dr. steve charlton cummins inc. march 16, 2004. cummins technology direction for 2007 remains...
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Dr. Steve CharltonDr. Steve Charlton
Cummins Inc.Cummins Inc.March 16, 2004March 16, 2004
Cummins Technology Cummins Technology Direction For 2007 Direction For 2007 Remains UnchangedRemains Unchanged
Deliver the best value for the customer and the Deliver the best value for the customer and the environment.environment.
Vehicle integration with partner OEMs to optimize Vehicle integration with partner OEMs to optimize solution for end-usersolution for end-user
Active particulate filter for PMActive particulate filter for PM No NOx aftertreatment for heavy-duty engines in 2007No NOx aftertreatment for heavy-duty engines in 2007
– Diesel Engine Summit I (June 2003)Diesel Engine Summit I (June 2003)
Today’s Proven Cooled Today’s Proven Cooled EGR Engines Remain EGR Engines Remain Foundation For 2007Foundation For 2007
Over 2 billion miles of Over 2 billion miles of experience with proven experience with proven reliabilityreliability
40,000 engines in 40,000 engines in operationoperation
Best overall lifecycle value Best overall lifecycle value Cummins has more EPA Cummins has more EPA
’02 compliant heavy-duty ’02 compliant heavy-duty engines on the road than engines on the road than any other engine any other engine manufacturermanufacturer
Choosing The Right Choosing The Right Technology Is ImportantTechnology Is Important
Operating conditions and Operating conditions and economic factors influence the economic factors influence the technology path for each technology path for each market. market.
Requires sustained investment Requires sustained investment in research and developmentin research and development
Today’s Cooled EGR Today’s Cooled EGR Engine Technology is Engine Technology is Proven and SimpleProven and Simple
CHARGE AIR COOLER
EGREGRVALVEVALVE
EG
R C
OO
LE
RVARIABLEVARIABLE
GEOMETRYGEOMETRYTURBOCHARGERTURBOCHARGER
CHARGE AIR COOLER
EGREGRVALVEVALVE
EG
R C
OO
LE
RVARIABLEVARIABLE
GEOMETRYGEOMETRYTURBOCHARGERTURBOCHARGER
EXHAUSTFILTER
Exhaust Filter Only Exhaust Filter Only Change For 2007Change For 2007
Stable Architecture Provides Stable Architecture Provides Best Lifecycle Value and Best Lifecycle Value and ReliabilityReliability
==
20022002 20072007
Ultra Low Sulfur Fuel Ultra Low Sulfur Fuel NecessaryNecessary
Over 95% of highway diesel fuel produced in 2006 Over 95% of highway diesel fuel produced in 2006 projected to meet the 15 PPM standardprojected to meet the 15 PPM standard
Additional cost of the new fuel expected to be less Additional cost of the new fuel expected to be less than $0.05/gallonthan $0.05/gallon
Provides opportunity to improve particulate emissionsProvides opportunity to improve particulate emissions
Enables lowest-cost NOx and PM technology Enables lowest-cost NOx and PM technology solutionssolutions
Lubricating Oil Specifications Lubricating Oil Specifications Change For Aftertreatment Change For Aftertreatment CompatibilityCompatibility
Reduce ash to enable extended maintenance Reduce ash to enable extended maintenance intervals on the diesel particulate filterintervals on the diesel particulate filter
Maintain other properties at current levels for Maintain other properties at current levels for backward compatibilitybackward compatibility
Cost impact expected to be negligibleCost impact expected to be negligible
SCR Viable Solution For SCR Viable Solution For EuropeEurope
Euro IV standards take effect beginning Euro IV standards take effect beginning October 2005October 2005
Selective catalytic reduction (SCR) is the Selective catalytic reduction (SCR) is the right technology for these marketsright technology for these markets– Diesel fuel prices are very high in Europe Diesel fuel prices are very high in Europe
relative to urearelative to urea– Using urea to reduce fuel consumption Using urea to reduce fuel consumption
makes economic sensemakes economic sense
Active Diesel Particulate Active Diesel Particulate Filters Required for 2007Filters Required for 2007
Porous wall-flow filter mediaPorous wall-flow filter media Currently being used in Currently being used in
retrofit applicationsretrofit applications >95% particulate capture>95% particulate capture Maintenance intervals for Maintenance intervals for
cleaning > 150k milescleaning > 150k miles
Application Impacts Filter Application Impacts Filter RegenerationRegeneration
Passive continuous regeneration Passive continuous regeneration in typical HD duty-cyclesin typical HD duty-cycles
Active regeneration only when Active regeneration only when required required
Cummins extensive testingCummins extensive testing– Duty cycleDuty cycle– ClimateClimate
20032003 20042004 20052005 20062006 20072007 20082008 20092009 20102010 20112011
2007 Product Development 2007 Product Development Time LineTime Line
Engine Technology FinalizedEngine Technology Finalized
Chassis Integration, Cooling Chassis Integration, Cooling Systems OptimizationSystems Optimization
Fleet Field TestingFleet Field Testing
Ultra Low Sulfur Fuel AvailableUltra Low Sulfur Fuel Available
Emission DeadlinesEmission Deadlines
Product Product DevelopmentDevelopment
OBDOBD
Industry and Regulators Agree 2007 Deadline Industry and Regulators Agree 2007 Deadline should not be Jeopardized by Further should not be Jeopardized by Further Requirements on the ManufacturersRequirements on the Manufacturers
Expect Draft OBD Regulations will Require Expect Draft OBD Regulations will Require some Diagnostics in Addition to those already some Diagnostics in Addition to those already of the Engineof the Engine
Do not expect New Requirements to affect Do not expect New Requirements to affect our Ability to Provide Field Test Engines our Ability to Provide Field Test Engines on Timeon Time
SummarySummary
Cooled EGR with particulate filter remains the Cooled EGR with particulate filter remains the right technology for heavy-duty trucks in 2007right technology for heavy-duty trucks in 2007
Cummins 2007 engines will look just like the Cummins 2007 engines will look just like the 2002 engines2002 engines
Fully engaged with the Truck OEMs to Fully engaged with the Truck OEMs to integrate 2007 Solutionsintegrate 2007 Solutions
Field Evaluation Engines available mid-2005Field Evaluation Engines available mid-2005
2007 Emissions 2007 Emissions Technology White Paper Technology White Paper Available TodayAvailable Today
2007 technology options 2007 technology options explainedexplained
Pick up after panel Pick up after panel discussion or at discussion or at Cummins boothCummins booth