drehmo ex-proof en

DREHMO® Ex-proof actuators

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DREHMO®-Ex-proof actuators

english

DREHMO GmbH Industriestraße 1 57482 Wenden/Germany Fon: +49 (0) 27 62 / 6 12 - 3 11 Fax: +49 (0) 27 62 / 6 12 - 3 59 Internet: www.drehmo.com E-Mail: [email protected]

Development, sales and services of - actuators.


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Wherever material flows through pipelines in liquid, gas or powder form, several kinds of valves are used to shut off or to regulate the rate of flow or pressure. For reliable remote operation of these valves, whether they be globe, gate, ball or butterfly valves or dampers, DREHMO® electromechanical actuators have been employed successfully the world over for several decades. DREHMO® actuators are used in oil and gas fields, pipelines, tankfarms, oil and gas terminals, power generation, chemical and petrochemical process industries as well as in water works and waste water treatment plants. Actuators have to move the valve to a mechanically definded final position or to intermediate positions, avoiding excessive torque during actuator travel and in the final positions so as not to overload the valve.

Oil & Gas


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Special devices therefore ensure that the actuator motor is switched off when it reaches a certain position, angle of rotation or torque. Special variants include part-turn actuators for 90° or 120° angles of rotation and thrust actuators, which transform the torque into an axial thrust by means of a thrust unit. In plant areas in which explosive gases may be present, actuators must have type-tested and certified explosion protection. The variety of torques and actuator speeds required in practice is met by a wide range of DREHMO® actuators. DREHMO® actuators can be fitted with torque and position sensor and signal processing systems to suit the various remote control requirements. The following product lines are available: • DREHMO® Compact• DREHMO® Standard actuators with limit and torque switches• DREHMO® i-matic actuators with smart integral control unit and non-intrusive setting as well as preventive maintenance features.

Power

Water

Basic principles and measures page 4Protection principle page 5Product information / overview page 6Brief description page 8Gear principle and function page 10General equipment features page 11Standard functionalities page 12i-matic functionalities page 14Interfaces page 16Dimension sheets for actuators page 18Connection dimensions for actuators page 20

Technical specifications page 22

Motor data page 25

Certificates page 27

Contents:


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ExplosionAn explosion is a sudden oxidation or disintegration reaction with a very high reaction rate which generates an increase in temperature or pressure, or both at the same time. The most common are reactions of combustible gases, vapours or dusts with the oxygen in the air.

Conditions for an explosionFor explosions to occur in atmospheric air, three factors need to come together:• combustible material• oxygen (air)• ignition source

In production plants and places of work, hazardous areas for explosions can form when the first two prerequisites for an explosion are fulfilled. Typical hazardous areas occur in chemical factories, refineries, paint factories, paint shops, purification plants, mills and stores for milled products and other combustible dusts, in tanking and loading plants for combustible gases, liquids and solid matter and in the mining industry.The first two components - combustible material and air - must be present in sufficient quantities for a potentially explosive atmosphere to form. The oxidation reactions are mostly linked to warming and pressure increase, thereby fulfilling the criteria for an explosion.

Basic principles and measures

Protection principlesThese are principles that eliminate systems, devices and components as ignition sources.Ignition sources that originate from friction and impact sparks and electrostatic charges are to be eliminated on explosion-protected equipment through the selection of suitable materials and through design measures. This is proven and confirmed by corresponding tests.Four protection principles can eliminate equipment as an ignition source. One fundamental prerequisite for all protection principles is that the parts in direct contact with the potentially explosive atmosphere must be unable to achieve an inadmissible temperature in view of the ignition temperature of the materials present at the place of use. The ignition temperature is therefore significant for all protection principles.Protection principles can be applied equally to electrical and non-electrical devices and to gases and dusts. The principles permit designs in various safety categories in accordance with the Explosion Protection Directive 94/9/EG:Category 1 - with highest protection level and therefore with a very high degree of safetyCategory 2 - with a high protection level and therefore with a high degree of safety andCategory 3 - with a normal protection level and therefore with a normal degree of safety.

DREHMO® actuators fulfill the requirements of category 2.

Construction regulations for explosion-protected systems, devices and components - equipmentDangers that occur when working with combustible gases, vapours and dusts are based on consistent chemical and physical processes. These dangers can therefore only be tackled in a consistent manner.The International Electrotechnical Commis-sion (IEC), the European Committees for Standardization (CENELEC and CEN), the German Commission for Electrical, Electronic & Information Technologies of DIN and VDE (DKE) and DIN now issue almost fully consistent requirements.Their observance is required of manu-facturers and operators and, in the event of increased protection requirements, monitored by recognized testing offices and authorities.Manufacturers of explosion protected systems, devices and components, builders and operators of plants work together to ensure that the prerequisites for the safe operation of plants in potentially explosive areas are met.

Significance and advantages of division into zonesThe division of potentially explosive areas into zones has proved successful. This division takes into account the different dangers posed by potentially explosive atmospheres and makes it possible to provide explosion protection that corresponds to circumstances both from a safety point of view and in terms of cost-effectiveness. The definition of the zones is consistently regulated for the European Union in Directive 1999/92/EG. It must be expertly applied to the actual conditions.IEC 60079-10 assumes an almost identical division for gases and vapours, which also applies to future plants in line with USA Standard NEC 505. IEC 61241-10 supports zone division for dusts.Potentially explosive areas are divided into zones according to the frequency and duration at which potentially explosive atmospheres occur.This division gives the scope of the measures that need to be taken in accordance with Appendix II Section A of Directive 1999/92/EG in connection with Appendix I of Directive 94/9/EG.

Potentially explosive areas

Zone 0: Area in which a potentially explosive atmosphere of air mixed with combustible gases, vapours or mists is present either permanently, often or for long periods of time.Zone 1: Area in which a potentially explosive atmosphere of air mixed with combustible gases, vapours or mists can occasionally form under normal operation.Zone 2: Area in which a potentially explosive atmosphere of air mixed with combustible gases, vapours or mists is not expected under normal operation. This can still occur but is rare and only exists for a short time period.

Tank


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Protection principle

Distribution of the gases and vaporsApplication of the equipment

Explosion subgroup

Gases and vapors

IIA Ammonia Methane Ethane Propane

Ethyl alcohol Cyclohexane N-butane

Petrolether, gen.Jet fuelN-hexane

Acetaldehyde

IIB Town gas Acrylonitrile

Ethylene Ethylene oxide

Ethylene glycolHydrosulfide

Ethylether

IIC Hydrogen Ethyne(Acetylene)

Carbon disulfide

Temperature classes Classification of the gases and vapors by ignition temperature

T1 > 450 °C T2 > 300 to ≤ 450 °C

T3 > 200 to ≤ 300 °C

T4 > 135 to ≤ 200 °C

T5 > 100 to ≤ 135 °C

T6 > 85 to ≤ 100 °C

IIA

IIB

IIC

Application of the equipment

T1T2

T3T4

T5T6

Protection principleApplication on the actuator

Protection principle

Type of ignition protection

Symbol Label Use of the equipment in zone

Actuator motor, control unit housing

Outward transfer of an explosion is prevented

Pressure-resistant enclosure

Ex d 1 or 2 EN 60079-1

Terminal box,limit switch housing

Prevention of sparks and high temperatures

Increased safety

Ex e 1 or 2 EN 60079-7

Measurement and signalling electronics for analogue position transducer

Power limitation of sparks and temperatures

Intrinsic safety Ex i 0, 1 or 2 EN 60079-11

Operator’s controls, powered gears,limit switch gears

Prevention of electrostatic charge, friction and impact sparks and hot surfaces through design measures

Constructional safety

Ex c 1 or 2 EN 13463

„Ex c“

„Ex d“

„Ex e“


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Product information / overview

DREHMO® scope of supply for on/off, position and control actuators:

Multi-turn actuators

Part-turn actuators

Thrust actuators

Valve gear boxes

Actuators for nuclear power plants

for gate and globe valves

for ball, butterfly, gate valves and dampers

for plug, butterfly valves and dampers

such as spur, bevel and worm gears

Hand wheelfor manual emergency operation.Long-life planetary gear allowsoperation without without switch over mechanism.Manual operation possible at any time.Handwheel remains stationary during motor operation.

Enclosed motor (Exd)EMG 3-phase asynchronous motor. Fully enclosed (TENV). Protected against humidity and dustingress. Therefore suitablefor operation in extremeambient conditions.Insulation class F.Type of ignition protection “pressure-resistantenclosure”

Gear construction (c)Long-life planetary gearing with 2inputs.Lifetime lubrication.Fully functional in any mounting position.Gear constructed from few individual parts.Very easy to maintain.Type of ignition protection “constructional safety”


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DREHMO® Standard II 2 G EEx ed ib IIC T4For conventional systems, parallel hard wired signals. Torque and position measurement by microswitch.Intermediate position via conductive plastic potentiometer and analogue position transducer

Microswitch Ex dPotentiometer Ex dPosition transducer Ex iHeating Ex dMechanical system (c)Electrical connection system Ex e

DREHMO® i-matic II 2 G Ex de IIC T4 or II 2 D ExtD A21 IP66 T130 °CHighly developed valve actuator with integral actuator control for remote and local operationUser interface via LC graphic display and pushbuttonsContactless measurement of position and torque with DREHMO® Combi sensorSimple and quick programming with LEARN functionAccess to all settings via pushbuttons/display; (non-intrusive)

Integral actuator control for remote andlocal operationAutomatic phase correction for failure prevention during commissioning and plant start upActuator functions can be set easily and quicklyCommand inputs and signal outputs conventional hard wired or integral 2-wire BUS system in line with international standards e.g. Profibus DP, Modbus etc.Valve diagnosis for preventivemaintenanceAdvanced self diagnostic functionsInfrared interfaceElectronic name plateData loggerControl unit Ex dTerminal box Ex e

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Product characteristics / overview


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DREHMO® thrust actuators can be fitted to valves which require a linear movement. The thrust actuator transforms the torque of a DREHMO® actuator into an axial thrust by means of an integrated thrust unit.The required actuating force (thrust or traction) can be adjusted continuously and reproducibly. Thrust actuators are mainly used to operate globe valves.Thrust units fitted to the driving flange of a multi-turn actuator consist mainly of a trapezoid threaded stem, a metric screw bolt to join the valve shaft and an enclosure to protect the stem from environmental influences.The version described is used for direct mounting of the actuator to the valve. However, “fork joint” versions of the thrust actuators (indirect mounting) primarily operate butterfly valves for which direct mounting of a 90° part turn actuator is not possible or efficient for design reasons. Cardanic suspension of the thrust unit at the fork joint is also available.

Part-turn actuators are a special type of multi-turn actuator for operating butterfly or ball valves, for instance, with an output drive movement of less than 360°. Normally, the internal gear of the part-turn actuator is designed for travel of 90°; special ranges, such as 120° or 180° are also available.The internal mechanical design of the part-turn actuators DP…30 ...119 differs from that of the multi-turn actuator, in that there is an additional second eccentric planetary gearing stage to adapt the actuator to the demands of the 90° movement. From actuator size DP… 319 onward, a multi-turn actuator is combined with an additional gear box.All the advantages of the planetary gear of the multi-turn actuators, such as handwheel operation without changeover, self-locking gear, long service life, lifetime lubrication, as well as the features already described, are likewise applicable to the part-turn actuators. The flange dimensions and the different output drives, such as plug bush with bore and groove, square bore and dihedron, all correspond to the usual standards, e.g. DIN EN ISO 5211. This means that direct mounting on the valve is possible. Accessories such as foot and lever with ball joints make indirect operation of butterfly valves possible depending on the structural and design conditions of the valves. Torque values exceeding 1600 Nm are realized by multi-turn actuators with additional worm gear boxes.

Thrust actuatorsfor on-off duty

Multi-turn actuatorsfor on-off duty

Part-turn actuatorsfor on-off duty

Brief description

The design principle of multi-turn actuators is to turn a multiple of 360 degrees at the output drive. They are designed to operate valves with 2 up to 1450 revolutions per stroke.Multi-turn actuators are fitted mainly to gate and globe valves which transform the multiple rotation of the actuator’s output drive into linear movement via a threaded stem.Multi-turn actuators for on-off duty (short time duty S2) mostly operate shut-off valves with only a few open-close cycles per month.Flanges and output drive designs of the multi-turn actuators are standardized in accordance with DIN EN ISO 5210 or DIN 3210 respectively and therefore fit on any modern valve design.Furthermore a multitude of special flange designs is available.The multi-turn actuators are classified in three housing sizes according to their rated torque:• up to 60 Nm: actuator size D… 30, 59• 60 Nm - 250 Nm: actuator size D… 60, 120, 249• 250 Nm - 1000 Nm: actuator size D… 250, 500, 1000Torque values exceeding 1000 Nm are realized by additional spur or bevel gearboxes.


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The demands of modulating duty on the actuators and valves are very different to those placed by on-off duty.The most important requirements are:• high switching frequency• longer service life of all components• less heating of the motor• less backlash of gearing• minimal hysteresis during reverse operation• minimal delay time

Modulating actuators are designed for S4 operation, what means:Intermittent service influenced by the heating of the motor during start-up.Duty cycles up to 35 % and cycle rates of up to 1200 c/h can be achieved at ambient temperatures up to a maximum of +60 °C. All modulating actuators are based on the multi-turn actuators in the sizes D…R…30...1000.Long service life, snug fitting gear components and minimum delay times result from the solid gear design.

Modulating part-turn actuators of types D...R + MSG-R for operating modulating valves consist of a combination of a modulating multi-turn actuator designed for modulating duty and a high-grade modulating worm gear. Meticulously selected matings of materials for the power transmitting components of the worm gear take into consideration the high demands of modulating duty. The modulating worm gears are flange-fitted to the output drive of the modulating multi-turn actuator.The consistent observance of this modular design principle offers a highly economical solution for realizing practically all relevant output drive torques and valve operating times.The mechanical coupling of the gear output and the modulating part-turn actuator is achieved using the standard flanges and output drive designs in accordance with DIN EN ISO 5211.As with the part-turn actuators for on-off duty, accessories such as foot and lever are also available for indirect mounting on the output side of the modulating worm gear. A separate detailed selection list can be requested for modulating part-turn combinations over 3000 Nm.

The thrust units of the modulating thrust actuators of type actuator D...R + DSE also comply with the requirements for modulating operation. High-quality mating of materials and close fitting components are also used here.The thrust units are operated by modulating multi-turn actuators.A separate detailed selection list can be requested for modulating thrust drives over 80 kN.

Multi-turn actuatorsfor modulating duty

Part-turn actuatorsfor modulating duty

Thrust actuatorsfor modulating duty

Brief description


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Gear principle and function

The DREHMO® actuators basically consist of motor, planetary gear arranged with torque-bearing displacement worm, handwheel and integral switching device.

All parts of the planetary gear are arranged around the hollow shaft. As several teeth always mesh simultaneously with this planetary gear (unlike normal worm gears), it is possible to realize a very compact gear with a long service life.

Method of functioning for motorized operationThe motor (1) drives the eccentric (3) via the spur gear (2). The planet wheel (4), which meshes into the inner gear of the sun wheel (11), is pivoted on the eccentric (3). As the two wheels have a different number of teeth, a relative speed is generated which is transferred by driver pins (12) to the driver plate (5), which is mounted on the planet wheel (4). The driver plate (5) is interlocked with the hollow shaft (10) via serration.

Method of functioning for manual operationChangeover from motorized to manual operation is not necessary. During manual operation via the handwheel, the forces are transmitted via the worm (9), the sun wheel (11) and the planet wheel (4) to the driver plate (5) and then to the output drive.

Torque-dependent trippingIn addition to the inner gear tooth system, the sun wheel (11) also has an outer gear tooth system which meshes with the axial displacement worm (9). The displacement worm (9) is held in its central position by pretensioned torque springs (7). If a higher torque is exerted on the actuator than the torque created by the pretensioned springs, the peripheral force on the sun wheel (11) moves the displacement worm (9) from its central position and actuates the torque lever (8). On the torque lever (8), the torque switches are activated via the trip cam. Features of the gear

• Lifetime lubrication

• No mechanical switchover for handwheel operation is required

• No starting problems, even at low temperatures

• Long service life, even in modulating operation, due to low surface pressure combined with little relative movement between the meshing gears and optimum lubrication

• Can be mounted in any position

1 Enclosed motor (TENV)

2 Spur gear

3 Eccentric

4 Planet wheel

5 Driver plate

6 Stem nut

7 Torque spring

8 Torque lever

9 Displacement worm

10 Hollow shaft

11 Sun wheel

12 Driver pin

13 Handwheel

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2

2

345

6

7

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12111098


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General equipment features

Ambient temperature -25 °C...+40 °C (...+60 °C upon request)Low temperature design -50 °C...+40 °C for Standard actuators -55 °C...+40 °C for i-matic actuators

Type of protectionIn accordance with IEC 70/87/CDV, EN 60529 or EN 60034, DREHMO® actuators with EMG enclosed motors are supplied as standard to protection type IP 67. IP 68 is available upon request.

Conformity to CE regulationsDREHMO® actuators comply with the EC Machinery Directive 98/37/EC, EC Low-Voltage Directive 73/23/EEC and the EMC Directive 89/336/EEC.

Explosion protection DREHMO-StandardStandards: Directive 94/9/EC (ATEX)EN 50014: 1997+A1+A2,EN 50018: 2000, EN 50019: 2000, Label: II 2 G Ex ed IIC T4 In acc. with EN 13463 II 2 G Ex c T4

Explosion protection DREHMO-i-maticStandards: Directive 94/9/EC (ATEX)EN 60079-0, EN 60079-1, EN 60079-7, EN 61241 Label: II 2 G Ex de IIC T4 or II 2 ExtD A21 IP66 T130 °C; in accordance with EN 13463 II 2 G Ex c T4

Safety Integrety Level (SIL)The i-matic range meets the requirements of IEC 61508:2000; SIL1; functional safety of electrical / electronic safety related sy-stems. SIL2: certification in preperation.

Electrical connectionElectrical connection is accomplished by means of terminal strips or for i-matic optionally via explosion protected pin-and-socket connectors.

EMG enclosed motorsDREHMO® actuators are fitted with EMG enclosed motors (3-phase asynchronous motor TENV) as standard. The motor housing is totally enclosed. This design guarantees the greatest possible protection against humidity and dust ingress and is therefore suitable for operation in extreme environmental conditions.,Operating mode: Short-time duty S2 – 10 / 15 min; in modulating operation, S4 intermittent service max. 35 % ED. Insulation class F.

Motor protectionThree PTC thermistors are connected in series in the end windings of the motor. These are wired either to a terminal block or to an approved PTC thermistor tripping device within the control unit.

Paint coating, corrosion protectionStandard colour: RAL 5015 (sky blue) Corrosion protection K 3: for operation in occasionally aggressive atmospheres Corrosion protection K 4: for operation in permanently aggressive atmospheres Corrosion protection K 5: for operation in extremely aggressive atmospheres, such as off-shore platforms.

Manual operationAs the handwheel is always in operation, manual operation is possible even if the equipment is temporarily seized e.g. if a valve is jammed in the end position. The handwheel can be operated remotely without difficulty for inaccessible actuators (see image) via corresponding linkages and bevel gears.

Mechanical coupling typesMulti-turn actuators: Matched to the valve using coupling types and flange dimensions in accordance with DIN EN ISO 5210 or DIN 3210. Hollow shaft for ascending valve stem. Coupling types: stem nut, plug bush, bore with keyway, pawl clutch, free shaft extension. Special designs for special installation conditions are possible. Part-turn actuators: Coupling types and flange dimensions in accordance with DIN EN ISO 5211. Coupling types: bore with keyway, dihedron, square bore. Thrust actuators: Coupling type in accordance with DIN 3358

Insulating flangeIf cathode protection is required, the output drive assemblies are designed using insulating material in such a way that there is no electroconductive connection between the valve and the actuator. Insulation resistance 5 kV, 1 min.


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Standard actuators

Torque switchesThe task of the torque switches is to switch off the DREHMO® actuator if a preset torque is exceeded so that a valve with a defined closing pressure is moved into position. In the case of travel-dependent switch-off, the torque switches serve as an additional safety switch to protect the valve from mechanical overload.

Limit switch via counter gearThe counter gear consists of 2 roller units that work independently of one another. Each unit is fitted with a microswitch which is assigned to a certain direction of rotation (clockwise or anticlockwise rotation).

Limit switch via camshaft gearAnother 4 limit switches are possible in combination with a cam switch unit and reduction gear. These switches can also perform switching functions for both intermediate and limit positions.

Mechanical position indicatorThe mechanical position indicator continuously shows the valve position on the device.

Blinker switchThe blinker switch is a microswitch that indicates the movement of the DREHMO® actuator. The signal it issues can be processed as a running message in the control unit.

HeaterHeating is provided to prevent condensation from forming in the switch housing of the DREHMO® actuator.

Potentiometer for remote continuous position indicationCurrent position transmitterThese devices are used for the electrical remote indication of the actuator position. Their function is to convert the current position of the actuator to an electrical signal. This signal is either shown on a display tool or passed on to a control electronics system for further processing.

Reduction gearThe following accessories require a gear that reduces the entire actuator travel of the valve to an angle of rotation ≤ 290°:Limit switch in combination with camshaft gear, mechanical position indication, potentiometer for remote continuous position indication and current position transmitter.

Electronic position transducer

Application

The EM 5.005 electronic measuring amplifier converts – with the aid of a precision potentiometer – travel or angle of rotation linearly into an impressed DC signal.Thus the positions reached by DREHMO®-Actuators can be displayed directly, even over long lines, as an appropriate current value on an indicating instrument.Additionally, they can be evaluated by a computer.

Versions

When using the explosion-proof version (type EM 5.005) of the electronic position transducer, the valid standards for the installation of intrinsically safe circuits must be followed (EN 60079-14ff/VDE 0165).

Explosion-proof version type EM 5.005


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Electronic position transducer

Explosion-proof type EM 5.005Explosion-proof type EM 5.005: Ex ib IIC T6 applicable for zone 1

Connection details


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Functionalities in detail for i-matic actuators

The i-matic series is fitted with position and torque sensors which are accommodated in a pressure-proof control unit housing (Ex d) together with the control unit and the local control station with LC display.

Self-monitoringA self-monitoring process runs continuously in the actuator. To simplify troubleshooting, the process distinguishes between the following messages:• Hardware fault• Sensor fault• Electronics fault• Software fault• Electronics temperature exceeded• Motor temperature exceededAll malfunctions that occur are recorded chronologically in an error log.

Commissioning / Non-intrusive calibrationThe local control station consists of an LC display, 4 buttons and an IR interface or Bluetooth interface as an option.The actuator can be set and parameterized locally via the pushbuttons without having to open the control system. Thanks to a clearly structured menu navigation, the setting values can be easily aligned to the valve.Furthermore, all parameters of the actuator can be set easily.To prevent operating errors and manipulation, access to the commissioning mode can be protected with a password.

Fail-safeShould the external reference signal fail or the bus communication break-down, a user-definable fail-safe position can be set in line with process requirements or, if the parameter “Fail as is” is selected, the actuator can be arrested in the current position.

Combi sensorAn electronic position sensor is used for continuous position detection, including the detection of intermediate positions. Interacting with the i-matic control unit, the sensor switches off the actuator when it reaches limit positions that have been electronically programmed and are non-erasable. At the same time the sensor can supply isolated limit position signals and an analogue 4-20 mA position signal. A second measuring input is used to make an analogue recording of the torque reached, which is then compared and evaluated with settable switch-off values in the control unit. Analogue measurement, signalling and evaluation of the torque is possible while the actuator is running.

Phase sequence correction / Single-phase monitoringThis module ensures that the actuator produces the correct direction of rotation for opening and closing the valve, regardless of the sequence in which the three-phase network phases are applied. Whether the closing direction is to the right or left is defined by remote or local parameterization.

PositionerModulating actuators are directly controlled by a primary process controller (e.g. pressure, temperature, flow rate) via a 4-20 mA setpoint value. The integral positioner compares the reference signal (setpoint value) with the analogue position signal generated by the actuator (actual value) and corrects the resulting difference. The Xp parameter can be adjusted over a range of 0.5 %…5 % to set the sensitivity of the actuator, optimally adjusting the modulating actuator to the control process.

Power controllerElectrically and mechanically interlocked contactor-type reversers are employed. For modulating control solid state relays are available as an option.

TimerThe timer can extend the actuating time over the entire stroke or over a user-definable partial section up to the limit position. The timer operation in opening or closing direction can be configured by parameters. A further parameter determines whether the range for timer operation is specified using an internal setting or using an optional binary input on the interface for remote commands.Three values are applied for parameterizing the timer operation.- Pulse time ton (0.5 s to 30 s)- Pulse time toff (0.5 s to 30 s)- Start of timer (0 % to 100 % actuator travel)

Valves / Position and torque characteristic curveThe actuator comprises a function for recording the torque characteristic curve. The characteristic curves for plant commissioning on the valve and for cold and warm plant commissioning are permanently stored in the actuator. Either the central visualizing tool or the on-site laptop is used to display the curves. Characteristic curves stored here can be edited for a needs-oriented maintenance of valves.

Signal memory In case of loss of main power supply feedback signals can remain at the current status with the following options:• 24 V DC external supply of control voltage or• battery pack (automatic rechargeable) or• remanence relays

Remote parameterizationWhile the plant is in operation, all settings can be remotely parameterized and permanently overwritten via the bus using the central parameterization and visualizing tool. The original setting can be retrieved with a reset command.You can use • i-matic-Explorer• SiMATIC PDM• FDT / DTM as a visualization software.

Data memoryActuator-specific data is recorded in a non-volatile memory. Such data include electronic name-plate, operating cycles, running times, error memory (dynamic maintenance information) and data required for preventive maintenance.

IR / Bluethooth® interfaceIn addition to the field bus interface, each i-matic actuator is equipped with an infrared port for connecting an “on-site PC”. In this way all data (diagnostic files) can be read out, parameters can be set, plus firmware can be downloaded. With our i-matic-Explorer software tool, operating and setting tasks are made easy. For wireless communication a Bluethooth® interface is available as an option.


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Interfaces

Display and push buttonsThe local control station with graphic LC display (illuminated background) and multi-functional pushbuttons offer users a whole range of new options.The complete local control can be padlocked and secured with stainless steel cover against vandalism.Local control (local operation, parameteri-zation, diagnosys) is carried out by push buttons and graphic LC-display. As an option, operation via magnetic pen is available.

IR-Interface / Bluetooth®

By means of an infrared interface, data can be transferred and read out by an external computer.

Alternatively the data exchange can be handled by an external Bluetooth® device, e. g. PDA, via a class II Bluetooth® interface.

Fieldbus-InterfaceVarious interfaces are available for communication with the control and instrumentation technology:• Relay interface• Profibus DP• Profibus DPV1• Profibus DPV2• Modbus-RTU• DeviceNet


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Control interfaces

The connection of the i-matic by means of analogue and digital inputs and outputs takes place via the relay interface. The various assemblies, which are equipped differently depending on the variant, are operated directly by the central microcontroller (µC). The command inputs and signal outputs are not only insulated against electrical potential, but are also bundled together to form smaller groups. The functions of the six command inputs and up to a maximum of eleven signal outputs can be allocated to the available channels as you wish. With the command inputs it is also possible to set the active level as “voltage present” (high active) or as “voltage not present” (low active).The physically available normally open contacts of the signal outputs can be configured via the software as normally open or normally closed contacts - signal output Out 7 consists of a single-throw contact.

Analogue/digital I/O Profibus DP (V1 / V2) single-channel / redundant

The connection of the i-matic by means of a profibus channel takes place via the “single-channel profibus” interface board. The ASIC that controls the profibus communication is connected directly to the central microcontroller (µC). The central µC supplies the ASIC with the required data, such as the bus address. The bus address can be set anywhere between 2...126 using the software. The transfer of the data to the profibus takes place via an electrically isolated RS-485 interface.The line redundant board is based on the single-channel board, but is extended by a second channel and an automatic selection logic. The actuator can be equipped with four digital inputs for 24 V DC and two analogue inputs for 4...20 mA.The conditions of these additional inputs are sent to the master station via the profibus protocol. In case of slave redundancy each profibus channel has its own ASIC, which is connected directly to the central µC. The central µC supplies the ASICs with the required data, such as the bus addresses, which can be set to different values anywhere between 2...126 for both channels.This means that independent communication is possible with 2 masters that send simultaneously.There is also the option of implementing the acyclic services of the DPV1 profibus to enable parameterization of the device and read-out of the memory for data acquisition, diagnosis information an documentation data via the fieldbus.DPV2 functions such as clock synchronisation and time stamps for events are integrated in the V2 Profibus extension.

Profisafe:Safety communication acc. to IEC 61784-3-3 is supported by means of a certified Profisafe implementation.

Factory default settings if not agreed different:

In1: STOP

In2: CLOSE

In3: OPEN

In4: FREE

In5: FREE

In6: FREE

Out1: Final position CLOSED

Out2: Final position OPEN

Out3: Torque CLOSED

Out4: Torque OPEN

Out5: Remote operation

Out6: Local operation

Out7: Actuator OK

Profibus DP slave-redundant interface


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Control interfaces

Profibus with optical fibers

For plant installations with long cables and with high risks of EMC or lightning strike, profibus interfacing does not take place via two-wire copper cables; instead, the participants are connected via optical fibres. For this purpose, a converter from copper RS485 technology to light signals (optical fibre coupler) is used both on the master and on the field devices. The following wiring concepts are supported in the i-matic series:

• Star topologyEach actuator has a transmitter and receiver cable that connects it to the inverse coupler on the master.

• Line topologyThe transmitter and receiver cables are connected through via the optical fibre couplers in the actuators. Unlike the line structure in copper technology with T-connectors, the failure of a participant in this optical fibre technology interrupts the line. None of the participants further down the line can be reached.

• Ring topologyThe transmitter and receiver lines are connected through via the optical fibre couplers of the devices and there is a pair of feedback lines to the master, forming an optical fibre ring. Even if one of the participants fails or there is a line break, the rest of the participants can still be reached, as transmitting and receiving is possible in both directions.

Line topology of the actuators on the profibus

Ring topology of the actuators on the profibus

Star topology of the actuators on the profibus

The actuator can be controlled by Modbus RTU technology with an appropriate optional PCB-board. Two independent 2-wire RS485 channels are available on this board, each of them electrically isolated from the attached control logic. A dual channel UART connects the physical interface with the central microcontroller.The Modbus RTU communication protocol allows bitwise - single and multiple - and wordwise access to the linear mapped actuator input and output data by means of various function codes. If the actuator is equipped with the optional process inputs (digital and analogue), these values are available in the accessible actuator data mapping.

Modbus RTU interface


18

Actuator D, DR 30 59 60 120 249 250 500 1000Md [Nm] 10-30 20-60 20-60 40-120 80-250 80-250 150-500 300-1000weight (kg) 22 22 32,5 36,5 36,5 69 80 90weight (kg) w. local control station 25,5 25,5 36 40 40 72,5 83,5 93,5

d1 90 125 125 125 175 175 175 210D1 160 160 160 250 250 250 400 500D2 max 127 127 160 160 160 240 240 240H1 max 325 325 370 370 370 499 554 554H2 150 150 168 168 168 218 218 218 Form A 36 42 46 46 58 56 56 70H3 Form B, B1, B2, C 36 46 46 46 70 66 66 81 Form B3, B4, D, E 18 17 16 16 22 23 23 28H4 49 49 54 54 54 69 69 69H5 140 140 160 160 160 210 210 210

H6

250 250 270 270 270 452 452 452352 352 372 372 372 702 702 702452 452 472 472 472 952 952 952

- - 572 572 572 - - -- - 672 672 672 - - -

H7 102 102 102 102 102 102 102 102H7 w. local control station 180 180 200 200 200 200 200 200H8 105 105 105 105 105 105 105 105H8 w. local control station 185 185 205 205 205 205 205 205L1 117 117 141 141 141 132 179 179L2 201 201 244 244 244 262 309 309L3 566 566 598 598 598 644 691 691L4 233 233 245 245 245 245 245 245L5 80 80 80 80 80 102 102 102T1 45 45 48 48 48 75 75 75T2 179 179 205 205 205 214 214 214T3 98 98 107 107 107 135 135 135T4 289 289 337 337 337 381 381 381T5 153 153 170 170 170 170 170 170

Actuator DP 30 59 119 319 799 1599Md [Nm] 10-30 20-60 40-120 120-320 320-800 800-1600weight (kg) 22,5 22,5 22,5 37,5 37,5 46,5weight (kg) w. local control station 26 26 26 41 41 50d1 90 90 125 150 150 175D1 160 160 250 160 160 250H1 max 285 285 285 285 325 325H3 max 80 80 80 178 178 204H7 102 102 102 102 102 102H7 w. local control station 180 180 180 180 180 180H8 105 105 105 105 105 105H8 w. local control station 185 185 185 185 185 185T6 - - - 123 123 130

Part-turn actuators DP for ON-OFF- and inching duty

Actuator dimensions DREHMO®-StandardMulti-turn actuators D for ON-OFF- and inching dutyMulti-turn actuators DR for modulation duty


19

Actuator DiM, DiMR 30 59 60 120 249 250 500 1000Md [Nm] 10-30 20-60 20-60 40-120 80-250 80-250 150-500 300-1000weight (kg) 31 31 42 46 46 80 91 101d1 90 125 125 125 175 175 175 210D1 160 160 160 250 250 250 400 500D2 max 127 127 160 160 160 240 240 240H1 max 325 325 370 370 370 499 554 554H2 185 185 193 193 193 253 253 253 Form A 36 42 46 46 58 56 56 70H3 Form B, B1, B2, C 36 46 46 46 70 66 66 81 Form B3, B4, D, E 18 17 16 16 22 23 23 28H4 49 49 54 54 54 69 69 69H5 140 140 160 160 160 210 210 210

H6

250 250 270 270 270 452 452 452352 352 372 372 372 702 702 702452 452 472 472 472 952 952 952

- - 572 572 572 - - -- - 672 672 672 - - -

L1 117 117 136 136 136 132 179 179L2 201 201 239 239 239 262 309 309L3 606 606 644 644 644 667 714 714L4 233 233 245 245 245 245 245 245L5 80 80 80 80 80 102 102 102L6 170 170 170 170 170 170 170 170L7 230 230 230 230 230 130 130 130L8 60 60 60 60 60 60 60 60L9 145 145 145 145 145 145 145 145T1 45 45 48 48 48 75 75 75T2 298 298 308 308 308 317 317 317T3 98 98 107 107 107 135 135 135T4 408 408 437 437 437 510 510 510

Actuator DPiM 30 59 119 319 799 1599Md [Nm] 10-30 20-60 40-120 120-320 320-800 800-1600weight (kg) 31 31 31 46 46 55d1 90 90 125 150 150 175D1 160 160 250 160 160 250H1 max 285 285 285 285 325 325H3 max 80 80 80 178 178 204T6 - - - 123 123 130

Part-turn actuators DPiM for ON-OFF- and inching duty

Actuator dimensions DREHMO® i-maticMulti-turn actuators DiM for ON-OFF- and inching dutyMulti-turn actuators DiMR for modulation duty


20

Output drive form AStem nut for rising spindle

Output drive form B1, B2, BPlug bush for rising spindle

Output drive form B3, B4, ESmall bore for take-up shaft extension

Output drive form CClaw coupling

Output drive form DShaft extension

Connection dimensionsMulti-turn actuators D...Multi-turn actuators for modulating duty D...R

Actuator D... 30 59 60 249 250 1000 120 500 Actuator D...R 30 59 60 250 1000 120 500 Dimensions Size DIN EN ISO 5210 F07 F10 F10 F14 F14 F16 DIN 3210 – G 0 G 0 G1/2 G 1/2 G 3 b1 JS9 for B1, B 8 12 12 18 18 22 b2 H11 14 14 14 20 20 24 b3 h9 5 6 6 8 8 12 b4 JS9 for B3, E 5 6 6 8 8 12 d1 90 125 125 175 175 210 d2f8 DIN EN ISO 5210 55 70 70 100 100 130 DIN 3210 – 60 60 100 100 130 d3 70 102 102 140 140 165 d4 4 x M8 M10 M10 M16 M16 M20 d5 26 30 40,5 40,5 52,5 65,5 d6 max 24 28 40 40 52 65 d7 H9 B1, B 28 42 42 60 60 80 d7 max B2, B 28 42 42 60 65 80 d8 42 54 54 80 85 110 d9 26 28 28 38 38 47 d10 H9 B3, E 16 20 20 30 30 40 d10 max B4, E 16 20 30 30 40 50 d11 g6 16 20 20 30 30 40 h1 3 3 3 4 4 5 h2 12 16 16 22 23 35 h3 11 11 11 14 14 17 h4 3 3 3 4 4 5 l1 3 3 3 5 4 5 l2 34 41 40 54 54 68,5 l3 36 45 45 66 66 81 l4 40 50 50 70 70 90 l5 45 55 55 76 76 96 l6 41 56 56 79 79 98 t1 for B1, B 31,3 45,3 45,3 64,4 64,4 85,5 t2 18 22,5 22,5 33 33 43 t3 for B3, E 18,3 22,8 22,8 33,3 33,3 43,3


21

Output drive form FH:Foot and lever

Output drive form H:Plug bush with dihedron

Output drive form V:Plug bush with small bore and keyway

Output drive form L/D:Plug bush with square bore

Output drive form FW:Foot and shaft

Connection dimensionsPart-turn actuators DP...

Actuator DP... 30 30 319 799 1599 59 59 799 1599Dimensions 119 119Size F05 F07 F10 F12 F14DIN EN ISO 5211b1 JS9 (at d7 max) 6 8 12 14 18b2 h9 6 6 12 12 14d1 90 90 125 150 175d2 f8 35 55 70 85 100d3 50 70 102 125 140d4 4x M6 M8 M10 M12 M16d5 18 18 22 22 22d6 18 18 18 18 18d7 max 22 28 42 48 60d8 g6 20 20 40 40 50h 3 3 3 3 4h1 18 18 20 20 20h2 200 200 150 150 150h3 11 14 22 25 25l1 80 64 141 141 166l2 74 58 92 92 112l3 29 33 38 27 36l4 26 31 42 49 50l5 41 41 62 62 72l6 23 23 30 30 32l7 64 64 92 92 104l8 22 22 24 24 26l9 110 110 162 162 179l10 50 50 90 90 110l11 40 40 43 43 44l12 154 154 231 231 260l13 180 180 190 190 220l14 220 220 260 260 300l15 50 50 90 90 110l16 58 58 102 102 125r 100 100 200 200 220s max H11 16 19 27 27 36t1 +0,2 (at d7 max) 24,8 31,3 45,3 51,8 64,4t2 22,5 33 43 43 53,5


22

Actuator- type

Torq

ue a

djus

tmen

t ran

ge (N

m)

Con

nect

ion

flang

e to

DIN

EN

IS

O 5

210

(sta

ndar

d)

Con

nect

ion

flang

e to

DIN

EN

IS

O 5

210

(spe

cial

requ

est)

Con

nect

ion

flang

e to

DIN

321

0 (s

peci

al re

ques

t)

Max

. allo

wab

le s

pind

le Ø

at

form

A (m

m)2)

Max

. allo

wab

le a

xial

forc

e a

t fo

rm „A

“ (kN

)

D...30 10 - 30F07 24 30

F10 G0 28 40

D...59 20 - 60F10 G0 28 40

F07 24 30

D...60 20 - 60 F10

F07 32 60

G0 40 60

F14 G1/2 40 60

D...120 40 - 120F10 G0 40 60

F14 G1/2 40 60

D...249 80 - 250F14 G1/2 40 60

F10 G0 40 60

D...250 80 - 250 F14 F16 G1/2 52 120

D...500 150 - 500 F14 F16 G1/2 52 160

D...1000 300 - 1000 F16 G3 65 190

1) Actuators with the speed of 120 min-1 or 160 min-1 are not self-locking.2) For form B, B1, B2, C dimension d5 to be observed.3) Max. running torque 400 Nm.4) May vary depending on design.5) On special request.The max. torques given by DIN EN ISO 5211 to each flange size must not be exceeded.

For higher torques please request more information.

Technical dataMulti-turn actuators D... for ON-OFF- and Inching duty

Technical dataPart-turn actuators DP...

Ope

ratin

g tim

e fo

r 90°

<) (s

ec)

Torq

ue a

djus

tmen

t ran

ge(N

m)

Con

nect

ion

flang

e

to D

IN E

N IS

O 5

211

Max

. dia

met

er o

f bor

e ø

outp

ut d

rive

S (m

m)

Max

. wid

th o

f squ

are

bore

outp

ut d

rive

(mm

)

Type

of d

uty

S 2

-… (m

in)

Actuator-type

F05 20 18 15DP... 30 10 - 30 F075) 28 22 15

F05 20 18 15DP... 59 8 20 - 60 F075) 28 22 15

F05 20 18 15DP... 119 16 40 - 120 F075) 28 22 15

F10 42 32 15DP... 319 24 120 - 320 F075) 28 22 15

F12 50 35 15DP... 799 36 320 - 800 F105) 42 32 15

F14 60 42 15DP... 1599 60 800 -1600 F125) 50 35 15

Actuator- type

Acut

ator

spe

ed

(min

-1) 1)

Type

of d

uty

S2-..

.(min

)4)

D...30 5 -508 - 160

1510

D...59 5 - 4050 - 160

1510

D...60 5 - 160 15

D...120 5 - 160 15

D...249 5 - 5080

1510

D...250 5 - 32, 5040, 80 - 160

1510

D...500 5 - 160 10

D...1000 5 - 50803) 10


23

Technical dataMulti-turn actuators for modulating duty D...R

1) For model B, B1, B2, C please consider dimension d52) Max. duty cycle 10 % max. operations per hour 300 (c/h)3) Without consideration of signal running times caused by control processes.

Act

uato

r spe

ed(r

pm)

Req

uire

d m

in. l

engt

h of

sig

nal f

orop

erat

ing

into

sam

e di

rect

ion

(ms)

3)

Hys

tere

sis

(ms)

Torq

ue a

djus

tmen

t ran

ge (N

m)

Max

. mod

ulat

ing

torq

ue (N

m)

Con

nect

ion

fl ang

e to

DIN

EN

ISO

521

0 (s

tand

ard)

Con

nect

ion

fl ang

e to

DIN

EN

ISO

521

0 (s

peci

al re

ques

t)

Con

nect

ion

fl ang

e to

DIN

EN

ISO

321

0 (s

peci

al re

ques

t)

Max

. allo

wab

le s

tem

dia

met

er

outp

ut d

rive

A1)

(mm

)

Max

. allo

wab

le a

xial

forc

e ou

tput

driv

e „A

“ (kN

)Actuator-type

Type of duty:S40 300 600 900 1200 c/h

%ED

35

30

25

20

15

10

5

0

D...R 30D...R 59

0 300 600 900 1200 c/h

%ED

35

30

25

20

15

10

5

0

D...R 60

nab= 5, 10, 25 min -1

Type of duty:S4

nab= 40 min -1nab= 16, 32 min -1

%ED

35

30

25

20

15

10

5

00 300 600 900 1200 c/h

D...R 250 Type of duty:S4

nab= 5, 40 min -1

nab= 10...32 min -1

Percentage of operation (% ED) within one hour in relation to number of duty cycles (c/h) per hour for different actuator output speeds (nab) at a temperature of max. 60 °C.

F07 - 24 30D...R 30 15 - 30 15 F10 G0 28 40

F10 G0 28 40D...R 59 30 - 60 30 F07 24 30

F07 32 60D...R 60 30 - 60 30 F10 G0 40 60 F14 G1/2 40 40

F10 G0 40 60D...R 120 60 - 120 60 F14 G1/2 40 60

D...R 250 120 - 250 120 F14 F16 G1/2 52 120

D...R 500 200 - 500 200 F14 F16 G1/2 52 160

D...R 10002) 500 -1000 500 F16 G3 65 190

5 65 29010 65 8416 65 5325 65 3432 65 2640 65 225 65 290

10 65 8416 65 5325 65 3432 65 2640 65 225 65 400

10 65 20016 65 12225 65 4832 65 3940 65 315 65 400

10 65 20016 65 12225 65 4832 65 3940 65 315 65 127

10 65 6416 65 3925 65 2532 65 2140 65 165 65 127

10 65 6416 65 3925 65 2532 65 2140 65 165 65 117

10 65 66

Technical dataMulti-turn actuators for modulating duty D...R


24

Part-turn actuators for modulating duty D...R + MSG

Actuator-type3)

D...R 30 + MSG 12R i = 32 F = 10,2

D...R 30 + MSG 25R i = 50 F = 16

D...R 59 + MSG 50R i = 75 F = 24

D...R 120 + MSG 100R i = 75 F = 24

D...R 120 + MSG 150R i = 75 F = 24

Ope

ratin

g tim

e fo

r 90°

<) (

sec)

2)

Act

uato

r spe

ed (r

pm)

Type

of d

uty

S4

(% E

D)

Req

uire

d m

in. l

engt

h of

sig

nal f

or

oper

atio

n in

the

sam

e di

rect

ion

(ms)

4)

Hys

tere

sis

(ms)

Torq

ue a

djus

tmen

t ran

ge (N

m)

Max

. mod

ulat

ing

torq

ue

Con

nect

ion

flang

eto

DIN

EN

ISO

521

1

Max

. dia

met

er o

f bor

e ou

tput

driv

e S

(mm

)

Max

. wid

th o

f squ

are

bore

outp

ut d

rive

V (m

m)

1) On special request2) Approximate values3) 90° part-turn actuators for modulating duty: combination of multi-turn actuator and worm gear for modulating duty.4) Without control-related time delay

For torques higher than 2900 Nm please contact your DREHMO® Sales office.

Technical data

96 5 25 40 63048 10 25 40 25930 16 25 40 160 150-240 120 F101) 25 1719 25 25 40 100 F07 20 1415 32 25 40 8012 40 25 40 70

150 5 25 40 63075 10 25 40 25947 16 25 40 160 250-500 250 F121) 35 2430 25 25 40 100 F10 30 2123 32 25 40 8019 40 25 40 70

225 5 25 40 630112 10 25 40 25970 16 25 40 160 750-1000 500 F12 45 2445 25 25 40 10035 32 25 40 8028 40 25 40 70

225 5 25 40 750112 10 25 40 37070 16 10 40 230 1500-2000 1000 F14 55 3145 25 25 40 12035 32 10 40 10028 40 25 40 80

225 5 25 40 750112 10 25 40 37070 16 10 40 230 1450-2900 1450 F161) 55 3845 25 25 40 120 F14 50 3535 32 10 40 10028 40 25 40 80


25

5 6 0,12 0,14 0,53 0,46 1,5 0,66 5010 12 0,12 0,14 0,53 0,48 1,5 0,66 5016 19 0,12 0,14 0,53 0,53 1,5 0,66 5025 30 0,12 0,14 0,53 0,65 1,5 0,66 5032 38 0,34 0,40 1,20 1,00 4,3 0,72 5940 48 0,25 0,30 1,10 1,20 2,7 0,65 5050 60 0,34 0,40 1,20 1,20 4,3 0,72 5980 96 0,34 0,40 1,20 1,70 4,3 0,72 59

120 144 0,34 0,40 1,20 1,80 4,3 0,72 59160 192 0,75 0,90 2,00 2,30 8,8 0,77 70

5 6 0,12 0,14 0,53 0,54 1,5 0,66 5010 12 0,12 0,14 0,53 0,58 1,5 0,66 5016 19 0,25 0,30 1,10 1,10 2,7 0,65 5025 30 0,25 0,30 1,10 1,30 2,7 0,65 5032 38 0,34 0,40 1,20 1,40 4,3 0,72 5940 48 0,40 0,48 1,50 1,80 5,1 0,63 6250 60 0,75 0,90 2,00 2,00 8,8 0,77 7080 96 0,75 0,90 2,00 2,90 8,8 0,77 70

120 144 0,75 0,90 2,00 3,20 8,8 0,77 70160 192 0,75 0,90 2,00 4,30 8,8 0,77 70

5 6 0,12 0,14 0,57 0,64 1,5 0,62 5010 12 0,21 0,25 0,65 0,86 2,3 0,76 6216 19 0,42 0,50 1,15 1,40 4,6 0,81 6725 30 0,18 0,22 0,76 1,10 2,0 0,64 5432 38 0,42 0,50 1,15 1,50 4,6 0,81 6740 48 0,34 0,40 1,30 1,80 3,5 0,63 5950 60 0,42 0,50 1,15 1,70 4,6 0,81 6780 96 0,90 1,10 2,30 2,90 9,0 0,80 70

120 144 0,90 1,10 2,30 3,90 9,0 0,80 70160 192 0,90 1,10 2,30 5,30 9,0 0,80 70

5 6 0,18 0,22 0,76 1,00 2,0 0,64 5410 12 0,42 0,50 1,15 1,50 4,6 0,81 6716 19 0,90 1,10 2,30 2,90 9,0 0,80 7025 30 0,56 0,67 1,70 2,60 5,7 0,72 6932 38 0,90 1,10 2,30 2,50 9,0 0,80 7040 48 0,56 0,67 1,70 3,20 5,7 0,72 6950 60 0,90 1,10 2,30 3,50 9,0 0,80 7080 96 1,50 1,80 3,10 5,10 14,6 0,89 80

120 144 1,50 1,80 3,10 7,90 14,6 0,89 80160 192 1,50 1,80 3,10 10,00 14,6 0,89 80

5 6 0,34 0,40 1,30 1,80 3,5 0,63 5910 12 0,56 0,67 1,70 1,80 5,7 0,72 6916 19 0,56 0,67 1,70 2,60 5,7 0,72 6925 30 0,75 0,90 2,50 4,20 8,6 0,62 7032 38 0,90 1,10 2,30 4,40 9,0 0,80 7040 48 0,80 0,95 3,60 6,00 11,2 0,50 6750 60 1,50 1,80 3,10 7,00 14,6 0,89 8080 96 1,60 1,90 3,70 9,80 20,5 0,80 80

5 6 0,56 0,67 1,70 1,70 5,7 0,72 6910 12 0,90 1,10 2,30 2,50 9,0 0,80 7016 19 1,50 1,80 3,10 3,90 14,6 0,89 8025 30 0,75 0,90 2,50 5,50 8,6 0,62 7032 38 1,50 1,80 3,10 6,00 14,6 0,89 8040 48 2,00 2,40 4,80 7,10 25,0 0,77 7850 60 1,50 1,80 3,10 8,80 14,6 0,89 8080 96 1,60 1,90 3,70 10,50 20,5 0,80 80

120 144 4,00 4,80 9,00 15,00 57,0 0,80 81160 192 4,00 4,80 9,00 21,00 57,0 0,80 81

5 6 0,75 0,90 2,50 3,20 8,6 0,62 7010 12 1,50 1,80 3,10 4,70 14,6 0,89 8016 19 1,60 1,90 3,70 7,70 20,5 0,80 8025 30 2,00 2,40 4,80 9,50 25,0 0,77 7832 38 4,00 4,80 9,00 10,50 57,0 0,80 8140 48 4,50 5,30 11,10 16,00 57,0 0,77 7850 60 4,00 4,80 9,00 15,50 57,0 0,80 8180 96 6,00 7,10 13,90 22,00 76,0 0,78 82

120 144 8,50 10,00 18,70 29,00 112,0 0,82 82160 192 8,50 10,00 18,70 40,00 112,0 0,82 82

5 6 0,80 0,95 3,60 7,30 11,2 0,50 6710 12 1,60 1,90 3,70 12,80 20,5 0,80 8016 19 4,00 4,80 9,00 15,00 57,0 0,80 8125 30 4,50 5,30 11,10 19,50 57,0 0,77 7832 38 4,00 4,80 9,00 21,50 57,0 0,80 8140 48 6,00 7,10 15,10 26,50 64,0 0,73 7850 60 6,00 7,10 13,90 34,00 76,0 0,78 8280 96 8,50 10,00 18,70 55,00 112,0 0,82 82

D... 30S2-15 min

D... 59S2-15 min

D... 60S2-15 min

D... 120S2-15 min

D... 249S2-15 min

D... 250S2-15 min

D... 500S2-10 min

D... 1000S2-10 min

5 6 0,12 0,14 0,53 0,46 1,5 0,66 5010 12 0,12 0,14 0,53 0,48 1,5 0,66 5016 19 0,12 0,14 0,53 0,53 1,5 0,66 5025 30 0,12 0,14 0,53 0,65 1,5 0,66 5032 38 0,34 0,40 1,20 1,00 4,3 0,72 5940 48 0,25 0,30 1,10 1,20 2,7 0,65 505 6 0,12 0,14 0,53 0,54 1,5 0,66 50

10 12 0,12 0,14 0,53 0,58 1,5 0,66 5016 19 0,25 0,30 1,10 1,10 2,7 0,65 5025 30 0,25 0,30 1,10 1,30 2,7 0,65 5032 38 0,34 0,40 1,20 1,40 4,3 0,72 5940 48 0,40 0,48 1,50 1,80 5,1 0,63 625 6 0,12 0,14 0,57 0,64 1,5 0,62 50

10 12 0,21 0,25 0,65 0,86 2,3 0,76 6216 19 0,42 0,50 1,15 1,40 4,6 0,81 6725 30 0,18 0,22 0,76 1,10 2,0 0,64 5432 38 0,42 0,50 1,15 1,50 4,6 0,81 6740 48 0,34 0,40 1,30 1,80 3,5 0,63 595 6 0,18 0,22 0,76 1,00 2,0 0,64 54

10 12 0,42 0,50 1,15 1,50 4,6 0,81 6716 19 0,90 1,10 2,30 2,90 9,0 0,80 7025 30 0,56 0,67 1,70 2,60 5,7 0,72 6932 38 0,90 1,10 2,30 2,50 9,0 0,80 7040 48 0,56 0,67 1,70 3,20 5,7 0,72 695 6 0,56 0,67 1,70 1,70 5,7 0,72 69

10 12 0,90 1,10 2,30 2,50 9,0 0,80 7016 19 1,50 1,80 3,10 3,90 14,6 0,89 8025 30 0,75 0,90 2,50 5,50 8,6 0,62 7032 38 1,50 1,80 3,10 6,00 14,6 0,89 8040 48 2,00 2,40 4,80 7,10 25,0 0,77 78

5 6 0,75 0,90 2,50 3,20 8,6 0,62 7010 12 1,50 1,80 3,10 4,70 14,6 0,89 8016 19 1,60 1,90 3,70 7,70 20,5 0,80 8025 30 2,00 2,40 4,80 9,50 25,0 0,77 7832 38 4,00 4,80 9,00 10,50 57,0 0,80 8140 48 4,50 5,30 11,10 16,00 57,0 0,77 785 6 2,00 2,40 4,80 5,20 25,0 0,77 78

10 12 3,00 3,60 8,10 9,40 32,0 0,71 76

D...R 30

D...R 59

D...R 60

D...R 120

D...R 250

D...R 500

D...R 1000

Multi-turn actuators D... Multi-turn actuators for modulating duty D...R

Motor data

Act

uato

r spe

ed 5

0 H

z(m

in-1

)

Act

uato

r spe

ed 6

0 H

z(m

in-1

) R

ated

pow

er 5

0 H

z(k

W)

Rat

ed p

ower

60

Hz

(kW

)

Rat

ed c

urre

nt (A

)

Cur

rent

con

sum

ptio

n at

rate

d to

rque

(A)1

)

Sta

rting

cur

rent

(A)

Pow

er fa

ctor

(cos

φ)

Effi

cien

cy (%

) Actuator-

typeActuator-type

All shown fi gures are based on 400 V / 3 ph / 50 Hz and 480 V / 60 Hz.

1) The rated actuator torque corresponds to the max. adjustable torque. The values based on +20 °C ambient temperature. Deviations may occur expecially at low temperatures.

Act

uato

r spe

ed 5

0 H

z(m

in-1

)

Act

uato

r spe

ed 6

0 H

z(m

in-1

) R

ated

pow

er 5

0 H

z(k

W)

Rat

ed p

ower

60

Hz

(kW

)

Rat

ed c

urre

nt (A

)

Cur

rent

con

sum

ptio

n at

rate

d to

rque

(A)1

)

Sta

rting

cur

rent

(A)

Pow

er fa

ctor

(cos

φ)

Effi

cien

cy (%

)

Multi-turn actuators D...Motor data

Multi-turn actuators for modulating duty D...R


26

Motor dataPart-turn actuators DP... Part-turn actuators for modulating duty

D...R + MSGO

pera

ting

time

for 9

0° <)

(sec

)50

Hz

Ope

ratin

g tim

e fo

r 90°

<) (s

ec)

60 H

z

Rat

ed p

ower

50

Hz

(kW

)

Rat

ed p

ower

60

Hz

(kW

)

Rat

ed c

urre

nt (A

)

Sta

rting

cur

rent

(A)

Cur

rent

con

sum

ptio

n at

rate

d to

rque

(A)1

)

Pow

er fa

ctor

(cos

φ)

Effi

cien

cy (%

)

All shown figures are based on 400 V / 3 ph / 50 Hz and 480 V / 60 Hz.

1) Rated actuator torque corresponds to the max. adjustable torque. Values are based on +20 °C ambient temperature. Deviations may occur especially at low temperatures.2) 90° part-turn actuators for modulating duty: combination of multi-turn actuator and worm gear for modulating duty.

Actuator-type2)

Actuator-type

8 7 0,34 0,40 1,20 4,3 1,0 0,72 5916 13 0,04 0,05 0,18 0,5 0,2 0,81 3924 20 0,04 0,05 0,18 0,5 0,2 0,81 3936 30 0,04 0,05 0,18 0,5 0,1 0,81 3960 50 0,04 0,05 0,18 0,5 0,1 0,81 39

8 7 0,34 0,40 1,20 4,3 1,0 0,72 5916 13 0,12 0,14 0,53 1,5 0,5 0,66 5024 20 0,04 0,05 0,18 0,5 0,3 0,81 3936 30 0,04 0,05 0,18 0,5 0,2 0,81 3960 50 0,04 0,05 0,18 0,5 0,2 0,81 39

8 7 0,34 0,40 1,20 4,3 1,2 0,72 5916 13 0,12 0,14 0,53 1,5 0,6 0,66 5024 20 0,12 0,14 0,53 1,5 0,6 0,66 5036 30 0,12 0,14 0,53 1,5 0,5 0,66 5060 50 0,04 0,05 0,18 0,5 0,2 0,81 39

8 7 0,12 0,14 0,53 1,5 0,6 0,66 5016 13 0,12 0,14 0,53 1,5 0,6 0,66 5024 20 0,12 0,14 0,53 1,5 0,5 0,66 5036 30 0,09 0,11 0,34 1,0 0,4 0,76 5060 50 0,04 0,05 0,18 0,5 0,2 0,81 39

8 7 0,40 0,48 1,50 5,1 1,4 0,63 6216 13 0,40 0,48 1,50 5,1 1,3 0,63 6224 20 0,25 0,30 1,10 2,7 1,2 0,65 5036 30 0,12 0,14 0,53 1,5 0,6 0,66 5060 50 0,12 0,14 0,53 1,5 0,5 0,66 50

8 7 0,40 0,48 1,50 5,1 3,0 0,63 6216 13 0,40 0,48 1,50 5,1 2,5 0,63 6224 20 0,40 0,48 1,50 5,1 2,0 0,63 6236 30 0,25 0,30 1,10 2,7 1,2 0,65 5060 50 0,12 0,14 0,53 1,5 0,6 0,66 50

DP... 30

DP... 59

DP... 119

DP... 319

DP... 799

DP... 1599

96 80 0,12 0,14 0,53 1,50 0,46 0,66 5048 40 0,12 0,14 0,53 1,50 0,48 0,66 5030 25 0,12 0,14 0,53 1,50 0,53 0,66 5019 16 0,12 0,14 0,53 1,50 0,65 0,66 5015 13 0,34 0,40 1,20 4,30 1,00 0,72 5912 10 0,25 0,30 1,10 2,70 1,20 0,65 50

150 125 0,12 0,14 0,53 1,50 0,46 0,66 5075 63 0,12 0,14 0,53 1,50 0,48 0,66 5047 39 0,12 0,14 0,53 1,50 0,53 0,66 5030 25 0,12 0,14 0,53 1,50 0,65 0,66 5023 19 0,34 0,40 1,20 4,30 1,15 0,72 5919 16 0,25 0,30 1,10 2,70 1,20 0,65 50

225 188 0,12 0,14 0,53 1,50 0,54 0,66 50112 93 0,12 0,14 0,53 1,50 0,58 0,66 5070 58 0,25 0,30 1,10 2,70 1,10 0,65 5045 38 0,25 0,30 1,10 2,70 1,30 0,65 5035 29 0,34 0,40 1,20 4,30 1,40 0,72 5928 23 0,40 0,48 1,50 5,10 1,80 0,63 62

225 188 0,18 0,22 0,76 2,00 1,00 0,64 54112 93 0,42 0,50 1,15 4,60 1,50 0,81 6770 58 0,90 1,10 2,30 9,00 2,90 0,80 7045 38 0,56 0,67 1,70 5,70 2,60 0,72 6935 29 0,90 1,10 2,30 9,00 2,50 0,80 7028 23 0,56 0,67 1,70 5,70 3,20 0,72 69

225 188 0,18 0,22 0,76 2,00 1,00 0,64 54112 93 0,42 0,50 1,15 4,60 1,50 0,81 6770 58 0,90 1,10 2,30 9,00 2,90 0,80 7045 38 0,56 0,67 1,70 5,70 2,60 0,72 6935 29 0,90 1,10 2,30 9,00 2,50 0,80 7028 23 0,56 0,67 1,70 5,70 3,20 0,72 69

D...R 30 +MSG 12 R

D...R 30 +MSG 25 R

D...R 59 +MSG 50 R

D...R 120 +MSG 100 R

D...R 120 +MSG 150 R

Ope

ratin

g tim

e fo

r 90°

<) (s

ec)

50 H

z

Ope

ratin

g tim

e fo

r 90°

<) (s

ec)

60 H

z

Rat

ed p

ower

50

Hz

(kW

)

Rat

ed p

ower

60

Hz

(kW

)

Rat

ed c

urre

nt (A

)

Sta

rting

cur

rent

(A)

Cur

rent

con

sum

ptio

n at

rate

d to

rque

(A)1

)

Pow

er fa

ctor

(cos

φ)

Effi

cien

cy (%

)


27


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