dpsb 46/70 ld profile reference manual€¦ · dpsb 46/70 ld profile reference manual this document...

HONEYWELL CONFIDENTIAL AND PROPRIETARY

DPSB 46/70

LD PROFILEREFERENCE MANUAL

This document and the information contained herein are

confidential to and the property of Honeywell lnformation

Systems Inc. and are made available only to Honeywell

employees for the sole purpose of maintaining Honeywell's

products. This document, any copy thereof and the informa-

tion contained herein shall be maintained in strictest con-

fidence; shall not be copied in whole or in part except

as authorized by the employee's manager: and shall not

be disclosed or distributed (a) to persons who are not

Honeywell employees. or (b) to Honeywell employees for

whom such information is not necessary in connection

with their assigned responsibilities. Upon request, or when

the employee in possesion of this document no longer

has need for the document for the authorized Honeywell

purpose, this document and any copies thereof shall be

returned to the employee's manager. There shall be no

exceptions to the terms and conditions set forth herein

except as authorized in writing by the responsible Honeywell

I 6.796

REV. B

This document and the information contained herein are confidential to and

the property of Honeywell Information Systems Inc. and are made available

only to Honeywell employees for the sole purpose of maintaining Honeywell's

products. This document, any copy thereof and the information contained

herein shall be maintained in strictest confidence; shall not be copied in whole

or in part except as authorized by the employee's manager; and shall not be

disclosed or distributed (a) to persons who are not Honeywell employees, or

(b) to Honeywell employees for whom such information is not necessary in

connection with their assigned responsibilities. Upon request, or when the

employee in possession of this document no longer has need for the document

for the authorized Honeywell. purpose, this document and any copies thereof

shall be returned to the employee's manager. There shall be no exceptions to

the terms and conditions set forth herein except as authorized in writing by

the responsible Honeywell Vice President.

M.S. J-10February, 1984

HED A207 .


LESSON 1:

LESSON 2:

LESSON 3:

LESSON 4:

REFERENCE MANUAL

DPS8 46/70 LO PROFILE

TABLE OF CONTENTS

GEOGRAPHY AND CONFIGURATION

DPS- 8 Lo Profile Single System Module .

System.Components .

CPU Cabinet Panels

MMU Cabinet Panels

IOM Cabinet Panels .

Cabinet Zones and Locations

Components Common to All Cabinets

Memory Port Mapping .

Site "C" Layout .

DYNAMIC MAINTENANCE PANEL SELFsTESTS

Figure

HHr-‘HO—‘HHHH

uu

tn

scooxtoxmwat-I

(All References for Lesson 2 are in the Dittybook Supplement, Pages 9-1 thru 9—6.)

AUTO TESTS

Field Auto and CPU Subset .

Auto Features . .

Auto Test Initiation

Sample Test Listing . - .

fest Sequence Execution (Shs. l. 2)

Test Sequence Options . . .

LO PROFILE POWER

Typical Cabinet Front View .

Power On Sequence (Shs. 1 thru 3)

Power System Overview . .

IOM Power Modules .

CPU Power Modules .

MMU Power Modules

High Voltage Buss

Cabinet Air Flow .

Typical +5V Regulator‘.

Power Control Module

Examples of Overtemperature Alarm Indications (Sheet 1)

Examples of Overtemperature Shutdown Indicators (Sheet 2)

Power Faults/DC Confidence .

Maintenance Aids (Sheets 1 thru 6)


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DPS-8 Low Profile Single System.Module

Figure 1-1

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PERIPHERAL

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DISK DRIVE HONEYWELL CONFIDENTIAL AND PROPRIETARY

System Components

Figure 1-2

TAPE DRIVE

2

CPU CABINET PANELS

In the single system module, the CPU cabinet is to the egtreme right

as illustrated here. The operator's Control Panel is mounted on the

front of the right door.

Also illustrated on this page are the Zone location designators,

Maintenance Panel connector, and CPU Configuration Panel. The CPU

Configuration Panel is located on the inside of the left door. Refer

to the Test and Repair Manual, 58009927, for more information.

The CPU cabinet Zone V contains the cabinet power panels.

DPS-8 LOW PROFILE SYSTEM

(WCPU66LA)

CPU CABINET

CPUFRONT DOORS REMOVED

ACPU CONFIGURATION T V B A

PORTS ASSIGNMENT INTERLACE ENABLE -

~ :s@ o @3336) 012(6) o m

12 WORD A ON “

. CPUW18 3 @ (G) (<5) W325?!) on (Q) @ Jug PANELS

1 2woac A ON 7‘“ ,A‘

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PORTS POS SIZE

* 8 c 0 $23 {EST A ausv

( 1 o vc151 K NORMAL

2 a: $047 AM

803

PROCESSOR FAULT BASE ADDRESS . 891011121314

V i@@@©@ @J t?!)

nocessoa nausea MODE ALARM [NIT-CLEAR exacme

2 ' O egos ENABLE

/

OVER TEMP TROUBLE READY ACNORMAL TEST PRESENT

O

CAE INET SHUTDOWN

oo

PONER

0N ALARM RESETon:

IIMINT. PANEL

Q“

TERMINAL LOCAL

J2

TERMINAL REMOTE

‘ J 3

ass .9 {‘9

O MAINTENANCE PANEL

CONNECTOR

'CPU Cabinet Panels

OPERATOR'S CONTROL PANEL (Q01)

Figure 1-3

3/4 -’

AHVlEIHdOHdCINV'IVllNSCIHNOO113MA3NOH

MMU CABINET PANELS

In the single system module configuration, the MMU cabinet

The Operator's Panel, Maintenance

Panel connector plate, Syndrome Panel, SCU Configuration

Panel, and SCU Maintenance Panel are illustrated on this

The syndrome and SCU panels are located on the inside

Refer to the Test and Repair Manual,

is the center cabinet.

page.

of the left door.

58009927, for more information.

Cabinet Zone V contains the cabinet power panels.

SCU CONFIGURATION

PORT ENABLE

4 5 6 7

abbbé©®®®

ALARM

ENABLE

DISABLE

PANEL

TEST

NORMAL

CYCLIC PRIORITY

0/1 1/2 2/3 3/4 4/5 5/6 6/7

LWR STORE SIZE

EEEMASK A

0“ 'A A1 a B1

LINE @

M, @Méfii

LINE

LWR

INTERLACE STORE

°” @ ‘@OFF B

%@@@@@@@ . 35;:

g ; 123::El 3 256 K

4 512 K

NON-EXISTENT ADDRESS 5 1024 K

6 2048 K

2 3 4 5 6 7 8 7 4096 K

3?F@ % @@®@@@@ ‘

MASK/PORT ASSIGNMENT STORE MODE

MANUAL

PROGRAM ‘

SCU MAINTENANCE

INITIALIZE STATUS

o

PANEL CLEAR

HRD TO BUSY MANG STOP

0000 O

CONFIGURATION PANEL


1:1

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0" :zo ..

72

Honeywell

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1 2 3 ‘4 5 6 7 8

(3 C»¢® (3 C3 (3 (D C)

SECT MEMORY SYNDROME

-SEL CLEAR RESET

BD~SEL SECT-ENA

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REFR 050 SEL '

EXTERNAE’] 1 MEMORY SELECT

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SYNDROME

MMU

SCH]

PANELS

CPU

OVEITEMP TROUBLE IEADV NODMAL

0000

AC

TEST PRESENT 1

POIEI —.——...__

CABINET SHUTDOIN ‘

E3

ALARM RESET

Elia!

WT

WSA

7

H

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ll

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OPERATOR'S CONTROL PANEL (Q01)

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MMU Cabinet Panels

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0 .

MMU CABINET WITH LEFT DOOR OPEN AND RIGHT DOOR REMOVED

PANEL

PLATE

‘MAINTENANCE

_CONNECTOR

_Figure I—4

5/6

AHVLBIHdOHdONV‘IVIINBCIHNOOTTBMABNOH

IOM CABINET PANELS

The IOM Cabinet Panel locations illustrated here are those in

the single system module. Also illustrated are the cabinet

zone locations designators, Operator's Control Panel, Mainte—

nance Panel Connector, and IOM Configuration and Bootload

Panels located on the inside of the left door. Refer to the

Test and Repair Manual, 58009927, for more information.

IOM Cabinet Zone V contains the power panels.


OVERTEMPTROUBLEREADY NORMAL TEST

CONFIGURATION PANEL

PRESENT

000 COPOWER

ON

IOM CONFIGURATION “a...“ 5,,“qu

PORTS ASSIGNMENT INTERLACE ENABLE

o 1 2 2 mm PORT 11:17

1 I

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B 1&9 QB @D “ONO” onfifi @D2mm OPERATOR' s CONTROL PANEL (Q01)

c l '

o O O O ,wgggO 3O O

WOOOWW OOO MMMM5mm LEFT DOOR OPEN, RIGHT DOOR REMOVED

STORE SIZE IOMV

BUSY

PORTS POSITION '5qu TEST PROGRAM

NORMAL MANUAL. A B c D ,1, 3:: _ O OO

; EIEIEIE E Egg ALARM INITIALIZE W1

2 $33: DISABLE A @

7 “”5 K ENABLE KG}

. .‘ ‘1 mm

BASE ADDRESS

IOM Wfl

9 ”" PANELS

wwwOOOOOO 1mBASE .

12 13 1a 15 1s 17 13 1O 20 21 22 23

m 1@@@@@@ mBASE I

12 13 111 15 1s 17 1a 19 20 21 IOM NUMBERVDl I VE2

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' VCl

BOOTLOAD 1 S 0 4

BOOT SOURCE CHANNEL SELECT SYSTEM INIT

o 1 2 3 u s ' 1 CfiZ C[B]2

$255313 O OOOOOO 803C31

SCU PORT NUMBER OPERATING MODE BOOTLOAD

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TERMINAL REMOTE '

A1 MAINTENANCE PANEL

CONNECTOR

A2

A3

A4

Figure 1-5

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V R A ' W " J01 FOR PORTABLE

MAINTENANCE PANELCAPACITOR C3<p_______.OPTION WPMP66LA

v RIDE-THRU

J (OPTION)c:3......._..J02 FOR LOCAL TERMINAL

158052267—001 (a) ‘ _ .___ J03 FOR REMOTE

, CZ: TERMINAL OR DPU WOGv POWER REGULATOR

-——J -+5v SLAVE H ~10 0.]...____.SCOPE GATE

1 58048580-002 g A0

V- POWER REGULATOR , _WOE+5v SLAVE G

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0POWER REG T R .

WOG ,+5V MASTER g ' ULA O

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1 58047200-003 E (a)WOL<2 _

VPCM: c POWER CONTROL _LJ

1 58037473-003 A2 A

SSM 5 SOFT START

WON2 58052618-001 _E]

3 POWER ENTRY (a)PEM 0 -

3 58052083-001

‘, CIRCUIT BRKRs . ' , 7 A3

CBM 0 ‘ (am,

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301 l w .I ‘ '

(N300\ ’ A'

°°°°39I ‘ l ‘ o ‘\\\ BLOWER ll' l '1 A4.\~ 4’ ,

U POWER ENTRY I

‘ C

FRONT VIEWBACK VIEW

POWER AND LOGICPOWER AND LOGIC

MODULE DOORS REMOVEDMODULE DOORS REMOVED

Cabinet Zones and Locations Figure 1~6

9/10

COMPONENT

DESIGNATOR ZONE DESCRIPTION

ZMI/ZOl Bottom portion Blower control assembly and blowers

Zone V

ZNl Left from lower Airflow sensor and switch assembly

position Zone V

501 Lower portion of Site power connector terminal board

Plenum Zone B (801 TBl)

802 V Circuit Breaker Module, contains

circuit breaker (502 CB1) that applies

power to the cabinet

303 V Power Entry MOdule with circuit

breakers (SO3-CBZ/CB3) for FAN and

REG. power on/off control

VCl V Power Control Module with Power

Control and Configuration switches

and indicators

VDl V 100 Watt Voltage Regulator

Plenum B Force air column to circulate air

over and around power supplies and

logic boards

Logic Buckets

AO-A4 A Logic card and backpanel area.

Depends on

Type Cabinet W Heat sensors area and special area

and Options depending on cabinet type CPU, MMU,

or IOM requirements.


Components Common to all Cabinets

Figure 1—7

11

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0 11024:: 0-1024: 0-4 000 000

4 1204001 0-20400 0-10 000 000

7 (4094:) 0-4094: 0-20 000 000

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1 144:) 44-1200 200 000-400 000

[5 2 1120:» 120-254: 400 000-1 000 000

3 «2541: 254-512: 1 000 000-2 000 000

4 15120: 512-1024: 2 000 000-4 000 000

5 (1024!) 1024-2040! 4 000 000-10 000 000

6 (2040!) 2040-4096! 10 000 000-20 000 000

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S (1024!) 2040-3072! 10 000 000-14 000 000

6 (2040!) 4096-6144! 20 000 000-30 000 000

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4 (512!) 1536-2040! 6 000 000-10 000 000

5 (1024!) 3072-4096! 14 000 000-20 000 000

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7 (4096!) 12200-16304! 60'000 000-100 000 000

4 0 (32!) 120-160! 400 000-500 000

1 144“ 254-320! 1 000 000-1 200 M

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3 (256!) 1024-1200! 4 000 000-5 000 000

4 (512“ 2040-2540! 10 000 000-12 000 000

S (1024!) 4096-3120! 20 000 000-24 000 000

6 (204B!) 0192-10240! 40 000 000-50 000 000

7 (4096!) --- ---

5 0 (32!) 160-192! 500 000-600 000

1 (64!) 320-304! 1 200 000-1 400 000

2 (120!) 640-760! 2 400 000-3 000-000

3 (256!) 1200-1536! 5 000 000-6 000 000

4 (512!) 2560-3072! 12 000 000-14 000 000

5 (1024!) 5120-6144! 24 000 000-30 000 000

6 (204B!) 10240-12200! 50 000 000-60 000 000

7 (4096!) --- ‘ ---

6 0 (32!) 192-224! 600 00-700 000

1 (64!) 304-440! 1 400 000-1 600 000

2 (120!) 760-096! 3 000 000-3 400 000

3 (256!) 1536-1792! 6 000 000-7 000 000

4 (512!) 3072-3504! 14 000 000-16 000 000

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6 (2040!) 12200-14336! 60 000 000-70 000 000

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3 (256!) 1792-2040! 7 000 000-10 000 000

4 (512!) 3504-4096! 16 000 000-20 000 000

3 110240) 7140-0102: 34 000 000-40 000 000

4 42040:) 14334-143042 70 000 000-100 000 000

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Memory Port Mapping

Figure 1-8


12

IOM OSCU O I—-—-"-'-”—--—"**

128K

Site C Layout

Figure l~9


13

REV.

THIS PAGE INTENTIONALLY LEFT BLANK.


‘ l4

NOTE: THERE ARE NO REFERENCE

MANUAL FIGURES FOR LESSON 2.


15

[ DPSE‘ DPU

PRELIMINARY FIELD AUTO

AND6/057”5 gmfcs 167.3”M CPU SUBSET

5'mefixmwm D ”V”7%”

DISKETTES -

SMTCS

SYSTEM MAINTENANCE

AND TEST CONTROL

SOFTWARE My, 09mph

LIBRARY

CPUAX

CPUAX

AUTO EXEC AND INDEX

T623} .367" 3" (wavy [fist

LIBRARY

CPU SUBSET = 8

DISKETTES Q357‘csé \.

DRIVE DRIVE

0 1

TAC DPU

MODEM

LCC ‘ I DMP DMP DMP

I...

IOM CPU SCU


Field Auto and CPU Subset

Figure 3-1

16

AUTO FEATURES

(Preliminary Release A.3)

Execute Sequence

One test

Test Series (individually specified)

Test range (first through last specified)

Combo of above

Execute Options

REPEAT LAST TEST SEQUENCE 1 TIME

TERMINATE AUTO

SAVE DMP STATE AND TERMINATE AUTO

ERROR DISPLAY SUPPRESS

STATUS OF MODES (OPTIONS)

DISPLAY TEST INDEX

RE-INITIALIZE DMP

SUPPRESS ALL DISPLAY

SINGLE STEP (NOT IMPLEMENTED)

CONTINUOUS SEQUENCE REPEAT - BYPASS INPUTS

Error Display

- Failing command pair

— Line Number (Listing Ref)

- Was Data

Should Be Data

Compare Mask

Figure 3-2


l7

REV.

(All operator inputs are underlined in the (Illnvins dialoss).

non! DIAGNOSTIC PROCESSOR UNIT REV A.3 (DL6.07)

RNI ACTIVE

C?

HORN

NOUNT DISNETTE ACPUAX

AUT QPUQQ

“6...

m1.

CARRIAGE RETURN NHEN READY OR Q TO QUIT

(CARRIAGE RETURN)

7

THE TEST SEQUENCE INPUT HAY BE FOR A SINGLE TEST)

U CE

AZOO

FOR SEVERAL TESTS!

A2000‘205'A21otA210l‘209

FOR A GROUP OF TESTS)

AEDO-A21O

OR FOR A CONSINATION OF THE ABOVE REQUESTS!

AZOO-AZOSvAEORuA211-AZ13

THE ASSREVIATION FOR ANY ONE OF THE FOLLONING OPTIONS

HAY SE ENTERED INSTEAD OF A TEST SEQUENCE.

REPEAT (R)

0011 (a)

suspaun (a)

(BREAK)

ERR SUPP (.2)

none STAT (.5)

LIST xnox (.X)

INIT on? (.1)

PRT or: (.P)

CONTINUE Y OR N -

STEP (.6)

LOOP (.L)

LOOP OPTIONS:

RESTART (.R)

CONTINUE (.C)

NEXT TEST (.N)

(BREAK)


REPEAT LAST TEST SEQUENCE 1 TINE

TERNINATE AUT

SAVE DNP STATE AND TERNINATE AUT

TERNINATE AUT

ERROR DISPLAY SUPPRESS (TOGGLE)

STATUS OF NODE FLAGS

DISPLAY TEST INDEX

RE-INITIALIZE DNP

SUPPRESS ALL DISPLAY

Y

SINGLE STEP (NOT INPLEHENTED)

CONTINUOUS SEQUENCE REPEAT - BYPASS INPUTS

(NUTUALLY EXCLUSIVE)

RESTART SEQUENCE AT BEGINNING (DEFAULT)

CONTINUE TEST SEQUENCE NITH SAME TEST

CONTINUE TEST SEQUENCE NITH NEXT TEST

TERHINATE LOOP OPTION

ENTER TEST SEQUENCE

Auto Test Initiation

Figure 3—3

18

b

REV. l

**t*

0002

0003

0004

0005

0006

0007

0008

0009

0010

0011

0012

0013

001“

0015

0016'

0017

0010

0019

0020

002!

0022

i

i

*

fi

1100 REV. A CPU 01/30/81

0104 REV. C2 CPU 12/10/80 *fifi HONEVWELL PROPRIETARY tit

CHECK DIS

CHECK CU CYCLE

*fit.***t**ittfi***********fi**fl*****t**tittit*ti*Oififiiitittihfiitttii

ttttfi

DCL

OCL

DCL

CONTROL

CONTROL

CONTROL

WRITE

CONTROL

WRITE

CONTROL

CONTROL

READ

COMPARE

READ

CONPAPE

CONTROL

CONTROL

READ

COMPARE

XSTRROIDI

28TRSW'DI

WRTBUFI'IOO'DT

INCL,

RESET?

STCL3

AOSTUFIOU

STCUI STEP CYCLE'CU

DATAI7777777772773 DATA SKSC777777777277

EXSWCO’ EYFC“TE-I"/UUT

“AIToII

IhRYrXSTPRDI ADD”53$:CU 777777

ZSTRQD'777777777277000000000000pa”FO”;

STATo‘STRPO! PIS OFF

XSTPRD'000400000000000000000000r

037600000000000000000000y"F0"?

CU STEP UM

INCL} INIT R CLR'IN/GUT

RAIToli

STATp13TRRDI 015 ON

stRQDo010000000000000000000000,9‘80":

flfiifitfitfiiititfitififiti*iiiiifiififlfiiititittflifi**fi**§t*tit**i*fit¢**iiiitiifii

ENDTESTI


Sample Test Listing

Figure 3-4

19

ENTER TEST SEQUENCE

A100 fl/oo ”07‘ w 5/

TEST NOT IN DIRECTORY

ENTER TEST SEQUENCE

ENTER TEST SEQUENCE

A104

A104 A 786%Ib$flev.

ACA104)A104 figkoflc-l/M. ¢7ésfo/c

MOUNT DISKETTE ACA1D4

CARRIAGE RETURN WHEN READY OR I To IGNORE

_;I_(0r 3 unsuccessful retries)

TEST NOT FOUND ACA1OA>A1OA

ENTER TEST SEQUENCE


Test Sequence Execution

Figure 3—5

Sheet 1 of 2

20

ENTER TEST SEQUENCE

A104

A104 A

ACA104>A104

MOUNT DISKETTE ACA104

CARRIAGE RETURN NHEN READY OR I TO IGNORE

(carriage return)

15 A104 REV. A CPU 12/11/30 11D, R607 dafeo¥ 7547‘

TEST ERROR .

ACA104>A104 2971/, Name.

READ INRY.ZSTRRD;

COMPARE ZSTRRD.777777777277000000000000.,"Eo":

LINE NO IS 0014 an“ AM. 7725/1/57“?

NAS DATA IS 000000000000000000000000

SHOULD BE DATA IS 777777777277000000000000

MASK DATA IS 777777777777777777777777

CONTINUE v OR N

v

"REST ERROR

ACA104>A104

READ STAT

READ STAT:ZSTRRD$

COMPARE ZSTRRD1010000000000000000000000rruEO“;

LINE NO 13 0021

HAS DATA IS ODODDOOOODOOOODDOODOOOOO

SHOULD BE DATA IS OIOODOOOOOOOOOODOOOOOOOO

MASK DATA IS 777777777777777777777777

CONTINUE Y OR N

N

"ENTER TEST SEQUENCE


Test Sequence Execution

Figure 3-5

Sheet 2 of 2

’71

TNE ABBREVIATION FOR ANY ONE OF THE FOLLONING OPTIONS

NAY BE ENTERED INSTEAD OF A TEST SEQUENCE.

REPEAT (R) REPEAT LAST TEST SEQUENCE 1 TIME

QUIT (Q) TERNINATE AUT

SUSPEND (S) SAVE DHP STATE AND TERMINATE AUT

(BREAK) TERNINATE AUT

ERR SUPP (.E) ERROR DISPLAY SUPPRESS (TOGGLE) NOTE (A)

NODE STAT (.N) STATUS OF NODE FLAGS

LIST INDX (.X) DISPLAY TEST INDEX

INIT DNP (.I) RE-INITIALIZE DNP fiaogap

PRT OFF (.P) SUPPRESS ALL DISPLAY

CONTINUE Y OR N - Y

STEP (.8) SINGLE STEP (NOT IHPLEHENTED)

LOOP (.L) CONTINUOUS SEQUENCE REPEAT P BYPASS INPUTS

LOOP OPTIONS: (NUTUALLY EXCLUSIVE)

RESTART (.R) RESTART SEQUENCE AT BEGINNING (DEFAULT)

CONTINUE (.C) CONTINUE TEST SEQUENCE NITH SAHE TEST

NEXT TEST (.N) CONTINUE TEST SEQUENCE NITH NEXT TEST

(BREAK) TERNINATE LOOP OPTION

ENTER TEST SEQUENCE

NOTE (A): EACH USE OF .E WILL ALTERNATELY TURN THE

OPTION ON AND OFF.


Test Sequence Options

Figure 3~6

22

POWER OFF INDICATOR POWER ON INDICATOR

\ ,/A

POIEI

cnmu suurnovm on on Jinn use:

m

Y \

POWER OFF SWITCH POWER ON SWITCH

I’ll/r“

[case

Honeywell

HONEYWELL CONFIDENTIAL ANDPROPRIETARY

Operator Panel

Figure 4-1

L)

LA)

POWER AND CONFIGURATION

Input/Output Multiplexer

l.

2.

Set the Input/Output Multiplexer cabinet

to the ON positionAC circuit breaker

Verify that the AC PRESENT and POWER OFF

indicators are illuminated.

Ensure that the Master Power Regulator

i_E!.

Honeywell

(VFl) OFF-REMOTE switch is in the

REMOTE position.

c>o

HIV

.I.IIU

A

['(IV

M)

HIV

2)“

,O

«IHHJ.

831m

©©®©00

{SI-Md

IV

(Ll.

NIH!)

[J lH

Uf

HSNHS

@(3 [mums

.1.4

Q \

ovu-run "0qu mm

000

MIMI. TEST

0

CABIN? ”0700'”

J

AC 7

an“?

O

O"

‘omowDu

”—Tj

Aulu list?


Power On Sequence

Figure 4-2

Sheet 1 of 3

(Continued)

4.

Ensure that the Margins and Power Control 15/,—

LOCAL-REMOTE switches

REMOTE position.

are in the

Set the FAN and REGULATORS circuit breakers

(CB3, CBZ) to the ON position.

Ensure that the CABINET SHUTDOWN switch (:)

is in the OUT position.

III C:

—-—-|

NOTE: PRESS AND RELEASE THE CABINET SHUT-

DOWN SWITCH TO FULFILL THE REQUIRE-

MENT.

Press and release the POWER ON switch (:> (:) and the DC

indicators are

Verify that the POWER ON

CONF., DC ON

illuminated,

I;

Honeywell

[J

‘2o :50 VOLT o F!

SLOW BLOW

.—

I115}

FAN REGULATORS

C31 C32

ON ALARM SHUTOOWN REGFIB

I I' I J I I I r

r I 1;)— !" J

- macms power: comma.

IREfiO‘rE 4v Iii: «£551- [ “5"“ on "orr I

LOCAL 5"" LO LOCAL

f

Id

G”

r-

AC

OVER?!” TIOUILE IEAOV DOOML YES? "ESE”?

”O

CABINET ”qu”. ‘uu. ““7

@E E] El C

I:

C

“)


Power On Sequence

Figure 4-2

Sheet 2 of 3

(Continued)U

9‘ "'610. Ver that the TROUBLE indicator

ind

after approx@tely three seconds.

NOTE:

y that the POWER OFF indicator

is extinguished.

DIED

extinishes and the READY

ator becomes illuminated

FAILURE OF ANY PROCEDURAL

STEP REQUIRES CAREFUL NOTING

OF THE FAULT SYMPTOM AND,

AT THE DISCRETION OF THE

SUPERVISOR, CONTACTING TAC

FOR TECHNICAL ASSISTANCE.

(SEE PARAGRAPH 4.1, PRIOR

TO CALLING THE RESPONSE

CENTER)

[

ii

5:]

[ii

Honeywell

Q \

m

ovnnw 1'".qu out» NOIML 1151 "ES!“

CAUIIET SNUTWIN

ON

ALA!“ RESET

CH


Power On Sequence

Figure 4-2

Sheet 3 of 3

26

MAIN CIRCUIT BREAKER

I ) ‘ —6’7”“ fl/Y’aZ/Z/ 7692:,

'I +143v

HIGH VOLTAGE BUSS

| POWERf

39ENTRY

AC PONER MODULE —1A3v

I II ,

I I

I

: l ,.V _,, I - .. -- -,. ___.

' "‘ " /00m:' a: a MLV :24 V I

I 8 8 SOFT 43va 4,, I 3 ”V J +5v f‘sv I +5v I

I S E START CAPACITO +24v +12v REGULATOR REGULATOR I REGULATOR .

g; g MODULE BANK REGULATOR REGULATOR MASTER SLAVE I SLAVE ;

{11

v S LimI‘I’s (Ame ‘ 7 _ _ mm“ ‘- '

cm Q39. REGULATOR TURN ON I I ‘ ' ' )

¢ 4°“ 3 fir ( EL YR;(OPTION)

M (CONTROL) POWER L (CONTROL)

\1CONTROL

MODULE r

OPERATOR

CONTROL

PANEL


Power System Overview

Figure 4-3

+5V SLAVE

+6V'SLAVE

+5V MASTER

24V REG

PCM

.SSM

PEM

CBM

PRESSURE‘

SWITCH

vdL4<

Ho<

Hm<

rdnid

\VNOU)

MOI!)

V7

CAPACITOR

RIDE-THRU

(OPTION)

58052267-001

POWER REGULATOR

58048580-002

POWER REGULATOR

58048580-002

POWER REGULATOR

58048580-001

VOLTAGE REG 100W

58047200-003

POWER CONTROL

58037473-003

boa:H04H54

.4914

SOFT START

58052618-001

POWER ENTRY

58052083-001

CIRCUIT BRKR

B A

(a)

A0

(a)

A1

:=-—__=._—_-——==

E

E54B.-

E (a)

A2

(a)

A3

E===:===========:

(a)

Ah

r“'1

["1

J01 PORTABLE

MAINTENANCE

' PANEL

-J02 DPU

rJO3 UNUSED

""SCOPE GATE

I

POWER ENTRY

TYPICAL INPUT/OUTPUT MULTIPLEXER (IOM) UNIT

FRONT VIEW (DOORS REMOVED)


IOM Power Modules

Figure 4-4

28

GI

+SV SLAVE

+5VEHANE

+5V MASTER

24V REG

PCM

.SSM

PEN

CBM

PRESSURE!

SWITCH

V

vflL4<

CAPACITOR

RIDE-THRU .

(OPTION)

58052267-001

POWER REGULATOR

58048580-002

9HCD<

*‘m‘fi

POWER REGULATOR

58048580—002

rdfiid POWER REGULATOR

58048580-001

VOLTAGE REG 100W

58047200-003

POWER CONTROL

58037473-003

SOFT START

58052618-001

worn

bornHO<

HU<§

Hum:

POWER ENTRY

58052083-001

CU)

CIRCUIT BRKR

‘xira

AIR

PLENUM

(a)

A3

================

(a)

Ah

(3)

A0

(a)

A1

(a)

A2

J_

To

*‘h

Hr"'1

r—*1

|.

POWER ENTRY

TYPICAL CENTRAL PROCESSOR UNIT (CPU)



CPU Power Modules

Figure 4-5

29

J01 PORTABLE

MAINTENANCE

7 PANEL

-J02 ' DPU

-J03‘ UNUSED

‘SCOPE GATE

AIR

PRESSURE

SWITCH

*“73<

+4L.<

F473<

(3:303

bWDtn

h4r3<twac1<

rdhid

r4u1<:

rJC)<:

bézb<

V

OPTION

_CAPACITOR

RIDE-THRU

(e) WCAP66LA1001

POWER REGULATOR

+5v 100A

58048580-001

MASTER

POWER REGULATOR

+5V 100A

58048580-002

(d) SLAVE

POWER REGULATOR

DUAL +12V ~;

(d) 58035820—003

POWER REGULATOR

DUAL +12V

58035820-003

POWER REGULATOR

-5v k

(d) 58036080-001

VOLTAGE REGULATOR

100W (580A7200-0033

POWER CONTROL

MODULE

58058100—001

SOFT START MODULE

(58052618-001)

POWER ENTRY MODULE

58052063-002

CIRCUIT BRKR

AIR

PLENUM

(a)

A0

(a)

A1

E===============

(a)

A2

(a)

A3

(a)

A4

n... 1

LP.

E 4 I

VBl

VBZ

VB3

,1,

-¢—

IT]

l

POWER ENTRY

TYPICAL MAIN MEMORY UNIT (MMU)



MMU Power Modules

Figure 4-6

30

CIT—1

J01 PORTABLE

MAINT. PANEL

J02 DPU

J03 UNUSED

SCOPE GATE

BATTERY SUPPORT

(OPTIONAL)

58040112-002

-BATTERY PACKS

”CAPACITORS CHARGED" LIGHT

RIGHT REAR VIEW

High Voltage Buss

Figure 4-7

HONEYWELLTGONFIDENTIAL AND-PROPRlETARY

a1:

CAPACITOR

BANK

HIGH VOLTAGE

BUSS

AIR —THERMOSTATS

| 9

I ’,r$>

/“/1"H

53:25:-.o:3:-:-:3:-:1:-

nn

v... D O

O O O 0.. 0.... I.

f

. AlR PRESSURE PICKUP

COOLING FAN ASSEMBLY

AIR PRESSURE SENSOR SWITCH

IOU/MMU/CPU CABINET AIRFLOW

FRONT VIEW (WITHOUT DOORS)


Cabinet Airflow

Figure 4-8

/:3576,cyu@©%20?°W

MVfifim/w

CONDITIONS: Logic area in the CPU is getting too warm. System is still operable.

The audio alarm just turned on.

CONTROL REGULATOR CONFIDENCE

INDICATOR (NOT LABELED)

DC CONF DC ON

AC COOUNC ov RTEMP (17.50qu

LIGHT ON

© ON ALARM SHUTOOWN REC PUB C? ”U

PCM PiARGINS POWER CONTROL

[Radars +sv IHI sass-r Inmate on on: I

0 t©8©©CPU LO LOCAL

CONDITIONS: The +5V Master Regulator is getting too warm. System is still operational.

The audio alarm just turned on.



[W ‘

DC CONF DC ON

LIGHT 0N AC COOLlNG ov TEMP o.1’.souace OIALAM'7 V Y

,

69-01. 330163193."

ON ALARM SHUTDOWN REG PUB CP IIU

1 ' I I I I I I l I—

PCM

mncms POWER CONTROL

[Redo-re +5v 1H: RESET “£31: on on: I

LO LOCAL HONEYWELL CONFIDENTIAL AND PROPRIETARY

Examples of Overtemperature Alarm Indications

Figure 4-11

Sheet 1 of 2

35

CONDITIONS:

(ca-<9)

LIGHT ON

©

CONDITIONS:

LIGHT

©

Audio alarm sounds.

D.C. power has just dropped.

+5V Master regulator is extremely hot.



lfiuuyusl

DC CONF DC ON

V RT

A COOLING

ON ALARM SHUTDOWN REC PUB C? 1/0

MP 0.7. S R t .

(Ono—0.0::o:o:o:o:o:o:o-o_

Y

PCM

MARGINS

CPU LO LOCAL

POWER CONTROL

nefio‘rs 4v HI RESET IREfiTE ON OFF I

Audio alarm sounds.

D.C. power drops.

You arrive on site about an hour later.



"m

IIKJIIIIKJID 22222222222:

ON

,DC CONF DC ON

Ac COOLING

O RTEMP O.T.SOURCE

o~ ALARM suuroowu REGPWB cs nu

I CM MARCINS POWER CONTROL

‘ 553072 «av 1H1 RESET Insfivs on on: I

CPU LO LOCAL

C)

'3

h}

ARE NOT LATCHE‘D AND WILL TURN OFF WHEN THE

COOLS OFF.


Examples of Overtemperature Shutdown Indicators

Figure 4~ll

Sheet 2 of 2

36

THE OVERTEMPERATURE SOURCE AND ALARM INDICATORS

UNIT

REV , l

"" "1" FAULT

__'_ +5 SLAVE

"" '- FAULT}

I +12 DUAL

*‘I'T "‘ FAULT

t +12 DUAL

""""‘ “9" FAULT

, I -5 REG.

‘—’9" FAULT

__ __ 3- -24 100w

I FAULT

' +5 MASTER

__.l PWR CONT

IMOD DC CONE


Power Faults/DC Confidence

Figure 4-12

37

POWER AND COOLING MANUAL EXTRACT A ISSUED

4.0 MAINTENANCE AIDS

4.1 INTRODUCTION

These maintenance aids are part of the product maintenance documentation (PMD) for the

DPS 8/52, DPS 8/62 and DPS 8/70 power and cooling systems in accordance with PMD

Specification 58061028.

WARNING _]

HIGH CURRENT AND HIGH VOLTAGE SHOCK

HAZARDS ARE PRESENT IN THE POWER SYSTEM.

I. NEVER CONNECT OR DISCONNECT POWER

CABLES OR WIRING WHILE POWER IS ON.

2. WAIT AT LEAST FIVE MINUTES AFTER

POWER IS OFF FOR THE CAPACITOR

RIDE-THRU MODULE TO DISCHARGE

BEFORE WORKING ON THE POWER SYSTEM.

3. OBSERVE AND OBEY ALL CAUTION AND

WARNING SIGNS AND LABELS.

The maintenance aids are divided into two parts: The Power System and Cooling System.

The power system maintenance aids include power regulator adjustment procedures and a

power and cooling troubleshooting guide. Also included are checks for proper blower

and air flow sensor switch operation.

The level of the maintenance aids is to the optimum replaceable unit (ORU), which is

a module and/or a PWB, including fuses and other replaceable parts.


Figure 4-13

Sheet 1

38

POWER AND COOLING UNIT MANUAL EXTRACT ‘ A ISSUED

4.3 POWER/COOLING TROUBLESHOOTING GUIDE

The Troubleshooting Guide flowchart on this page can be used as an aid in locating a

problem that is suspected of being in the power or cooling system. See Figure 4-13 Sheet 3

for power control module (PCM) controls and indicators. -

REMARKS/NOTES

WARNING I]

HIGH CURRENT AND HIGH VOLTAGE SHOCK

HAZARDS ARE PRESENT IN THE POWER SYSTEM.

I. NEVER CONNECT OR DISCONNECT POWER

CABLES OR WIRING WHILE POWER IS ON.

2. WAIT AT LEAST FIVE MINUTES AFTER

POWER IS OFF FOR THE CAPACITOR RIDE-

THRU MODULE TO DISCHARGE BEFORE

WORKING ON THE POWER SYSTEM.

3. OBSERVE AND OBEY ALL CAUTION AND

WARNING SIGNS AND LABELS.

SUSPECTED POWER/COOLING SYSTEM PROBLEM

GO TO POINT A.

FIGURE 4-13 SHEET 4.

YES

PRESS ALARM

DRESET 0N

OPERATUR'PANEL

PCM DC ON

INDICATOR

0 Check PEM,FANS

circuit breaker.

YES. Check air filters.

.0 Check that fans are

running up to.speed.

0 Check hoses and

wire connections at

air pressure sensors.

0 Check for secure

cables at PCM.

0 False alarm.

Change PCM.

IS IS

PCM OT ALARM

INDICATOR

LIT?

FALSE ALARM

0 Check for secure

cables at PCM and

operator panel.

0 Change PCM

0 Change Operator

panel PWB.

IS

PCM OVER-

JEEQLEEEIDQEEINDICATOR

0 Check for secure

cables at PCM.

0 Change PCM.

0 Unit has cooled off.

Try again.

0 Could be failed PCM

or temperature sensor.

The O.T. ALARM is

1 expected at this point.

HONEYWELL CONFiDENTIAL AND PROPRIETARY

GO TO

NEXT PAGE

Figure 4'13 REV. 1

Sheet 2

39

POWER AND COOLING UNIT'MANUAL EXTRACT A ISSUED

POWER/COOLING TROUBLESHOOTING GUIDE - CONT'D.

4.3.1 REMARKS/NOTES

0 GENERAL :

Package and return failed ORU to your Logistics Cluster with a completed repair form.

Ifiunyuel

V (63-6))

at can; DC on

RTEMP

L 1 l l l I I I 1 1 ‘

mncms men CONTROL

55507: ¢sv loin mesa? Insfirs on 'o'F?1

run LO LOCAL

PC“ 9°ntr°:_§:Fel CONTROL REGULATOR CONFIDENCE

Figure INDICATOR (NOT LABELED)

FROM PRECEDING

PAGE

PCM CP 0T

ALARM INOICATOR

LIT?

NO (10 OT ALARM Indicator

is lit.)

ISIS NO (PWB OT SOURCE

N

YES W 0 YES W Indicator is 11:.)

SOURCE INDICATORSOURCE INDICATOR

LIT?LIT?

0 Check for proper room temperature.

0 Check for dirty air filters.

0 Check for blocked air intake at front and rear of cabinet.

0 Check for blocked air escape at top of cabinet.

0 Check for overheated +5V power regulator. Replace if

room temperature and air flow is normal.


Figure 4—13

Sheet 3

40

4.3.1 REMARKS/NOTES (CONT'D.)

POWER AND COOLING UNIT MANUAL EXTRACT


A ISSUED


INDICATOR (NOT LABELED) /

ON ALARM

R TEMP 01'. SOURCE

SHUTDOWN REC PWB

((9-6))

DC CONF DC ON

AAIIIKCJ’!

T l 1

MARGINS

'REMOTE 4, 5V 'HI

0 oPCM Control Panel ca: Lo

Figure 4-lA PONER CONTROL

RESET IREfiTE ON OFF I

LOCAL

Is

AC PRESEN

YES INDICATOR ON N0

OPERATOR PANEL

l LIT?

PRESS PCM RESET

PUSHBUTTON

I

SET PCM POWER CONTROL

SWITCH TO LOCAL

l

PRESS PCM POWER CONTROL

ON SWITCH AND LISTEN

FOR RELAY CLICK AT PEM

IS

PCM DC ON N0

Tfififififlfififi?

LIT? 1

ENSURE THAT OPERATOR

YES PANEL CABINET SHUTDOWN

SWITCH IS NOT

LATCHED IN

'GO TO POINT

CHANGE SHEET 6.

PCM

Is

PCM DC

CONF. INDICATOR YES

LIT?

NO

GO TO NEx PAGE GO TO NEXT AGE

POINT POINT

ABINET MAIN

CIRCUIT BREAKE-

PRESENT AT SO

FUSES ON

PEM BLOWN?

ON? '

IS

AC POWER NO

TBl?

ARE

NO

NO (Turn on)

Check MG set

if supplied.

Check wall

circuit breaker

Contact

customer

Change fuses

If fuses blow

again:

— Change PEM

- Change PCM

0 Check for secure PEM and PCM

cables

0 Replace PCM

0 Replace PEM


Figure 4-13

Sheet 4

41


POWER/COOLING TROUBLESHOOTING GUIDE - CONT’D.


Before replacing any power regulator for a fault condition.‘H

Proceed as follows:

1. Turn overcurrent adjust potentiometer one or two turns

CW and try to turn power on.

2- Turn output voltage adjust potentiometer one or two

turns CCW and try to turn power on.

3. If either of the-above currects the fault, adjust

regulator for prOper operation. +0 SEE NOTES

0 Replace power regulator

with FAULT indicator lit

FROM PRECEDING

P‘GE

FROM PRECEDING

PAGE.

IS

ANY POWER

REGULATOR 34ml;

INDICATOR

LIT?

0 Check each power regulator output

0 Replace power regulator with no output

if only one regulator is bad (SEE NOTES)

0 Replace PCM if more than one regulator

has no output

FROM PRECEDING

PAGE

FROM PRECEDING

PAGE.

ARE

CAPACITOR

0 Check for secure

cabling of

capacitor module

VJl to high

voltage bus.

0 Check for blown

capacitor module

fuse.

0 Replace capacitor

module.

0 Check and adjust all power

regulators to installation

specifications


Figure 4-13

Sheet 5

42




AA‘AA‘n-AAA“

11 ‘

=E 9AEDEN ==

a—4DBEFORE CHANGING SSM THE FOLLOWING STEPS

MUST BE PERFORMED. OTHERWISE, THE NEWSSM WILL FAIL IMMEDIATELY WHEN POWER IS

REAPPLIED.

lfiuuauel1. Remove PEM

‘(Q-G),_ .

Dc cons DC onA. Disconnect one Side of VRl from

A comma ,

L2 and check VRl for short. . C l A ‘

SHUTDOWN REG NB CP I/U *

B. Repeat above for VRZ and L3. ’ I i I I I I

MARCINSPOWER CONTROL

C. glggclzfcggogggdshort and replace m—‘IH' RESET WW

.0 1 © 8 © ©

2. Reinstall PEM.

ca; LO umAL 3. Remove capacitor module.

PCM Control Panel

‘ ‘‘‘‘‘‘‘‘‘‘‘‘‘‘‘‘‘‘‘‘‘‘‘‘‘‘ ‘Figure 4-1A1’

1’

”L525:E11;15333;“FROM FIGURE 4-13 SHEET 4.THE CAPACITOR MODULE WEIGHTS ABOUT

9SSTPQSNgfidp EgRE SHOULD BE TAKEN

CONTROL REGULATOR CONFIDENCEL -


ISCheck CR1 for short and replace

.capacitor module if shorted.-%%ESE§$SEL YES_

SEE CONFIDENCE INDICATOR Change PCM

4. Reinstall capacitor module. NOTES,LIT?

FIGURE'5. Change failed SSM.

é-lA.

No

WAS

RELAY CLICK NO

HEARD AT PEM NWHE §t I .

PCM POWER CONTROL 0 Che°k f°r securecables at PCM andSWITCH WASPEM

PRE§SED. Change PCM.

' YES0 Change PEM.

ARE

COOLING

FAN MOTORS N 0 Check for secureROTATING?

cables at PCM and

PEM.

0 Change PCM.

YES 0 Change PEM.

ARE

CAPACITOR

N0 MODULE YESINDICATORS

LIT?0 SEE»

Ch k h PEM IS NogEgo ec t at

REGULATOR circuit I%%¥E§%g%l' YE FIGURE 4-13breaker is on. LIT? SHEET 5-0 Check for secure‘ 0 Changecables at SSM and PEM.

+24V0 Check SSM internal fuse.REG.0 Change FEMS

SEE NOTES - CAUTIONG— 0 Change SSM.

0 Check +24V regulator

output.

0 Change +24V reg.‘

if no output.

0 Change PCM.


Figure 4-13

Sheet 6

43


4.3.2 COOLING SYSTEM MAINTENANCE AIDS

4.3.2.1 AIR FLOW SENSOR SWITCH OPERATION

NOTE: THE AIR FLOW SENSOR SWITCH Is NORMALLY CLOSED.

THE SWITCH OPENS WHEN THE BLOWER REACHES ITS NORMAL

OPERATING SPEED ABOUT 4-8 SECONDS AFTER INITIAL

STARTUP.

To check the operation of this switch proceed as follows:

NOTE: THE AIR FLOW SENSOR SWITCHES ARE LOCATED AT OXNl and

XZNl ABOVE THE COOLING BLOWERS AT THE FRONT OF THE

CABINET.

Remove switch cover.

Remove COMMON (top) wire.

Loosen NORMALLY OPEN (middle) screw.

U1

-P

L»

h:

I4

Turn blower on and allow a few seconds for blower to

reach normal speed. If VOM reads a short, the switch is

good; if VOM reads open, the switch is defective.

SWITCH COVER

----'---

000

o

COMMON

..d -

n‘ca m==== w SCALE - RXl

NORMALLY

OPEN

NORMALLY

TO PCM -——————

SLO§BO

NORHALLY CLOSED TO PCM

COHION

0

AIR FLOW SENSOR SWITCH


Figure 4-13

Sheet 7

44(F)

Set WON to scale RXl and clip VOM to top and middle screws.

SWITCH TYPE:

A ISSUED

AIR FLOW SENSOR SWITCH

DWYER 26

161180-00

ASM. NO. 58020158

::::£=’<;\~. COVER FASTENING SCREW

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