dps 100 copco gesan dps 100.pdf · voltage: 400/230 v frequency: 50hz technical specifications...
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DPS 100 | 400/230 V | 50HZ |
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Diesel Prime Gensets
DPS 100
Voltage: 400/230 V
Frequency: 50HZ
Technical specifications
Genset Image for illustration purposes only
110
88kW
kVAStandby Power (ESP)
TECHNICAL INFORMATIONg
100
80kW
kVAPrime Power (PRP)
SoundproofedMechanical structure
PERKINS 1104D-E44TAG2-EU3Engine
LEROY SOMER LSA 44.3 S5Alternator
DEEP SEA 7310Control card
2.800 x 1.100 x 1.585mmMeasures (L x W x H)
1.642kgEmpty weight
178LFuel tank
68dB(A) a 7
m
Acoustic pressure, LpA
94dB(A)Acoustic power LwA
(kVA) (kW)(kVA)
VoltagesPrime Power (PRP) Standby Power (ESP)
(kW)
380/220
400/230 100 80 110 88
415/240 100 80 110 88
Notes:
PRIME POWER: Electrical power data available at a variable load without limits of hours per year. An overload of
10 % is allowed for 1 hour of every 12. In accordance with ISO 8528/1 (2005) – PRP
STANDBY POWER: Electrical power data at variable load in an emergency in accordance with standard ISO
8528/1 (2005) – ESP. Overloads of emergency power are not allowed.
The standard reference conditions are: 25 ºC, 100 kPa and 30% relative humidity. Gasoil density: 0.85 g/cm3.
Gasoline density: 0.68 g/cm3.
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DPS 100 | 400/230 V | 50HZ |
2 / 8
g
General description
Engine
Alternator
Bedplate
Soundproofed canopy
Electric Panel
Dimensions and Weight
Performance class
Regulation
Annex: Drawings
Grupos Electrógenos Europa, S.A. is a certified company with ISO 9001, ISO 14001, OHSAS 18001 and PECAL
We reserves the right to modify any characteristic of their equipment without prior warning.
Photographs representing the product range, while able to include options.
Weight and dimensions of a standard generator set.
Non-contractual document
Central Offices:
Polígono Industrial Pitarco II; Parcela 20
50450 Muel (Zaragoza) Spain
Tel.: +34 976 14 54 32
Fax: +34 976 14 54 31
After-sales Department:
Customer service: +34 976 14 54 33
Spare parts: +34 976 14 54 34
INDEX
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DPS 100 | 400/230 V | 50HZ |
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GENERAL DESCRIPTION
Soundproof generator setinstalled on a bedplate, with electrical operations panel and control panel for monitoring the
generator set start-up and shutdown process as well as the correct operation of all the components by monitoring the
essential parameters, and in given time, a proper management of the warnings and alarms.
g
ENGINEg
1100 series PERKINS 4-stroke diesel engine, with turbo and rear cooling via air-air exchanger and direct injection.
Engine brand PERKINS 105Bore (mm)
Model 1104D-E44TAG2-EU3 127Stroke (mm)
R.P.M. 1.500 16,2:1Compression ratio
Net power (kWm) 92 Electronic Mgmt.Type of regulation
Fuel Diesel EU3AEurope exhaust emission
No. of cylinders 4 L N/AEPA exhaust emission
Engine Capacity (c.c.) 4.400 TA-Luft 1TA-Luft exhaust emission
Cooling System
Cooling of the sleeves using cooling fluid comprised of water and glycol at 50% in a closed circuit driven by the engine
pump.
Engine driven exhaust fan, radiator and expansion tank; original from the engine manufacturer.
The circuit is completed with the cooling purge system towards the outside of the bedplate and protections of all running
surfaces
Flow of air from fan (m³/min) 152 17Coolant capacity (l)
Cooling type Water 46ºCDesign temperature radiator
(ºC)
Lubrication System
Gear pump lubrication system driven by the engine and with original engine manufacturer lubricant filtering system.
It is completed with the oil purge system towards the outside of the baseframe.
Oil capacity (l) 8 0,2Maximum oil consumption (%
fuel consumption)
Air intake system
Air intake system for combustion with filtering device and filter change indicator; originals from the engine
manufacturer. Intake air cooling after the turbo by means of an air/air exchanger.
Intake air flow (m³/min) 6,4 MediumAir inlet filter type
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DPS 100 | 400/230 V | 50HZ |
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Exhaust System
Interior and exterior aluminized steel exhaust silencer that is highly resistant to corrosion and with a water drainage
system
Tª gas emission (ºC) 480 3Inlet diameter (")
Gas flow (m3/min) 16,0 380Body diameter (mm)
Maximum exhaust back
pressure (kPa)
11,5 1.310Exhaust length (mm)
Number of exhaust 1 26Atenuattion (dB(A))
Outlet diameter (") 4,5
Start system
Start system that uses an electrical motor, battery, battery disconnector and battery charge alternator that is driven
by the engine itself. The start motor and the battery charge alternator are originals from the engine manufacturer.
Lead acid battery or with AGM and recombinant technology, with a sealed structure that prevents spills, maintenance
free. Thanks to the fiberglass separators, it has a low internal resistance, which improves its charge and start
capacity, maintaining a small volume.
Starter voltage system (V) 12 1 x 12V 60Ah - 680ABattery type
Fuel supply system
The fuel intake system with filter is the original from the engine manufacturer.
Includes level sensor with low fuel alarm signal that indicates the amount of fuel available in the tank to the electrical
panel.
Fuel tank capacity (L) 178
25%
50%
75%
100%
12,6
18,9
23
21
25
14,1
9,4
7,6
8,6
7,1
Fuel consumption panel (range according to the standard configuration)
LoadPrime Power (PRP) Standby Power (ESP)
(l/h) Range (h) (l/h) Range (h)
Email: [email protected] • www.gesan.com
DPS 100 | 400/230 V | 50HZ |
5 / 8
ALTERNATORg
Brand LEROY SOMER ±0,5%Voltage Stability
Model LSA 44.3 S5 93Performance at 75% p.f.
0.8 (%)
Alternator Power (kVA) 100 / Continuous (H) 92Performance at 100% p.f.
0.8 (%)
Number of wires 12 7,7Direct subtransient
reactance X"d (%)
Winding 6 10Subtransient time
constant, T"d (ms)
IP Alternator IP 23 0,4Zero sequence reactance,
Xo (%)
Excitation system SHUNT 0,5Short-circuit ratio, Kcc
AVR model R 250
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DPS 100 | 400/230 V | 50HZ |
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BEDPLATEg
The engine-alternator set is coupled to the bedplate by means of anti-vibration shock mounts that absorb almost all the
vibrations.
The bedplate is made of a phosphate, passivated steel profile with polyester dust paint that guarantees a resistance of at
least 500 hours in a saline fog chamber in accordance with standard ASM B-117-09.
The fuel tank is integrated and joined to the bedplate using hardware, which allows disassembling it for maintenance or
replacement. It has a drainage plug, wide cleaning cover and filler connection with plug and key.
Includes level sensor with low fuel alarm signal that indicates the amount of fuel available in the tank to the electrical
panel.
SOUNDPROOFED CANOPYg
Soundproof generator set by means of galvanized, phosphate steel, passivated and finish using polyester dust paint that
guarantees a resistance of at least 720 hours in a saline fog chamber in accordance with standard ASM B-117-09.
Has IP44 protection, centre hoisting eyebolt and impact locks with key.
It is lined inside with a noise-absorbing material made of mineral wool with a 50 mm thick waterproof (M0) protector veil
with a density of 50 kg/m3.
It also has an emergency shutdown pushbutton that is accessible from the outside and an external fuel filler connection
with cap and key.
ELECTRIC PANELg
Electrical panel integrated in the generator set with DEEP SEA digital control plate, quick switching of the grounding
system (TT, TN or IT) and emergency shutdown pushbutton.
Has a single-pole circuit breaker, manually actuated, with thermal-magnetic protection against overloads and
short-circuits.
Has a SCHNEIDER brand circuit breaker, manually actuated, with thermal-magnetic protection against overloads and
short-circuits.
Circuit Breaker rated
current (A)
4P 160A R 1Fuel level Gauge
Earth Leakage Protection 1
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DPS 100 | 400/230 V | 50HZ |
7 / 8
Control Card
DEEP SEA control plate, DSE 7310 monitors the generator set start-up and shutdown process as well as the proper
operation of all the components. The generator set can also be start-up by means of an external signal.
Also, control plate DSE 7310 checks a large number of parameters of the generator set which allows it to display
information, statuses and alarms. If required, it will shutdown the generator set: Due to high coolant fluid
temperature, low oil pressure, low coolant fluid level, etc.
Includes a 132x64 pixel LCD screen with lighting, 5 navigation menu buttons, independent operational mode buttons,
and alarms and status indicating LEDs.
Communications via USB, RS232, RS485, as well as DSEnet® for system upgrade. Possibility of Ethernet connection
(requires a separate module). MODBUS protocol available for client software. Completely configurable using a PC in
Windows environment and free Scada type software in real time.
Includes reading and displaying of parameters with RMS values, real time clock, events history log up to 250 events
and programming of alarms, events, start-ups and shutdowns.
Operating modes: START-UP, SHUTDOWN, AUTO, MANUAL AND TEST.
Generator
• Generator voltage (L-N)
• Generator voltage (L-L)
• Generator frequency
• Generator current
• kW
• kVA
• kWh
• kVAh
• Power factor
Engine
• Turn speed
• Cooling fluid temperature
• Oil pressure
• Hour meter
• Battery voltage
• No. of start-ups
• Fuel level
Protections
• Start-up fault (generator set shutdown)
• High coolant temperature (alarm and generator set
shutdown)
• Low oil pressure (alarm and generator set shutdown)
• Low fuel level (alarm)
• Low cooling fluid level (generator set shutdown)
• Overload (alarm and generator set shutdown)
• Battery voltage high (alarm)
• Battery voltage low (alarm)
• Battery charge alternator failure (alarm)
• Generator low frequency (alarm and shutdown)
• Generator high frequency (alarm and shutdown)
• Generator low voltage (alarm and shutdown)
• Generator high voltage (alarm and shutdown)
• External emergency shutdown (shutdown)
• Engine overspeed (shutdown)
• Maintenance interval (alarm)
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DPS 100 | 400/230 V | 50HZ |
8 / 8
2.800
1.100
1.585
1.642
DIMENSIONS AND WEIGHT
Lenght, L (mm)
Width, A (mm)
Height, H (mm)
Weight (kg)
g
PERFORMANCE CLASSg
Execution class in accordance with ISO 8528/5 (2005) taking into account the behaviour of the generator set in a
permanent mode of operation with different load levels, as well as in a temporary mode of operation due to shocks in the
load.
Performance class G3
The generator set has a CE Marking that includes the following directives:
• 2006/42/CE Machine Safety.
• 2006/95/CEE Low Voltage.
• 2004/108/CE Electromagnetic compatibility.
• 97/68/CE Gases and contaminating particles emissions.
• 2005/88/CE Noise emissions of machines outdoors in soundproof generator sets.
Applicable international regulations:
• ISO 8528
• ISO 3046
• BS 5000
• IEC 60034
REGULATIONg
Email: [email protected] • www.gesan.com
A ( 1 : 20 )
B ( 1 : 25 )
A
B
EdPosi-tion
Modified from Date Intr./Appd.
1 2 3 5 6 7 8 9
G
4 10
A
B
C
D
E
F
Parent 3D Model 3D Model Edition
CO
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IDE
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IAL:
Thi
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and
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to a
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380098900 21/10/2014 sgerman 00Fini wt.
Approved.
Treatment
Material
Name
Drawn by
Des checked.
Version Drwg
Scale
Blank wt....
Prod checked.
Family
Blank nr.
Kg Designation Sheet
INV
Replaces
Compare
Date
Kg
Drawing owner
/
Confidentiality Class
STATUS
Tolerances, if not indicated, according to:
Confidential
ESF
acc. to 1102 K
00
ASSEMBLY
Canopy XC
Thickness:
17/03/2010
A3
1 3
3800989
ddavila
Approved
95
30
010
80
56
500 658
150
658
75
8
810
n 61
45025
2800
1442.5
24
02
50
610
610
200
268
110
0
1357.5
55
0550
1100 219.5
658
1075
52
0
743
93
9
345
135
Salida escapeExhaust outlet
Llenado agua radiadorRadiator filling point
Punto de elevaciónLifting point
Cuadro de control / Control panelArranque eléctrico / Key start genset: 2 puertas / 2 doorsEmergencia / Standby genset: 1 puerta / 1 door
Salida de aireAir outlet grill
Entradas de aireAir intake
S.M.
660
345
170
205
664
714
.5
39
5
Salida cables fuerza lateral / Side electrical power outlet
Cuadro bases / Electrical Sockets: opcional / optional
15
82
.5
S.M.
1040
40
1020
40 250 2300 250
n16
415
17
0
170
135
EdPosi-tion
Modified from Date Intr./Appd.
1 2 3 5 6 7 8 9
G
4 10
A
B
C
D
E
F
Parent 3D Model 3D Model Edition
CO
NF
IDE
NT
IAL:
Thi
s do
cum
ent i
s ou
r pr
oper
ety
and
shal
l not
with
out o
ur p
erm
issi
on b
e al
tere
d,co
pied
, use
d fo
r m
anuf
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ring
or c
omm
unic
ated
to a
ny o
ther
per
son
or c
ompa
ny.
380098900 21/10/2014 sgerman 00Fini wt.
Approved.
Treatment
Material
Name
Drawn by
Des checked.
Version Drwg
Scale
Blank wt....
Prod checked.
Family
Blank nr.
Kg Designation Sheet
INV
Replaces
Compare
Date
Kg
Drawing owner
/
Confidentiality Class
STATUS
Tolerances, if not indicated, according to:
Confidential
ESF
acc. to 1102 K
00
ASSEMBLY
Canopy XC
Thickness:
17/03/2010
A3
2 3
3800989
ddavila
Approved
56
10
80
30
020
0
2880.11 1140
40 40 20 20
2880.22
345
300
108
05
6
1140
4040
20 20
1714
415
1154
3731
926
2569
168
7.5
18
37
.5
19
02.5
GRUPO ELECTRÓGENO CONBANDEJA DE RETENCIÓN 8H
OPTIONAL RETENTION BATH
(8H FUEL TANK)
GRUPO ELECTRÓGENO CONBANDEJA DE RETENCIÓN 24H
OPTIONAL 24H FUEL TANK AND
RETENTION BATH
GRUPO ELECTRÓGENO CONRODADURA DE OBRA.
OPTIONAL SITE TRAILER
EdPosi-tion
Modified from Date Intr./Appd.
1 2 3 5 6 7 8 9
G
4 10
A
B
C
D
E
F
Parent 3D Model 3D Model Edition
CO
NF
IDE
NT
IAL:
Thi
s do
cum
ent i
s ou
r pr
oper
ety
and
shal
l not
with
out o
ur p
erm
issi
on b
e al
tere
d,co
pied
, use
d fo
r m
anuf
actu
ring
or c
omm
unic
ated
to a
ny o
ther
per
son
or c
ompa
ny.
380098900 21/10/2014 sgerman 00Fini wt.
Approved.
Treatment
Material
Name
Drawn by
Des checked.
Version Drwg
Scale
Blank wt....
Prod checked.
Family
Blank nr.
Kg Designation Sheet
INV
Replaces
Compare
Date
Kg
Drawing owner
/
Confidentiality Class
STATUS
Tolerances, if not indicated, according to:
Confidential
ESF
acc. to 1102 K
00
ASSEMBLY
Canopy XC
Thickness:
17/03/2010
A3
3 3
3800989
ddavila
Approved
21
42.5
18
04
75
300
10
80
349
2800
775 350 630 350 775
2880
1100
1115
GRUPO ELECTRÓGENO CON BANDEJA DE RETENCIÓN 48H (1000 L) Y PATINES GALVANIZADOS OPTIONAL 48H FUEL TANK AND RETENTION BATH (1000 L) AND ZINCCOATED SKIDS
GRUPO ELECTRÓGENO CON BANDEJA DE RETENCIÓN 48H (1000 L) CON PATAS DE SOPORTE OPTIONAL 48H FUEL TANK AND RETENTION BATH (1000 L) WITH SUPPORTS
2670 1095.01
11002800
10
047
53
00
108
056
20
62.5
65 250 415 360 620 360 415 250 65