drilling services assam asset welcomes for drilling brief

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  • 8/10/2019 Drilling Services Assam Asset Welcomes for Drilling Brief

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    OUR VISION

    TO BE A WORLD CLASS OIL & GAS

    COMPANY,

    INTEGRATED IN ENERGY BUSINESS

    WITH DOMINANT INDIAN LEADERSHIPAND

    GLOBAL PRESENCE.

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    OUR GOALOUR GOAL

    STRIVE FOR CONTINUALSTRIVE FOR CONTINUAL

    IMPROVEMENT IN OURIMPROVEMENT IN OURPRACTICES & PERFORMANCEPRACTICES & PERFORMANCE

    WITH ASPIRATIONAL GOALWITH ASPIRATIONAL GOALOF ZERO HARM TO THEOF ZERO HARM TO THE

    PEOPLE, SOCIETY &PEOPLE, SOCIETY &

    ENVIRONMENTENVIRONMENT

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    DRILLING SERVICES at a GlanceDRILLING SERVICES at a Glance

    COMMENCED Drilling Operation on: 09.06.1959COMMENCED Drilling Operation on: 09.06.1959 First well in AssamFirst well in Assam DisangmukhDisangmukh--1(1959)1(1959)

    Rig NameRig Name-- 3 D 2 , Drilled Depth=3811m3 D 2 , Drilled Depth=3811m

    Total No. of Exploratory Wells Drilled (01.04.09)Total No. of Exploratory Wells Drilled (01.04.09) --776776 Total No. of Development Wells Drilled(01.04.09)Total No. of Development Wells Drilled(01.04.09) --842842

    Total no of workTotal no of work--over wells(2008over wells(2008--09)09) --135135 Deepest well in Assam: LKWDeepest well in Assam: LKW--351; DD=5113m351; DD=5113m

    (07.11.1988)(07.11.1988)

    Highest Meterage drilled in a dayHighest Meterage drilled in a day--713m (27.11.1998)713m (27.11.1998)

    Total Meterage drilled since inception=4631.640kmTotal Meterage drilled since inception=4631.640km

    (EXPL(EXPL--1953825M, DEV1953825M, DEV--2488384m, exp cum dev2488384m, exp cum dev--

    184461m, S/Track184461m, S/Track--4970m)4970m)

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    WHAT IS A WELL?WHAT IS A WELL?

    A COMBINATION OFA COMBINATION OFCONCENTRIC CEMENTEDCONCENTRIC CEMENTEDCASING PIPES AND ACASING PIPES AND A

    PRODUCTION TUBING STRINGPRODUCTION TUBING STRINGLOWERED INTO THE EARTH,LOWERED INTO THE EARTH,

    AFTER DRLLING A HOLE, FORAFTER DRLLING A HOLE, FORTHE PRODUCTION OF OILTHE PRODUCTION OF OILAND/OR GAS FROMAND/OR GAS FROMSUBSURFACE ROCK STRATA.SUBSURFACE ROCK STRATA.

    X MAS TREE (HAVINGX MAS TREE (HAVING

    CONTROLLING VALVES)CONTROLLING VALVES)MOUNTED ON TOP ATMOUNTED ON TOP AT

    WELLHEAD TO FACILITATEWELLHEAD TO FACILITATEPRODUCTION.PRODUCTION.

    20 CASING

    CEMENTED

    13 3/8 CASING

    CEMENTED

    9 5/8 CASING

    CEMENTED

    7 LINER CASING

    CEMENTEDPACKER

    PRODUCTION

    STRING

    XMAS

    TREE

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    TWO TYPES OF WELLTWO TYPES OF WELL

    1.1. EXPLORATORY WELLSEXPLORATORY WELLS-- ToTo

    physically assess the potential ofphysically assess the potential ofthe reservoir established bythe reservoir established byseismic survey & delineationseismic survey & delineation..

    2.2. DEVELOPMENT WELLSDEVELOPMENT WELLS-- ToTo

    exploit the hydrocarbons fromexploit the hydrocarbons fromthe proven reservoirsthe proven reservoirs

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    PURPOSE OF DRILLINGPURPOSE OF DRILLING

    THE AIM OF DRILLING ANTHE AIM OF DRILLING AN

    OIL OR GAS WELL IS TOOIL OR GAS WELL IS TO

    PROVIDE A CONDUIT FROM APROVIDE A CONDUIT FROM A

    RESERVOIR TO THERESERVOIR TO THE

    SURFACE.SURFACE.

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    ROTARY SYSTEMROTARY SYSTEMINCLUDES ROTARYINCLUDES ROTARY/ TDS SYSTEM & DRAWWORKS/ TDS SYSTEM & DRAWWORKS

    BLOCK & TACKLE SYTEMBLOCK & TACKLE SYTEM --CROWNCROWNBLOCK & TRAVELLING BLOCKBLOCK & TRAVELLING BLOCK

    CIRCULATING SYSTEMCIRCULATING SYSTEM-- MUDMUDPUMP,MANIFOLD, ROTARY HOSE,PUMP,MANIFOLD, ROTARY HOSE,

    DRILL STRING,ANNULUS OF WELLDRILL STRING,ANNULUS OF WELL MUD HANDLING SYSTEMMUD HANDLING SYSTEM --SHALESHALE

    SHAKER, DESANDER, DESILTER,SHAKER, DESANDER, DESILTER,

    CENTRIFUGE, MUD CLEANER,ETCCENTRIFUGE, MUD CLEANER,ETC

    MAIN SYSTEMS OF RIGMAIN SYSTEMS OF RIG

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    LAND RIG

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    TOP DRIVE SYSTEM(TDS)

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    MUD PUMPS

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    WELL DRILLING

    OIL

    Mud pump

    Mud tank

    Flow line

    SwivelRotary hose

    Mud flow

    path

    Stand

    pipe

    Kelly

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    DRILLING SYSTEMDRILLING SYSTEM

    ROTARY

    DRILLING

    DOWN HOLE

    MOTOR

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    MWDMWD

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    RIG TYPES AND CAPACITIESRIG TYPES AND CAPACITIES

    TYPETYPE--II--3 NOS,Capacity3 NOS,Capacity--10,000 FT.10,000 FT.

    TYPETYPE--IIII--9 NOS,Capacity9 NOS,Capacity--15,000 FT.15,000 FT.TYPETYPE--IIIIII--7 NOS,Capacity7 NOS,Capacity--20,000 FT.20,000 FT.

    TYPETYPE--IVIV--1 NO>20,000 FT.1 NO>20,000 FT.

    CHARTER HIRED TYPECHARTER HIRED TYPE--IIIIII--2 NOS.2 NOS.CHARTER HIRED TYPECHARTER HIRED TYPE--IVIV--1 NO.1 NO.

    CHARTER HIRED RIGS OWNED BYCHARTER HIRED RIGS OWNED BYSHIVANI.SHIVANI.

    OWN RIGS ARE BHEL MAKE EXCEPT ONEOWN RIGS ARE BHEL MAKE EXCEPT ONE

    TYPETYPE--2 AND ONE TYPE2 AND ONE TYPE--3 RIG WHICH ARE3 RIG WHICH AREROMANIAN MAKE.ROMANIAN MAKE.

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    POPULATION OF RIGSPOPULATION OF RIGS

    TOTAL RIGS(25)TOTAL RIGS(25)

    OWNED RIGS (20)OWNED RIGS (20) CHARTERED RIGS (5)CHARTERED RIGS (5)

    Drilling Mobile testing rig

    3 nos Type-2

    Operational

    1 no-Type-3 RIG

    under transportation

    RIG BUILDINGRIG BUILDING

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    RIG BUILDINGRIG BUILDINGRig building operationRig building operation::

    Drill site preparationDrill site preparation--land around well siteland around well sitecleared, graded& leveled, approach roadcleared, graded& leveled, approach road

    preparation for transportationpreparation for transportationRoute surveyRoute survey--conducted prior to rig shiftingconducted prior to rig shifting

    Rig release / Rigging downRig release / Rigging down--lowering of mastlowering of mast

    and other equipmentand other equipmentTransportation of rig equipmentsTransportation of rig equipments--properpropertransport fleet chosen based on equipmenttransport fleet chosen based on equipmentdimension, weight & route selecteddimension, weight & route selected

    Rigging upRigging up-- Raising of mast and otherRaising of mast and other

    equipmentequipment(First two operation done before rig release)(First two operation done before rig release)

    TRANSPORTATION FLEETTRANSPORTATION FLEET

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    TRANSPORTATION FLEETTRANSPORTATION FLEETMOLMOL 20 TON OIL FIELD TRUCK CUM20 TON OIL FIELD TRUCK CUM

    HEAVY TUG WITH WINCHHEAVY TUG WITH WINCH--6NOS(OWNED)6NOS(OWNED)

    CRANESCRANES

    40 TON CAPACITY40 TON CAPACITY -- 10 NOS (HIRED)10 NOS (HIRED)

    20 TON CAPACITY20 TON CAPACITY --19 NOS (HIRED)19 NOS (HIRED)100 TON CAPACITY100 TON CAPACITY --02 NOS(OWNED)02 NOS(OWNED)

    30 TON CAPACITY30 TON CAPACITY

    --01 NO(OWNED)01 NO(OWNED)

    TRUCKSTRUCKS

    9 TON CAPACITY9 TON CAPACITY--23 NOS(HIRED).23 NOS(HIRED).

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    2020

    T R A I L E R S T R A I L E R S

    TRAILERSTRAILERS --30 TON CAPACITY30 TON CAPACITY

    06 NOS (HIRED)06 NOS (HIRED)

    TRAILERSTRAILERS --20 TON CAPACITY20 TON CAPACITY

    20 NOS (HIRED)20 NOS (HIRED)

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    RIGRIG

    TRANSPORTATIONTRANSPORTATION

    APPROXIMATELY 70 TRAILER LOADSAPPROXIMATELY 70 TRAILER LOADS

    3O TRUCK LOADS.3O TRUCK LOADS.

    TIME TAKENTIME TAKEN-- 1515--30 DAYS FOR A30 DAYS FOR ADISTANCE OF 5KM TO 20KMDISTANCE OF 5KM TO 20KM

    (INCLUDING RIG BUILDING).(INCLUDING RIG BUILDING).

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    GAS

    OIL & GAS

    OIL

    GL

    DRILLING

    FORHYDROCARBON

    TYPES OF DEVELOPMENTTYPES OF DEVELOPMENT

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    TYPES OF DEVELOPMENTTYPES OF DEVELOPMENT

    WELLSWELLS

    VERTICAL WELL

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    VERTICAL WELL

    BCS

    TS-1

    20

    13 3/8

    7 LINER

    9 5/8

    TS-2

    BMS

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    DIRECTIONAL WELLDIRECTIONAL WELL

    TS-1

    TS-2

    BMS

    BCS

    20

    13 3/8

    9 5/8

    7

    `

    OIL

    HIGH ANGLE WELL

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    HIGH ANGLE WELL

    TVS-1350 M

    TVD-2600M

    ANGLE OF INCLINATION : 45- 55

    MOST COMMON FOR DEVELOPMENT

    WELLS

    TS-

    TS

    BMS

    BCS

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    ENHANCING PRODUCTIONENHANCING PRODUCTION ....

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    FIELD OF INTEREST

    ERD WELLSERD WELLS

    ENHANCING PRODUCTION ....ENHANCING PRODUCTION ....

    TVD

    HORIZONTAL DRIFT

    ENHANCING PRODUCTION ...ENHANCING PRODUCTION ...

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    L.D.S.TL.D.S.T.S.D.S.TS.D.S.T.

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    MULTIMULTI--LATERAL WELLLATERAL WELL

    WELL HEAD INSTALLATION & OILWELL HEAD INSTALLATION & OIL

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    FALSE CONDUCTOR

    20

    13 3/8

    9 5/8

    FLOW PATHFLOW PATH

    A

    X-MAS TREE

    C

    B

    PACKER

    TO GGS

    LAIPLINGAON20 CSG@291M TVD=291M,

    -

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    9 5/8 CSG@ 3468M TVD=3468M,

    58.41, AZIM-113.06,DRIFT-232.7M

    12 RAT HOLE @3520M

    13 3/8CSG @ 2454M TVD=2454M,

    - 0

    8 HOLE @ 3737M, TVD=3492.42M

    62.9, AZIM-108.5 DRIFT- 471.81M

    LBS-5

    BMS

    LBS-1

    LBS-2

    LBS-6

    BCS

    TS-1 TO TS-6

    GIRUJAN CLAY

    UPPER SAND STONE

    NAMSANG

    ALLUVIUM

    OIL

    OIL

    0-1100M

    1100-1600M

    1600-2000M

    2000-2450M

    2450-3300M

    3300-3440M

    3440-3660M

    3660-3755M

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    PLAN VS ACTUAL FOR WELL # B-200-A

    -3500

    -3000

    -2500

    -2000

    -1500

    -1000

    -500

    0

    0 10 20 30 40 50 60 70 80DAYS

    PLAN ACTUAL

    18 5/8CSG-309M

    13 3/8"CSG-1647 M

    9 5/8"CSG-2809 M

    7"CSG-2948 M

    Monitoring of a Well

    MUD POLICYMUD POLICY

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    MUD POLICYMUD POLICY

    High Viscous Gel : for Top hole sectionHigh Viscous Gel : for Top hole section

    Non Dispersed mud / Gel Polymer : forNon Dispersed mud / Gel Polymer : for

    Intermediate sections:Intermediate sections:

    KClKCl--PHPAPHPA--Polyol system : for BCS & KOPILIPolyol system : for BCS & KOPILI

    Clay free / Barytes freeClay free / Barytes free NDDF : for payNDDF : for pay

    ZonesZones

    All above muds are eco friendly &All above muds are eco friendly &

    chrome freechrome free

    THREE CASING POLICYTHREE CASING POLICY

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    TS-1

    TS-2

    TS-3

    TS-4

    TS-5TS-6Tipam

    Girujan

    Clay

    Allu-

    vium

    Na

    mSang&

    Up

    perSand

    BCS

    HVG for drilling 17 hole

    Non Dispersed / Gel-Polymer

    for 12 hole

    NDDF for drilling inclinedsection covering pay zone

    FOUR CASING POLICY

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    Tipam

    Girujan

    Clay

    Allu-

    vium

    Na

    mSang&

    Up

    perSand

    BCS

    BM

    S

    HVG for 26 hole

    Non dispersed mud for 17 hole

    Gel-Polymer for Tipam

    KCl-PHPA-Polyol for BCS &

    BMS in 8 final phaseKOPILI

    PRIMARY WELLCONTROLPRIMARY WELLCONTROL

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    PRIMARY WELLCONTROLPRIMARY WELLCONTROL

    SUBSURFACE PRESSURES CONTROLLEDSUBSURFACE PRESSURES CONTROLLED

    BY DRILLING FLUID COLUMN BY ITSBY DRILLING FLUID COLUMN BY ITS

    HYDROSTATIC HEAD, BY ALTERING ITSHYDROSTATIC HEAD, BY ALTERING ITSDENSITY/WEIGHT AS REQUIRED.DENSITY/WEIGHT AS REQUIRED.

    TO CONTROL UNEXPECTED FLOW FROMTO CONTROL UNEXPECTED FLOW FROM

    WELL DURING DRILLING, BLOW OUTWELL DURING DRILLING, BLOW OUTPREVENTOR (BOP) INSTALLED ON WELLPREVENTOR (BOP) INSTALLED ON WELL

    HEAD. CASING AND CEMENTATIONHEAD. CASING AND CEMENTATION

    HELPS IN ISOLATION OF THE ZONES.HELPS IN ISOLATION OF THE ZONES.

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    BLOW OUT PREVENTOR(BOP)

    USED FOR CONTROLLING WELL KICK/

    ABNORMAL PRESSURE FROM WELL

    f S f

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    Inputs for Successful drillingInputs for Successful drilling

    Qualified, Skilled & MotivatedQualified, Skilled & Motivated

    ManpowerManpower Healthy Rig & EquipmentHealthy Rig & Equipment

    Well Planning & MonitoringWell Planning & Monitoring Quality well materials & SparesQuality well materials & Spares

    Procedures & SystemsProcedures & Systems Integration of new technologyIntegration of new technology

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    DRILLING SERVICESDRILLING SERVICES

    Drilling EngineersDrilling Engineers--(Planning as well(Planning as wellas operations).as operations).

    Directional drilling engineersDirectional drilling engineers

    Cementing engineersCementing engineers

    Drilling Fluid EngineersDrilling Fluid Engineers

    Liner hanger & Fishing expertsLiner hanger & Fishing experts

    Maintenance EngineersMaintenance Engineers

    Regional Crisis Management TeamRegional Crisis Management Team

    I i i iI iti ti R &

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    InitiativesInitiatives..Rig & EquipmentRig & Equipment

    Regular AuditsRegular Audits

    Self AuditsSelf Audits

    Safety AuditsSafety Audits

    Tech. AuditsTech. Audits

    Third Party inspectionThird Party inspection QHSE AuditQHSE Audit--All drilling rigs have receivedAll drilling rigs have receivedQHSE certifications valid till 21.12.2011QHSE certifications valid till 21.12.2011

    OISD AuditOISD Audit

    Rig & Equipment UpgradationRig & Equipment Upgradation

    Top drives, IRD, Linear motion shaleTop drives, IRD, Linear motion shale

    shakersshakers

    Initiatives..Initiatives..

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    Initiatives..Initiatives..

    Self DevelopmentSelf Development Up gradation of Knowledge & SkillsUp gradation of Knowledge & Skills

    Trainings & SeminarsTrainings & Seminars

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    Well Control SchoolWell Control School--IDT..IDT..

    IADCHOUSTON

    USA

    Driller & Supervisory levels

    AccreditationInternational Alliance for Well Control (IAWC)

    A joint effort between IADC Well CAP and the International Well

    Control Forum (IWCF).

    IWCFNETHERLAND

    IAWC

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    Thank You