Download - Wenger System Overview (Q/A, HACCP, ISO) FDA Animal Feed Safety System Meeting September 23, 2003
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Wenger System Overview
(Q/A, HACCP, ISO)
FDA Animal Feed Safety System Meeting
September 23, 2003
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Introduction
Wenger’s Feed Mill, Inc.-Manufacturer of bulk poultry
and swine diets-Family owned and operated
since 1944-Headquarters in Rheems, PA-Operating 6 mills (5-PA,1-MD)-Provide Nutritional, Analytical
& Research Services-Pullet Growing & Egg Marketing
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Overview
1.Description of the WFM Quality Assurance Program
2.HACCP – what it’s good for…why we did it…..
3. The next step – The Wenger System
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Q/A
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WFM Quality Assurance Program
Product Design and Labeling
Ingredient Selection – Approved Suppliers List
Production Scheduling – Flushing & Sequencing
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WFM Quality Assurance Program
Manufacturing – Work Instructions Preventative
Maintenance
Delivery
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HACC
P
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HACCP
Comprehensive risk analysis, focus on potential human food-related illness risk factors
Over 150 man hours spent identifying potential risks
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HACCP
Formal system for identifying risks and tracking non-conformances
Identifying “weak-spots” in our system and providing the tools to fix them Transportation
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The
WENGE
R
SYSTE
M
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What is Management System?
• A frame work for managing an organization’s significant environmental, safety and quality aspects, which places reliance on a systems approach, not on individuals
• Holistic management and total employee involvement
• Proactive vs. reactive thinking.
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WS Components
Regulatory (GMP’s)
Quality (ISO 9001)
Environmental (ISO 14001)
Safety (OHSAS 18001)
Human Food Safety (HACCP)
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Compliance Based ISO 9001 QMSRegulatory driven – programs and processes aimed at maintaining compliance
Beyond compliance – programs and procedures aimed at continual improvement
Reactive - quality issues not considered in business planning function
Proactive - Plan for and anticipate quality issues with new processes, products and services
Cost center- quality management is a necessary evil
Strategic business unit - QMS will can add to bottom line
Compliance Based Systems vs. ISO 9001 QMS
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• Improved compliance
• Reduction in liability and risk
• System for prioritizing resources
• Decrease costs
• Market advantage
• Pressure from interested parties
• CONTINUAL IMPROVEMENT
Why Organizations Implement a Management System
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4.3 Planning
4.4 Implementationand operation
4.5 Checking andcorrective action
4.6 Managementreview
Continual Improvement Model
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Implementation Tasks Completed
Gap analysis Top management overview
WS Policy development Aspects and hazards analysis Policy training WS Manual development Registrar request for proposal Steering Committee overview
Interviewing Registrars
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Implementation Tasks Pending
Complete documentation Training and education
Pre-Audit – Internal and External Certification Audit
Goal to be completed and receive certification by end of 1st quarter 2004.