doyma sealing systems for pipes and cables - … · doyma sealing systems curaflex® sealing...

Years

Guarantee

DOYMA Sealing systems for pipes and cables

Delivery programmeEdition April 2011

Leading through wall and ceiling

DOYMA Sealing systems

Curaflex®

Sealing systems for pipes and cables

Doyma DL Sealing systems for pipes as link chains

Curaline® Sealing systems for cables

Curaflex® combinationsCuraflex® pipe sleevesCuraflex® gasket inserts

Curaline® cable duct systems

DOYMA DL

Index of contents

PageCuraflex® Sealing systems for pipes and cables

- Curaflex® combinations General view . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Decision tree . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 against pressing water: - Curaflex® 3300 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - Curaflex® 3300/T . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 - Curaflex® 3400 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 - Curaflex® 3600 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 - Curaflex® 3110 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 - Curaflex® 8300 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 - Curaflex® 8300/T . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 - Curaflex® 4300 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 - Curaflex® 4110 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 - Curaflex® 7300 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 - Curaflex® 7300/T . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 - Curaflex® 6300 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 against non-pressing water: - Curaflex® 3100 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 - Curaflex® 3200 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 - Curaflex® 8100 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 - Curaflex® 4100 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 - Curaflex® 7100 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21 - Curaflex® 3101 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22 - Curaflex® 5 .5102 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23 - Curaflex® 5100 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 - Table of specification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

- Curaflex® pipe sleeves Technical information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26 Decision tree . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27 against pressing water: - Curaflex® 3000, 3000/T . . . . . . . . . . . . . . . . . . . . . . . . . . 28 - Curaflex® 9000 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29 - Curaflex® 8000, 8000/T . . . . . . . . . . . . . . . . . . . . . . . . . . 30 - Curaflex® 4006 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31 - Curaflex® 6000 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32 - Curaflex® 7006, 7006/T . . . . . . . . . . . . . . . . . . . . . . . . . . 33 against non-pressing water: - Curaflex® 4005 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34 - Curaflex® 5000 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35 - Curaflex® 7005 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36 - Curaflex® 3001 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37

- Curaflex® gasket inserts Technical information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38 Decision tree . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39 against pressing water: - Curaflex® C . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40 - Curaflex® Quick in C . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41 - Curaflex® C 40 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42 - Curaflex® C/M . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43 - Curaflex® C/M/T . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44 - Curaflex® C/0 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45 - Curaflex® 2xA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46 - Curaflex® F . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47 - Curaflex® D . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48 - Curaflex® C/2/SD/6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49 - Curaflex® F/2/SD/6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50 - Curaflex® MS/C . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51 - Curaflex® C/S . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52

Page against non-pressing water: : - Curaflex® A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53 - Curaflex® Quick in A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54 - Curaflex® A 40 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55 - Curaflex® A/M . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56 - Curaflex® A/M/T . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57 - Curaflex® A/0 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58 - Curaflex® B . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59 - Curaflex® C/2/SD/5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60 - Curaflex® F/2/SD/5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61 - Curaflex® MS/A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62 - Curaflex® A/S . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63

- Curaflex® accessories Aquagard concrete sealant . . . . . . . . . . . . . . . . . . . . . . . . . . . 64 Installation accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65 Packings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67

Doyma DL link chains - Technical information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68 - Doyma DL sealing module B . . . . . . . . . . . . . . . . . . . . . . . . 70 - Doyma DL sealing module S . . . . . . . . . . . . . . . . . . . . . . . . 71

Curaline® Cable duct systems - General view . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72 - Curaline® GE building earthing . . . . . . . . . . . . . . . . . . . . . . 73 - Curaline® BKD 150 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74 - Curaline® BKD 150 accessories . . . . . . . . . . . . . . . . . . . . . . 77 - Curaline® KD 110 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78 - Curaline® KD 110 accessories . . . . . . . . . . . . . . . . . . . . . . . 81 - Curaline® BKD 90 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82 - Curaline® BKD 90 accessories . . . . . . . . . . . . . . . . . . . . . . . 85 - Curaline® KSS cable duct system . . . . . . . . . . . . . . . . . . . . . 86 - Curaline® KSS BKD 150/400x . . . . . . . . . . . . . . . . . . . . . . . 88 - Curaline® Vario . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89

Certificate 25 years guarantee . . . . . . . . . . . . . . . . . . . . . . . 90

Our head office export team . . . . . . . . . . . . . . . . . . . . . . . . 91


Curaflex®P I P E D U C T S Y S T E M

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Curaflex® C gasket insert

Curaflex® 3000 special fibre cement pipe sleeveavailable in standard lengths of 200, 240, 250, 300, 365, 400, 500, 650, 1000 mmOther specifications on request .

Curaflex® 3300 combination

Curaflex® combinationsDOYMA sealing systems are composed of two components which perfectly fit together:Curaflex® gasket and Curaflex® pipe sleeve

Example: Curaflex® combination 3300 for sealing against pressing water

Table of specificationPipe/cable o/d (d) in relation to i/d (D1) of sleeve/core bore and acceptable tolerances for NB of sleeve/core bore.

* In case of order the exact outer diameter of pipe/cable is required because there are different gasket inserts to seal the pipes. For the excact gasket insert diameter see table at page 25.

** Gasket inserts for NB 50 only available for core bores or pipe sleeves already installed.

General view

Pipe/cable external diameter

d [mm]*

Sleeve/core bore internal diameter

D1 [NB in mm]

ToleranceØ- min D1 Ø- max D1

Pipe sleeve external diameter

D2 [mm]

1 - 24 50** 49 53 -

1 - 40 80 78,5 83 140

41 - 57 100 98,5 104 160

58 - 77 125 123,5 128 156

78 - 104 150 148,5 153 187

105 - 145 200 199 204 238

146 - 190 250 247 253 293

191 - 233 300 297 304 347

234 - 288 350 347 354 414

289 - 339 400 397 404 464

340 - 380 450 447 454 514

381 - 430 500 497 503 570

431 - 530 600 597 603 673

531 - 620 700 697 703 787

621 - 720 800 797 803 894

721 - 820 900 897 903 1004

821 - 920 1000 997 1003 1114

921 - 1020 1100 1096 1102 1226

1021 - 1110 1200 1196 1202 1338

1111 - 1210 1300 1296 1302 1448

1211 - 1310 1400 1396 1402 1560

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Curaflex® combinations

Curaflex® 3300, 3300/T

Curaflex® 3400, 3600

Curaflex® 3110


Curaflex® 4300, 4110

Curaflex® 6300


Curaflex® 3100

Curaflex® 3200


Curaflex® 4100

Curaflex® 3101

Curaflex® 5.5102, 5100


w/o tanking membrane/ bituminous thick-coating*

6, 7

8, 9

10

11, 12

13, 14

24

15, 16

17

18

19

20

22

23, 24

21

page

in the wall

on the face of the wall

against pressing water

in the wall

with tanking membrane/ bituminous thick-coating**


in the wall

against non-pressing water

* ) white tank = water tight concrete wall w/o tanking membrane**) black tank = concrete wall with tanking membrane or bituminous thick-coating





in the wall


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Weitere Abmessungen, andere Werkstoffe und kundenspezifische Varianten auf Anfrage!

Technical details • sealing system for installation in walls, ceilings and floors• for buildings without tanking membranes• leak-proof against pressing water• gas-tight when both inside and front faces of sleeve are coated• accepts angular deviations of service duct up to 8°• accepts axial movements

The system consists of:- Curaflex® C gasket with DPS*, double sealing, parts: - asymmetrically profiled steel rings electro-galvanized, yellow passivated and sealant coated - elastomer: 2 x 27 mm EPDM seal rings ("DOYMA-Grip") - 3 mm orange coloured EPDM centre ring- Curaflex® 3000 fibre cement pipe sleeve

* DPS - Double Profile System up to NB 350

Accessories:- Curaflex® 1701 (formwork fastener) - Curaflex® 1702 (protection cap) - Curaflex® 1745 (Disboxid 444 coating)

Installation as shown above .

Curaflex® combination 3300

Pipe/Cableexternal diameter

d [mm]

Pipe sleeveD1 [NB in mm]

Pipe sleeveexternal diameter

D2 [mm]

Standard lengthsL1 [mm]

1 - 40 80 ≤ 140

41 - 57 100 ≤ 160

58 - 77 125 ≤ 156 200

78 - 104 150 ≤ 187 240

105 - 145 200 ≤ 238 250

146 - 190 250 ≤ 293 300

191 - 233 300 ≤ 347 365

234 - 288 350 ≤ 414 400

289 - 339 400 ≤ 464 500

340 - 380 450 ≤ 514

381 - 430 500 ≤ 570

431 - 530 600 ≤ 673

531 - 620 700 ≤ 787


Tighten nuts diagonally opposite nuts . Please observe max . torque values .

Detailed installation instructions enclosed with the product.

For allocations D1 [NB] > 700 see page 4 . For the excact gasket insert diameter see table at page 25 .Further sizes, other materials and tailor-made specials available on request .

Nuts Ø

Socket spanner

Max. torque value

M 5 8 3 Nm

M 6 10 8 Nm

M 8 13 12 Nm

M 10 17 25 Nm

M 12 19 30 Nm

Curaflex® 3300 sealing system installed in a floor .

with

3300.pdf 29.09.2009 15:12:46

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Curaflex® combination 3300/T

Technical details • sealing system in split form for installation in walls, ceilings and floors• for buildings without tanking membranes• leak-proof against pressing water• gas-tight when both inside and front faces of sleeve are coated• accepts angular deviations of service duct up to 8°

The system consists of:- hinged Curaflex® Quick In C gasket with DPS*, double sealing, parts: - assymmetrically profiled steel rings electro-galvanized, yellow passivated and sealant coated - elastomer: 2 x 27 mm EPDM seal rings ("DOYMA-Grip") - 3 mm orange coloured EPDM centre ring- Curaflex® 3000/T fibre cement pipe sleeve in split form


Accessories:- Curaflex® 1701 (formwork fastener) - Curaflex® 1702 (protection cap) - Curaflex® 1745 (Disboxid 444 coating)- Curaflex® 1740 (Sikadur-31 adhesive)


Installation as shown above



d [mm]



D2 [mm]


1 - 40 80 ≤ 140

41 - 57 100 ≤ 160

58 - 77 125 ≤ 156 200

78 - 104 150 ≤ 187 240

105 - 145 200 ≤ 238 250

146 - 190 250 ≤ 293 300

191 - 233 300 ≤ 347 365

234 - 288 350 ≤ 414 400

289 - 339 400 ≤ 464 500

340 - 380 450 ≤ 514

381 - 430 500 ≤ 570

431 - 530 600 ≤ 673

531 - 620 700 ≤ 787



Nuts Ø

Socket spanner

Max. torque value

M 5 8 3 Nm

M 6 10 8 Nm

M 8 13 12 Nm

M 10 17 25 Nm

M 12 19 30 Nm

with


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Technical details • sealing system for installation in walls, ceilings and floors • for buildings without tanking membranes• leak-proof against pressing water• gas-tight when both inside and front faces of sleeve are coated• accepts angular deviations of service duct up to 8°• accepts axial movements

The system consists of- Curaflex® D gasket with DPS* and large ring, double sealing, parts: - asymmetrically profiled steel rings electro- galvanized, yellow passivated and sealant coated - elastomer: 2 x 27 mm EPDM seal rings ("DOYMA-Grip") - 3 mm orange coloured EPDM centre ring- Curaflex® 3000 fibre cement pipe sleeve







d [mm]



D2 [mm]

Large ring ext. diameter

GD [mm]


1 - 40 80 ≤ 140 98

41 - 57 100 ≤ 160 120

58 - 77 125 ≤ 156 145 200

78 - 104 150 ≤ 187 170 240

105 - 145 200 ≤ 238 240 250

146 - 190 250 ≤ 293 290 300

191 - 233 300 ≤ 347 340 365

234 - 288 350 ≤ 414 390 400

289 - 339 400 ≤ 464 440 500

340 - 380 450 ≤ 514 490

381 - 430 500 ≤ 570 550

431 - 530 600 ≤ 673 650

531 - 620 700 ≤ 787 750




with

Nuts Ø

Socket spanner

Max. torque value

M 5 8 3 Nm

M 6 10 8 Nm

M 8 13 12 Nm

M 10 17 25 Nm

M 12 19 30 Nm

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Technical details • sealing system for installation in walls, ceilings and floors• for buildings without tanking membranes• leak-proof against pressing water• gas-tight when both inside and front faces of sleeve are coated• accepts angular deviations of service duct up to 8°• accepts axial movements

The system consists of:- Curaflex® F gasket with DPS* and large ring, double sealing, parts: - asymmetrically profiled steel rings electro-galvanized, yellow passivated and sealant coated - elastomer: 2 x 27 mm EPDM seal rings ("DOYMA-Grip") - 3 mm orange coloured EPDM centre ring- Curaflex® 3000 fibre cement pipe sleeve



Installation as shown above . Tighten nuts diagonally opposite nuts . Please observe max . torque values .





d [mm]



D2 [mm]

Large ringexternal diameter

GD [mm]


1 - 40 80 ≤ 140 98

41 - 57 100 ≤ 160 120

58 - 77 125 ≤ 156 145 200

78 - 104 150 ≤ 187 170 240

105 - 145 200 ≤ 238 240 250

146 - 190 250 ≤ 293 290 300

191 - 233 300 ≤ 347 340 365

234 - 288 350 ≤ 414 390 400

289 - 339 400 ≤ 464 440 500

340 - 380 450 ≤ 514 490

381 - 430 500 ≤ 570 550

431 - 530 600 ≤ 673 650

531 - 620 700 ≤ 787 750


d [mm]



D2 [mm]


GD [mm]


1 - 40 80 ≤ 140 98

41 - 57 100 ≤ 160 120

58 - 77 125 ≤ 156 145 200

78 - 104 150 ≤ 187 170 240

105 - 145 200 ≤ 238 240 250

146 - 190 250 ≤ 293 290 300

191 - 233 300 ≤ 347 340 365

234 - 288 350 ≤ 414 390 400

289 - 339 400 ≤ 464 440 500

340 - 380 450 ≤ 514 490

381 - 430 500 ≤ 570 550

431 - 530 600 ≤ 673 650

531 - 620 700 ≤ 787 750

with

Nuts Ø

Socket spanner

Max. torque value

M 5 8 3 Nm

M 6 10 8 Nm

M 8 13 12 Nm

M 10 17 25 Nm

M 12 19 30 Nm


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Technical details• sealing system for installation in walls, ceilings and floors• for buildings without tanking membranes• leak-proof against pressing water• gas-tight when both inside and front faces of sleeve are coated• accepts axial movements

The system consists of:- 2 x Curaflex® A gaskets with DPS*, sealing on both sides, parts: - asymmetrically profiled steel rings electro-galvanized, yellow passivated and sealant coated - elastomer: 27 mm EPDM seal ring ("DOYMA-Grip")- Curaflex® 3000 fibre cement pipe sleeve






For allocations D1 [NB] > 700 see page 4 . For the excact gasket insert dia-meter see table at page 25 .Further sizes, other materials and tailor-made specials available on request .


d [mm]



D2 [mm]


1 - 40 80 ≤ 140

41 - 57 100 ≤ 160

58 - 77 125 ≤ 156 200

78 - 104 150 ≤ 187 240

105 - 145 200 ≤ 238 250

146 - 190 250 ≤ 293 300

191 - 233 300 ≤ 347 365

234 - 288 350 ≤ 414 400

289 - 339 400 ≤ 464 500

340 - 380 450 ≤ 514

381 - 430 500 ≤ 570

431 - 530 600 ≤ 673

531 - 620 700 ≤ 787

with

Nuts Ø

Socket spanner

Max. torque value

M 5 8 3 Nm

M 6 10 8 Nm

M 8 13 12 Nm

M 10 17 25 Nm

M 12 19 30 Nm

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Technical details • sealing system for installation on the face of walls• suitable for reconstruction• for buildings without tanking membranes• leak-proof against pressing water• gas-tight• accepts angular deviations of service duct up to 8°• accepts axial movements

The system consists of:- Curaflex® C gasket with DPS*, double sealing, parts: - asymmetrically profiled steel rings electro-galvanized, yellow passivated and sealant coated - elastomer: 2 x 27 mm EPDM seal rings ("DOYMA-Grip") - 3 mm orange coloured EPDM centre ring- Curaflex® 8000 sleeve with fixed flange, fixing material included material: steel, electro-galvanized, yellow passivated and sealant coated


Accessories:- Curaflex® 1749 (Sika cleaner)- Curaflex® 1750 (Sika primer)- Curaflex® 1751 (Sikaflex)



d [mm]


Flangeexternal diameter

D5 [mm]

1 - 40 80 260

41 - 57 100 280

58 - 77 125 300

78 - 104 150 330

105 - 145 2001) 380

146 - 190 250 2) 430

191 - 233 300 3) 480

234 - 288 350 530

289 - 339 400 580

340 - 380 450 630

381 - 430 500 680

431 - 530 600 780

531 - 620 700 880

actual internal diameter of coated steel pipe sleeve [mm]: 1) 210.1; 2) 263; 3) 312.7

L2 = length of steel pipe sleeve: 110 mm





with

Nuts Ø

Socket spanner

Max. torque value

M 5 8 3 Nm

M 6 10 8 Nm

M 8 13 12 Nm

M 10 17 25 Nm

M 12 19 30 Nm


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Technical details • sealing system in split form for retrofit installation on the face of walls• suitable for reconstruction• for buildings without tanking membranes• leak-proof against pressing water• gas-tight • accepts angular deviations of service duct up to 8°

The system consists of:- Hinged Curaflex® Quick In C gasket with DPS*, double sealing, parts: - asymmetrically profiled steel rings electro-galvanized, yellow passivated and sealant coated - elastomer: 2 x 27 mm EPDM seal rings ("DOYMA-Grip") - 3 mm orange coloured EPDM centre ring- Curaflex® 8000/T sleeve with fixed flange in split form, fixing material included material: steel, electro-galvanized, yellow passivated and sealant coated

*DPS - Double Profile System up to NB 350








d [mm]



D5 [mm]

1 - 40 80 260

41 - 57 100 280

58 - 77 125 300

78 - 104 150 330

105 - 145 2001) 380

146 - 190 250 2) 430

191 - 233 300 3) 480

234 - 288 350 530

289 - 339 400 580

340 - 380 450 630

381 - 430 500 680



with

Nuts Ø

Socket spanner

Max. torque value

M 5 8 3 Nm

M 6 10 8 Nm

M 8 13 12 Nm

M 10 17 25 Nm

M 12 19 30 Nm

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Further sizes, other materials and tailor-made specials available on request .For the excact gasket insert diameter see table at page 25 .

Technical details • sealing system for installation in walls, ceilings and floors• for buildings with tanking membranes or bituminous thick-coating . Thin tanking membranes require two additional elastomeric packings as per DIN 18195• leak-proof against pressing water• gas-tight when both inside and front faces of sleeve are coated• accepts angular deviations of service duct up to 8°• accepts axial movements

The system consists of:- Curaflex® C gasket with DPS*, double sealing, parts: - asymmetrically profiled steel rings electro-galvanized, yellow passivated and sealant coated - elastomer: 2 x 27 mm EPDM seal rings ("DOYMA-Grip") - 3 mm orange coloured EPDM centre ring- Curaflex® 4006 fibre cement pipe sleeve with fixed and loose flange made of cast iron as per DIN 18195


Accessories:- Curaflex® 1701 (formwork fastener)- Curaflex® 1702 (protection cap)- Curaflex® 1745 (Disboxid 444 coating)- Curaflex® 1775 (set of 2 packings)- Curaflex® 1776 (accessories for bituminous thick-coating)- Curaflex® 1777/6 (hole punch for 1-2 installations, for thick-coating)- Curaflex® 1778/6 (hole punch for multiple installations, for thick-coating)




d [mm]



D5 [mm]


1 - 40 80 440

41 - 57 100 460 200/240

58 - 77 125 480 250

78 - 104 150 510 300/365

105 - 145 200 560 400

146 - 190 250 610 500

191 - 233 300 660



Curaflex® 4300 sealing system with reversed fixed and loose flange installed in a floor .

with

Nuts Ø

Socket spanner

Max. torque value

M 5 8 3 Nm

M 6 10 8 Nm

M 8 13 12 Nm

M 10 17 25 Nm

M 12 19 30 Nm


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Further sizes, other materials and tailor-made specials available on request .For the excact gasket insert diameter see table at page 25 .

Technical details• sealing system for installation in walls, ceilings and floors• for buildings with tanking membranes or bituminous thick-coating . Thin tanking membranes require two additional elastomeric packings as per DIN 18195• leak-proof against pressing water• gas-tight when both inside and front faces of sleeve are coated• accepts axial movements

The system consists of:- 2 x Curaflex® A gaskets with DPS*, sealing on both sides, parts: - asymmetrically profiled steel rings electro-galvanized, yellow passivated and sealant coated - elastomer: 27 mm EPDM seal ring ("DOYMA-Grip") - Curaflex® 4006 fibre cement pipe sleeve with fixed and loose flange made of cast iron as per DIN 18195


Accessories:- Curaflex® 1701 (formwork fastener) - Curaflex® 1702 (protection cap) - Curaflex® 1745 (Disboxid 444 coating)- Curaflex® 1775 (set of 2 packings) - Curaflex® 1776 (accessories for bituminous thick-coating)- Curaflex® 1777/6(hole punch for 1-2 installations for thick-coating)- Curaflex® 1778/6(hole punch for multiple installations, for thick-coating)




d [mm]



D5 [mm]


1 - 40 80 440

41 - 57 100 460 200/240

58 - 77 125 480 250

78 - 104 150 510 300/365

105 - 145 200 560 400

146 - 190 250 610 500

191 - 233 300 660



with

Nuts Ø

Socket spanner

Max. torque value

M 5 8 3 Nm

M 6 10 8 Nm

M 8 13 12 Nm

M 10 17 25 Nm

M 12 19 30 Nm

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Technical details • sealing system for installation on the face of walls• suitable for reconstruction• for buildings with tanking membranes or bituminous thick-coating . Thin tanking membranes require two additional elastomeric packings as per DIN 18195• leak-proof against pressing water• gas-tight• accepts angular deviations of service duct up to 8°• accepts axial movements

The system consists of: - Curaflex® C gasket with DPS*, double sealing, parts: - asymmetrically profiled steel rings electro-galvanized, yellow passivated and sealant coated - elastomer: 2 x 27 mm EPDM seal rings ("DOYMA-Grip") - 3 mm orange coloured EPDM centre ring- Curaflex® 7006 sleeve with fixed and loose flange, fixing material included . Dimensions as per DIN 18195 material: steel, electro-galvanized, yellow passivated and sealant coated* DPS - Double Profile System up to NB 350

Accessories:- Curaflex® 1749 (Sika cleaner) - Curaflex® 1750 (Sika primer- Curaflex® 1751 (Sikaflex)- Curaflex® 1775 (Set of 2 packings) - Curaflex® 1776 (accessories for bituminous thick-coating)- Curaflex® 1777/6 (hole punch for 1-2 installations, for thick-coating)- Curaflex® 1778/6 (hole punch for multiple installations, for thick-coating)



Curaflex® combination 7300 against pressing water


For allocations D1 [NB] > 700 see page 4 .For the excact gasket insert diameter see table at page 25 .Further sizes, other materials and tailor-made specials available on request .


d [mm]



D5 [mm]

1 - 40 80 440

41 - 57 100 460

58 - 77 125 480

78 - 104 150 510

105 - 145 2001) 560

146 - 190 250 2) 610

191 - 233 300 3) 660

234 - 288 350 710

289 - 339 400 760

340 - 380 450 810

381 - 430 500 860

431 - 530 600 960

531 - 620 700 1060



with

Nuts Ø

Socket spanner

Max. torque value

M 5 8 3 Nm

M 6 10 8 Nm

M 8 13 12 Nm

M 10 17 25 Nm

M 12 19 30 Nm


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Technical details • sealing system in split form for retrofit installation on the face of walls• suitable for reconstruction• for buildings with tanking membranes or bituminous thick-coating . Thin tanking membranes require two additional elastomeric packings as per DIN 18195• leak-proof against pressing water• gas-tight • accepts angular deviations of service duct up to 8° The system consists of:- Hinged Curaflex® Quick In C gasket with DPS*, double sealing, parts: - asymmetrically profiled steel rings electro-galvanized, yellow passivated and sealant coated - elastomer: 2 x 27 mm EPDM seal rings ("DOYMA-Grip") - 3 mm orange coloured EPDM centre ring- Curaflex® 7006/T sleeve in split form with fixed and loose flange, fixing material included . Dimensions as per DIN 18195 material: steel, electro-galvanized, yellow-passivated and sealant coated* DPS - Double Profile System up to NB 350

Accessories:- Curaflex® 1749 (Sika cleaner) - Curaflex® 1750 (Sika primer) - Curaflex® 1751 (Sikaflex)- Curaflex® 1775 (set of 2 packings) - Curaflex® 1776 (accessories for bituminous thick-coating) - Curaflex® 1777/6 (hole punch for 1-2 installations, for thick-coating)- Curaflex® 1778/6 (hole punch for multiple installations, for thick-coating)






d [mm]



D5 [mm]

1 - 40 80 520

41 - 57 100 540

58 - 77 125 560

78 - 104 150 590

105 - 145 2001) 640

146 - 190 250 2) 690

191 - 233 300 3) 740

234 - 288 350 790

289 - 339 400 840

340 - 380 450 890

381 - 430 500 940

431 - 530 600 1040

531 - 620 700 1140



with


Nuts Ø

Socket spanner

Max. torque value

M 5 8 3 Nm

M 6 10 8 Nm

M 8 13 12 Nm

M 10 17 25 Nm

M 12 19 30 Nm

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Technical details • sealing system for installation in walls, ceilings and floors• for buildings without tanking membranes• leak-proof against non-pressing water• gas-tight when both inside and front faces of sleeve are coated• accepts angular deviations of service duct up to 8°• accepts axial movements

The system consists of: - Curaflex® A gasket with DPS*, single sealing, parts: - asymmetrically profiled steel rings electro-galvanized, yellow passivated and sealant coated - elastomer: 27 mm EPDM seal ring ("DOYMA-Grip")- Curaflex® 3000 fibre cement pipe sleeve


Accessories:- Curaflex® 1701 (formwork fastener)- Curaflex® 1702 (protection cap)- Curaflex® 1745 (Disboxid 444 coating)



d [mm]



D2 [mm]


1 - 40 80 ≤ 140

41 - 57 100 ≤ 160

58 - 77 125 ≤ 156 200

78 - 104 150 ≤ 187 240

105 - 145 200 ≤ 238 250

146 - 190 250 ≤ 293 300

191 - 233 300 ≤ 347 365

234 - 288 350 ≤ 414 400

289 - 339 400 ≤ 464 500

340 - 380 450 ≤ 514

381 - 430 500 ≤ 570

431 - 530 600 ≤ 673

531 - 620 700 ≤ 787



with


Nuts Ø

Socket spanner

Max. torque value

M 5 8 3 Nm

M 6 10 8 Nm

M 8 13 12 Nm

M 10 17 25 Nm

M 12 19 30 Nm


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Technical details • sealing system for installation in walls, ceilings and floors• for buildings without tanking membranes• leak-proof against non-pressing water• gas-tight when both inside and front faces of sleeve are coated• accepts angular deviations of service duct up to 8°• accepts axial movements

The system consists of: - Curaflex® B gasket with DPS* and large ring, single sealing, parts: - asymmetrically profiled steel rings electro-galvanized, yellow passivated and sealant coated - elastomer: 27 mm EPDM seal ring ("DOYMA-Grip")- Curaflex® 3000 fibre cement pipe sleeve




d [mm]



D2 [mm]


GD [mm]


1 - 40 80 ≤ 140 98

41 - 57 100 ≤ 160 120

58 - 77 125 ≤ 156 145 200

78 - 104 150 ≤ 187 170 240

105 - 145 200 ≤ 238 240 250

146 - 190 250 ≤ 293 290 300

191 - 233 300 ≤ 347 340 365

234 - 288 350 ≤ 414 390 400

289 - 339 400 ≤ 464 440 500

340 - 380 450 ≤ 514 490

381 - 430 500 ≤ 570 550

431 - 530 600 ≤ 673 650

531 - 620 700 ≤ 787 750




with


Nuts Ø

Socket spanner

Max. torque value

M 5 8 3 Nm

M 6 10 8 Nm

M 8 13 12 Nm

M 10 17 25 Nm

M 12 19 30 Nm

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Curaflex® combination 8100, 8100/T

Technical details • sealing system for installation on the face of walls• suitable for reconstruction• Curaflex® 8100/T: Sealing system in split form• for buildings without tanking membranes• leak-proof against non-pressing water• gas-tight• accepts angular deviations of service duct up to 8°• accepts axial movements

The system consists of:- Curaflex® A gasket with DPS*, single sealing, parts: - asymmetrically profiled steel rings electro-galvanized, yellow passivated and sealant coated - elastomer: 27 mm EPDM seal ring ("DOYMA-Grip")- Curaflex® 8000 sleeve with fixed flange, fixing material included material: steel, electro-galvanized, yellow passivated and sealant coated





d [mm]



D5 [mm]

1 - 40 80 260

41 - 57 100 280

58 - 77 125 300

78 - 104 150 330

105 - 145 2001) 380

146 - 190 250 2) 430

191 - 233 300 3) 480

234 - 288 350 530

289 - 339 400 580

340 - 380 450 630

381 - 430 500 680

431 - 530 600 780

531 - 620 700 880





with


Nuts Ø

Socket spanner

Max. torque value

M 5 8 3 Nm

M 6 10 8 Nm

M 8 13 12 Nm

M 10 17 25 Nm

M 12 19 30 Nm

Curaflex® 8100/T: Sealing system in split form for pipes already installed.


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For the excact gasket insert diameter see table at page 25 .Further sizes, other materials and tailor-made specials available on request .

Technical details • sealing system for installation in walls, ceilings and floors• for buildings with tanking membranes or bituminous thick-coating . Thin tanking membranes require two additional elastomeric packings as per DIN 18195• leak-proof against non-pressing water• gas-tight when both inside and front faces of sleeve are coated• accepts angular deviations of service duct up to 8°• accepts axial movements

The system consists of: - Curaflex® A gasket with DPS*, single sealing, parts: - asymmetrically profiled steel rings electro-galvanized, yellow passivated and sealant coated - elastomer: 27 mm EPDM seal ring ("DOYMA-Grip")- Curaflex® 4005 fibre cement pipe sleeve with fixed and loose flange made of cast iron as per DIN 18195


Accessories:- Curaflex® 1701 (formwork fastener)- Curaflex® 1702 (protection cap)- Curaflex® 1745 (Disboxid 444 coating)- Curaflex® 1775 (set of 2 packings)- Curaflex® 1776 (accessories for bituminous thick-coating)



d [mm]



D5 [mm]


1 - 40 80 270

41 - 57 100 290 200/240

58 - 77 125 320 250

78 - 104 150 345 300/365

105 - 145 200 400 400

146 - 190 250 455 500

191 - 233 300 510



- Curaflex® 1777/5 (hole punch for 1-2 installations, for thick-coating)- Curaflex® 1778/5 (hole punch for multiple installations, for thick-coating)

with


Nuts Ø

Socket spanner

Max. torque value

M 5 8 3 Nm

M 6 10 8 Nm

M 8 13 12 Nm

M 10 17 25 Nm

M 12 19 30 Nm

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d [mm]



D5 [mm]


1 - 40 80 270

41 - 57 100 290 200/240

58 - 77 125 320 250

78 - 104 150 345 300/365

105 - 145 200 400 400

146 - 190 250 455 500

191 - 233 300 510

Curaflex® combination 7100, 7100/T

Technical details • sealing system for installation on the face of walls• suitable for reconstruction• Curaflex® 7100/T: Sealing system in split form• for buildings with tanking membranes or bituminous thick-coating . Thin tanking membranes require two additional elastomeric packings as per DIN 18195• leak-proof against non-pressing water• gas-tight• accepts angular deviations of service duct up to 8°• accepts axial movements

The system consists of: - Curaflex® A gasket with DPS*, single sealing, parts: - asymmetrically profiled steel rings electro-galvanized, yellow passivated and sealant coated - elastomer: 27 mm EPDM seal ring ("DOYMA-Grip")- Curaflex® 7005 sleeve with fixed and loose flange, fixing material included . Dimensions as per DIN 18195 material: steel, electro-galvanized, yellow passivated and sealant coated .* DPS - Double Profile System up to NB 350Accessories:- Curaflex® 1749 (Sika cleaner)- Curaflex® 1750 (Sika primer)- Curaflex® 1751 (Sikaflex)- Curaflex® 1775 (set of 2 packings)- Curaflex® 1776 (accessories for bituminous thick-coating) Curaflex® 1777/5 (hole punch for 1-2 installations, for thick-coating)- Curaflex® 1778/5 (hole punch for multiple installations, for thick-coating)





with


Nuts Ø

Socket spanner

Max. torque value

M 5 8 3 Nm

M 6 10 8 Nm

M 8 13 12 Nm

M 10 17 25 Nm

M 12 19 30 Nm

Curaflex® 7100/T: Sealing system in split form for pipes already installed.


d [mm]


Flange external diameter D5 [mm]

Curaflex® 7100 Curaflex® 7100/T

1 - 40 80 260 340

41 - 57 100 280 360

58 - 77 125 300 380

78 - 104 150 330 410

105 - 145 2001) 380 460

146 - 190 250 2) 430 510

191 - 233 300 3) 480 560

234 - 288 350 530 610

289 - 339 400 580 660

340 - 380 450 630 710

381 - 430 500 680 760

431 - 530 600 780 860

531 - 620 700 880 960




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Technical details • sealing system for installation in walls• for buildings with 2-components bituminous thick-coating• leak-proof against non-pressing water/soil moisture• gas-tight when both inside and front faces of sleeve are coated• accepts angular deviations of service duct up to 8°• accepts axial movements• also available in split form for retrofit installation (3101/T)

The system consists of:- Curaflex® A gasket with DPS*, single sealing, parts: - asymmetrically profiled steel rings electro-galvanized, yellow passivated and sealant coated - elastomer: 27 mm EPDM seal ring ("DOYMA-Grip")- Curaflex® 3001 fibre cement pipe sleeve, dimensions as per DIN 18195- Fleece material for thick coating






d [mm]



D2 [mm]


D5 [mm]

1 - 40 80 ≤ 140 285

41 - 57 100 ≤ 160 305

58 - 77 125 ≤ 156 330

78 - 104 150 ≤ 187 355

105 - 145 200 ≤ 238 405

146 - 190 250 ≤ 293 455

191 - 233 300 ≤ 347 505

L1= standard length: 415 mm


For the excact gasket insert diameter see table at page 25 .Further sizes, other materials and tailor-made specials available on request .

with


Nuts Ø

Socket spanner

Max. torque value

M 5 8 3 Nm

M 6 10 8 Nm

M 8 13 12 Nm

M 10 17 25 Nm

M 12 19 30 Nm

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5.5102_p1.pdf 1 16.09.2010 10:44:11

Curaflex® combination 5.5102


Technical details • sealing system for installation in walls and ceilings• for buildings with tanking membranes or bituminous thick-coating Thin tanking membranes require two additional elastomeric packings as per to DIN 18195• leak-proof against non-pressing water• accepts angular deviations of service duct up to 8°• accepts axial movements• suitable also for ducting/sealing in flat roof constructions

The system consists of:- Curaflex® A gasket with DPS*, single sealing, parts: - asymmetrically profiled steel rings electro-galvanized, yellow passivated and sealant coated - elastomer: 27 mm EPDM seal ring ("DOYMA-Grip")- Curaflex® 5 .5002 steel sleeve with fixed and loose flange and extra puddle flange as per DIN 18195 . Design always according to customer's requirements, with additional fixed/loose flange if necessarry . * DPS - Double Profile System up to NB 350

Accessories:- Curaflex® 1775 (set of 2 packings) - Curaflex® 1776 (accessories for bituminous thick-coating)- Curaflex® 1777/5 (hole punch for 1-2 installations, for thick-coating)- Curaflex® 1778/5 (hole punch for multiple installations, for thick-coating)


d [mm]


Puddle flange

D3 [mm]


D5 [mm]


1 - 40 80 290 260

200

240

250

300

365

400

500

41 - 57 100 310 280

58 - 77 125 330 300

78 - 104 150 360 330

105 - 145 2001) 420 380

146 - 190 250 2) 470 430

191 - 233 300 3) 520 480

234 - 288 350 570 530

289 - 339 400 620 580

340 - 380 450 670 630

381 - 430 500 720 680

431 - 530 600 810 780

531 - 620 700 910 880



with


Nuts Ø

Socket spanner

Max. torque value

M 5 8 3 Nm

M 6 10 8 Nm

M 8 13 12 Nm

M 10 17 25 Nm

M 12 19 30 Nm


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Technical details• sealing system for installation in walls and ceilings• for buildings with tanking membranes or bituminous thick-coating . Thin tanking membranes require two additional elastomeric packings as per DIN 18195• leak-proof against pressing water• accepts angular deviations of service duct up to 8°• accepts axial movements

The system consists of:- Curaflex® C gasket with DPS*, double sealing, parts: - asymmetrically profiled steel rings electro-galvanized, yellow passivated and sealant coated - elastomer: 2 x 27 mm EPDM seal rings ("DOYMA-Grip") - 3 mm orange coloured EPDM centre ring- Curaflex® 6000 steel sleeve with fixed and loose flange as per DIN 18195


Other materials and tailor-made specials available .Dimensions and further information on request or on Doyma website .

Technical details• sealing system for installation in walls and ceilings• for buildings with tanking membranes or bituminous thick-coating . Thin tanking membranes require two additional elastomeric packings as per DIN 18195• leak proof against non-pressing water• accepts angular deviations of service duct up to 8°• accepts axial movements

The system consists of:- Curaflex® A gasket with DPS*, single sealing, parts: - asymmetrically profiled steel rings electro-galvanized, yellow passivated and sealant coated - elastomer: 27 mm EPDM seal ring ("DOYMA-Grip")- Curaflex® 5000 steel sleeve with fixed and loose flange as per DIN 18195


Other materials and tailor-made specials available .Dimensions and further information on request or on Doyma website .



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Table of specificationNB ot sleeve/core bore according to external diameter of duct d

Attention!For pipes > NB 500 part numbers do not exist. Please furnish particulars/advise exact measurements.

NB (D1) Ø- of duct (d) [mm]

50

1 - 67 - 12

13 - 1819 - 24

80

1 - 67 - 13

14 - 2122 - 2829 - 3536 - 40

10041 - 4546 - 5253 - 57

12558 - 6768 - 77

15078 - 8586 - 94

95 - 104

200

105 - 115116 - 124125 - 135136 - 145

250

146 - 156157 - 165166 - 172173 - 179180 - 186187 - 190


300

191 - 197198 - 207208 - 215216 - 224225 - 233

350

234 - 240241 - 249250 - 259260 - 269270 -278279 -288

400

289-294295-300301-306307-311312-317318-322323-327328-333334-339

450

340-344345-350351-356357-362363-368369-370371-375376-380


500

381-386387-392393-397398-403404-409410-415416-420421-425426-430

1


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Curaflex® pipe sleeve 4006


Curaflex® pipe sleeve 8000/T

Technical informationCuraflex® pipe sleevesApplication areasPractical experience on site has shown that only by installing Doyma sealing systems, consisting of pipe sleeves and gasket inserts, secure and lasting watertight penetrations for pipes and cables through walls, ceilings and floors are guaranteed . Curaflex® sleeves, whether manufactured from special fibre cement or from steel, and Curaflex® gasket inserts form a reliable sealing system of highest quality for all pipe and cable service ducts leading from outside into a building .

MaterialsThe sleeves are manufactured, in accordance with the numerous constructional requirements, from special fibrous cement and/or steel for the commonly encountered conditions of pressing and non-pressing water and ground moisture .

Curaflex® special fibre cement pipe sleeve• Manufactured from special high-grade, asbestos-free fibre cement .• Principal installation area of the sleeves: in structural walls, floors and ceilings .• The material absorbs moisture from the surrounding structure, the formation of shrinkage cracks is eliminated .• Series Curaflex® 3000 has a grooved outer surface in order to become absolutely homogenous with the structure, providing a durable, watertight bond with the concrete because he coefficient of expansion of the material corresponds to that of concrete .• The inside face of the sleeve provides an optimum contact surface for the elastomer of the gasket insert when installed in the sleeve .• No corrosion is possible .

Curaflex® steel sleevesSteel sleeves are equally reliable and durably resistant construction components for use with Curaflex® gasket inserts .

Steel grades (materials) and surface treatment Materials• Mild steel S235JRG2 (1 .0038)• Stainless steel grade 304 (≈ 1 .4301 = V2A)• Stainless steel grade 316 (≈ 1 .4571 = V4A)Surface treatment • Electro-galvanized mild steel (DIN 50961), yellow passivated and sealant coated . Passivating approximately doubles the corrosion resistance of electro-galvanized steel; Coating doubles the resistance yet again – a four-fold improvement over simple electro-galvanized steel .• Stainless steel grades 304 and 316 are supplied in pickled condition .

Product lineSpecial fibre cement pipe sleeves• Curaflex® 3000: Sleeve with grooved outer face• Curaflex® 3001: Sleeve with additional flange suitable for structures with bituminous thick-coatingSpecial fibre cement pipe sleeves with fixed and loose flange made of cast iron:Curaflex® 400x sleeve combines the advantages of the special fibre cement sleeve with the durability of cast iron .• Curaflex® 4006: Sleeve with bonded cast iron fixed flange for sealings on buildings with tanking membranes, leak-proof against pressing water .• Curaflex® 4005: same as Curaflex® 4006, but against non-pressing water .

Curaflex® steel sleevesCuraflex® 6000: Steel sleeve with continuously welded fixed flange . Used together with a loose flange and a gasket for sealing penetrations through buildings with tanking membranes against pressing water . Curaflex® 5000: same as Curaflex® 6000, but against non-pressing water .Curaflex® 7006: Sealing of pipes/cables on the face of walls - with a fixed and loose flange construction for buildings with tanking membranes or bituminous thick-coating . Sealing against pressing water . Curaflex 7006/T in split form for retrofit installation .Curaflex® 7005: same as Curaflex® 7006, but against non-pressing water/soil moisture . Curaflex® 8000: sealing of pipes/cables on the face of walls with fixed flange . Sealing against pressing or non-pressing water . Curaflex 8000/T in split form for retrofit installation .Curaflex® 9000: Steel sleeve with continuously welded puddle flange . Sealing against pressing water, non-pressing water/soil moisture .


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Curaflex® pipe sleeves


Curaflex® 9000


Curaflex® 4006

Curaflex® 6000



Curaflex® 9000


Curaflex® 3001

Curaflex® 4005

Curaflex® 5000


* ) white tank = water tight concrete wall w/o tanking membrane**) black tank = concrete wall with tanking membrane or bituminous thick-coating

with tanking membrane/bituminous thick-coating**



w/o tanking membrane/bituminous thick-coating*

28

29

30

31

32

33

28

29

30

37

34

35

36

page





against non- pressing water

in the wall

in the wall

in the wall

in the wall



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Curaflex® pipe sleeve 3000, 3000/T


d [mm]



D2 [mm]


1 - 40 80 ≤ 140

200

240

250

300

365

400

500

650

1000

41 - 57 100 ≤ 160

58 - 77 125 ≤ 156

78 - 104 150 ≤ 187

105 - 145 200 ≤ 238

146 - 190 250 ≤ 293

191 - 233 300 ≤ 347

234 - 288 350 ≤ 414

289 - 339 400 ≤ 464

340 - 380 450 ≤ 514

381 - 430 500 ≤ 570

431 - 530 600 ≤ 673

531 - 620 700 ≤ 787


against pressing / non-pressing water

Curaflex® 3000/T

For allocations D1 [NB] > 700 see page 4Further sizes, other materials and tailor-made specials available on request .

Technical details• Curaflex® special fibre cement pipe sleeve for installation in walls, ceilings and floors• Curaflex® 3000/T pipe sleeve in split form for retrofit installation if pipes are already installed (requires accessory Curaflex® 1740)• can be used in conjunction with all Curaflex® gasket inserts• for buildings without tanking membranes• leak-proof against pressing and non-pressing water• gas-tight when both inside and front faces of sleeve are coated

Accessories:• Curaflex® 1701 (formwork fastener)• Curaflex® 1702 (protection cap)• Curaflex® 1745 (Disboxid 444 coating)• Curaflex® 1740 (Sikadur-31 adhesive)

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Technical details• Curaflex® pipe sleeve with puddle flange for installation in walls, ceilings and floors• can be used in conjunction with all Curaflex® gasket inserts• for buildings without tanking membranes• leak-proof against pressing and non-pressing water• gas-tight• material: steel, electro-galvanized, yellow passivated and sealant coated

Accessories:• Curaflex® 1701 (formwork fastener)• Curaflex® 1702 (protection cap)• Curaflex® 1708 (aesthetic seal)


d [mm]

Pipe sleeveinternal diameterD1 [NB in mm]

Puddleflange

D3 [mm]


1 - 40 80 290

41 - 57 100 310

58 - 77 125 340

78 - 104 150 360 200

105 - 145 2001) 420 240

146 - 190 250 2) 480 250

191 - 233 300 3) 530 300

234 - 288 350 560 365

289 - 339 400 610 400

340 - 380 450 660 500

381 - 430 500 710

431 - 530 600 810

531 - 620 700 910

actual internal diameter of coatedsteel pipe sleeve [mm]: 1) 210.1; 2) 263; 3) 312.7


Curaflex® pipe sleeve 9000 against pressing / non-pressing water

For allocations D1 [NB] > 700 see page 4 .Further sizes, other materials and tailor-made specials available on request .


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Technical details• Curaflex® pipe sleeve for installation on the face of walls and ceilings, where the size of the sleeve or core bore is too small to allow a gasket insert to be fitted around the service to be ducted• can be used in conjunction with Curaflex® gaskets type A, A/M, A 40, Quick In A, C, C/M, C 40, Quick In C • Curaflex® 8000/T pipe sleeve in split form for retrofit installation (reconstruction) when services are already installed• leak-proof against pressing and non-pressing water• gas-tight• suitable for concrete impermeable to water• material: steel, electro-galvanized, yellow passivated and sealant coated

Accessories:• Curaflex® 1749 (Sika cleaner)• Curaflex® 1750 (Sika primer)• Curaflex® 1751 (Sikaflex)


against pressing / non-pressing water

Curaflex® 8000/TCuraflex® 8000



d [mm]


Fixed flangeD5 [mm]

1 - 40 80 260

41 - 57 100 280

58 - 77 125 300

78 - 104 150 330

105 - 145 2001) 380

146 - 190 250 2) 430

191 - 233 300 3) 480

234 - 288 350 530

289 - 339 400 580

340 - 380 450 630

381 - 430 500 680

431 - 530 600 780

531 - 620 700 880

actual internal diameter of coatedsteel pipe sleeves [mm]: 1) 210.1; 2) 263; 3) 312.7


Curaflex® 8000/T: pipe sleeve in split form for pipes already installed.

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Technical details• Curaflex® special fibre cement pipe sleeve for installation in walls, ceilings and floors• with fixed and loose flange made of cast iron according to DIN 18195• for buildings with tanking membranes or with bituminous thick-coating . Thin tanking membranes require two additioal elastomeric packings according to DIN 18195-9 (Doyma packings 1775)• can be used in conjunction with Curaflex® gaskets type C, C/M, C40 2 x A, Quick In C • leak-proof against pressing water• gas-tight when both inside and front faces of sleeve are coated

Accessories:• Curaflex® 1701 (formwork fastener)• Curaflex® 1702 (protection cap)• Curaflex® 1745 (Disboxid 444 coating)• Curaflex® 1775 (set of 2 packings)• Curaflex® 1776 (accessories for bituminous thick-coating)• Curaflex® 1777/6 (hole punch for 1-2 installations, for thick-coating)• Curaflex® 1778/6 (hole punch for multiple installations, for thick-coating)


d [mm]

Pipe sleeveinternal diameter

D1[NB in mm]

Fixed flangeD5 [mm]


1 - 40 80 440

41 - 57 100 460 200/240

58 - 77 125 480 250

78 - 104 150 510 300/365

105 - 145 200 560 400

146 - 190 250 610 500

191 - 233 300 660


Further sizes, other materials and tailor-made specials available on request .



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d [mm]


Fixed flangeD5 [mm sq]


1 - 40 80 440

41 - 57 100 460

58 - 77 125 480

78 - 104 150 510 200

105 - 145 2001) 560 240

146 - 190 250 2) 610 250

191 - 233 300 3) 660 300

234 - 288 350 710 365

289 - 339 400 760 400

340 - 380 450 810 500

381 - 430 500 860

431 - 530 600 960

531 - 620 700 1060


Technical details• Curaflex® steel pipe sleeve for installation in walls and ceilings• with fixed and loose flange made of steel according to DIN 18195• for buildings with tanking membranes or with bituminous thick-coating . Thin tanking membranes require two additional elastomeric packings according to DIN 18195 (Doyma packings 1775)• can be used in conjunction with Curaflex® gaskets type C, C/M, C 40, 2 x A, Quick In C• leak-proof against pressing water • gas-tight• loose flange is bolt-fastened to threaded sockets on the fixed flange option: Curaflex® 6 .6000 with stud bolts• material: steel, electro-galvanized, yellow passivated and sealant coated

Accessories:• Curaflex® 1701 (formwork fastener)• Curaflex® 1702 (protection cap)• Curaflex® 1775 (set of 2 packings)• Curaflex® 1776 (accessories for bituminous thick-coating)• Curaflex® 1777/6 (hole punch for 1-2 installations, for thick-coating)• Curaflex® 1778/6 (hole punch for multiple installations, for thick-coating)




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Technical details • Curaflex® pipe sleeve for installation on the face of walls or ceilings, where the size of a sleeve/core bore is too small to allow a gasket to be fitted around the service to be ducted• with fixed and loose flange made of steel according to DIN 18195• Curaflex® 7006/T: pipe sleeve in split form for retrofit installation• for buildings with tanking membranes or with bituminous thick-coating . Thin tanking membranes require two additional elastomeric packings according to DIN 18195 (Doyma packings 1775)• can be used in conjunction with Curaflex gaskets type C, C/M, C 40, Quick In C• Curaflex® 7006/T pipe sleeve in split form for retrofit installation (reconstruction) when services are already installed• leak-proof against pressing water• gas-tight• material: steel, electro-galvanized, yellow passivated and sealant coated

Accessories:• Curaflex® 1749 (Sika cleaner)• Curaflex® 1750 (Sika primer)• Curaflex® 1751 (Sikaflex)• Curaflex® 1775 (set of 2 packings)• Curaflex® 1776 (accessories for bituminous thick-coating)• Curaflex® 1777/6 (hole punch for 1-2 installations, for thick-coating)•Curaflex® 1778/6 (hole punch for multiple installations, for thick-coating)



Curaflex® 7006/T


d [mm]


Fixed flange D5 [mm]


1 - 40 80 440 530

41 - 57 100 460 550

58 - 77 125 480 570

78 - 104 150 510 600

105 - 145 2001) 560 650

146 - 190 250 2) 610 700

191 - 233 300 3) 660 750

234 - 288 350 710 800

289 - 339 400 760 850

340 - 380 450 810 900

381 - 430 500 860 950

431 - 530 600 960 1050

531 - 620 700 1060 1150


L2= length of steel pipe sleeve : 110 mm



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d [mm]


D1 NB in [mm]

Fixed flangeD5 [mm]


1 - 40 80 270

41 - 57 100 290 200/240

58 - 77 125 320 250

78 - 104 150 345 300/365

105 - 145 200 400 400

146 - 190 250 455 500

191 - 233 300 510


Technical details • Curaflex® special fibre cement pipe sleeve for installation in walls and ceilings• with fixed and loose flange made of cast iron as per DIN 18195• for buildings with tanking membranes or with bituminous thick-coating . Thin tanking membranes require two additional elastomeric packings according to DIN 18195 (Doyma packings 1775)• can be used in conjunction with Curaflex® gaskets type A, 2 x A, A/M, A 40, Quick In A• leak-proof against non-pressing water • gas-tight when inside face of the pipe sleeve is coated

Accessories:• Curaflex® 1701 (formwork fastener)• Curaflex® 1702 (protection cap)• Curaflex® 1708 (aesthetic seal)• Curaflex® 1745 (Disboxid 444 coating)• Curaflex® 1775 (set of 2 packings)• Curaflex® 1776 (accessories for bituminous thick-coating)• Curaflex® 1777/5 (hole punch for 1-2 installations, for thick-coating)• Curaflex® 1778/5 (hole punch for multiple installations, for thick-coating)



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d [mm]


D1 NB in [mm]

Fixed flangeD5 [mm]


1 - 40 80 260

41 - 57 100 280

58 - 77 125 300

78 - 104 150 330 200

105 - 145 2001) 380 240

146 - 190 250 2) 430 250

191 - 233 300 3) 480 300

234 - 288 350 530 365

289 - 339 400 580 400

340 - 380 450 630 500

381 - 430 500 680

431 - 530 600 780

531 - 620 700 880



Technical details • Curaflex® steel pipe sleeve for installation in walls and ceilings• with fixed and loose flange made of steel according to DIN 18195• for buildings with tanking membranes or with bituminous thick- coating . Thin tanking membranes require two additional elastomeric packings according to DIN 18195 (Doyma packings 1775)• can be used in conjunction with Curaflex® gaskets type A, A/M, 2 x A, A 40, Quick In A• gas-tight• leak-proof against non-pressing water• loose flange is bolt-fastened to threaded sockets on the fixed flange option: Curaflex® 5 .5000 with stud bolts• material: steel, electro-galvanized, yellow passivated and sealant coated

Accessories:• Curaflex® 1701 (formwork fastener)• Curaflex® 1702 (protection cap)• Curaflex® 1775 (set of 2 packings)• Curaflex® 1776 (accessories for bituminous thick-coating)• Curaflex® 1777/5 (hole punch for 1-2 installations, for thick-coating)• Curaflex® 1778/5 (hole punch for multiple installations, for thick-coating)




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Technical details• Curaflex® pipe sleeve for installation on the face of walls or ceilings, where the size of a sleeve/core bore is too small to allow a gasket to be fitted around the service to be ducted• with fixed and loose flange made of steel according to DIN 18195• Curaflex® 7005/T: pipe sleeve in split form for retrofit installation• for buildings with tanking membranes or with bituminous thick-coating . Thin tanking membranes require two additional elastomeric packings according to DIN 18195 (Doyma packings 1775)• can be used in conjunction with Curaflex® gaskets type A, A/M, A 40, Quick In A• leak-proof against non-pressing water • gas-tight• material: steel, electro-galvanized, yellow passivated and sealant coated

Accessories:• Curaflex® 1749 (Sika cleaner)• Curaflex® 1750 (Sika primer)• Curaflex® 1751 (Sikaflex)• Curaflex® 1775 (set of 2 packings)• Curaflex® 1776 (accessories for bituminous thick-coating• Curaflex® 1777/5 (hole punch for 1-2 installations, for thick-coating)• Curaflex® 1778/5 (hole punch for multiple installations, for thick-coating)




d [mm]


Fixed flange D5 [mm]


1 - 40 80 260 340

41 - 57 100 280 360

58 - 77 125 300 380

78 - 104 150 330 410

105 - 145 2001) 380 460

146 - 190 250 2) 430 510

191 - 233 300 3) 480 560

234 - 288 350 530 610

289 - 339 400 580 660

340 - 380 450 630 710

381 - 430 500 680 760

431 - 530 600 780 860

531 - 620 700 880 960




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Technical details• Curaflex® special fibre cement pipe sleeve with fibre cement bonding flange for installation in concrete or brickwork walls, for new construction or restoration• can be used in conjunction with Curaflex® gaskets type A, 2 x A A/M, A 40, Quick In A• for buildings with bituminous thick-coating if fleece material is used (incl . in the delivery)• leak-proof against non-pressing water/tested in cases of temporary submersion• gas-tight when both inside and front faces of sleeve are coated • dimensions of flange sizes according to DIN 18195

Accessories:• Curaflex® 1701 (formwork fastener)• Curaflex® 1702 (protection cap)• Curaflex® 1745 (Disboxid 444 coating)• Curaflex® 1740 (Sikadur-31 adhesive)





d [mm]



D2 [mm]

Bonding flangeexternal diameter

D5 [mm]

1 - 40 80 ≤ 140 285

41 - 57 100 ≤ 160 305

58 - 77 125 ≤ 156 330

78 - 104 150 ≤ 187 355

105 - 145 200 ≤ 238 405

146 - 190 250 ≤ 293 455

191 - 233 300 ≤ 347 505

L1 =standard length: 415 mm

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Doyma develops and produces gasket inserts for sealing service ducts through walls, ceilings and floors for the widest variety of demands . The Curaflex® gasket inserts fulfil the following construction engineering requirements .The spectrum of applications for gasket inserts encompasses structural and civil engineering, especially water lines, heating and district hea-ting . Other applications include, for example, service ducts in swimming pools, tank installations, gas pipes and shelters . Further uses occur in manholes, sewage works and in constructions with or without tanking membranes and thick-coating renders .

Function principles of gasket insertsThe assembly comprises rubber rings between profiled steel rings, which fit over the service pipe/cables inside the sleeve or core bore . Tightening the nuts compresses the rubber rings between the steel rings and thereby securely closes off the annular void between the building service and the sleeve or core bore .

Doyma DPSThe profiling of the steel rings (DPS* = Double Profile System) features a more intelligent method of pressure distribution: gently in the direction of the service, strongly in the direction of the sleeve/core bore

MaterialsThe standard gasket insert comprises minimum 6 mm thick, asymmetrically profiled steel rings (up to NB 350) . The steel rings are electro-galvanized, yellow passivated and sealant coated as standard (ggv) . To these are added - according to the sealing requirement for pressing or non-pressing water - one or two 27 mm thick elastomeric rings which, as standard, are made of fatigue-proof special EPDM compound "DOYMA-Grip" . Gasket inserts with two elastomeric rings have an additional 3 mm thick orange-coloured EPDM centre ring . This centre ring causes homogenous and uniform distribution of the compression pressure on the service pipe or cable and sleeve/core bore .

Steel grades (materials) and surface treatmentMaterials• Mild steel S235 JRG2 (1 .0038)• Stainless steel grade 304 (≈ 1 .4301 = V2A)• Stainless steel grade 316 (≈ 1 .4571 = V4A)Surface treatment• Electro-galvanized mild steel (DIN 50961), yellow passivated and sealant coated . Passivating approximately doubles the corrision resistance of electro-galvanized steel; Coating doubles the resistance yet again - a four-fold improvement over simple electro galvanized steel .• Stainless steel grades 304 and 316 are supplied in pickled condition .• Other materials and surface treatments available on request .

Sealing rubber types - EPDM (Ethylene Propylene Di-Monomer) "DOYMA-Grip" is a special, slip-resistant, resilient elastomeric compound developed by DOYMA . This compound resists friction-reducing substances, for example softening agents, which can cause the gasket insert to slip . Excellent chemical resistance, resistant to almost all acids and alkalis as well as brine, Temperature range: from -40° C to +140° C- EPDM for the gasket inserts Curaflex® C 40 and Curaflex® A 40, Temperature range: from -10° C bis +100° C- NBR (Nitrile Butadiene Rubber - Perbunan*) Chemical resistance to oils, fats and all commercially available fuels, Temperature range: from -25° C to +100° C- FPM (Fluor Rubber - Viton*) Chemical resistance, also to solvents, fuels, natural gas, oil, fats and aviation fuels, Temperature range: from -30° C to +200° C * Registered trade name- Silicon (Silicon Rubber) Good ozone resistance, Temperature range: from -45° C to +220° C

NB:1: Curaflex® gasket inserts against pressing water are suitable for sealing against pressing ground water . If there is continous water pressure in high rise buildings, e .g . in tanks or similar containers the design of the gasket insert needs to be checked to see that it meets the requirements of pressure tightness .2: gasket inserts are not fixed points and are not designed for load bearing . If settlement of pipelines is expected, centering rings or spacers should be fitted in the sleeve or core bore during installation .

DPS = Double Profile System

Technical information

high pressure

low pressure

Curaflex® gasket inserts

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P I P E D U C T S Y S T E M

Curaflex® gasket inserts

Curaflex® C, C 40

Curaflex® Quick In C

Curaflex® C/M, C/M/T

Curaflex® C/0

Curaflex® C/S

Curaflex® F, D

Curaflex® MS/C

Curaflex® C/2/SD/6, F/2/SD/6

Curaflex® A, A 40

Curaflex® Quick In A

Curaflex® A/M, A/M/T

Curaflex® A/0

Curaflex® A/S

Curaflex® MS/A

Curaflex® B

Curaflex® C/2/SD/5, F/2/SD/5


*) white tank **) black tank





40, 42

41

43, 44

45

52

47, 48

51

49, 50

53, 55

54

56, 57

58

63

62

59

60, 61

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Curaflex® gasket insert C

Technical details • Curaflex® gasket insert with DPS* for pipes and cables• for installation in pipe sleeves or core bores• double sealing• leak-proof against pressing water• gas-tight• accepts angular deviations of service duct up to 8°• accepts axial movements• Parts: - asymmetrically profiled steel rings: electro-galvanized, yellow passivated and sealant coated - elastomer: 2 x 27 mm EPDM seal rings (“DOYMA-Grip”) - 3 mm EPDM orange-coloured centre ring* DPS – Double Profile System up to NB 350

Accessories:• Curaflex® 1710/1715 (Aquagard primer and special paint)• Curaflex® 1745 (Disboxid 444 coating)


d [mm]

Pipe sleeve/core bore

D1 [NB in mm]

1 - 24 50*

1 - 40 80

41 - 57 100

58 - 77 125

78 - 104 150

105 - 145 200

146 - 190 250

191 - 233 300

234 - 288 350

289 - 339 400

340 - 380 450

381 - 430 500

431 - 530 600

531 - 620 700

LD= max. overall length: 85 mm

Tighten nuts diagonally opposite nuts .Please observe max . torque values .

Installation as shown above .Detailed installation instructions enclosed with the product.


* Gaskets inserts for NB 50 mm only available for core bores or pipe sleeves already installed .For allocations D1 [NB] > 700 see page 4 .For the excact gasket insert diameter see table at page 25 .Further sizes, other materials and tailor-made specials available on request .

Nuts Socket spanner

Max. torque value

M 5 8 3 Nm

M 6 10 8 Nm

M 8 13 12 Nm

M 10 17 25 Nm

M 12 19 30 Nm

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Nuts Socket spanner

Max. torque value

M 5 8 3 Nm

M 6 10 8 Nm

M 8 13 12 Nm

M 10 17 25 Nm

M 12 19 30 Nm

with

Technical details • Hinged Curaflex® gasket insert with DPS* for pipes and cables• quick-closure for retrofit installation• for installation in pipe sleeves or core bores• double sealing• leak-proof against pressing water• gas-tight• accepts angular deviations of service duct up to 8°• Parts: - asymmetrically profiled steel rings: electro-galvanized, yellow passivated and sealant coated - elastomer: 2 x 27 mm EPDM seal rings (“DOYMA-Grip”) - 3 mm EPDM orange-coloured centre ring* DPS – Double Profile System up to NB 350



d [mm]


D1 [NB in mm]

1 - 24 50*

1 - 40 80

41 - 57 100

58 - 77 125

78 - 104 150

105 - 145 200

146 - 190 250

191 - 233 300

234 - 288 350

289 - 339 400

340 - 380 450

381 - 430 500



* Gaskets inserts for NB 50 mm only available for core bores or pipe sleeves already installed .For allocations D1 [NB] > 500 see page 4 .For the excact gasket insert diameter see table at page 25 .Further sizes, other materials and tailor-made specials available on request .

Curaflex® gasket insert Quick in C



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Curaflex® gasket insert C 40

Technical details • Curaflex® gasket insert with DPS* includes two 40 mm strong EPDM full rubber gaskets . These extra wide and soft seal rings provide a perfect sealing on smooth service pipe surfaces . This is ideal for sealing pre-insulated pipes (district-heating) .• for installation in pipe sleeves or core bores• double sealing• leak-proof against pressing water• gas-tight• accepts axial movements• Parts: - asymmetrically profiled steel rings: electro-galvanized, yellow passivated and sealant coated - elastomer: 2 x 40 mm EPDM seal rings (“DOYMA-Grip”) - 3 mm EPDM orange-coloured centre ring* DPS – Double Profile System up to NB 350



d [mm]


D1 [NB in mm]

58 - 77 125

78 - 104 150

105 - 145 200

146 - 190 250

191 - 233 300

234 - 288 350

298 - 339 400

340 - 380 450

381 - 430 500

450 - 462 600

500 - 513 700


For allocations D1 [NB] > 700 see page 4 .For the excact gasket insert diameter see table at page 25 .

Installation as shown above . Tighten nuts diagonally opposite nuts .Please observe max . torque values .


with


Nuts Socket spanner

Max. torque value

M 5 8 2 Nm

M 6 10 5 Nm

M 8 13 7 Nm

M 10 17 15 Nm

M 12 19 18 Nm

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against pressing waterCuraflex® gasket insert C/M

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Nuts Socket spanner

Max. torque value

M 5 8 3 Nm

M 6 10 8 Nm

M 8 13 12 Nm

M 10 17 25 Nm

M 12 19 30 Nm


d [mm]

Number of pipes/cables


D1 [NB in mm]

1 - 14 1 - 2 50

1 - 26 1 - 2

80

1 - 23 1 - 3

1 - 24 1 - 4

1 - 16 1 - 7

1 x 4 - 32 1 x 1 - 14

1 - 2

4 x 4 - 28 1 x 1 - 12

1 - 5

100

1 - 21 1 - 7

4 - 37 1 - 2

4 - 33 1 - 3

1 x 4 - 46 1 x 1 - 16

1 - 2

4 - 36 1 - 4

1252 x 4 - 34 2x 4 - 42

1 - 4

4 - 28 1 - 7

4 - 41 1 - 3

2 x 23 - 51 2 x 8 - 36

1 - 4

150

2 x 30 - 58 2 x 13 - 41

1 - 4

4 x 22 - 50 1 x 4 - 16

1 - 5

1 - 20 1 - 13

6 x 8 - 36 2 x 4 - 16

1 - 8

43 - 71 1 - 3

200

5 x 23 - 51 1 x 4 - 31

1 - 6

2 x 28 - 56 2 x 54 - 82

1 - 4

40 - 69 1 - 4

4 - 36 1 - 10

4 - 26 1 - 15

8 x 13 -41 4 x 4 - 30

1 - 12

4 - 26 1 - 20

25012 - 40 1 - 8

10 x 16 - 44 5 x 4 - 36

1 - 15


Technical details • Curaflex® gasket insert with DPS* for pipes and cables• for installation in pipe sleeves or core bores• allows sealing of several pipes or cables through a single core bore or pipe sleeve• double sealing• leak-proof against pressing water• gas-tight• accepts axial movements• Parts: - asymmetrically profiled steel rings: electro-galvanized, yellow passivated and sealant coated - elastomer: 2 x 27 mm EPDM seal rings (“DOYMA-Grip”) - 3 mm EPDM orange-coloured centre ring* DPS – Double Profile System up to NB 250




Further sizes, other materials and tailor-made specials availa-ble on request .

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Curaflex® gasket insert C/M/T

Technical details • Curaflex® gasket insert in split form for pipes and cables• for installation in pipe sleeves or core bores• allows sealing of several pipes or cables through a single core bore or pipe sleeve • double sealing• leak-proof against pressing water• gas-tight• accepts axial movements• Parts: - asymmetrically profiled steel rings: electro-galvanized, yellow passivated and sealant coated - elastomer: 2 x 27 mm EPDM seal ring ("DOYMA-Grip") - 3 mm EPDM orange-coloured centre ring


Installation sketches show Curaflex® C/M



d [mm]



D1 [NB in mm]

1 - 21 1 - 3 80

4 - 37 1 - 2

100

4 - 26 1 - 4

1 x 18 - 362 x 8 - 16

1 - 3

1 x 8 - 224 x 8 - 16

1 - 5

4 - 32 1 - 4125

25 - 41 1 - 3

2 x 2 - 461 - 4 150

2 x 2 - 3615 - 31 1 - 9 200

LD= max . overall length: 95 mm




Nuts Socket spanner

Max. torque value

M 5 8 2 Nm

M 6 10 5 Nm

M 8 13 7 Nm

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Curaflex® gasket insert C/0 against pressing water

with

Technical details • Curaflex® gasket insert C/0 with DPS* is a blind gasket insert . It ensures safe seal for unused core bores or pipe sleeves and is also recommended when services are installed later .• for installation in pipe sleeves or core bores• double sealing• leak-proof against pressing water• gas-tight• Parts: - asymmetrically profiled steel rings: electro-galvanized, yellow passivated and sealant coated - elastomer: 2 x 27 mm EPDM seal rings (“DOYMA-Grip”) - 3 mm EPDM orange-coloured centre ring* DPS – Double Profile System up to NB 350



D1 [NB in mm]

50

80

100

125

150

200

250

300

350

400

450

500






Nuts Socket spanner

Max. torque value

M 5 8 3 Nm

M 6 10 8 Nm

M 8 13 12 Nm

M 10 17 25 Nm

M 12 19 30 Nm

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Technical details • Curaflex® gasket insert with DPS* for pipes and cables using 2 units for single sealing• for installation in pipe sleeves or core bores• leak-proof against pressing water• gas-tight• accepts axial movements• Parts: - asymmetrically profiled steel rings: electro-galvanized, yellow passivated and sealant coated - elastomer: 27 mm EPDM seal ring (“DOYMA-Grip”)* DPS – Double Profile System up to NB 350



d [mm]


D1 [NB in mm]

1 - 24 50*

1 - 40 80

41 - 57 100

58 - 77 125

78 - 104 150

105 - 145 200

146 - 190 250

191 - 233 300

234 - 288 350

289 - 339 400

340 - 380 450

381 - 430 500


* Gasket inserts for NB 50 mm only available for core bores or pipe sleeves already installed .For allocations D1 [NB] > 500 see page 4 .For the excact gasket insert diameter see table at page 25 .Further sizes, other materials and tailor-made specials available on request .

Curaflex® gasket insert 2 x A




Nuts Socket spanner

Max. torque value

M 5 8 3 Nm

M 6 10 8 Nm

M 8 13 12 Nm

M 10 17 25 Nm

M 12 19 30 Nm

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Curaflex® gasket insert F




with

Nuts Socket spanner

Max. torque value

M 5 8 3 Nm

M 6 10 8 Nm

M 8 13 12 Nm

M 10 17 25 Nm

M 12 19 30 Nm

Technical details • Curaflex® gasket insert with DPS* for pipes and cables• for installation in pipe sleeves or core bores • with large ring for ease of installation• double sealing• leak-proof against pressing water• gas-tight• accepts angular deviations of service duct up to 8°• accepts axial movements• nuts to be tightened on the small ring (dry side)• suitable for high pressure when installed with the large ring on the pressure-exposed side• Parts: - asymmetrically profiled steel rings: electro-galvanized, yellow passivated and sealant coated - elastomer: 2 x 27 mm EPDM seal rings (“DOYMA-Grip”) - 3 mm EPDM orange-coloured centre ring* DPS – Double Profile System up to NB 350



d [mm]


D1 [NB in mm]

Large ring diameterGD [mm]

1 - 24 50* 70

1 - 40 80 98

41 - 57 100 120

58 - 77 125 145

78 - 104 150 170

105 - 145 200 240

146 - 190 250 290

191 - 233 300 340

234 - 288 350 390

289 - 339 400 440

340 - 380 450 490

381 - 430 500 550

431 - 530 600 650

531 - 620 700 750

LD= installation-depth: 80 mm

* Gaskets for NB 50 mm only available for core bores or pipe sleeves already installed .For allocations D1 [NB] > 700 see page 4 .For the excact gasket insert diameter see table at page 25 .Further sizes, other materials and tailor-made specials available on request .

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Technical details • Curaflex® gasket insert with DPS* for pipes and cables• for installation in pipe sleeves or core bores• with large ring for ease of installation• double sealing• leak-proof against pressing water• gas-tight• accepts angular deviations of service duct up to 8°• accepts axial movements• nuts to be tightened on the large ring (water side)• suitable for high pressure when installed with the large ring on the pressure-exposed side• Parts: - asymmetrically profiled steel rings: electro-galvanized, yellow passivated and sealant coated - elastomer: 2 x 27 mm EPDM seal ring (“DOYMA-Grip”) - 3 mm EPDM orange-coloured centre ring* DPS – Double Profile System up to NB 350



d [mm]


D1 [NB in mm]

Large ringdiameterGD [mm]

1 - 24 50* 70

1 - 40 80 98

41 - 57 100 120

58 - 77 125 145

78 - 104 150 170

105 - 145 200 240

146 - 190 250 290

191 - 233 300 340

234 - 288 350 390

289 - 339 400 440

340 - 380 450 490

381 - 430 500 550

431 - 530 600 650

531 - 620 700 750



Curaflex® gasket insert D





with

Nuts Socket spanner

Max. torque value

M 5 8 3 Nm

M 6 10 8 Nm

M 8 13 12 Nm

M 10 17 25 Nm

M 12 19 30 Nm

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Curaflex® gasket insert C/2/SD/6




with


d [mm]


D1 [NB in mm]

Fixed flangediameterD5 [mm]

1 - 40 80 410

41 - 57 100 430

58 - 77 125 455

78 - 104 150 480

105 - 145 200 530

146 - 190 250 580

191 - 233 300 630

234 - 288 350 680

289 - 339 400 730

340 - 380 450 780

381 - 430 500 830

431 - 530 600 930

531 - 620 700 1030

LD= max. installation-depth: 40 mm


Technical details • Curaflex® gasket insert with DPS* for pipes and cables as per DIN 18195• for installation in pipe sleeves or core bores• for buildings with tanking membranes or with bituminous thick- coating . Thin tanking membranes require two additional elastomer packings according to DIN 18195 (DOYMA packings 1775)• leak-proof against pressing water• gas-tight• accepts angular deviations of service duct up to 8°• accepts axial movements• Parts: - asymmetrically profiled steel rings: electro-galvanized, yellow passivated and sealant coated - elastomer: 2 x 27 mm EPDM seal rings (“DOYMA-Grip”)* DPS – Double Profile System up to NB 350

On Curaflex® C/2/SD/6 nuts for tightening the gasket insert are situated on the “water side” . If nuts are installed vice versa (dry side), the result is Curaflex® F/2/SD/6 .

Accessories:• Curaflex® 1775 (set of 2 packings)• Curaflex® 1776 (accessories for bituminous thick-coating)• Curaflex® 1777/6 (hole punch for 1-2 installations, for thick-coating)• Curaflex® 1778/6 (hole punch for multiple installations, for thick-coating)


Nuts Socket spanner

Max. torque value

M 5 8 3 Nm

M 6 10 8 Nm

M 8 13 12 Nm

M 10 17 25 Nm

M 12 19 30 Nm

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Technical details • Curaflex® gasket insert with DPS* for pipes and cables as per DIN 18195• for installation in pipe sleeves or core bores• for buildings with tanking membranes or with bituminous thick-coating . Thin tanking membranes require two additional elastomer packings; according to DIN 18195 (DOYMA packings 1775)• leak-proof against pressing water• gas-tight• accepts angular deviations of service duct up to 8°• accepts axial movements• Parts: - asymmetrically profiled steel rings: electro-galvanized, yellow passivated and sealet coated - elastomer: 2 x 27 mm EPDM seal rings (“DOYMA-Grip”)* DPS – Double Profile System up to NB 350

On Curaflex® F/2/SD/6 nuts for tightening the gasket insert are situated on the “dry side” . If nuts are installed vice versa (water side), the result is Curaflex® C/2/SD/6 .



d [mm]


D1 [NB in mm]


1 - 40 80 410

41 - 57 100 430

58 - 77 125 455

78 - 104 150 480

105 - 145 200 530

146 - 190 250 580

191 - 233 300 630

234 - 288 350 680

289 - 339 400 730

340 - 380 450 780

381 - 430 500 830

431 - 530 600 930

531 - 620 700 1030




Curaflex® gasket insert F/2/SD/6 against pressing water


with


Nuts Socket spanner

Max. torque value

M 5 8 3 Nm

M 6 10 8 Nm

M 8 13 12 Nm

M 10 17 25 Nm

M 12 19 30 Nm

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Curaflex® gasket insert MS/C against pressing water

with


Nuts Socket spanner

Max. torque value

M 5 8 3 Nm

M 6 10 8 Nm

M 8 13 12 Nm

M 10 17 25 Nm

M 12 19 30 Nm

Technical details • Curaflex® gasket insert with DPS* for flexible cable ducts and cables• with cable bushing and heat shrink sleeve to allow sealing between cable bushing and cable duct/cable• for installation in pipe sleeves or core bores• double sealing• leak-proof against pressing water• gas-tight• Parts: - asymmetrically profiled steel rings electro-galvanized, yellow passivated and sealant coated - elastomer: 2 x 27 mm EPDM seal rings (“DOYMA-Grip”) - 3 mm EPDM orange-coloured centre ring - heat shrink sleeve (standard) - cold shrink sleeve (option) - cable bushing made of PEHD* DPS – Double Profile System up to NB 350





Heat shrinking


d [mm]


D1 [NB in mm]

20 - 39100

40 - 50

40 - 50 125

40 - 50150

51 - 95

64 - 95200

96 - 147

64 - 95250

96 - 150

90 - 150300

151 - 204

205 - 280 400

LD = max. overall length [mm]: 85

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Technical details • Curaflex® gasket insert with DPS* for pipes and cables outside the standard size range• for installation in pipe sleeves or core bores• double sealing• leak-proof against pressing water• gas-tight• accepts angular deviations of service duct up to 8°• accepts axial movements• Parts: - asymmetrically profiled steel rings: electro-galvanized, yellow passivated and sealant coated - elastomer: 2 x 27 mm EPDM seal rings (“DOYMA-Grip”) - 3 mm EPDM orange-coloured centre ring* DPS – Double Profile System for all dimensions listed in adjoining table



d [mm]


D1 [NB in mm]

9 - 40 100

58 - 65 100

40 - 57 125

58 - 77 130

58 - 77 150

78 - 104 160

78 - 104 200

105 - 145 250

158 - 190 300



Curaflex® gasket insert C/S




with


Nuts Socket spanner

Max. torque value

M 5 8 3 Nm

M 6 10 8 Nm

M 8 13 12 Nm

M 10 17 25 Nm

M 12 19 30 Nm

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Curaflex® gasket insert A against non-pressing water

with


Nuts Socket spanner

Max. torque value

M 5 8 3 Nm

M 6 10 8 Nm

M 8 13 12 Nm

M 10 17 25 Nm

M 12 19 30 Nm

Technical details • Curaflex® gasket insert with DPS* for pipes and cables• for installation in pipe sleeves or core bores• leak-proof against non-pressing water• gas-tight• accepts angular deviations of service duct up to 8°• Parts: - asymmetrically profiled steel rings: electro-galvanized, yellow passivated and sealant coated - elastomer: 27 mm EPDM seal ring (“DOYMA-Grip”)* DPS – Double Profile System up to NB 350






d [mm]


D1 [NB in mm]

1 - 24 50*

1 - 40 80

41 - 57 100

58 - 77 125

78 - 104 150

105 - 145 200

146 - 190 250

191 - 233 300

234 - 288 350

289 - 339 400

340 - 380 450

381 - 430 500

431 - 530 600

531 - 620 700


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against non-pressing waterCuraflex® gasket insert Quick in A

Technical details• Hinged Curaflex® gasket insert with DPS* for pipes and cables• quick-closure for retrofit installation• for installation in pipe sleeves or core bores• leak-proof against non-pressing water• gas-tight• accepts angular deviations of service duct up to 8°• Parts: - asymmetrically profiled steel rings: electro-galvanized, yellow passivated and sealant coated - elastomer: 27 mm EPDM seal ring (“DOYMA-Grip”)* DPS – Double Profile System up to NB 350



d [mm]


D1 [NB in mm]

1 - 24 50*

1 - 40 80

41 - 57 100

58 - 77 125

78 - 104 150

105 - 145 200

146 - 190 250

191 - 233 300

234 - 288 350

289 - 339 400

340 - 380 450

381 - 430 500


* Gaskets for NB 50 mm only available for core bores or pipe sleeves already installedFor allocations D1 [NB] > 500 see page 4 .Further sizes, other materials and tailor-made specials available on request .



with


Nuts Socket spanner

Max. torque value

M 5 8 3 Nm

M 6 10 8 Nm

M 8 13 12 Nm

M 10 17 25 Nm

M 12 19 30 Nm

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against non-pressing waterCuraflex® gasket insert A 40



* Gaskets for NB 50 mm only available for core bores or pipe sleeves already installedFor allocations D1 [NB] > 700 see page 4 .For the excact gasket insert diameter see table at page 25 .Further sizes, other materials and tailor-made specials available on request .

with

Nuts Socket spanner

Max. torque value

M 5 8 2 Nm

M 6 10 5 Nm

M 8 13 7 Nm

M 10 17 15 Nm

M 12 19 18 Nm

Technical details • Curaflex® gasket insert with DPS* includes a 40 mm strong EPDM rubber gasket . This extra wide and soft seal ring provides a perfect sealing on smooth service pipe surfaces . This is ideal for sealing pre-insulated pipes (district-heating) .• for installation in pipe sleeves or core bores• leak-proof against non-pressing water• gas-tight• accepts axial movements• Parts: - asymmetrically profiled steel rings: electro-galvanized, yellow passivated and sealant coated - elastomer: 40 mm EPDM seal ring (“DOYMA-Grip”)* DPS – Double Profile System up to NB 350



d [mm]


D1 [NB in mm]

1 - 40 80

41 - 57 100

58 - 77 125

78 - 104 150

105 - 145 200

146 - 190 250

191 - 233 300

234 - 288 350

289 - 339 400

340 - 380 450

381 - 430 500

431 - 530 600

531 - 620 700


with

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Technical details • Curaflex® gasket insert with DPS* for pipes and cables• for installation in pipe sleeves or core bores• allows sealing of several pipes or cables through a single core bore or pipe sleeve• leak-proof against non-pressing water• gas-tight• accepts axial movements• Parts: - asymmetrically profiled steel rings: electro-galvanized, yellow passivated and sealant coated - elastomer: 27 mm EPDM seal ring (“DOYMA-Grip”)* DPS – Double Profile System up to NB 250


Further sizes, other materials and tailor-made specials available on request

Curaflex® gasket insert A/M

with



Nuts Socket spanner

Max. torque value

M 5 8 3 Nm

M 6 10 8 Nm

M 8 13 12 Nm

M 10 17 25 Nm

M 12 19 30 Nm




d [mm]



D1 [NB in mm]

1 - 14 1 - 2 50

1 - 26 1 - 2

80

1 - 23 1 - 3

1 - 24 1 - 4

1 - 16 1 - 7

1 x 4 - 32 1 x 1 - 14

1 - 2

4 x 4 - 28 1 x 1 - 12

1 - 5

100

1 - 21 1 - 7

4 - 37 1 - 2

4 - 33 1 - 3

1 x 4 - 46 1 x 1 - 16

1 - 2

4 - 36 1 - 4

1252 x 4 - 34 2 x 4 - 42

1 - 4

4 - 28 1 - 7

4 - 41 1 - 3

2 x 23 - 51 2 x 8 - 36

1 - 4

150

2 x 30 - 58 2 x 13 - 41

1 - 4

4 x 22 - 50 1 x 4 - 16

1 - 5

1 - 20 1 - 13

6 x 8 - 36 2 x 4 - 16

1 - 8

43 - 71 1 - 3

200

5 x 23 - 51 1 x 4 - 31

1 - 6

2 x 28 - 56 2 x 54 - 82

1 - 4

40 - 69 1 - 4

4 - 36 1 - 10

4 - 26 1 - 15

8 x 13 -41 4 x 4 - 30

1 - 12

4 - 26 1 - 20

25012 - 40 1 - 8

10 x 16 - 44 5 x 4 - 36

1 - 15


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Curaflex® gasket insert A/M/T against non-pressing water

Technical details • Curaflex® gasket insert in split form for pipes and cables• for installation in pipe sleeves or core bores• allows sealing of several pipes or cables through a single core bore or pipe sleeve• single sealing• leak-proof against non-pressing water• gas-tight• accepts axial movements• Parts: - asymmetrically profiled steel rings: electro-galvanized, yellow passivated and sealant coated - elastomer: 27 mm EPDM seal ring (“DOYMA-Grip”)




d [mm]



D1 [NB in mm]

1 - 21 1 - 3 80

4 - 37 1 - 2

100

4 - 26 1 - 4

1 x 18 - 362 x 8 - 16

1 - 3

1 x 8 - 224 x 8 - 16

1 - 5

4 - 32 1 - 4125

25 - 41 1 - 3

2 x 2 - 461 - 4 150

2 x 2 - 3615 - 31 1 - 9 200




Nuts Socket spanner

Max. torque value

M 5 8 2 Nm

M 6 10 5 Nm

M 8 13 7 Nm

Installation sketches show Curaflex® C/M

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D1 [NB in mm]

50*

80

100

125

150

200

250

300

350

400

450

500


Curaflex® gasket insert A/0



Technical details • Curaflex® gasket insert in split form for pipes and cables• for installation in pipe sleeves or core bores• allows sealing of several pipes or cables through a single core bore or pipe sleeve• single sealing• leak-proof against non-pressing water• gas-tight• accepts axial movements• Parts: - asymmetrically profiled steel rings: electro-galvanized, yellow passivated and sealant coated - elastomer: 27 mm EPDM seal ring (“DOYMA-Grip”)



with


Nuts Socket spanner

Max. torque value

M 5 8 3 Nm

M 6 10 8 Nm

M 8 13 12 Nm

M 10 17 25 Nm

M 12 19 30 Nm

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against non-pressing waterCuraflex® gasket insert B



with


Nuts Socket spanner

Max. torque value

M 5 8 3 Nm

M 6 10 8 Nm

M 8 13 12 Nm

M 10 17 25 Nm

M 12 19 30 Nm

Technical details • Curaflex® gasket insert with DPS* for pipes and cables• for installation in pipe sleeves or core bores• with large ring for ease of installation• leak-proof against non-pressing water• gas-tight• accepts angular deviations of service duct up to 8°• accepts axial movements• Parts: - asymmetrically profiled steel rings: electro-galvanized, yellow passivated and sealant coated - elastomer: 27 mm EPDM seal ring (“DOYMA-Grip”)* DPS – Double Profile System up to NB 350



d [mm]


D1 [NB in mm]

Large ring diameterGD [mm]

1 - 24 50* 70

1 - 40 80 98

41 - 57 100 120

58 - 77 125 145

78 - 104 150 170

105 - 145 200 240

146 - 190 250 290

191 - 233 300 340

234 - 288 350 390

289 - 339 400 440

340 - 380 450 490

381 - 430 500 550

431 - 530 600 650

531 - 620 700 750



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Pipe/Cable external diameter

d [mm]


D1 [NB in mm]


1 - 40 80 230

41 - 57 100 250

58 - 77 125 275

78 - 104 150 300

105 - 145 200 350

146 - 190 250 400

191 - 233 300 450

234 - 288 350 500

289 - 339 400 550

340 - 380 450 600

381 - 430 500 650

431 - 530 600 750

531 - 620 700 850


Technical details • Curaflex® gasket insert with DPS* for pipes and cables as per DIN 18195• for installation in pipe sleeves or core bores• for buildings with tanking membranes or with bituminous thick-coating . Thin tanking membranes require two additional elastomer packings according to DIN 18195 (DOYMA packings 1775)• leak-proof against non-pressing water• gas-tight• accepts angular deviations of service duct up to 8°• accepts axial movements• Parts: - asymmetrically profiled steel rings: electro-galvanized, yellow passivated and sealant coated - elastomer: 2 x 27 mm EPDM seal rings (“DOYMA-Grip”)* DPS - Double Profile System up to NB 350

On Curaflex® C/2/SD/5 nuts for tightening the gasket insert are situated on the "water side" . If nuts are installed vice versa (dry side), the result is Curaflex® F/2/SD/5 .


For allocation D1 [NB] > 700 see page 4 .For the excact gasket insert diameter see table at page 25 .Further sizes, other materials and tailor-made specials available on request .

Curaflex® gasket insert C/2/SD/5


with




Nuts Socket spanner

Max. torque value

M 5 8 3 Nm

M 6 10 8 Nm

M 8 13 12 Nm

M 10 17 25 Nm

M 12 19 30 Nm

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against non-pressing waterCuraflex® gasket insert F/2/SD/5

For allocation D1 [NB] > 700 see page 4 .For the excact gasket insert diameter see table at page 25 .Further sizes, other materials and tailor-made specials available on request .

with




Nuts Socket spanner

Max. torque value

M 5 8 3 Nm

M 6 10 8 Nm

M 8 13 12 Nm

M 10 17 25 Nm

M 12 19 30 Nm


d [mm


D1 [NB in mm]


1 - 40 80 230

41 - 57 100 250

58 - 77 125 275

78 - 104 150 300

105 - 145 200 350

146 - 190 250 400

191 - 233 300 450

234 - 288 350 500

289 - 339 400 550

340 - 380 450 600

381 - 430 500 650

431 - 530 600 750

531 - 620 700 850


Technical details • Curaflex® gasket insert with DPS* for pipes and cables as per DIN 18195• for installation in pipe sleeves or core bores• for buildings with tanking membranes or with bituminous thick-coating . Thin tanking membranes require two additional elastomer packings according to DIN 18195 (DOYMA packings 1775)• leak-proof against non-pressing water• gas-tight• accepts angular deviations of service duct up to 8°• accepts axial movements• Parts: - asymmetrically profiled steel rings: electro-galvanized, yellow passivated and sealant coated - elastomer: 2 x 27 mm EPDM seal rings (“DOYMA-Grip”)* DPS – Double Profile System up to NB 350

On Curaflex® F/2/SD/5 nuts for tightening the gasket insert are situated on the "dry side” . If nuts are installed vice versa (water side), the result is Curaflex® C/2/SD/5 .


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against non-pressing waterCuraflex® gasket insert MS/A

Technical details • Curaflex® gasket insert with DPS* for flexible cable ducts and cables• with cable bushing and heat shrink sleeve to allow sealing between cable bushing and cable duct/cable• for installation in pipe sleeves or core bores• single sealing• leak-proof against non-pressing water• gas-tight• Parts: - asymmetrically profiled steel rings: electro-galvanized, yellow passivated and sealant coated - elastomer: 27 mm EPDM seal ring (“DOYMA-Grip”) - heat shrink sleeve (standard) - cold shrink sleeve (option) - cable bushing made of PEHD* DPS – Double Profile System up to NB 350

Accessories:• Curaflex® 1710/1715 (Aquagard primer and special paint)• Curaflex® 1745 (Disboxid 444 coating) Further sizes, other materials and tailor-made specials available on request .

with


Nuts Socket spanner

Max. torque value

M 5 8 3 Nm

M 6 10 8 Nm

M 8 13 12 Nm

M 10 17 25 Nm

M 12 19 30 Nm


Installation as shown above . Heat shrinking


d [mm]


D1 [NB in mm]

20 - 39100

40 - 50

40 - 50 125

40 - 50150

51 - 95

64 - 95200

96 - 147

64 - 95250

96 - 150

90 - 150300

151 - 204

205 - 280 400


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against non-pressing waterCuraflex® gasket insert A/S



with


Nuts Socket spanner

Max. torque value

M 5 8 3 Nm

M 6 10 8 Nm

M 8 13 12 Nm

M 10 17 25 Nm

M 12 19 30 Nm

Technical details • Curaflex® gasket insert with DPS* for pipes and cables outside the standard size range• for installation in pipe sleeves or core bores• leak-proof against non-pressing water• gas-tight• accepts angular deviations of service duct up to 8°• accepts axial movements• Parts: - asymmetrically profiled steel rings: electro-galvanized, yellow passivated and sealant coated - elastomer: 27 mm EPDM seal ring (“DOYMA-Grip”)* DPS – Double Profile System for all dimensions listed in adjoining table



d [mm]


D1 [NB in mm]

9 - 40 100

58 - 65 100

40 - 57 125

58 - 77 130

58 - 77 150

78 - 104 160

78 - 104 200

105 - 145 250

158 - 190 300


Further sizes, other materials and tailor-made specials available on reque-st .

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AccessoriesAquagard concrete sealant

Base primer for Aquagard special paintThe primer penetrates deep into the con-crete, sealing capillaries and tiny air pockets to create lasting water tightness . In this way moisture circumvention of the gasket is prevented .

Curaflex® 1710 1.0 litre covers 4.0 m²Curaflex® 1711 1/3 litre covers 1.5 m²

Curaflex® 1715 1.0 litre covers 3.5 m²Curaflex® 1716 1/3 litre covers for 1.0 m²

Curaflex® 1710/1711 (Aquagard base primer)

Special paint for sealing core-drilled holesAquagard special paint seals the surfaceof core-drilled holes and at the same time protects the cut faces of rebar steel which may have been cut during the drilling operation .

Curaflex® 1715/1716 (Aquagard special paint)

Sealant for core bores

Concrete needs protection!Without protection concrete will permit moisture penetration to some depth before it becomes an absolute barrier – that is how moisture circumvents the gasket .

The productAquagard comprises a colourless base primer and a concrete-grey special paint top coat having a coverage of 3 .5 – 4 m² per litre; both products can be brush or roller applied . The primer requires about 1 hour ventilation time at room temperature and the top coat will be touch dry within two hours at room tempera-ture and fully cured within five to six hours .

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AccessoriesBonding and other accessories

Curaflex® 1740 (Sikadur-31 CF) Adhesive for bonding split version of DOYMA Curaflex® 3000/T special fibre cement sleeve . Can also be used to bond two or more lengths together .

Curaflex® 1740 1.2 kilos covers 0.6 m²

Curaflex® 1745 (Disboxid 444)Epoxy coating with high chemical resistance for coating inner surface and faces of sleeve and core bores . Seals against natural and town gas, liquid gas, lead-free petrol, diesel etc .

Curaflex® 1745 2.0 kilos covers 2.0 m²

Curaflex® 1749 (Sika Cleaner)Activator and cleaner for metal substrates to improve adhesion of mastic sealant Sikaflex 11 FC (1751) .

Curaflex® 1749 1/3 litre covers 0.75 m²

Curaflex® 1750 (Sika Primer)Base preparation for concrete to improve adhesion of mastic sealant Sikaflex 11 FC (1751) .

Curaflex® 1750 1/3 litre covers 0.75 m²

Curaflex® 1751 (Sikaflex 11 FC)Durable elastic surface adhesive, weather and UV light resistant .

Curaflex® 1751 310 ml covers 0.25 m²

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Installation tools

Facilitates quick and easy mounting of the sleeve in the formwork .Formwork fasteners are plastic caps with a wide nail rim so that it can be nailed to the shuttering . Available for all sleeves up to 400 mm NB .

Pipe sleeveinner diameter

NB [mm]

Formwork fastener outer diameter

[mm]

Overall length[mm]

80 138 20

100 162 20

125 188 20

150 213 20

200 268 25

250 340 25

300 408 22

350 455 21

400 510 32

Curaflex® 1701 (formwork fastener)

Curaflex® 1702 (protection cap) Plastic cap which serves to close off the sleeve during the main works . Available up to 400 mm NB .

Pipe sleeveinner diameter

NB [mm]

Protection capouter diameter

[mm]

Overall length [mm]

80 90 29

100 110 30

125 135 30

150 159,5 33

200 214 38

250 264 46

300 314 23

350 364 28

400 420 33

Curaflex® 1708 (aesthetic seal)

Visual closure for sleeves and core bores . Can be combined with gasket inserts to complete the fire protection system . Available up to 160 mm NB .

Pipe/Cableouter diameter

[mm]

Pipe sleeve / core bore inner diameter [mm]

19 - 28 77 - 82

29 - 40 77 - 82

23 - 38 97 - 102

39 - 64 97 - 102

54 - 77 122 - 128

75 - 115 147 - 153

98 - 160 197 - 203

with ratchetModel 1: 300 mm long,torque range 2 – 25 Nm

Model 2: 350 mm long,torque range 5 – 50 Nm

Curaflex® 1760 (torque wrench)

Curaflex® 1761 (socket)for M5, M6, M8, M10 and M12 threads,extra-long version

Accessories

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AccessoriesPackings for sealing systems with fixed and loose flange constructionGeneralAccording to German standard DIN 18195-9 dated March 2004, unilayer tanking membranes must be sandwiched between durable, pliant packings . A perfect seal on systems with fixed and loose flange construction is only guaranteed when the thickness and elasticity of the bituminous tanking membrane is great enough to ensure that it is uniformly clamped between the two flanges . When using tan-king membranes, requirements of the DIN standard as well as instructions of the manufactures have to be followed .

A) Handling with thin and hard tanking membranes - Curaflex® 1775When tanking membranes are very thin or rigid, compression by the flanges alone is often insufficient . In this case the DIN standard stipulates the use of packings . These DOYMA elastomer packings are made from EPDM and supplied ready for installation with pre-punched holes which align with the thread bolts of the fixed flange . One packing is installed by placing it on the fixed flange, then the tanking membrane is trimmed to suit and the second packing is then laid in place over the membrane and, finally, the loose flange is installed and tightened .Elastomer packings are available as an extra accessory . If required, please order Curaflex® 1775 - elastomer packings

B) Handling with bituminous thick-coating - Curaflex® 1776According to German standard DIN 18195-9, application of bituminous thick-coating in conjunction with fixed and loose flange sealing systems should be accompanied by a fabric inlay in the thick-coating in the area around the penetration .This is necessary to ensure a lasting seal, especially against pressing water . The accessories for the correct preparation of the penetra-tion comprise a fibreglass matrix, spacer washer, rubber O-rings and a course surface finish to the fixed and loose flange to maximise the grip of the flanges on the thick-coating .The set of accessories is available as an extra . If required, please order Curaflex® 1776/5 for non-pressing water or Curaflex® 1776/6 for pressing water .Please also remember to order a hole punch: Curaflex® 1777 or Curaflex® 1778 . Prices upon request .

C) Handling with other tanking membranesTanking membranes made of bitumen or bitumen-caoutchouc normally allow for an even compression between the flanges . Good sealing can be expected and additional packings are not required .

Curaflex® 1777/5 hole punch: for fixed and loose flange systems against non-pressing water, suitable for 1-2 installations .

Curaflex® 1777/6 hole punch: for fixed and loose flange systems against pressing water, suitable for 1-2 installations .

Curaflex® 1778/5 hole punch: for fixed and loose flange systems against non-pressing water, suitable for multiple installations .

Curaflex® 1778/6 hole punch: for fixed and loose flange systems against pressing water, suitable for multiple installations .

tanking membrane

elastomer packings

loose flange

fixed flange

fleece inlay

hole punch

bituminous thick-coating

Doyma DLL i n k c h a i n s

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Doyma DL link chains

General viewLink chains have established themselves as a low cost system to seal pipes and cables, which are taken into buildings . The advantage of this sealing system is its modular design: The assembly of several sealing modules produces the chain which is then ready for installation .

This modular system, comprising just 16 sizes of sealing module, enables pipes and cables from 21 mm to 1220 mm dia . to be successfully sealed .

The choice of the sealing module required for the seal depends on the pipe diameter and is calculated using the formula overleaf or by computer progamme . This software can be downloaded from the internet (www .doyma .de) .

The benefitsDoyma DL sealing modules have specific advantages which make this sealing system secure .- Expansion-free Y-connection technology The unique geometry of the rubber sealing elements ensures their sealing efficiency – no leak path is possible .- Continuous AquaStop safety groove The continuous AquaStop safety groove effects a more efficient compression of the sealing elements and therefore provides a greater sealing performance .- Distortion-resistant pressure elements The inside perimeter profile of the pressure elements ensures they bed positively into the body of the rubber elements during tightening; this ensures they maintain their designed, relative position during installation .

ModelsDoyma supply sealing modules for different hydrostatic loading cases . There is a broad version ”DL Sealing module B” for high loads and a slim version “DL Sealing module S” for low loads .The components of the DL sealing modules can be supplied in various materials, depending on the performance requirements:- Screws: galvanized or stainless steel- Elastomer: EPDM, EPDM-KTW, NBR

Please note:- Doyma DL link chains are suitable for sealing in the ground . If used for heavy loads in high rise buildings, e .g . in tanks or similar containers, movement of the DL link chain, which might be caused by excessive maximum pressure, has to be prevented .

- Doyma DL link chains are not fixed points and are not designed for load bearing . If settlement of pipelines is expected, centering rings or spacers should be fitted in the sleeve or core bore during installation .

Technical information

Doyma DL link chain B

Doyma DL link chain S

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How to find the right chain

2D - d

s = Ringraumdicke

Service pipe

Core bore/pipe sleeve

s = 47 mm = sealing module 475 BExample for sealing module B:

1. Which sealing module?The appropriate Doyma DL link chain for an application is deter-mined by the annular space between the diameter of the sleeve or core bore and the ducted service . The optimum link chain is smaller than the annular space in its relaxed (untensioned) state but larger when tensioned . The annular space is calculated as follows:

Annular space s =

The product of the calculation is used to select the appropriate sealing module (see table below); it will have a "relaxed moduleclearance uM" less than the product and a "tensioned module clea-rance gM" greater than the product . Just enter the calculated value according to sealing module B or S into the column “annular space s” and you will get the corresponding sealing module .

2. How many modules?The required number of sealing modules must now be calculated after determining the sealing module version . For this, the bow length BL for the selected sealing module may be derived from the table below . The number of modules is calculated using the following formula . The result is the number of modules rounded up or down .

No . of sealing modules n =

If the number after the decimal point is smaller than 0 .5, it will be rounded down, otherwise round up to the next full number of links .

D - d2

Example: 500 - 4062

= 47

BLx 1.57

500 + 40668.0

x 1,57 = 20.91

Example: Bow length value of sealing module 475 B = 68.0

n = 20.91 ⇒ 21 units of sealing module DL 475 B

Bow length BL

Doyma DL link chain

D + d

Annular space

sealingmodule

bow lenght BL

pipe-Ø d in [mm]

n: number of modules

unconfined modul height

[uM]

sealing modul B sealing modul S

annulus s [mm]

tension modul

height [gM]

overall length Lt [mm]

annulus s [mm]

tension modul

height [gM]

overall length Lt [mm]

DL 200 30,0 21,3 - 323,9 12,0 17 70 17 40

DL 250 30,0 13,0 - 358,0 15,0 21 70 20 40

DL 275 25,3 4,0 - 67,1 15,0 21 70 19,6 40

DL 300 40,1 44,5 - 406,4 17,0 25 90 24 55

DL 325 79,4 88,9 - 711,0 22,0 32 110 33 80

DL 350 41,4 14,0 - 406,4 23,0 33 110 33 60

DL 375 55,5 26,0 - 323,9 30,0 40 110 40 70

DL 400 93,0 139,7 - 1220,0 35,0 47 140 45 90

DL 415 68,0 44,5 - 323,9 35,0 47 140 47 90

DL 425 93,0 134,0 - 1220,0 27,0 38 140 36 90

DL 475 68,0 33,7 - 1220,0 39,0 50 140 50 90

DL 500 99,0 82,5 - 1220,0 57,0 72 150 70 110

DL 525 99,0 133,0 - 1220,0 52,0 66 150 64 110

DL 575 79,2 90,0 - 1220,0 46,0 62 140 60 90

DL 600 155,0 177,8 - 3000,0 78,5 98 190 90 140

DL 650 102,0 200,0 - 1220,0 70,0 85 160 91 110


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Doyma DL sealing module B

Technical details Doyma DL link chains consist of individual sealing modules whose number and size are designed according to the annular space between the media pipe/cable and the core bore/pipe sleeveservice duct to be sealed . The link chain is therefore also suitable for retrofit installations .DL sealing module B with broad design for high hydrostatic loads consists of two adjoining rubber sealing elements between the pressure elements .The range of sealing modules B is from DL 200, for annular space widths of 12 .5 - 17 .0 mm, to DL 650, for annular space widths of 71 .0 - 85 .0 mm (see table) .DL sealing modules are available in different variations:- with galvanized screws or screws in stainless steel- with modules made of EPDM, EPDM for drinking water or NBR

Please use our calculating programme to find the exact specifica-tion for the link chain required .

Advantages• Expansion-free Y-connection technology• Continuous AquaStop safety groove• Distortion-resistant pressure elements


Sealingmodule

Pipe-Ød [mm]

Annular space

rs [mm]

Overall lengthLt [mm]

DL 200 21 .3 - 323 .9 12 .5 - 17 .0 70

DL 250 20 .0 - 323 .9 15 .5 - 21 .0 70

DL 275 4 .0 - 63 .9 15 .5 - 21 .0 70

DL 300 32 .0 - 406 .4 17 .5 - 24 .0 90

DL 325 88 .9 - 711 .0 23 .0 - 32 .0 110

DL 350 14 .0 - 323 .9 23 .5 - 33 .0 110

DL 375 16 .0 - 323 .9 31 .0 - 40 .0 110

DL 400 139 .7 - 1220 .0 36 .0 - 46 .0 140

DL 415 44 .5 - 323 .9 36 .0 - 46 .0 140

DL 425 133 .0 - 1220 .0 28 .0 - 38 .0 140

DL 475 33 .7 - 1220 .0 40 .0 - 50 .0 140

DL 500 82 .5 - 1220 .0 58 .0 - 72 .0 150

DL 525 133 .0 - 1220 .0 53 .0 - 64 .0 150

DL 575 80 .0 - 1220 .0 47 .0 - 60 .0 140

DL 600 219 .1 - 3000 .0 80 .0 - 98 .0 190

DL 650 180 .0 - 1220 .0 71 .0 - 83 .0 160


for heavy loads

Connect link chain components Connect both ends Push link chain into final position Tighten screws

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Doyma sealing module S for simple loads

Technical details Doyma DL link chains consist of individual sealing modules whose number and size are designed according to the annular space between the media pipe/cable and the core bore/pipe sleeveservice duct to be sealed . The link chain is therefore also suitable for retrofit installations .DL sealing module S with slim design for low hydrostatic loads consists of one rubber sealing element between the pressureelements .The range of sealing modules S is from DL 200, for annular space widths of 12 .5 - 15 .9 mm, to DL 650, for annular space widths of 71 .0 - 81 .5 mm (see table) .DL sealing modules are available in different variations:- with galvanized screws or screws in stainless steel- with modules made of EPDM, EPDM-KTW or NBR

Please use our calculating programme to find the exact specifica-tion for the link chain required .

Advantages• Expansion-free Y-connection technology• Continuous AquaStop safety groove• Distortion-resistant pressure elements


Sealingmodule

Pipe-∅d [mm]

Annular space

rs [mm]

Overall lengthLt [mm]

DL 200 21 .3 - 323 .9 12 .5 - 15 .9 40

DL 250 20 .0 - 323 .9 15 .5 - 19 .6 40

DL 275 4 .0 - 63 .9 15 .5 - 19 .6 40

DL 300 32 .0 - 406 .4 17 .5 - 22 .4 55

DL 325 88 .9 - 711 .0 23 .0 - 29 .8 80

DL 350 14 .0 - 323 .9 23 .5 - 30 .6 60

DL 375 16 .0 - 323 .9 31 .0 - 36 .5 70

DL 400 139 .7 - 1220 .0 36 .0 - 43 .5 90

DL 415 44 .5 - 323 .9 36 .0 - 43 .5 90

DL 425 133 .0 - 1220 .0 28 .0 - 35 .5 90

DL 475 33 .7 - 1220 .0 40 .0 - 47 .5 90

DL 500 82 .5 - 1220 .0 58 .0 - 68 .5 110

DL 525 133 .0 - 1220 .0 53 .0 - 61 .3 110

DL 575 80 .0 - 1220 .0 47 .0 - 56 .8 90

DL 600 219 .1 - 3000 .0 80 .0 - 90 .0 140

DL 650 180 .0 - 1220 .0 71 .0 - 81 .5 110

Connect link chain components Connect both ends Push link chain into final position Tighten screws

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Curaline®C A B L E D U C T S Y S T E M

Curaline® Cable duct system

Curaline® BKD- and KD-systemsCuraline® cable duct systems comprise sleeves with flanges and various system caps . These sleeves and caps form a system which is designed for quick and easy installation and which is tight against gas and pressing water . All cable types and sizes can be readily and flexibly sealed . All edges are rounded to protect cable insulation and avoid damage as the cable is pulled through . Perfect sealing on cables and spigots - even against pressing water - is achieved by heat shrink sleeves .

SleevesWith a flange on one or both ends, sleeves are set flush in the shuttering and cast in either individually or as a multiple battery . The innovative combination of expanding seal system and sleeve construction ensures a perfect bonding to the concrete .Curaline® BKD- and KD-systems are delivered to site in the length to suit wall thickness .

System capsSystem caps offer a multiplicity of possibilities for sealing cables and cable ducts . Curaline® BKD system caps have a bayonet action lock to allow quick and easy installation . Curaline® KD system caps with screw thread offer the same optimum possibilities and solutions . System caps accept cables with different diameters to be ducted and sealed . Heat shrink sleeves are delivered as standard with the system . Cold shrink sleeves are available as an option .

MaterialsCuraline® BKD- and KD-systems consist of PC (Polycarbonate), ABS (Acrylonitrile-Butadiene-Styrene-Polymer) and PVC-U (Polyvinylchloride), the solid rubber gasket is made of EPDM (Ethylene-Propylene-Di-monomer) .

Curaline® BKD 150/400x, cable duct system in combination with fixed and loose flangeConstructions with a high risk of ingress of water often have tanking membranes or bituminous thick-coating on the face of outside walls . For those constructions a BKD 150 cable duct is available with an additional fixed and loose flange system to allow a perfect sealing .

Curaline® KSS duct systemCuraline® KSS offers a wide range of application possibilities, e .g . gas- and watertight connection between two buildings . The system consists of a flexible, mechanically strong, load-bearing spiral duct, which is con-nected to the sleeve flange using either the bayonet or the screw thread system . According to requirements, the appropriate connection to the sleeve flange can be chosen from a wide range of different components .

Curaline® GE building earthingThe DOYMA Curaline® GE building earthing devices are available as sleeve, potential, insulation andretrofit grounding in rigid and flexible forms for many applications .

Curaline® VarioA very flexible gasket insert for retrofit sealing of cables already installed . The system consists of a hinged Curaflex® gasket with a rubber core made to order .

Curaflex® gasket inserts for cable ductsFor most applications of sealing and ducting cables through walls and ceilings standard Curaflex® gasket inserts can also be used . In addition, we offer Curaflex® gasket inserts MS/C and MS/A which are exclusively designed for cables and cable ducts .

General view

Curaline® Vario

Curaflex® MS/C

Curaline® KSS

Curaline® BKD 150

Curaline® KD 110

Curaline® BKD 150/4006

Curaline® BKD 90

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C A B L E D U C T S Y S T E M

Curaline® GE building earthing

Cable entry earth GE-D/LRigid insulated sleeve for flush casting in with M12 connecting thread at each end .Order No.: GE-D/L (L = wall thickness in mm)

Sleeve - potential earth GE-D-P/LRigid sleeve with centrally welded cross clamp for flush casting in with M12 connecting thread at each end .Order No.: GE-D-P/L (L = wall thickness in mm)

Earthing insulator GE-A/LRigid earthing anchor for welding connection to a reinforcement and for flush casting in with M12 connecting thread at one end .Order No.: GE-A/L (L = wall thickness in mm)

Earthing insulator GE-AB with 40 x 5 mm bar . Rigid earthing anchor with welded steel strap for welding connection to a reinforcement and for flush casting in with M12 connecting thread at one end .Standard length 70 mm, bar length 300 mm .Order No.: GE-AB

The Doyma GE building earthing devices are available as sleeve, potential, insulation and retrofit grounding in rigid and flexible forms for many applications.

Properties• suitable for potential balancing• great safety from the connecting fasteners – eg M12 bolts• gas- and water-tight• delivered ready to suit floor and wall shuttering• durable identification of the earthing• available in zinc plated mild steel and stainless steel• virtually any length supplied

System components

Potential-Earthing GE-PRigid earthing anchor with welded cross clamp for con-necting to earthing installation, conductors and reinforcements for flush casting in with M12 connecting thread at one end .Order No.: GE-P (standard length abt . 120 mm)

Retrofit sleeve earth GE-NDRigid insulated sleeve for retro-fit installation with connectors at each end (M12 bolts and cross clamp)Order-No.: GE-ND (standard length abt . 500 mm)

Flat to round connectorZinc plated mild steel (VZ) or grade 304 stainless steelOrder No.: GE-FRV

M12 connectorZinc plated mild steel (VZ) or grade 304 stainless steelOrder No.: GE-ABM 12

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Curaline® BKD 150

Technical details• leakproof cable entry for installation in walls• bayonet action lock for connecting system caps to sleeve flange• suitable for cables 7 - 108 mm diameter• suitable to connect cable ducts ≤ 160 mm diameter• cables are sealed to system cap spigots using heat shrink sleeves as standard• compatible with existing duct systems• suitable to connect the Curaline® KSS duct system designed to protect cables laid in the ground• materials are ecologically friendly and highly resistant against chemicals

The Curaline® cable duct system BKD 150 comprises:• Flanged sleeve - supplied complete with protection plug and peel-off film - installed individually or in batteries - available for any wall thickness – fits flush within the shuttering• System caps - quick and simple attachment using bayonet action lock - have 1, 3 or 8 spigots - each with its own heat shrink sleeve


Cable duct system with bayonet action lock

No. of spigots (system cap)

Inside Ø of spigot[mm]

cable-Ø[mm]

1 110 34 - 108

3 60 21 - 56

84 x 254 x 35

7 - 2312 - 33

Ld: 140 mm min.

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Wall thickness in mmSleeve with a flange on one endSystem identification

Wall thickness in mmSleeve with a flange on both ends3 sleeves in a row2 sleeves one above the otherSystem identification

Product specification

Ordering example:Single flange sleeve with bayonet action lock

Ordering example:Double flange sleeve with bayonet action lockassembled in a battery of 2 x 3 units

BKD 150 - K / (L)

BKD 150 - 2 x 3 - K 2 / L

Wall thickness in mmSleeve with a flange on both endsSleeve in 45° positionSystem identification

Ordering example:Angled double flange sleeve in 45° position with bayonet action lockBKD 150 - S45 - K 2 / L

Installation sketch for sleeve at 45° angle

Polystyrene wedge

Lab = 250 mm

45°

Installation formwith holes fornail-fixing

Assembling in batteries

Angled sleeve

BKD 150-1x3-K2/(L)

BKD 150-2x3-K2/(L)

426

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Curaline® BKD 150

Single flange sleevesuitable for installation of system caps or KSS system on one end, for min . wall thickness 60 mm . Correct direction of installation must be followed .Order No.: BKD 150-K/L(L) = wall thickness in mm

Double flange sleevesuitable for installation of system caps or KSS system on both ends, for min . wall thickness 140 mm .Order No.: BKD 150-K2/L(L) = wall thickness in mm

Aluminium flange AFsuitable for sealing in front of core bores in walls and floors . Supplied with flange packing, protection cap and installation accessories .For use with system caps or KSS system .Max . core bore diameter 150 mm .Flange size: 235 x 235 mmOrder No.: BKD 150-AF 235

System cap with one spigotand accompanying heat-shrink sleeve,suitable for one cable 34 - 108 mm diameter .Order No.: BKD 150-D1/110Cables and cable ducts with max . 110 mm external diameter can be sealed using heat shrink sleeves .

System cap with three spigots and accompanying heat-shrink sleeves, suitable for three cables21 - 56 mm diameter .Order No.: BKD 150-D3/60

System cap with eight spigotsfour are open with accompanying heat-shrink sleeves and four are blanked off, suitable for 4 cables 7 - 23 mm diameter and 4 cables 12 - 33 mm diameter .Order No.: BKD 150-D8/35/25

System cap with spigot couplingto adapt smooth-faced cable ducts with 110, 125, 140 or 160 mm outside dia-meter . An O-ring on the inside of the coupling provides the seal .Order No.: BKD 150-DSM 110 BKD 150-DSM 125 BKD 150-DSM 140 BKD 150-DSM 160

System cap with duct connection socket for connecting smooth-faced cable ducts with 125, 140 or 160 mm outside diameter . Accompanying heat-shrink sleeve providesthe seal .Order No.: BKD 150-DM 125 BKD 150-DM 140 BKD 150-DM 160

Angled sleevefor angled cable entry from any direction at 30°, 45° or 60°, with installation form and polystyrene wedge, sleeve with a flange on one or both ends, also available as a multiple battery for min . wall thickness 250 mm .Angled single flange sleeve .Order No.: BKD 150-S30-K/(L) BKD 150-S45-K/(L) BKD 150-S60-K/(L)Angled double flange sleeveOrder No.: BKD 150-S30-K2/(L) BKD 150-S45-K2/(L) BKD 150-S60-K2/(L)(L) = wall thickness in mm

Sleeves with flanges/system caps

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Curaline® BKD 150

Cold shrink sleeves upon request.

Blind plug VSseals unused spigots, removeable for retrofit installation of cables . Available for spigots 25, 35 and 60 mm diameter .Order No.: VS 25 / VS 35 / VS 60

Articulated spanner - GSSwith adjustable arm for removal and assembly of sleeve protection plugs, system caps and KSS duct adaptors .Order ref.: GSS

Square socket key – VMSfor rapid removal and replacement of BKD 150 sleeve protection plugs .Order ref.: VMS

Melt tape – SKBa self-fusing tape with excellent adhesive properties tape thickness 1 mm, tape width 50 mm, roll length 3 .00 mOrder ref.: SKB

3-finger shrouds(heat-shrink type) for sealing 3 cables in 1 spigot .Order No.: AK 35-3F-12/2for system cap BKD 150-D8/35/25 and cables2 - 12 mm diameterOrder No.: AK 50-3F-22/5for system cap BKD 150-D8/35/25 and cables5 - 22 mm diameterOrder No.: AK 75-3F-29/8for system cap BKD 150-D3/60 and cables 8 - 29 mm diameter

4-finger shrouds(heat-shrink type) for sealing 4 cables in 1 spigot .Order No.: AK 35-4F-13/2for system cap BKD 150-D8/35/25 and cables2 - 13 mm diameterOrder No.: AK 50-4F-20/5for system cap BKD 150-D8/35/25 and cables5 - 20 mm diameterOrder No.: AK 75-4F-29/8for system cap BKD 150-D3/60 and cables 8 - 29 mm diameter

Accessories

Set of heat shrink sleevesOrder No.: BKD 150-TM Set-DB

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Curaline® KD 110


Cable duct system with screw fastening

Technical details• leakproof cable entry for installation in walls and floors• screw thread for connecting system caps to sleeve flange• suitable for cables 7 - 98 mm diameter• cables are sealed to system cap spigots using heat shrink sleeves as standard• compatible with existing duct systems• suitable to connect the Curaline® KSS duct system designed to protect cables laid in the ground• materials are ecologically friendly and highly resistant against chemicals

The Curaline® cable duct system KD 110 comprises:• Flanged sleeve - supplied complete with protection plug and peel-off film - installed individually or in batteries - available for any wall thickness - fits flush within the shuttering• System caps - quick and simple attachment using srew fastening - have 1, 3 or 7 spigots - each with its own heat shrink sleeve

Option• Flanged sleeve and• conical gasket insert WA/1 x 110 - for connecting 110 mm external diameter cable duct - manufactured from highly durable EPDM elastomerOption• Flanged sleeve and• gasket insert WA/Z x D for use instead of the Curaline® system cap and heat shrinking . A conical gasket insert WA, manufactured from highly durable EPDM elastomer, is available for retrofit sealing cables up to 110 mm external diameter . It is in split form to facilitate sealing of one or several cables already installed and is simply pushed into the sleeve and then secured in position by tightening the split collar using the articulated spanner .


Inside Ø of spigot[mm]

cable-Ø[mm]

1 80 26 - 78

1 100 34 - 98

3 46 16 - 44

74 x 253 x 32

7 - 2312 - 30

Ld: 140 mm min.

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Ordering example:Single flange sleeve

Ordering example:Double flange sleeve assembled in a battery of 2 x 3 units

KD 110 - K / (L)

KD 110 - 2 x 3 - K 2 / L


Ordering example:Angled double flange sleeve in 45° position

KD 110 - S45 - K 2 / L


Polystyrene wedge

Lab = 250 mm

45°

Installation form with holes fornail-fixing


Angled sleeve

KD 110-1x3-K2/(L)

KD 110-2x3-K2/(L)

555180 95

95

19

0

555180 95

95

27

5

36

03

70

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System cap with one spigot and accompanying heat-shrink sleeve, suitable for one cable .Order No.: KD 110-D1/100for cable: 34 - 98 mmOrder No.: KD 110-D1/80for cable: 26 - 78 mm

System cap with three spigotsand accompanying heat-shrink sleeves, suitable for 3 cables with diameter 16 - 44 mm .Order No.: KD 110-D3/46

System cap with seven spigots6 are open with accompanying heat-shrink sleeves and one is blanked off, suitable for 4 cables 7 - 23 mm diameter and 3 cables 12 - 30 mm diameter . Order No.: KD 110-D7/32/25

System cap with plug in bushing to connect smooth-faced cable duct with 110 mm external diame-ter . An O-ring on the inside of the bushing provides the seal .Order No.: KD 110-DSM 110

Conical gasket insertmade from highly durable EPDM elastomer for sealing cables (Z) up to 110 mm dia . (D) .Order No.: KD 110-WA/ZxD

Conical gasket insertmade from highly durable EPDM elasto-mer for connecting 110 mm outside dia . cable duct .Order No.: KD 110-WA/1x110

Curaline® KD 110 Sleeves with flanges/system cap

Single flange sleevesuitable for installation of system caps or KSS system on one end, for min . wall thickness 60 mm . Correct direction of installation must be followed .Order No.: KD 110-K/L (L) = Wall thickness in mm

Double flange sleevesuitable for installation of system caps or KSS system on both ends, for min . wall thickness 140 mm .Order No.: KD 110-K2/L (L) = Wall thickness in mm

Angled sleevefor angled cable entry from any direction at 30°, 45° or 60° with installation form and polystyrene wedge, sleeve with a flange on one or both ends, also available as a multiple battery for min . wall thickness 250 mm .Angled single sleeveOrder no.: KD 110-S30-K2/(L) KD 110-S45-K2/(L) KD 110-S60-K2/(L) (L) = Wall thickness in mm

Additional protection plug: KD 110-D

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Curaline® KD 110

Cold shrink sleeves on request.

Blind plug VSseals unused spigots, removeable for retro-fit installation of cables .Available for spigots 25, 32 and 46 mm diameter .Order No.: VS 25 / VS 32 /VS 46


Square socket key - VMSfor rapid removal and replacement of KD 110 sleeve protection plugs .Order ref.: VMS

Melt-tape - SKBa self-fusing tape with excellent adhesive properties, tape thickness 1 mm, tape width 50 mm, roll length 3 .00 m Order ref.: SKB

3-finger shrouds(heat-shrink type) for sealing 3 cables in 1 spigot .Order No.: AK 35-3F-12/2for system cap KD 110-D7/32/25 and cables 2 - 12 mm diameterOrder No.: AK 50-3F-22/5for system cap KD 110-D3/46 and cables 5 - 22 mm diameter

4-finger shrouds(heat-shrink type) for sealing 4 cables in 1 spigot .Order No.: AK 35-4F-13/2for system cap KD 110-D7/32/25 and cables 2 - 13 mm diameterOrder No.: AK 50-4F-20/5for system cap KD 110-D3/46 and cables 5 - 20 mm diameter

Accessories

Set of heat-shrink sleevesOrder No.: KD 110-TM Set-D8

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Curaline® BKD 90

Technical details• leakproof cable entry for installation in walls and floors• bayonet action lock for connecting system caps to sleeve flange• suitable for cables 7 - 73 mm diameter• cables are sealed to system cap spigots using heat shrink sleeves as standard• compatible with existing duct systems• suitable to connect the Curaline® KSS duct system designed to protect cables laid in the ground• materials are ecologically friendly and highly resistant against chemicals

The Curaline® cable duct system BKD 90 comprises:• Flanged sleeve - supplied complete with protection plug and peel-off film - installed individually or in batteries - available for any wall thickness – fits flush within the shuttering • System caps - quick and simple attachment using bayonet action lock - have 1, 3 or 5 spigots - each with its own heat-shrink sleeve



inside Ø of spigots [mm]

cable-Ø[mm]

1 75 26 - 73

3 30 7 - 28

5 20 7 - 18

Ld: 100 mm min. (for double flange sleeve)

Cable duct system with bayonet action lock

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Ordering example:Single flange sleeve

Ordering example:Double flange sleeveassembled in a battery of 2 x 3 units


Ordering example:Angled double flange sleeve in 45° position



Polystyrene wedge

Lab = 200 mm

45°

Installation formwith holes fornail-fixing

Angled sleeve

BKD 90 - K / (L)

BKD 90 - 2 x 3 - K2 / L

BKD 90 - S45 - K2 / L

BKD 90-1x3-K2/(L)

BKD 90-2x3-K2/(L)

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Curaline® BKD 90

Single flange sleevesuitable for installation of system caps or KSS system on one end, for min . wall thickness 60 mm .Correct direction of installation must be followed .Order No.: BKD 90-K/(L)(L) = wall thickness in mm

Double flange sleevesuitable for installation of system capsor KSS system on both ends, for min . wall thickness 100 mm .Order No.: BKD 90-K2/(L)(L) = wall thickness in mm

Aluminium flange AFsuitable for sealing in front of core bores in walls and floors . Supplied with flange packing, protection cap and installation accessories .For use with system caps or KSS system .Max . core bore diameter 85 mm .Flange size: 150 x 150 mmOrder No.: BKD 90-AF 150

System cap with one spigotand accompanying heat-shrink sleeve,suitable for one cable with diameter26 - 73 mm .Order No.: BKD 90-D1/75

System cap with three spigots and accompanying heat-shrink sleeves, suitable for three cables with diameter 7 - 28 mm .Order No.: BKD 90-D3/30

System cap with five spigotsand accompanying heat-shrink sleeves,suitable for five cables with max . 7 - 18 mm diameter . Order No.: BKD 90-D5/20

System cap with plug in bushingto connect smooth-faced cable ductwith 110 mm outside diameter .An O-ring on the inside of the coup-ling provides the seal .Order No.: BKD 90-DSM 110

System cap with duct connection socket for connecting cable duct with 85 or 110 mm outside diameter . Accompanying heat-shrink sleeve provides the seal .Order No.: BKD 90-DM 85 BKD 90-DM 110

Angled sleevefor angled cable entry from any direction at 30°, 45° or 60° with installation form and polystyrene wedge, sleeve with a flange on one or both ends, also available as a multiple battery for min . wall thickness 200 mm .Angled single flange sleeveOrder No.: BKD 90-S30-K/(L) BKD 90-S45-K/(L) BKD 90-S60-K/(L)Angled double flange sleeveOrder No.: BKD 90-S30-K2/(L) BKD 90-S45-K2/(L) BKD 90-S60-K2/(L)(L) = wall thickness in mm

Sleeves with flanges/system caps

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Curaline® BKD 90

Blind plug VSseals unused spigots, remo-veable for retrofit installation of cables . Available for spigots 20 and 30 mm diameter .Order No.: VS 20 / VS 30


Square socket key – VMSfor rapid removal and replacement of BKD 150, KD 150, BKD 90 und KD 85 .sleeve protection plugs .Order ref.: VMS

Melt-tape - SKBa self-fusing tape with excellent adhesive properties, tape thickness 1 mm, tape width 50 mm, roll length 3 .00 mOrder ref.: SKB

3-finger shrouds(heat shrink type) for sealing 3 cables in 1 spigot .Order No.: AK 35-3F-12/2for system cap BKD 90-D3/30 and BKD 90-D5/20 and cables 2 - 11 mm diameter .

4-finger shrouds(heat shrink type) for sealing 4 cables in 1 spigot .Order No.: AK 35-4F-13/2for system cap BKD 90-D3/30 and BKD 90-D5/20 and cables 2 - 12 mm diameter

Accessories

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Technical details• flexible, mechanically strong, load-bearing plastic spiral duct for conduits and cables• the wide range of system components ensures straightforward connection to all Curaline® systems at both ends, including flanged sleeves and core bores• ensures gas- and watertight connection to cable ducts and under- ground cables• ducts can be cast in without problem• compatible with existing duct systems• protects cable conduits and cables from ground movement• facilitates alterations and modifications to cable runs without costly ground works

KSS Variations:- KSS B150: for connection to Curaline® cable entry BKD 150 - KSS B90: for connection to Curaline® cable entry KD 85

Curaline® KSS cable duct system


Flexible cable duct system

SystemInside diameter of

duct [mm]Bend radius

Ductwall thickness

KSS B150 150 730 mm 7 .8 mm

KSS 110 110 730 mm 5 .8 mm

KSS B90 80 540 mm 5 .0 mm

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Curaline® KSS cable duct system

Both ends for connection to cast-in cable entry sleeve .

One end for connection to cast-in cable entry sleeve, the other end free .

One end for connection to cast-in cable entry sleeve, the other end with cable entry sleeve for connection of system cap .

One end for connection to cast-in cable entry sleeve, the other end with adhesive socket for connecting to cable ducts .

System for casting in . Both ends with cable entry sleeve, with expanding seal ring, for connection of system cap .

KSS sleeves

One end for connection tocast-in cable entry sleeve, the other end with spigot connector for connecting to smooth-walled cable ducts .

One end for connection to cast-in cable entry sleeve, the other end for system cap with spigots for sealing to cables using shrink techniques .

System combinations

Specification

KSS B150/110/D2/1000

KSS B90/80/D2/1000

KSS 110/110/D2/1000

Specification D/0

KSS B150/110/D/0/1000

KSS B90/80/D/0/1000

KSS 110/110/D/0/1000

Specification D/SM

KSS B150/110/D/SM/1000

KSS B90/80/D/SM/1000

KSS 110/110/D/SM/1000

Specification D/D.../

KSS B150/110/D/D . . ./1000

KSS B90/80/D/D . . ./1000

KSS 110/110/D/D . . ./1000

Specification D/K

KSS B150/110/D/K/1000

KSS B90/80/D/K/1000

KSS 110/110/D/K/1000

Specification /K2/

KSS B150/110/K2/1000

KSS B90/80/K2/1000

KSS 110/110/K2/1000

Specification D/KM/

KSS B150/110/D/KM/1000

KSS B90/80/D/KM/1000

KSS 110/110/D/KM/1000

Specification

KSS 80

KSS 110

KSS 125

KSS 150

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Curaline® BKD 150/4006Curaline® BKD 150/4005

System through walls with tanking membranes

Curaline® system with fixed and loose flange constructionTechnical details• cable duct system Curaline® BKD 150 for installation in walls or ceilings with fixed and loose flange made of cast iron• for buildings with tanking membranes or with bituminous thick- coating . Thin tanking membranes require two additional elastomeric packings according to DIN 18195 (Doyma packings 1775)• leak-proof against pressing/non-pressing waterThe system consists of:- Curaline® BKD 150 flanged sleeve- Curaline® BKD 150 system cap to choice (not included)pressing water: sleeve BKD 150/4006 with fixed and loose flange made of cast iron according to DIN 18195non-pressing water: sleeve BKD 150/4005 with fixed and loose flange made of cast iron according to DIN 18195

Cable ext. diameter

d [mm]

Pipe sleeve internal diameter

D1 [NB in mm]


Standard lengthL [mm]

according to system cap

150pressing water: 510non-pressing water: 345

200 - 500

All options are also available with double flange sleeve .

All options are also available with double flange sleeve .

Curaline® BKD 150/4001

Cable ext. diameter

d [mm]


D1 [NB in mm]


Standard lengthL [mm]

according to system cap

150 non-pressing water: 345 200 - 500

D1

d

D5

L

D1

d

D5

LCuraline® system with bonding flange made of cast ironTechnical details • cable duct system Curaline® BKD 150 for installation in walls or ceilings with bonding flange made of cast iron• for buildings with tanking membranes or with bituminous thick- coating• leak-proof against non-pressing waterThe system consists of:- Curaline® BKD 150 flanged sleeve- Curaline® BKD 150 system cap to choice (not included)

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System through walls with gasket insertsCuraline® Vario

Technical details• the Curaline® Vario system allows fast and straightforward sealing of one or several cables . Can also be used for retrofit sealing of cables already installed• for installation in pipe sleeves or core bores• leak-proof against pressing water• gas-tight• Curaline® Vario consists of: - EPDM rubber insert made to choice according to number and diameter of cables to be sealed - hinged Curaflex® gasket Quick In C with - asymmetrically profiled steel rings: electro-galvanized, yellow passivated and sealant coated - elastomer: 2 x 27 mm EPDM seal rings ("DOYMA-Grip") - 3 mm EPDM orange-coloured centre ring


Cable ext. diameter

d [mm]

No. of pipes/cables

Pipe sleeve/ core bore D1 [mm]

5 - 22 1 - 3

1005 - 17 1 - 5

5 - 12 1 - 9

5 - 30 1 - 3

1255 - 24 1 - 5

5 - 16 1 - 9

5 - 42 1 - 3

1505 - 34 1 - 5

5 - 24 1 - 9

5 - 50 1 - 3

2005 - 40 1 - 6

5 - 30 1 - 8

5 - 40 1

LD max: overall length: 85 mm



Certificate As an extension to the statutory rights of the customer, DOYMA guarantees the correct functioning of your DOYMA product for 25 years from the date of its purchase . The effective date for validity is 01 .01 .2007 . However, should the DOYMA product fail to function correctly during this time as a result of a product defect and consequential damage occurs, then DOYMA will:

Replace the defective DOYMA product.

Reimburse the required installation and removal costs following prior agreement with DOYMA up to a maximum amount of 10000 €. DOYMA reserves the right to carry out the work, which is necessary within the framework of the maximum amount, themselves or to have it carried out by a DOYMA approved third party.

Reimburse the cost of all property damage incurred as a consequence of the defective DOYMA product, in particular damage to your property that has been caused by the ingress of water, and repair work that has become necessary, in particular drying, painting and masonry work, following prior agreement with DOYMA, up to a maximum amount of 100000 € in each individual case, in so far as the damage was foreseeable by DOYMA; DOYMA reserves the right to carry out the work required for the rectification of the damage themselves or to have it carried out by a DOYMA approved third party.

This guarantee is only applicable when the actual DOYMA product itself is defective, and is therefore not applicable when the failure of the DOYMA product has occurred as a result of the product having been installed or used in a manner which is contrary to established engineering principles in the construction industry and particularly DOYMA application and installation guidelines; it also does not apply when the failure of the DOYMA product is related to damage to the product sustained prior to, during or post installation howsoever caused . Should you be unable to refute a substantiated objection from DOYMA, that one of the grounds for exclusion outlined here is applicable, then the rights of the guarantee will bevoid .

A prerequisite for making a claim under this guarantee is the submission of the original purchase invoice for the DOYMA product involved in the complaint, without this the rights contained in this guarantee are unenforceable . The original purchase invoice together with full details of the complaint must be addressed to:

DOYMA GmbH & CoIndustriestrasse 43-57D-28876 OytenFax: 0049 (0)4207 9166-199

The scope of this guarantee is restricted to the area of the European Union and Switzerland . Should you have purchased or used the DOYMA product outside the European Union or Switzerland, then this guarantee is void and you are referred to the statutory rights .

For all legal relations between DOYMA and you resulting from this guarantee agreement only the authoritative law at our registered office (German law) will apply, with the exclusion of foreign law, for the legal relations of domestic parties; the validity of the UN Convention on Contracts for the International Sale of Goods (CISG) is excluded .

For all disputes relating to this guarantee the sole place of jurisdiction will be Oyten, in the Federal Republic of Germany .

The original text can be found in German on the Internet at www .doyma .de . We cannot accept responsibility for errors made in translation .

25YearsGuarantee

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Our head office export team at your service:

Your contact partners in the United Kingdom!

Rolf StamerFon: 0049 (0)4207 9166-570rolf .stamer@doyma .de

Jörg MatschulatFon:0049 (0)4207 9166-580joerg .matschulat@doyma .de

Laurence Edward WrightSales ConsultantInterflow UK LtdLeightonShrewsbury SY5 6SQMob: 07831 [email protected] .uk

Andreas HoffmannFon: 0049 (0)4207 9166-590andreas .hoffmann@doyma .de

Michael ButtlerFon: 0049 (0)4207 9166-330michael .buttler@doyma .de

Villiers ChillcottManaging DirectorInterflow UK LtdLeightonShrewsbury SY5 6SQTel: 01952 [email protected] .uk

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3 .11

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T 26

-2-a

DOYMA GmbH & CoDurchführungssystemeIndustriestr . 43-5728876 Oyten

Fon: 0049 4207 9166-300Fax: 0049 4207 9166-199www .doyma .deinfo@doyma .de

DOYMA GmbH & Co DurchführungssystemePerfektastr . 571230 Wien

Fon: 0043 1 698 1388-0Fax: 0043 1 698 1388-99www .doyma .atinfo@doyma .at

Germany Austria United Kingdom

DIN EN ISO 9001

Interflow UK LtdLeightonShrewsburyShropshire SY5 6SQ

Tel: 01952 510050Fax: 01952 510967

www .interflow.co [email protected] .uk

DOYMA Sealing systems for pipes and cables

Guarantee

Curaflex® Sealing systems

for pipes and cables

Curaline® Sealing systems

for cables

Doyma DL Sealing systems for pipes as link chains

Representation

doyma sealing systems for pipes and cables - … · doyma sealing systems curaflex® sealing...

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