confidential Property of Schneider Electric
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Safety is Priority #1 for Everyone
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From the boardroom down, everybody within the organization must be able to
answer these three questions.“ “
- Health and Safety Executive
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Deepwater-Horizon April 2010
Punitive damages
$60bn in penalties recovery costs and damages
Human lives
11 fatalities, 17 injured
Environmental impact
16,000 miles of coastline, 8,000 animals affected
Market Value Impact
54% drop ($101b) within 60 days
Legal
11 counts of manslaughter
Loss of Corporate Image
Real cost of process safety failure
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Sustained Value : Operational Benefits of Doing it Right
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Easy to say, difficult to do…
Complacency
Inci
den
t R
ates
Facilities & Engineering
Management Systems
Human Factors
(Personnel Safety )
Plateau
“A reduction in less serious injuries does not necessarily correspond to a proportionate reduction in serious incidents and fatalities”
- Thomas Krause Ph.D (Behavioural Science Technology Inc.)
Time 2000’s 2010’s
Cyber Security Growing Complexity ObsolescenceNatural disasters Increasing regulations
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Page 16Confidential Property of Schneider Electric |
Enemies of effective process safety
Hazard
Harm
Hazard
Harm
Design Integrity Operational Integrity + 20 years
GAP
TIME VISIBILITY COMPLACENCY
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How To Address These Challenges?
Page 18Confidential Property of Schneider Electric |
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Move From Reactive
To Proactive
Page 19Confidential Property of Schneider Electric |
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Operate with closed loop safety
Design integrity Operational integrity
Measurereal time safety
risk/condition
ComparePHA design data
notification
escalation
Correctredesign, analyse
implement
Provide Visibility to safety leadershipmaintenance technicians, safety engineers,
operations managers
corporate risk managers
1
4
2
5
Validatereal time vs. actual
next step procedural locks
3
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Page 24Confidential Property of Schneider Electric |
SIF Manager data structure
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Complete SIF performance management
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SIF Manager - Dashboards
● Consolidate view of all SIF KPI’s in one place
● SIF KPI’s at a glance, user configurable view, drill down
● Automatic and persistent KPI monitoring
● Reveal COVERT safety risk
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Page 76Confidential Property of Schneider Electric |
Wrap up
• Maintaining Operational Safety Integrity is key to effective process safety management
• There are real bottom line benefits when safety is done well
• Cost of safety failures is significant
• Regulatory bodies are increasing focus on safety
• Evolving standards are driving need for more rigorous safety management systems
• Safety systems span plant life 20+ years – they need to be managed over entire lifetime to be effective
• Safety system management must become pro-active – “close the safety loop”
• Automation & intelligent software can address many safety lifecycle challenges
• SIF Manager solution is purpose designed for this task
• SIF Manager can be applied NO MATTER the SIS vendor