dp 6x training package

CONTENTS... 2006 DP-6X Chassis Projection Television Information

Materials Prepared by… Alvie Rodgers C.E.T. (Chamblee, GA.)

August 2006 (ver b)

2005 MODEL RELEASE DIGITAL HD READY PTV

Model Chassis Remote P/N

51F59 DP-65

CLU-4361S

57F59 DP-65

65F59 DP-65

51F59A/J DP-65G

57F59A/j DP-65G

65F59A/j DP-65G

HL02291

Service Web Site http://www.hitachiserviceusa.com

HITACHI PROJECTION

TELEVISION

THIS PAGE INTENTIONALLY LEFT BLANK

DP-6X TABLE OF CONTENTS

Table of Contents Page 1 of 2

August 2006 (ver b) Materials prepared by Alvie Rodgers C.E.T.

TOPICS PAGE

Continued on Next Page

SECTION (1) PRODUCT INFORMATION SECTION: • 51F59 Product Specifications ------------------------------------------------------------------------ 01-01 • 51F59 Product Dimensions -------------------------------------------------------------------------- 01-02 • 57F59 Product Specifications ------------------------------------------------------------------------ 01-03 • 57F59 Product Dimensions -------------------------------------------------------------------------- 01-04 • 65F59 Product Specifications ------------------------------------------------------------------------ 01-05 • 65F59 Product Dimensions -------------------------------------------------------------------------- 01-06

SECTION (2) POWER SUPPLY DIAGRAMS:

• Stand By +5V Regulation Circuits Diagram -------------------------------------------------------- 02-01 • Deflection +115V Regulation Circuits Diagram --------------------------------------------------- 02-02 • Protect_OVP Shutdown Block Diagram ----------------------------------------------------------- 02-03 • Protect_OVP (A) -5V Loss Detection Circuit Diagram ------------------------------------------ 02-04 • Protect_OVP (B) Deflection Side Shutdown Circuit Diagram --------------------------------- 02-05 • Protect_OVP (B to C) 115+ Too High or Over Current Circuit Diagram ------------------- 02-06 • Protect_OVP (C) Shutdown Circuit Diagram ----------------------------------------------------- 02-07 • LEDs Used for Troubleshooting Circuit Diagram -------------------------------------------------- 02-08 • Power On/Off Used for Troubleshooting Circuit Diagram --------------------------------------- 02-09

SECTION (3) VIDEO CIRCUIT INFORMATION:

• Video Signal Selection Circuit Diagram ------------------------------------------------------------ 03-01

• ABL Circuit Diagram ----------------------------------------------------------------------------------- 03-05 SECTION (4) AUDIO CIRCUIT INFORMATION:

• Audio Signal Selection Circuit Diagram ------------------------------------------------------------ 04-01 SECTION (5) DEFLECTION CIRCUIT:

• Sweep Loss Detection Circuit Diagram -------------------------------------------------------------- 05-01 SECTION (6) MUTE CIRCUIT INFORMATION:

• Video Mute Circuit Diagram -------------------------------------------------------------------------- 06-01 • High Voltage Circuit Diagram ------------------------------------------------------------------------ 06-02 • Audio Output Mute Circuit Diagram --------------------------------------------------------------- 06-03 • Rainforest IC Mute Circuit Diagram ---------------------------------------------------------------- 06-04 • Monitor Out Mute for Circuit Diagram ------------------------------------------------------------ 06-05

DP-6X TABLE OF CONTENTS


August 2006 (ver b) Materials prepared by Alvie Rodgers C.E.T.

TOPICS PAGE

SECTION (7) DIGITAL CONVERGENCE CIRCUIT INFORMATION:

• Digital Convergence Interconnect Circuit Diagram ----------------------------------------------- 07-01

• CLU-4361S Remote Control -------------------------------------------------------------------------- 07-02

SECTION (8) CHASSIS PICTURES:

• Signal PWB Picture ------------------------------------------------------------------------------------ 08-01

• Deflection PWB Picture ------------------------------------------------------------------------------- 08-02

• Digital PWB Picture ----------------------------------------------------------------------------------- 08-03

• DCU PWB Picture ------------------------------------------------------------------------------------- 08-03

• Control PWB Pictures -------------------------------------------------------------------------------- 08-03

• CRT PWB Pictures ------------------------------------------------------------------------------------ 08-04

SECTION (9) KEY PARTS

• Key Component Parts List --------------------------------------------------------------------------- 09-01

SECTION (10) THINGS YOU SHOULD KNOW:

This section changes often;

• See the index for this section after the Section 10 Divider. ------------------------------------ 10-00

DP-6X CHASSIS TRAINING PACKAGE

PRODUCT INFORMATION

SECTION 01

Hitachi America, Ltd., Home Electronics Division 900 Hitachi Way, San Diego, California 91914 - www.hitachi.us/tv or 1-800-HITACHI

51F

59

51" Digital Projection Television

Key Features• 1080iDisplay1

• DTVTuner2

• High-BrightnessCRTs• High-Brightness4-Element

LensSystem• MagicFocusAutoDigital

Convergence• 1080iDigitalVideoProcessor -3HDAspectModes -6SDAspectModes -1080i/720p/480p/480i

InputCompatible -SplitScreen/PictureinPicture3

• High-ContrastFine-PitchScreen• 3-ColorTemperatures• EdgeEnhancement(SVM)• BlackEnhancement• Digital3DY/CCombFilter• EnergyStarCompliant

Audio Performance Features• MTSStereo/SAPwithdbx™

• SimulatedSurroundSound• FullRangeSpeakerSystem

Convenience Features• DayandNightMemorybyInput

withTimer• FrontPanelMenuControls• UniversalRemoteControl• 3-LanguageOn-ScreenDisplay• ParentalLocks(V-Chip)• ClosedCaptionDecoder• SleepTimer• DiscreteIRCodes

Specifications• Color:................................Gray/Black

Inputs/Outputs• HDMI™High-Definition MultimediaInterface:4.....................1• WidebandComponent VideoInputs:....................................2• S-VideoInputs(Rear/Front):.........2/1• AVInputs(Rear/Front):.................4/1• AntennaInputs:................................1• CenterChannelInput:...........L/Mono• Fixed/VariableAudioOutput:..........1

Dimensions • Height....................................... 503/8"• Width........................................ 483/4"• Depth......................................2115/16"• Weight...................................151lbs.

Warranty• 1YearPartsandLaborWarranty

In-HomeService• 2YearTubeWarranty

1 Duetovariancesinprogramproductionsandtransmissionsnotallofthe1080signalisdisplayed.

2 NotQAMCompatible,480iOutput3 Requirestheinternaltunerplusanexternal

tunerorothersourcedevice4 HDMIinputiscompatiblewithDVI-HDTV

(HDCP)signalswhencombinedwithanadaptercable.Adaptercableisnotincluded.

Allspecificationsanddimensionsaresubjecttochangewithoutnotice.Refertowww.hitachi.us/tvforupdatedcustominstallationspecifications.©2006HitachiLtd.Alltrademarksarethepropertyoftheirrespectiveowners.

DIGITAL

51F5951" H

DTV

A

A

B

B

CD

EF

GH

I

IJ48-13/16

48-13/16”

51-5/16

51-5/16”

48-13/1622-13/16

23-15/1637-5/8

2544-1/2

21-11/16

21-11/16”

1-5/8

1239

Inches

mm

13031239

579608

955.5635

1129550

40

K20-1/8

510

L21-15/16

557

Product D

imensions

A

B

C

DE

F

G

H

JIKL

Height

Width

Depth

Quick specs

NO

TE: All measurem

ents are shown to the nearest 1/16th inch. This illustration is not necessarily draw

n to scale and is intended for estimating space required for custom

installations. Final measurem

ents should be taken from the actual product

before attempting installation. All dim

ensions are approximate m

easurements and subject to change w

ithout notice. Allow adequate space behind the unit for proper ventilation and cooling. H

itachi is not responsible for any typographical errors.


57F

59



• DTVTuner2









withTimer• FrontPanelMenuControls• UniversalRemoteControl• 3-LanguageOn-ScreenDisplay• ParentalLocks(V-Chip)• ClosedCaptionDecoder• SleepTimer• DiscreteIRCodes• 2PieceCabinet



Dimensions • Height......................................549/16"• Width.............................................54"• Depth........................................ 235/8"• Weight...................................162lbs.








DIGITAL

57F59 57" HD

TV

AB

CD

EF

GH

IJ

54-1/1654-1/4

54-1/1622-3/4

23-15/1639-1/16

2849-11/16

23-5/161-5/8

1372

Inches

mm

13781372

578607

992710

1262592.3

40

K21-3/4

552.2

L23-5/8

599.2

Product D

imensions

A

B

C

DE

F

G

H

JIKL

A B

54-1/16”

54-1/4”

23-5/8”I

Height

Width

Depth

Quick specs

NO

TE: All measurem











65F

59



• DTVTuner2









withTimer• FrontPanelMenuControls• UniversalRemoteControl• 3-LanguageOn-ScreenDisplay• ParentalLocks(V-Chip)• ClosedCaptionDecoder• SleepTimer• DiscreteIRCodes• 2PieceCabinet



Dimensions • Height.....................................5915/16"• Width.............................................61"• Depth........................................ 253/8"• Weight...................................259lbs.








DIGITAL

65F5965" H

DTV

AB

B

C

C

DE

FG

HI

J61

61”

59-7/8

59-7/8”

6124-5/8

25-3/442-13/16

31-13/1656-11/16

25-3/81-5/8

1549

Inches

mm

15211549

624653

1087808

1439644

40

K23-13/16

604

L

L

33-9/16

33-9/16”851

Product D

imensions

A

B

C

DE

F

G

H

JIKL

Height

Width

Depth

Quick specs

NO

TE: All measurem











POWER SUPPLY INFORMATION

SECTION 02

I904

DP-6X CHASSIS POWER SUPPLY SBY 5.0V REGULATION CIRCUIT DIAGRAM

PAGE 02-01

Run

1

2

Start Up

4

R958

FB

F/B

Cold Ground frompin 8 of T901

F9021 Amp

R957

Hot Ground from pin 4 ofBridge Rectifier D901

AC

5

I901

Start Up

3

8

D

C908+

-

3Gnd

L930SBY 5.0V

T901

5.7V

C940

RegulatorPhotocoupler

D949

C911

R908

OCP

4

D962MTZJ4.3B

6

8

D907

Vcc

5

3

Secondary

7

D

R909

1

C909

14

PAF901

8 Amp

2

3D901 2

1

C905

R906 D206

T901

1

2

2

Primary

C912

5.28V

4.30V

1.08V

1.08V170V

0V

170V

16.3V

0V

02

9.62V

DP-6X CHASSIS POWER SUPPLY SW +115V REGULATIONHigh Voltage Power Supply

R915

RunI906

AC

RegulatorPhotocoupler

1

2

Start Up

Osc B+17.91V 4

7.5P/P

R914R913

D910C914

D911

6

Supplied from Relay S903

Floating Ground frompin 8 of TP01

3

SW +10.5V

R964R920

E9460.5K

I941

3

1 2

L948 0.81ASW +115V11

T9020.39R951

R959

R956

12

C961

C966

Q941

C967R955

R952D946

D950

D945E9473K

DeflectionB+ 115V

ProtectOVP

D948D951

D952

8T902

9

C925

FB

VIn

1 2

150V

F9035A

12

56

T902R916

D S

Cold Ground frompin 16 of TP01

C906

AC Supplied fromRelay S903

Raw B+ from D902 Pin 1

4

3

B+ 115V

8.58V

8.58V

11.38V

7.13V

0.74V

176V

1 of 3

2 of 3

3 of 3

OCP/FB

Gnd

0.05

SW +35V

R986

0.01A

R960C968

R963

D914R921

7OCP/BDD913

D912

0.55V

AC Hot Ground frompin 8 of TP01

0.0V

I902Driver/Output

IC

03

DP-6X PROTECT-OVP SHUTDOWN BLO CK DIAGRAM

Power_1D944PDS2

6

Q980 / Q981

D951D946D959

AC Too High Det.

From I905 / Q901

Power-Def 1/1

DX07

RE35 CurrentSensor + 220V

Over Current Det. 220V Overcurrent Detect ion

QE08

7 3

PCT

Green CRTRed CRT

Deflection 1/1

7 PDT2

< VM Port > < CRT Prot >

< Protect-OVP >

To Q944Turns on Relay S903

A B

D952Q941

115V Too High Det.

115V OverCurrent Det.

D948

Power_1

+115V

ExcessiveHigh Voltage Det.

DH15From DH13, CH17off Pin 7 of Flyback

Vert. 26V Overcurrent Det.

D608R632 From Q604and Current Sensor

R609

DC27

- 5V Loss Detection+ 5V

RC47

RC46- 5V

< Protect-OVP >

Signal 6/7 (Sweep Detection)

Signal 5/7 (RGB Processor)

RY73RE34ERG1

+115V

Turns off Relay S903

A

B

C

1

2

4

7

2

1

Source

Load0.39ohm

If the 220V line experiencesa high current demand, ahigh is impressed on the

anode of DX07

If the -5V line experiencesa short or disappears, ahigh is impressed on the

anode of DC27

If the Vert 26V line experiences a high currentdemand, a high is impressed on the anode of D608If the Heater pin line goes too high, a high is

impressed on the cathode of DH15, turning it on.

If the AC line goes too high, a high is impressed onthe anode of D959

If the 115V line experiences a high current demand, ahigh is impressed on the anode of D946 or

If the 115V line goes too high, a high is impressed onthe cathode of D948, turning it on. Any high impressed on the base of Q980 will cause

the Relay to turn off. Q981 keep Q980 turned on aslong as the Power_1 high remains.

04

CRT PROT

DP-6X CRT and -5V LOSS PROTECT-OVP (A) SHUTDOWN DIAGRAM

Signal 6/7

RE31

RE352.2 Ohm

1

PDC1

Def+220V

RE29

QE08

To CRT 220VTo VM Circuit

7

ERG1

3

PCT

GREENCRT PWB

RED CRT PWB

RE34 1

VM PORTCE10

A B DX07

RGB ProcessorSignal 6/7

CRT +220V ExcessiveCurrent Detection

VM PORT

1

< Prot-OVP >RY73

Normal

Active

8

PDT2

ASEE DEFLECTION SIDE (B)

PROTECT-OVPSHUTDOWN DIAGRAM

2

< Prot-OVP >

RE30

-5V Loss Detection

DC27

-5V Loss Det.

+ 5V

- 5V

RC47

RC46

< Prot-OVP >

1

05

DP-6X DEFLECTION SIDE (B) PROTECT-OVP SHUTDOWN D IAGRAM

Flyback

5OP

29.01V

IH01OVP

TH01ABL VoltageToo High Det.

RH32

Hi VoltH. Drive

77LH06

Excessive HiVoltage Det.

RH23

CH17

8ABL

Stops H. Drive

I601

10

Vertical Output Circuit

R630 R631

C610

DH15

R629 0.68 Ohm

Q604

Def +28V

D608

Excessive VerticalCurrent Det.

R632

RH32 allows ABL fluctuations tomanipulate the Trigger Po int of Shut

Down as screen brightness varies. ABLis inverse proportionate to brightness.

This prevents false triggering.

Any fluctuations in High Voltage willalso be reflected by the 50P output P/P.By monitoring the 50P (50 Pulse) risesin High Voltage will be sensed. If HighVoltage climbs too high, DH15 will fire

and trigger a shut down event.

If the Vertical Output IC has a problem,R629 will sense the current rise. The

voltage drop will be reflected at the baseof Q604 turning it on and producing a

Shut Down high.

High VoltageSensing Circuit

DH13

DH141

RH26

RH24

C604

L603

Vs

RH21

LH01

RH25

Normal

Active

8

PDT2

FROM CRT and -5V LOSSPROTECT-OVP (A)

SHUTDOWN DIAGRAM< Prot-OVP >

< Prot-OVP >B

SEE 115V TOO HIGH AND OVERCURRENT DETECTION (B~C)

PROTECT-OVP DIAGRAM

2

1

1

4

Deflection Schematic

A

06

DP-6X 115V TOO HIGH AND OVER CURRENT DETECTION (B~C) D IAGRAM

17

TP01

Deflection B+ (115V)Excessive Voltage Det.

0.39 Ohm

Deflection B+ (115V)Excessive Current Det.

RP47

RP54

RP55

RP53

16

CP45

CP51

QP41

CP59

RP48

EP46500

DP55DP59

DP58

D926

CP63 DP56

DP463K

EP45 Deflection B+ 115V

RP49Def +115V

SEE PROTECT-OVP (C)SHUTDOWN CIRCUIT

2

Power-Def Schematic

6

BSEE DEFLECTION SIDE (B)SHUTDOWN DIAGRAM

C

< Prot-OVP >

4

PA

GE

02-07

S903

C980

R947AC

SBY +5V

R942

R981

R980

Q980

Q981

C981

onoff

RelayDriver

D942

Q944

R945

6

R982

PDS2

DP-6X PROTECT-OVP (C) SHUTDOWN CIRCUIT

7

D947

ForPowerSupplyD902

D9021

2

T902

R924

R925

D9159V

(8.9V ~ 9.3V)

R926

Q901

AC 175On

2

1 3

4

I905SBY 5V

D959

AC Voltage Too HighDetection

Run B+ 16V

R9231

Raw B+

HotGround

5

4

R927

C916

6

AC AC

From Sub Micro I002Pin 62, Q012, Q013

Power_1

C942

c

SEE115V TOO HIGH

AND OVERCURRENT

DETECTION (B~C)DIAGRAM

Power-Def SchematicPower On/Off

DP-6X CHASSISL.E.D. (Visual Troubleshooting) for the Deflection Power Supply

+115 Deflection B+ L.E.D. for visual troubleshooting observation.

GREEN L.E.D.

C966

0.85ASW + 115V

+115VR951

0.39 Ohm

D950

L948R959

R956

+115V OverCurrent

Q941

C967

T902

PAGE 02-08

R952

E9473 Amp

PROT_OVP

See the Deflection Power Supply ShutDown Circuit Diagram for details.

D948 +115V OverVoltage

SW +115V Active (LED)

C96112

11+115V D945

D946

C966R960

D951

D952

GND 1

Active Hi

S903

R947

SBY +5V

R942

onoff

RelayDriver

D942

ForPower Supply

Q944

R945

Power-Def 1/1

DP-6X POWER ON and OFF CIRCUIT DIAGRAM

AC

PAGE 02-09

D947

C944

I9071SW 5.6V

Regulator

L931

C931

SW+ 5.6V

S901RUSH

R940

on off

RelayDriver

D940

ForPower Supply

Q942

R943

D944

C942

Conv + 28V

3

14

2

3D902

AC1/2

AC

PA 2 1

F9021 Amp

F9018 Amp

R9072.2

ohm

AC1/2

Raw B+ forT902 / I902

I002Sub

MicroprocessorQ012Q013

6

10

Signal 1/7 Main Micon

POWER 1Power On/Off 1

POWERLED

on off

PFT1

PDS2

DM10

RH30

9

Power LEDNot Used

PFS

SW+ 9VIA04

3SW 9VRegulator

5SW+ 10.5V

Power LED

From D954 off MainSwitching Transformer

Pin 13 Signal 4/7Audio

Ft Control

61

67

S901 Turns On after theSW 5.6V becomes

active. This preventssurge current duringcapacitor charging.

AC Routewhen first applied


VIDEO INFORMATION

SECTION 03

CY

PB

PR

PAGE 03-01

Component 3 Y

V4

S2 1412

V2

S1

10

68

V5

S5

162018

Front Control PWB

V1 4

U303 Main Tuner 22

Aux 5 S-Y V3YAux 5 S-C V3C

Aux 5 Video V3VC Pb

Y

SUB OUT

MAIN OUT

I501Video Select

279

PFT

4

V3

Y3C3

V2Y2C2

V1

Y1C1

CVBS2

DP-6X CHASSIS VIDEO SIGNAL SELECTION PATH CIRCUIT DIAGRAM

1711 S-1S-5 Det.

Aux 2 VideoAux 2 S-YAux 2 S-C

Aux 1 Video

Aux 1 S-YAux 1 S-C

C Pr

61

59

57

V3

67

65

63

24

Component 4 Y

Component 4 Pb/Cb

Component 4 Pr/Cr

Composite 3

Component 3 Pb/Cb

Component 3 Pr/Cr

11 S-3S-2 Det.

5 S-2S-1 Det.

33

32

34

For Micro. Sync detection

MON OUT

See Main Sync Signal Path

56

60

64

Signal 2/7 Tuners

Signal 3/7 AV Selector

Sheet 13 1 2

CY1

PB1

PR1

V7

26Composite 4

V8

CY2

PB2

PR2

PDTV1

Signal 2/7 Tuners

See Sub Sync Signal Path

Y5 DM InDTV-CY

DTV-C

NTSC for Monito OutC5 DM In

19

15

16

17

18

HDV-Y

HDV-PR

HDV-PB

MTV-CVBS

SDL2

SDA2

CLK

DATA

73

69

71

G/CY1

R/PR1

B/BR1

U304DigitalTuner

36 G/Y/CVBS

For Micro. Main CC detection

23

PST

11

13

C Pb

C Pr

Y

29

30

28

74

72

68

For Micro. SubCC detection

97

45

44

100

NOT AVAILABLE

61

30

60

True 1080IRainforest IC(Flex Bypass)

YTrue Y

True Pb

True Pr

Main CY/Y/CVBS

Main_Pb

Main_Pr

Sub_Pr

Sub_Pb

Sub CY/Y/CVBS

1

3

5

66

QX09

67

QX10

68

QX11

FLEX CONVERTER

Signal 5/7 RGB Processor

IX01Rainforest

RH43 180K

ABL

CX17

DP-6X Chassis A.B.L. Circuit Diagram

78

8

To Focus

IX01Rainforest

ICABL

ToAnodes

To QH01 Collectorof High Voltage

Output Transistor

Deflection PWB

Clamp

RH27 & RH28ABL Pull-Up

Resistors

As Brightness goes Up, ABL Voltagegoes Down. (Inverse Proportional)

[ Current Path ]

QX12

CX18

TH01

Protect_OVP

RX38

CX21

DX02

CX20RX37

RX36RX35

RX34RX33

DX01

DH16RD30EB4

CH18

RH27 30K

RH31

RH32180K

CH21

DH15

SW +10.5V

RH25 13K

ABL

9

10

7

1 Gnd

DH13

CH17

IH01

7DH14

RH09 CH10

RH23

LH06

StopsH. Drive

OVP

HZ22-2L

RH26

PDS2

6.8K

FBT

RH42 47K

RH41

I001Sub

MicroSDA1 28SCL1 30

B_Side_Panel

75SW +9.3V

QH05

ABL_SW

PAGE 03-02

ABL

RH21

LH01CH14RH28 39K

RH2443K

58 ABL Switch

50PB+

C

RH40

ABL switches slightly reduce theoverall operational point of ABL dueto the loss of overall brightness levels.

RH332.2K

Signal 5/7 PWB

SW +115V

RH30ABL Switch

QH03

BLACK_PANEL

RH35

2

3

59 Black Side PanelR090

PDT2

2

RC95

R091

1080I

Signal 1/7 PWB


AUDIO INFORMATION

SECTION 04

01

AVX 3 Audio L

V4

88V2

87

86

V581

82

Front Control PWB

V185

U30383

ANALOG TUNER U303

Aux 5 Audio RAux 5 Audio L

L1 OutMAIN OUT

I501Audio Select

4

5

PFT2

2

L4

R4

L5

R5

L7

R7

L6

DP-6X CHASSIS AUDIO SIGNAL SELECTION PATH CIRCUIT DIAGRAM

91

92

V389

90

AVX 4 Audio L

AVX 4 Audio R

AVX 3 Audio R

96

97

SDL2

SDA2

45

44

Signal 2 Tuners Signal 3 AV Selector

L3

R3

L2

R2

CLK

DATA

Signal 2 Tuners

80

79

L8

R8

DigitalTunerU304

841

MTV-L

MTV-R R6

AVX 2 Audio L

AVX 2 Audio R

AVX 1 Audio L

AVX 1 Audio R

R1 OutSelected Audio Out

L1

R1

Hi-Fi93

94

1

20

12

IA02Audio

Control

QA07

QA06

QA05

QA04

Signal 4/7 Audio

PL

1L Out 1

R Out 1

MON OUTMonitor Audio Out L

1

100Monitor Audio Out RMONITOR

OUT CA42

CA12

CA15

CA26

CA25

C554

C553

C512

C513

C515

C514

C526

C527

C551

C552

C548

C549

C545

C546C540

C541C576

C575

C574

C573

DTV L

DTV R13

12

A Out R

A Out LI301

1

7

3

5

2

19CA12

CA15

IA03AudioOut

2

4CA28

CA27L In

R In

7

PR

1CA41

CA29

CA30


DEFLECTION INFORMATION

SECTION 05

01

QC12

PDT2

RC27

RC30CC10

DP-6X SWEEP LOSS DETECTION CIRCUIT

RC22

CC06

CC08

RC24V. Blk.

14V P/P

H. Blk.CC09

RC28RC29 RC26

RC17

RC138V P/P

RC18

Vertical BlankingFrom Pin 11 I601

Horizontal BlankingFrom Q706 Emitter

QC11

RC23

RC25

DC21

DC20

RC34

DC22

DC23

QC08

QC07

QC09QC10

CC13

DC19

RC19

DC26 RC16

Cut Off

QC06RC21

RC22

From Pin 60 I002 Sub Microprocessor (Signal 1/7)

7

4

FromDeflection 1/1

RC35

QC13

RC36

CC12

RC33

CC11DC24

RC32

RC31ProtectSwitch

H Det

V Det

Protect HV

See Video MuteGeneration

Circuit

A

Signal 6/7Sweep Detection

10 SW +10.5V

Def 6.3V

RC14

DC18

RC37 DC25

Cut Off from Microduring "Setup" to

prevent falsetriggering of V

Sweep Loss duringRGB Cut Offadjustment.


MUTE CIRCUIT INFORMATION

SECTION 06

Signal 4/7Mutes Audio

PAGE 06-01

DP-6X CHASSIS VIDEO MUTE GENERATION CIRCUIT DIAGRAM


RC10

SW +9.3V

AC SIGNALFrom

Power-Def1/1From Pin 3 I903

RC14

RC11

QC05

CC04

RC09

DC16

CC03

QC04AC DetNormal Off

Prot HV

DC15

AC DetProt HVV Mute

QC23

RC07CC02

DC14RC06SW +9.3V

RC05

QC02Signal 5/7

RGBProcessor 3

PDS2V Mute0

Shuts off IH01High Voltage

Driver IC

Prot_HVFrom Sweep LossDetection CircuitQC07 & QC12

AC Det = Loss of ACProt HV = Loss of H or V SweepV Mute = Channel Change,Power Off/On, AutoProgramming, etc..

RC56

QC17RC57

CC29

MuteDCU 2/2

Dig Conv.IT01 pin 45

CONV. AMPSignal 7/7

Mutes Convergencewhen +28V line drops.

Active Low

Mute

A

C72I002

V_MUTE 2

Signal 1/7Main Micon

DC17

RC58

DC29

Frompin 1 IK03

RC08

Def 6.3V 1

PDCU

7

PDS2QC24

V MuteQ024

Q025

RC020 ohm

11

PCTTo

MuteCRTs

B

D

Active Hi

Active Hi

V_MUTE 1RC03

F

V_MUTE 1

QC01

To Q504, Q505through D512

Mutes Monitor OutAudio

E

Signal 3/7AV Selector

To IX01Pin 39

Mutes Video

DP-6X HI VOLTAGE MUTE CIRCUIT

PAGE 06-02

IH01

High VoltageDriver IC

RH06

StopsDrive

RH16

RH07DH12

DH02

StopsOsc

14

3

H. Blk

DH041 H Drive

RH06

QH04RH37

DH03

RH36

Prot HV

3

PDS2

From MuteGeneration

Circuit Diagram

D

Active

Lo

From Q706

QH02 RH13 QH01

Horz Output

10

9

TH01Flyback

+ 115V

Deflection 1/1

03

DP-6X CHASSIS AUDIO OUTPUT SELECTION MUTE CIRCUIT DIAGRAM

4

2

IA03Audio

Out

Signal 4/7 Audio

PR

1

1

CA42

CA41CA30

CA29 7

12

CA47

CA48

6RA45 Ripple

Filter

RA47

QA03

QA08

Right Main Audio

Left Main Audio

RA49QA09

DA05

DA11

DA12RA57

QA14

RA59

SW +9VQA11

RA60

RA58AU+29V

QA12

11 MUTERA46

RA50

QA10

CA50

RA49

CA49

DA13

DA14

V_MUTE 2

72

I002Micro

73

74

19

2


C

V_MUTE

AUDIOMUTE

SP_MUTESP_OFF

SP_R

SP_L

L

R

PL

3IA04

5 SW +10.5V

CA28

CA27

RA40

RA39

IA02Audio

Control

Q024 Q025

Q018 Q019

2RA03

4RA01

1


20

1

04

DP-6X CHASSIS RAINFOREST IC MUTE CIRCUIT DIAGRAM

V_MUTE 1

IX01RGB

Processor(Rainforest IC)

39 EFBP In

Signal 5/7RGB Processor

DX03

RX63

H Blk

Deflection 1/1

4

PDT2

From Q706Emitter


SW+ 9.3V

RX12

FC H Blk

FC V Blk

RX08

RX09

QX06

QX05

Signal 3/7A/V Selector

9

PST

FlexConverter

10

RX64

12

13

14

R Out

G Out

B Out

05

DP-6X CHASSIS MONITOR AUDIO OUTPUT MUTE CIRCUIT DIAGRAM

C574

C573

R5E3Q504

Right Audio

Left Audio

R5E2Q505D512

V_MUTE 1

100

1


F

R3 Out

L3 Out

C576

C575

R5C7

R5C6

I501Video /Audio

Selector

D510

R5C9 R5C8

Right Audio

Left Audio

MONITOROUT

R5C4R5C5

72

I002Micro

V_MUTEQ024 Q025


Signal 3/7AV Selector


DIGITAL CONVERGENCE INFORMATION

SECTION 07

01

Flex

DC_R

RK40

PFS

DP-6X CHASSIS "DIGITAL CONVERGENCE" INTERCONNECTION CIRCUIT DIAGRAM

PSET

RV

RH

GV

BV

BH

Mute

17126

+ -

7 8

11

+ -

20

23

+ -

8

11

+ -

19 20

23

+ -

18

17

15

+ -

IK02GV

BV

BH

IK01RV

RH

GH19

PCR1

3

4

PCG

4

3

1

PCB1

3

4

6

15

6

6

CYV+

CYV-

CYH+

CYH-

CYV+

CYV-

CYH-

CYH+

CYV+

CYV-

CYH+

CYH-

IK03 11

2

To Red C

onvergence YokesTo G

reen Convergence Y

okesTo B

lue Convergence Y

okes

IX01

PCT9

7

5

14

13

12

DC_B

DC_G

DC_R

To CR

Ts

B

G

R

Ft. Control PWB

AV SelectorSignal 3/7

HMO1IR Receiver

IR Out

Mute"Lo"

IR In

7

1

SM09

GH

+5V

-5V

1

5

Magic Focus

8

66

67

68

26

25

24

Rainforest

Dig OSD B

Dig OSD G

Dig OSD R

Y1 In

Pb1 In

Pr1 In

B

G

R

BUSY

Magic Sw Out

IR

Microprocessor

RK38

DC29

55

DigiconBusy In

6

Digicon Adj

+5VGnd

S0S1S2S3S4S5S6S7

S0S1S2S3S4S5S6S7

Sensor PWB

DC_IR 2

From QC16

From IC01

RK37

3Mute

12

6

3Mute

2 YS3

DC_YS

DC_Busy

DC Adj 2

4

2

6

8

12

10

PDCU

DM07

53

1I007

DCU IR Sel576

3

4

I002

Conv-24

5

5

25

61

2180797877

7576

60

7

1

1

7

7

1

45

123456

87

9

LEDS0 ~S78 Total

Sensors

10

MAG SW In (Lo)

DC _YS

CY

PB

PR

135

PSTIncludes OSD

56Q028

IR Out

Main MiconSignal 1/7

Main MiconSignal 1/7

10

22

14

10

DK27

13

13

Conv+28V

22

14

18

7

14

Conv AmpSignal 7/7

RGB PROCESSORSignal 5/7

DCU 2/2

IT06

IT07

IT05

IT01

Sweep DetSignal 6/7

IS07

18

5

47

54 90 125

3 12

IS07

Sw AdjSC01Service

Only

59SW_ADJ

IS06DC_G

DC_B

53

50

49

48

66Magic SW 2

51

54

-5V

+5V

DCU 1/2

DT01

RES7

Conv+28

V Blk 2 35IS06

DC_Size 65

H Blk 227

33

QX28

QX32

QX36

QX11

QX10

QX09

QX23

QX22QX21

QX16

20

19

18QX17

QX18

QX19OSD B

OSDOSD G

OSD R

FromMicro

34

33

32

OSD B

OSD G

OSD R

To Rainforest

Q028

DCU Size52

QM01

QM04Sby +5V

2

3

15

21

17

29

25

19

27

23

31

44

40

2826242220

1618

30

PDCU

1

9

9

IS043.3V Reg 3

DP-6X CLU-4361S REMOTE SHOWING DCAM FUNCTIONS

Be sure to return the Remote Control toNormal Mode after DCAM.

CLU-4361S p/n HL02291When Convergence is adjusted by this Remote, this Remote must be changed to DCAM mode.Remote begins in TV mode.While holding the "TV" key down, press and release "MENU" then press and release "INFO" thenrelease the "TV" key.

CLU-4361SReturning the Remote to Normal ModeRemote begins in DCAM mode.While holding the "TV" key, press the "0" then the "1" keys.

PAGE 07-02


CHASSIS PICTURES

SECTION 06

DP-6X PWB PICTURES

PAGE 08-1

SIGNAL PWB

DP-6X PWB PICTURES

PAGE 08-2

DEFLECTION PWB

DP-6X PWB PICTURES

PAGE 08-3

DIGITAL PWB

DCU PWB

CONTROL PWB

DP-6X PWB PICTURES

PAGE 08-4

CRT PWB


KEY PARTS

SECTION 08

DP-65 KEY PARTS IDENTIFIED

P/N DESCRIPTION P/N DESCRIPTIONUE25921 DP65 CHASSIS ASSY HL02291 CLU-4361S REMOTE CONTROLUE25941 DP6X SIGNAL BLOCK ASSY KS21431 51 DP6X 2ND MIRRORUE25951 DP65 POWER DEFLECTION BLOCK ASSY QD53401 51F59 SPEAKER GRILLEJT25591 DP6X CPT/CONT PWB ASSY UX26071 DP65-51 SVC PRT ASSY (R)JT25601 DP6X SENSOR PWB ASSY UX26072 DP65 51 PRT ASSY (G)JT25581 POWER DEFLECTION PWB UX26073 DP65 51 PRT ASSY (B)JT25561 DIGITAL PWB ASSEMBLY UX26081 DP65 SCREEN ASSY 51JT25551 SIGNAL PWB ASSEMBLY UX26091 51F59 SVC FRAME ASSY

P/N DESCRIPTION P/N DESCRIPTIONUE25921 DP65 CHASSIS ASSY HL02291 CLU-4361S REMOTE CONTROLUE25941 DP6X SIGNAL BLOCK ASSY KS09403 57 DP6X MIRRORUE25951 DP65 POWER DEFLECTION BLOCK ASSY PH33954 57F59 SPEAKER GRILLEJT25591 DP6X CPT/CONT PWB ASSY UX26074 DP65-57 SVC PRT ASSY (R)JT25601 DP6X SENSOR PWB ASSY UX26075 DP65 57 PRT ASSY (G)JT25581 POWER DEFLECTION PWB UX26076 DP65 57 PRT ASSY (B)JT25561 DIGITAL PWB ASSEMBLY UX26082 DP65 SCREEN ASSYJT25551 SIGNAL PWB ASSEMBLY UX26092 SCREEN FRAME ASSY

P/N DESCRIPTION P/N DESCRIPTIONUE25921 DP65 CHASSIS ASSY HL02291 CLU-4361S REMOTE CONTROLUE25941 DP6X SIGNAL BLOCK ASSY KS07997 65 DP6X MIRRORUE25951 DP65 POWER DEFLECTION BLOCK ASSY PH34152 57F59 SPEAKER GRILLEJT25591 DP6X CPT/CONT PWB ASSY UX26071 DP65 65 SVC PRT ASSY (R)JT25601 DP6X SENSOR PWB ASSY UX26072 DP65 65 PRT ASSY (G)JT25581 POWER DEFLECTION PWB UX26073 DP65 65 PRT ASSY (B)JT25561 DIGITAL PWB ASSEMBLY UX26083 DP65 SCREEN ASSYJT25551 SIGNAL PWB ASSEMBLY UX26093 SCREEN FRAME ASSY

PAGE 09-01

65F59 PWB PART NUMBERS 65F59 OTHER ADDITIONAL KEY PARTS




THINGS YOU

SHOULD KNOW

SECTION 10

DP-6X Things You Should Know Index


Materials prepared by Alvie Rodgers C.E.T.

TOPICS PAGE

August 2006 (ver 01)

SECTION (10) THINGS YOU SHOULD KNOW: The Number on the Left of the Topic is the same number as shown on the Things You Should Know page on the Web Site.

• (01) ATSC Reception problems ------------------------------------------------------------------ 10-01

• (02) Lead Free Solder beginning in 2004 ------------------------------------------------------ 10-02

• (03) Fan Part # GS00821: In Digital Module ---------------------------------------------------- 10-02

• (04) CRT- I need to Change All Three CRTs, what to do? ------------------------------- 10-03

• (05) How to do a Software Upgrade on the ATSC Digital Module ---------------------- 10-04

• (06) How to Troubleshoot Digital Convergence Problems ------------------------------- 10-08

• (07) Serial Number is shown on a Label on the Front Right Hand Side --------------- 10-10

• (08) HDMI Shows Error Message on HD Channels from Cable Box ------------------- 10-10

• (09) Using Cut Off Adjustment to Check for Defective CRT --------------------------- 10-11

• (10) Picture Dark or Abnormal, Changing Color Temperature -------------------------- 10-11

• (11) POD (CableCard) Problems ----------------------------------------------------------------- 10-11

• (12) Lip Sync Issues --------------------------------------------------------------------------------- 10-12

• (13) HD Generator Suggestions ------------------------------------------------------------------ 10-13

• (14) Some VGA to Component Adaptors cause Picture Problems -------------------- 10-13

• (15) POD (CableCARD) no longer works after Initialization ------------------------------- 10-13

• (16) POD (CableCARD) Digital Tuner Problem --------------------------------------------- 10-13

• (17) What is the Size of the Allen Wrench for Splitting the Cabinet ---------------- 10-13

• (18) HDMI Doesn’t Work --------------------------------------------------------------------------- 10-13

• (19) Downloading the Latest Software ------------------------------------------------------- 10-14

• (20) Losing Most Channels on the PinP Window (With CableCARD) -------------- 10-14

• (21) Preventing CRT Phosphor Spots -------------------------------------------------------- 10-15

• (22) Horizontal Line Noise in Top Corners Prevention ---------------------------------- 10-16

This Page Intentionally Left Blank

DP-6X THINGS YOUR SHOULD KNOW

PAGE 10-01

(01) ATSC Reception problems: Important information to gather when encountering a customer with ATSC reception problems. Please gather all information listed below before calling for Technical Assistance. (See below for contact information).

1. Make sure we are dealing with ATSC reception issues only, please. 2. Model and serial number...By the way, we are placing ALL model and serial

numbers on the front right hand side of the units. 3. Did the customer run auto programming? Please run auto programming again just in case. 4. Signal strength on this channel? Available through customer menu. 5. What kind of antenna are they using? Rabbit Ears? Roof antenna? Are they using antenna rotor? Cable? 6. What is the Software version? This is available through the customer menu. 7. What channel is having the problem? Digital channels are a main channel and a sub channel, always

displayed as : 25-1 or 25-2 and 25-3, 25-4, etc,. Please ask for all sub channels available, sometimes there are more than one or two.

8. Do they know it's respective channel on analog format (NTSC)? Is the analog channel coming in ok? Just to give you an example: San Diego channel 8 NTSC is equal to channel 25-1 ATSC, when you do auto programming, you will see 8-1 on TV OSD, but you can also enter: 25-1 and you will also get to the same 8-1 digital channel. We all must be very familiar with this fact in order to see if we can select the channel directly, without the need to do auto programming. See www.transmitter.com for state by state listing of analog/digital equivalency table, their location and their power.

9. What is the stream reception format? You will see: 480i, 480p, 720p or 1080i on the upper section of the OSD when receiving.

10. What is the Channel content? Is this ABC, CBS, PBS? And station identification is needed, like WYCN TV Channel 5 or whatever.

11. Try to contacted the Local Station? Explain the problem to the engineer. They may be able to investigate and make some corrections. If you did speak to someone at the station, whom did you talk to? Name and phone number or e-mail address?

12. Local stations are starting to provide a feedback for their customers mostly through a web page....They always want to know if customer are receiving the Digital Channels and are always looking forward to get feedback.

13. Try PIP and make sure the PIP channel is also the same channel as the one they are trying to receive with Ant C.

14. Describe problem and if possible, send a picture/drawing or a video. 15. Is sound OK? 16. Customer name and phone numbers, please.

Once this information is gathered, please contact Hitachi Technical support (see below) and provide all information gathered. Phone: 800-393-2369 (Authorized Servicers only) Phone: 619-591-5352 (Non-Authorized Servicers only) FAX: 619-482-8045 EMAIL: [email protected]

(Continued on page 2)


PAGE 10-02

(02) Lead Free Solder beginning in 2004. 2004 product will use lead free solder (unleaded) to help preserve the environment. Please read these instructions before attempting any soldering work. Caution: Always wear safety glasses to prevent fumes or molten solder from getting into the eyes. Lead free solder can splatter at high temperatures (140 degrees F) . Lead free solder indicator Printed circuit boards using lead free solder are engraved with an "F". Properties of lead free solder The melting point of lead free solder is 104 ~ 122 degrees F. higher than leaded solder. Servicing solder Solder with an alloy composition of Sn-3.0Ag-0.5Cu or Sn-0.7Cu is recommended. Although servicing with leaded solder is possible, there are a few precautions that have to be taken. (Not taking these precautions may cause the solder to not harden properly, and lead to consequent malfunctions.) Precautions when using leaded solder Remove all lead free solder from soldered joints when replacing components. If leaded solder should be added to existing lead free joints, mix in the leaded solder thoroughly after the lead free solder has been completely melted (do not apply the soldering iron without solder). Servicing soldering iron A soldering iron with a temperature setting capability (temperature control function) is recommended. The melting point of lead free solder is higher than leaded solder. Use a soldering iron that maintains a high stable temperature (large heat capacity), and that allows temperature adjustment according to the part being serviced, to avoid poor servicing performance. Recommended soldering iron: Soldering iron with temperature control function (temperature range: 320-450 degrees F . Recommended temperature range per part:

(03) Fan Part # GS00821: In Digital Module • The Fan Runs all the time. This is normal. • All sets with a Digital Module (ATSC Tuner) has a Fan. • The below chassis utilizes a Digital Module which contains many sophisticated circuits.

A cooling fan is utilized in all Digital Modules (ATSC). It is normal for the customer to hear air circulating and the fan running if the room is quiet. This can be compared to a computer cooling fan as they are very similar. The customer may not be aware of the fact that his or her projection television has a cooling fan incorporated. Please educate the customer with this information. Do not assume that just because the customer can hear the fan that there is a problem with the fan. Only if the fan produces a grinding or ticking sound should it be considered to be defective.

• These Fans are running ALL the time. This is NORMAL operation. These applies to ALL Hitachi units with an integrated ATSC tuner.

• This is, is getting to be a very important issue for all our customers. Remember, one huge difference between their previous TV sets and any of these NEW Digital Models is the fact that their previous TVs never had a fan...therefore, there was no fan noise at all!

• Now, once they notice the fan noise, some of them do not like it. First thing they do is: They call for service. Many Technicians MAY NOT be familiar with these units, therefore, they can not tell if the noise is actually normal or too noisy!

(Continued on page 3)

Part Soldering iron temperature

Mounting (chips) on mounted PCB 608 +/- 86 degrees F

Mounting (chips) on empty PCB 716 +/- 86 degrees F

Chassis, metallic shield, etc. 788 +/- 86 degrees F


PAGE 10-03

• Replacing the fan just to see if the noise goes away or to reduce it is just too much work and it will be for nothing....then the Customers will be disappointed to find out the noise is still there (after any of the fans/modules/or even complete TV sets were replaced). But once they hear the explanation related to the REA-SON why they hear this noise, they always understand.

• New Technology requires the use of faster processors, these processors require the use of cooling fans. Al-though minimal, these fans do make noise when they are running, this is "normal" operation noise.

(04) CRT- I need to Change All Three CRTs, what to do? In a situation where it becomes necessary to replace all three CRTs, it may not be as big a job as first considered. There are many times in which if a couple of First steps are followed, the job may be very easy thanks to Magic Focus. IMPORTANT: You must find the reason for the CRT burn ( if this is the reason for replacing all three CRTs at once), before installing the new CRTs. Look for Deflection collapse caused by poor solder connections on the Yoke Plugs, Convergence Yoke Plugs, Vertical Output IC, Drive Transformer and/or Flyback. Make sure the H and V Sweep Loss circuit is functioning. Make sure the Yoke plugs are seated properly. Clean all Spark Gaps. Pry off the caps on top of each spark gap and clean the contacts with a thin, fine sand paper. Reinstall the caps. Solder all interconnections between the Signal PWB and the Deflection PWB. THINGS TO REMEMBER: • If at least one of the defectives CRTs is properly set up (in relationship to geometry) then it can be used as a

guide for setting up the new CRTs. This means you have checked that the Center is in dead center and that the lines running left to right and top to bottom are straight and all the grids are linear.

• Magic Focus will be your biggest friend in the process. • If at all possible, do not remove all three defective CRTs at once. Leave the best adjusted CRT in place until

the other two new ones have been installed and aligned. • You most likely will not need an Overlay unless the set is already a mess related to geometry. HERE IS THE PROCESS: • After receiving the new CRTs, first determine which of the defective CRTs is best aligned. (This doesn't

matter which color). For our discussion we will say it's the Red. • Remove the Defective Green CRT. • Install the New Green CRT. • Clear the RAM. (With Power Off, press and hold the Service Only switch. The press the Power Button on

the Front Panel). Set will come on with cleared RAM. No Convergence Correction. • Loosen the Yoke on the New Green CRT and rotate it until it matches the Defective Red Vertically and

Horizontally (TILT) while looking only at the center. Don't worry if the Center isn't aligned with the Red. After adjusting the Tilt, tighten the Yoke.

• Run a string from the top left corner to the bottom right corner. • Run a string from the top right corner to the bottom left corner.

(This will give you a center mark where the strings cross.) • Now, using the centering magnet for Green, adjust Green to the center mark where the two strings cross.

Remember that the RAM has been cleared. In this condition the Red is to the Left of Dead Center and the Blue is to the Right of Dead Center. This is normal.

• Now, Power Off the set. Then turn it back on. This will restore the previous Convergence stored data. If you checked the Red centering before all of this began, (Item 1 under Things To Remember above), then the new Green CRT and defective Red CRT centers should now match.

• Run Magic Focus. This should now return the set to proper Convergence or at least very close where only a minor touch up should be required. You can do this touch up now or wait and do it after all three CRTs has been replaced.

Now, do the same thing with the New Blue CRT starting with step (2) above.

DP-6X DIGITAL MODULE SOFTWARE UPGRADE PROCEDURE

PAGE 10-04

How to do a Software Upgrade on the ATSC Digital Module. Check web site for current version. Preliminary Procedure: Note: MMC = Multi-Media Card (Page 1 of 3) Gain access the rear of the TV. Insert the MMC (Figures 1 and 2) into the Multi Media Card slot as shown in Figures 3 - 6. Push the MMC in until you hear a click, indicating the MMC is properly inserted.

Top View - MMC (Figure 1) Bottom View - MMC (Figure 2)

Example of Software Version Note: Software Version number will vary in accordance to the Version Released. Your Version may be different than the one shown.

Rear View - TV Jack Panel (Figure 3)

Close Up View of the MMC Slot (Figure 4)


MMC goes in this direction (Figure 5)

MMC Fully Inserted (Figure 6)


PAGE 10-05

Upgrade Procedure: Step (1) Insert MMC Card fully into slot until it clicks. Step (2) Turn the TV ON. Step (3) Press the MENU button on the Remote. Step (4) Menu will appear

Step (5) Thumbstick Down and Highlight SETUP and press SELECT.

Step (6) The Setup Menu will appear. Step (7) Continue to Cursor down and highlight Upgrades and press Select.

Step (9) Cursor Down and Highlight Upgrade Now and press Select.


Step (8) If the MMC card isn't already inserted, insert MMC card fully until it Clicks.



PAGE 10-06

Step (12) After Software upgrade/s have been successfully completed, please turn the power off. Remove the MMC Software Upgrade Card from the rear of the TV. Then unplug the AC power cord for 60 seconds to reset the TV. Plug in the AC power cord. Repeat steps 2 through 8 to check the software version for verification.

Step (10) The Upgrade begins. Upgrade will take approximately 2 ~ 3 minutes.

Step (13) Your software version should now show correct version number as shown on the MM Card front Label.

Note: To remove the MMC, gain access to the rear of the set. Push the card in until a click is heard, this will release the MMC and then remove the card.

NOTE: The MMC must be removed and returned to Hitachi in order to receive any future upgrades.

Step (11) After the Software Upgrade is Complete, *If your product has already been upgraded or is the same version as the one on the MMC, this step will be bypassed. Note: The old Software Version will still appear on the screen. The updated software version will not appear until the TV is Reset. See the Next Step.



PAGE 10-07

IMPORTANT NOTE: Are you aware that HDTV/SDTV Channels that are shown On Screen may not be the actual channel numbers that you would press on the TV remote control to tune that specific channel? In other words, what you see on the PTV Screen is called VIRTUAL CHANNEL. As and example, to receive (8-1) in San Diego (with out running auto programming in a DTV ) you will actually need to tune to channel 55. Because UHF channel 55 is were they are receiving the Digital Virtual channel 8-1. The Virtual Channel infor-mation is embedded within the data received is the Virtual Channel ID. This was decided because the Customer will know that the HDTV channel they are watching will be a known channel in their area. This will help them to recognize the channel of origin. Below is an excellent web site to visit. This can be a tool that will help you KNOW what the actual channel is when you are going to randomly select them by remote control number keys. You can just select it without a need to run auto programming (on most units ~ with exception of the WXW prior to software upgrade). http://www.transmitter.com DTV Channel Allocation for the whole USA… SOFTWARE UPGRADE PROCEDURE QUICK STEPS. 1. Insert the MM Card software upgrade card into the MM Card slot in the read of the set. Be sure to

push in until a click is heard. Note. Label on the card is to the left. 2. Turn the Set On. 3. Press Menu and Select Setup. 4. Thumbstick down to the 2nd page of the Setup Menu and Select Upgrades. 5. Thumbstick down and Select Upgrade Now. 6. After completion, Power off the set, Remove the MM Card, wait 60 seconds. 7. To verify the upgrade took place, repeat steps 2 through 4 and check the version. NEW: The Software can be downloaded from our web site. www.hitachiserviceusa.com (User Name and Password required). Go to the Training section and click on “Software Version and Download Page” link.

08

CONVERGENCE CAN NOT BE CORRECTED

1. Convergence can not be corrected (How to Trouble Shoot)

What Color has shif ted? A

DCU OUT CHECKPDCU pin 2 (RH)....(*1)PDCU pin 4 (RV)....(*2)

DCU OUT CHECKPDCU pin 6 (GH)....(*1)PDCU pin 8 (GV)....(*2)

DCU OUT CHECKPDCU pin 10 (BH)....(*1)PDCU pin 12 (BV)....(*2)

GreenRed Blue

OK

Which has shifted?VERTICAL line or

HORIZONTAL Line?


HORIZONTAL Line?


HORIZONTAL Line?

OK OKRepair DCU

Circuit

HORIZONTALLine

VERTICALLine

NoGood

NoGood

CHECK or CHANGERK18 & RK19 (RV)IK01 (Conv Amp)

CHECK or CHANGERK14 & RK15 (RH)

CHANGEIK01 (Conv Amp)

HORIZONTALLine

VERTICALLineCHECK or CHANGE

RK26 & RK27 (BV)IK02 (Conv Amp)

CHECK or CHANGERK22 & RK23 (BH)


CHECK or CHANGERK34 & RK35 (GV)IK02 (Conv Amp)

CHECK or CHANGERK30 & RK31 (GH)


VERTICALLine

HORIZONTALLine

NoGood

DP-6X CONVERGENCE TROUBLE SHOOTING Page 1 of 2

All Colors

Before begining, resolder all connections on the Convergence Output STKs

RED GREEN BLUE

*1 denotes see Figure 1on next page.

*2 denotes see Figure 2on next page.

8.2 Ohm 1 Wattp/n AT03213S






Convergence Output STKs IK01 & IK02 p/n CZ01251 STK394- 710

09

CHECK DCU input (*1)Is Voltage at

PDCU pin 40 (5V)?PDCU pin 44 (-5V?)

OK

+5V CheckIC01 SW+5.6V Input pin 8

IC01 +5V Output pin 1-5V Check

QC16 SW-24V Line Emi tterQC16 -5V Collector

A

NG

CHECK DCU input (*2)PDCU pin 36 (V BLK).. (*3)PDCU pin 32 (H BLK).. (*4)

CHECK DEFLECTION CIRCUITVertical Blanking V. Blk. (I601 pin 11)

Pin 7 PDT2Horizontal Blanking H. Blk (Q706) Emi tter

Pin 4 PDT2

NG

CHECKRK14, 15, 18, 19, 22, 23

26, 27, 30, 31, 34, 35CY Amp (IK01, IK02)

OK

(1) PDCU Connector Pin 2 (RH) Pin 6 (GH) Pin 10 (BH)

(2) PDCU Connector Pin 4 (RV) Pin 8 (GV) Pin 12 (BV)

(4) PDCU pin 32 (H. BLK)

GND

Vpp = 2~5 (V)

30 (us) 16 ~ 17 (ms)30 (us)

Vpp = 4~5 (V)

ALSO CHECK Conv.Mute PDCU pin 1. (Normal Hi).IK03 for leak or short.Convergence Mute (Reset)DC29 for leak.QC17 for leak or activa tion.

DP-6X CONVERGENCE TROUBLE SHOOTING Page 2 of 2

(3) PDCU pin 36 (V. BLK)

16 ~ 17 (ms)

Vpp = 4~5 (V)

*1 Indicates see Figure 1 below

*2 Indicates see Figure 2 below

*3 Indicates see Figure 3 below*4 Indicates see Figure 4 below


PAGE 10-10

(7) The Model and Serial Number is on the Front Right Hand Side for easy access.

Figure 1 shows the location of the Model and Serial Number tag. This can be seen without moving the set or requiring any disassembly.

Figure 3 shows the actual location of the Model and Serial Number tag. This can be seen without moving the set or requiring any disassembly. This picture is actually of an LCD Projection set, but the location is the same for all classes of PTVs.

Figure 2 shows the a Close Up of the Model and Serial Number tag.

(08) Using HDMI and a Cable Box, some HD signals give an Error Message: ERROR NOTICE: HDMI Interface with some Cable Boxes. When selecting some HD Channels, the notice reads as follows: "The HD content protection on your display has been compromised. Please use the Y Pb/Pr Outputs for your HD connection". Or "Monitor Does not support HDCP" or “Lower Resolution” or “Snow”. The warning will show up at power on and will remain there if left alone. EXPLANATION: "This is not a problem with the Projection Television". With the addition of Digital transmission, many avenues of private digital data and usage privileges are being incorporated into the transmission stream. During this age of HD infancy, these codes are being manipulated and can generate this situation. HDCP is the issue here. Please contact your local cable operator for additional information. A temporary work-around is to disconnect and reconnect the HDMI cable between your cable box and TV. Your patience is appreciated until this issue can be resolved by the cable operator. NOTE: Both the TV and the Set Top Box Must Be ON.

Figure 1

Figure 2

Figure 3


PAGE 10-11

(09) Using the Cutoff Adjustment to check for a bad CRT. • Symptoms: (Also See Item 11 below for Spark Gap problems)

• Color Temperature changes. • Picture Flickers. • Brightness fluctuations.

Did you know that you can check for a defective CRT (internal grid shortage) by looking closely at the single horizontal line while in the Cut-Off adjustment mode?

In this mode, the Vertical is collapsed so the Service Technician can adjust the Cut-Off level of each CRT. (Note: This determines the Life Span of the CRT. If this adjustment is too bright, the Tube Life is shortened).

PROCEDURE:

• Enter the I2C Service Menu and Select the SERVICE adjustment by using the cursor down and then press cursor right. Vertical will collapse.

• While looking at the single colored line, look at any color to see if it's blinking or flickering. If it is, the CRT needs to be replaced. The Room should almost dark to make the line easier to see. You may have to turn the Screens up slightly to see the line more clearly. Remember, the line should be just barely visible.

• If a Color can't be turned completely off, this too indicates a defective CRT and can quickly identify when CRT is bad.

• Replace the defective CRT.

(Note: This isn't related to the Digital Convergence Grid. The Cursor (adjustment point) will blink in this mode and this is normal).

(10) Picture Dark, abnormal, Changing Color Temperature.

• Clean the Spark Gaps on each CRT PWB. Remove the Cap, clean the contacts with thin fine sand paper, blow out, reseal.

(11) POD (Cable Card) Possible Problems 1: Make sure software is current version: (See the Web Site to confirm current version). 2: If after inserting the Cable Card, the unit IDENTIFIES the Cable Card and goes on to provide a

notice as to how to start Service or it just starts receiving the approved programming. If all this goes on, it is obvious that card and the host (receiver) have established what is commonly known as the "Handshake" and all is Normal. If for any reason, this does not happen, and the "Handshake" does not occur, there still may not be a problem. Try leaving the Card inserted for a longer period of time. If this seems to take too long, insert the card just before retiring for the evening. Leave the Card in-serted over night. Set does not have to be on. There are many reasons that the Card may take an extremely long time to initiate the handshake func-tion. This could be due to traffic, server issues, etc... Please make sure to follow these steps first be-fore considering the Cable Card as being defective. If after an overnight attempt has failed to initialize the Card, then most likely there is a problem with the Cable Card itself. Please get a different or a new Cable Card to try again. Continued on next page


PAGE 10-12

(12) Lip Sync Issues: This is a news letter written by an engineer at KFMB in San Diego. It explains the cause and things that may help when a problem of "Lip Sync" is encountered. KFMB Digital TV Newsletter Number 19 . January 19, 2003 READ MY LIPS The HDTV forums have been abuzz about poor lip sync on several local HDTV channels. This is potentially a real nightmare for digital broadcasters, and I'll take a little time here to explain why, and what you can do about it. By definition, lip synchronization is another way of saying that the audio portion of a TV program matches in timing the video portion. In the good old days, this simply meant that the lower loop of film on the projector was not of the right size because your projec-tor slipped a few sprockets and you would just reach over and adjust it during the next break. In about 1980, video synchronizers started showing up at TV stations that allowed us to use special effects with sources that were of a completely different timing, like remote news vehicles and networks from outside the station. Without those synchroniz-ers, fading or special effects would just look like a mess on-air. However, they introduced a problem: they delayed video without delaying audio. This wasn't much of a problem for a single frame of delay because few people can detect it. But add a couple of frames for network processing and complex effects, and suddenly you have visible lip sync problems. Audio delay units were introduced, but few stations used them. KFMB used a monaural one until we went stereo in 1990. When the Audio Engineering Society (AES) defined digital audio in the early 1990s, they seemingly forgot to deal with synchronizing audio with video. There are no clues built into the AES audio stream for where a given audio frame is in time with respect to an accompanying video stream. There's no chance of having automatic lip sync. Fast-Forward to 1999 We open a new all-digital master control and disk drive servers to replace tape-delivered programming and commercials. Some sources have ways to adjust audio timing, and some don't. Now we have a digital transmitter and an analog one. When producing the news, we find that the more complex a video effect is, the more video delay we have, with real lip sync issues when carrying the video from several remote sites on the screen at the same time. We build a box that tells our new audio syn-chronizer/converter to delay a given amount depending on the combination of sources used. The box works well. In 2001, we open a new all-digital production control that fixes the variable delay problem. Life is good, but intermittent problems with lip sync still show up. Software bugs and corrupt data occasionally plague the station's digital encoder. Remote satellite sources still have lip sync issues at their source left for us to solve on the fly. In late 2002, our digital stream is added to the local cable companies. Since there's zero transmission loss, they use our on-air signal for a redistribution medium. However, they have to re-encode the signal in order to get the correct channel information, program guide, and 256-QAM modulation scheme, thereby introducing another potential source of lip sync problems. As digital viewers, you too can introduce your own problems: You are at the mercy of electronics designers as to how much audio or video delay they introduce. If you use analog cables to transfer audio between your receiver or set-top box (STB) and your audio amplifier/processor, you have a digital-to-analog converter at the STB and an analog-to-digital converter at the processor/amplifier, each introducing au-dio delay, whether a little or a lot. If you have acoustic effects chosen on your amplifier, you may introduce more delay. If your receiver/STB gets corrupt data or becomes otherwise confused, it can introduce delay by mistake. What's a Mother to Do? First of all, make sure you have a problem. We evaluate for lip sync watching for speech in which the on-camera person moves his or his lips to annunciate plosive "B" and "P" sounds. Be careful that you're not seeing it on a poorly dubbed single commercial or program. We're going to ask you to be forgiving when there may be a temporary problem with a hastily organized satellite remote news story--bad things happen in the field sometimes. If you encounter disturbing lip sync problems, answer a few questions before you ask for help: Does the problem exist on all over-the-air, cable, and satellite channels? If so, you surely have a local problem. Try resetting your receiver/STB and processor/amp by unplugging for a few seconds and then plugging back in. What is the source? Does the problem exist with all commercials, programs, and live news? Note this to help the person you complain to. When did the problem begin? Have you checked the enthusiast forums to see if others have the same problems? A nice website for San Diegans is http://hdtv.forsandiego.com. Have you reset your receiver and lip sync is still an issue on all channels? You should contact the cable company in order to determine whether the problem is with you, them, or their sources. Does the problem exist on only one channel? Call the provider (cable or DBS) or the source channel. Each will have to analyze the source and determine the source of the problem. At most stations, they have access to view their own sources, line output signal, analog air signal, digital air signal, and Time Warner cable analog and digital signals. We count on Cox Cable to evaluate our signals on their system.


PAGE 10-13

(Continued from previous page) (13) What equipment can I use to generate an HD signal?

• Please see our web site at the following address; • http://www.hitachiserviceusa.com/Service/Seminars/DP4X-Web/09-things-to-

know/16_HD_Gen.htm (14) Some VGA to Component Adaptors can cause No Picture or Sync Problems.

• Some Set Top Boxes do not have Component Outputs. They have VGA outputs. In this case, a VGA to Component adaptor will be needed. Some of these adaptors can cause a problem if they do not have Tri-Level sync outputs.

• They may cause other problems as well, like Horizontal Shift or unstable pictures. • Please remove the VGA to Component adaptor and test the Component inputs by using a

Component generator directly into the Component inputs to verify. • Please see the VGA to Component adaptor recommendations on the HD Generator sugges-

tion page. Note: If a Component Source isn't readily available, use Composite Video input into the "Y" jack. Insert a dummy RCA jack into the "Pr" plug to force the set into the Com-ponent Mode.

The signal will be black and white, but the picture content (other than color problems) can be checked. (15) POD (CableCARD) no longer works after Memory Initialize or some parts replaced.

• The CableCARD will no longer work after replacing the Digital Module. • The CableCARD will no longer work after replacing the Signal PWB with the Digital

Module. When the Customer first receives their Cable Card, they must insert the card and have it authenticated by the Cable company. Then the customer must call the Cable company with the Host ID information. After this, the Cable company then sends out data that provides the Cable card with channel mapping and the allowable channels for this particular customer to view.

• If a Factory Reset is preformed, the Cable Card is no longer authenticated and the cus-tomer must repeat the process of re-authentication.

• If a Memory Initialization is preformed, the Cable Card is no longer authenticated and the customer must repeat the process of re-authentication.

• If the Digital Module is replaced, the Cable Card is no longer authenticated and the cus-tomer must repeat the process of re-authentication.

• If the Signal PWB with the Digital Module is replaced, the Cable Card is no longer au-thenticated and the customer must repeat the process of re-authentication.

(16) POD (Cable Card) Problems, Digital Tuner Problems.

POSSIBLE CORRECTION: • Be sure to check for the Current Software Version. • Check the Web Site for Current Software Version number.

(17) What is the Size of the Allen Wrench for removing the Split Cabinet Screws?

• 4 mm

(18) HDMI Doesn't Work Please clean the HDMI input contacts with Isopropyl Alcohol using a stiff thin brush.

• Symptom -Using HDMI connection, black picture with NO SYNC OSD. • Sometimes contaminants can cause poor connections on the DVI and/or

HDMI inputs. Cleaning these contacts will eliminate the problem.


PAGE 10-14

(19) Download the Latest Software Upgrade Software The Software can be downloaded from our web site. www.hitachiserviceusa.com (User Name and Password required). Go to the Training section and click on “Software Version and Download Page” link. (20) Losing Channels on 1/2 of the PinP Window (Analog Half)

• Most often noticed when using a Cable Card. If the Cable service provider decides that they are going to all Digital Channels, then our TVs, will lose ALL or most channels on the Analog Tuner side. The Channels they lose will be the ones that are Digi-tal (QAM). Only the Analog channels will remain, if any. There is nothing wrong with your TV set. Please note that this set is using One Analog and One Digital tuner. Every time we use PinP and the 2nd tuner is selected as the Sub picture, the Sub picture can ONLY BE ANALOG (NTSC). DETAILS: As Cable Companies modernize, they are approaching a Digital solution. This improves picture per-formance even on the lower resolution signals and helps to minimize transmission loses. It also im-proves band performance. These Cable companies provide a "Set Top Box" (Cable Box) to receive and decode these digital broadcast. So as it stands right now, the Cable companies can be broadcast-ing Analog (NTSC), Digital NTSC (QAM) and SD/HD Digital (QAM). Note: QAM (Quadrature Amplitude Modulation). If the Customer is using a Cable Box, then they do not notice a problem, since the Cable Box only outputs one channel at a time.. If the Customer decides to hook the Cable directly into the set and bypass using a Cable Box, then is-sues arise that may appear to be a problem. Sets which include an HD Tuner will receive ATSC (over the air SD/HD digital broadcast) and QAM (Cable digital broadcast). The Analog (NTSC) tuner will only receive NTSC analog broadcast signals. Most Customer's who decide to hook Cable directly into the set, will in turn most often decide on using a CableCard application. This will allow the set to receive the Channel Mapping (what channels are broadcast on what frequencies) from the Cable company so their channel selection will match the Channel listings provided by the Cable company. So when they now try to activate PinP and have the Sub picture selected on the Analog tuner, there will be only a few channels available, if any. These will be the NTSC channels only. Many Servicers are trying to "fix" these problems....After replacing many parts, they end up exactly at the same place. PIP with CableCARD will not be getting most channels on the one side using the Ana-log Tuner. There is nothing wrong with your TV set.

MODEL: 51F710A, 57F710A, 65F710A (DP55) 51F710E, 57F710E, (DP57) 51F710G, 57F710G, (DP55) 51F59, 57F59, 65F59, (DP65) 51F59A, 57F59A, 65F59A (DP65G) 51F59J, 57F59J, 65F59J, (DP65G)

SUBJECT: PRT SPOT PREVENTION

Details: If one or more PRTs have a spot mark around the center, check the +220V filter capacitor, CP50 (DP-5x chassis) or C965 (DP-6x chassis); if value is 100 f/250V, replace with 220 f/250V (p# AL00065S). See images below for physical location; Figure 1 for DP-5x chassis, Figure 2 for DP-6x chassis.

PTVPage 1 of 1

June 2006

Hitachi America, Ltd., Home Electronics Division National Service

PTV 06-01b

C965

CP50

Figure 2 - DP6x Chassis

Figure 1 - DP5x Chassis

PAGE 10-15

MODEL: 51F59, 57F59, 65F59 (DP65) SUBJECT: Horizontal Noise Lines

Details: If a symptom such as shown in Figure 1 appears, (more visible in brighter scenes), check the Deflection PWB to see if location K025 has been replaced by a coil. If there is still a jumper in place, replace it with a 47 h coil, p/n BH01889R. See Figures 2 and 3 for location.

PTVPage 1 of 1

June 2006 Hitachi America, Ltd., Home Electronics Division National Service

PTV 06-02

Figure 1 - Horizontal noise in upper corners

Figure 3 - Component sideFigure 2 - Solder side

PAGE 10-17

dp 6x training package

Documents

current circuit diagram

abl circuit diagram

deflection circuit

video mute circuit diagram

loss detection circuit

mute circuit information

high voltage circuit

ovp c shutdown circuit