dr.-ing. erwin baur m-base engineering + software …...– biobased carbon content, density •...
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M-Base Engineering + Software GmbH
Dr.-Ing. Erwin Baur
M-Base Engineering + Software GmbH
The Information Problem with Bio-Materials
M-Base Engineering + Software GmbH
Introduction M-Base
End Users Plastics Producers
M-Base Engineering + Software GmbH
M-Base
www.materialdatacenter.com
Biopolymer Database
Design
Material Modeling and Simulation
CAMPUS®
Introduction M-Base
M-Base Engineering + Software GmbH
www.materialdatacenter.com
M-Base Engineering + Software GmbH
• always select the technically* best suited material
• never prefer a material for political or emotional reasons
Principal Rule of Engineering Material Selection
*this includes economics
M-Base Engineering + Software GmbH
• public interest in “green” solutions
• industry is interested in biobased materials
• CO2 footprint becomes a selection criteria
• information is needed
Chances and Needs
M-Base Engineering + Software GmbH
• Category 1 Information about processing and end use properties is needed
• Category 2 Ecological relevance compared to conventional materials must be documented
• Category 3 high end support is expected
Information Problem
M-Base Engineering + Software GmbH
Information Projects
Bio Materials
M-Base Plastics Industry
German Federal Ministry of Food, Agriculture and Consumer Protecetion
Biopolymers Natural Fibers
M-Base Engineering + Software GmbH
Background
• www.N-FibreBase.net
• PP-NF Campaign
• NF-Guidelines
• Biopolymer Database
• NFC-Simulation
• German Biopolymer Network
• LCA Software
Press Forming
Injection Molding
Compression Molding
Iowa State University
M-Base Engineering + Software GmbH
providers of bio materials
agricultural mentality
plastics industry
expectations
support
Mentality Firewall
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Material Competence over the Supply Chain
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processing equipment
raw material processor Tier 1 OEM
decision maker
Supply Chain
support
information
consumer
vague pressure
M-Base Engineering + Software GmbH
German Biopolymer Database
Data from Producers
sample material
uniform testing at University of Applied Sciences Hannover
project data
comparable searchable
producers' data
datasheets only
free at www.materialdatacenter.com
slow improvement
“drop-in” materials
• little info
• no/exotic standards
• low quality
M-Base Engineering + Software GmbH
resin producers
agree about standards
each producer tests own
grades
run the system
Biopolymer
Database
free for end users
Long Term Plan
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• mechanical properties – tensile modulus, stress/strain at
break…
• thermal properties – softening temperatures
• barrier properties – oxygen, steam
• chem./phys. properties – biobased carbon content, density
• ecological valuation – biodegradable
• regional availability • processing methods and
recommendation – injection molding, extrusion…
• additives – lubricants, plasticiser
Content Biopolymer Database
definition “biopolymer“ = bio–degradable or bio-based
M-Base Engineering + Software GmbH
Final Goal
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Example Datasheets
• classical biopolymer
• drop-in material
M-Base Engineering + Software GmbH
Bio-Feedstock
“classical“ PLA, PHB, starch-based, also
Natural-Fiber reinforced
“drop in“ existing technology
low level of documentation
and service
state of the art documentation and services
Different Categories of Bio-Material
M-Base Engineering + Software GmbH
• Category 1 Information about processing and end use properties is needed
• Category 2 Ecological relevance compared to conventional materials must be documented
• Category 3 high end support is expected
Information Problem
M-Base Engineering + Software GmbH
New Project
Polymers Environmental Calculator
M-Base Engineering + Software GmbH
Raw Material
Compounding
Processing
Product
End of Life
Landfill
Recycling
Incineration (Energy Gain, CO2 Output)
Recycling (Energy Input, New Material)
Plastic Input of Energy up to this Point, CO2 Equivalent
Energy Input, CO2 Equivalent
Additives Fillers
Life Cycle Analysis
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producers
plastic raw material use of fossile CO2 accumulated energy CO2 equivalent
end of life
compounding processing well known processes
Life Cycle Analysis
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Energy Balance
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Required Properties at Gate
• Accumulated Energy
• Accumulated Emissions
• Density
• Processing Temperature
• Heat Capacity
• Heat Value
• Emissions when Incinerated
M-Base Engineering + Software GmbH
• Category 1 Information about processing and end use properties is needed
• Category 2 Ecological relevance compared to conventional materials must be documented
• Category 3 high end support is expected
Information Problem
M-Base Engineering + Software GmbH
• Design Support/CAE
• Process Optimization
• Prototypes
• Trouble Shooting
• Training/Literature
Expectations
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• datasheets
• checklists for material selection
• design rules
• design catalogues
High Level Design Information
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Design Guidelines for NF- Press Forming Source: Project NF-Guidelines
M-Base Engineering + Software GmbH
Design Catalogue: Stiffening of NF Press Forming Parts Source: Project NF-Guidelines
M-Base Engineering + Software GmbH
Ford Forschungs- zentrum
IAC Group
IfBB Hochschule Hannover Technische
Universität Clausthal
Hochschule Bremen
M-Base
University of Wisconsin
Simcon
Deutsches Kunststoff-Institut
Kunststoff-werk Voerde
Lyondell Basell
NFC-Simulation
NFC-Simulation
M-Base Engineering + Software GmbH
Integrated Simulation Mesh
flow orientation
mechanical simulation
M-Base Engineering + Software GmbH
FEM Crash Simulation Source: Ford Forschungszentrum
M-Base Engineering + Software GmbH
• Category 1 Information about processing and end use properties is needed
• Category 2 Ecological relevance compared to conventional materials must be documented
• Category 3 high end support is expected
Information Problem
M-Base Engineering + Software GmbH
Thank you for your attention
www.m-base.de
+49 241 963 1450