drilling with gas engines

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Imagination at work HARC Workshop Electrification for Oil & Gas Operations Drilling with gas engines Hannah Kaplan GE Power & Water – Distributed Power October 22, 2015

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Page 1: Drilling with Gas Engines

Imagination at work

HARC Workshop Electrification for Oil & Gas Operations Drilling with gas engines Hannah Kaplan GE Power & Water – Distributed Power October 22, 2015

Page 2: Drilling with Gas Engines

© 2015 General Electric Company – All rights reserved. GE’s Distributed Power business| 2015 2

Accessibility of low cost fuels

• Increasing • Emissions • Regulations

Trends in Exploration & Production

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Page 3: Drilling with Gas Engines

Opportunities for gas drilling

Drive high reliability & availability

Decrease operating costs

Target environmental benefits

HARC Workshop| 22 October 2015

Page 4: Drilling with Gas Engines

Jenbacher Type 2 • Output: 335kW (60 Hz) • Introduced in 1988 Jenbacher Type 3

• Output: 633-1,059kW (60 Hz)

• Introduced in 1988

Jenbacher Type 4 • Output: 852 - 1,421kW (60 Hz) • Introduced in 2002

Jenbacher Type 6 • Output: 1,800 - 4,335kW (60 Hz) • Introduced in 1989

Waukesha 275GL* • Output: 2,330-3,480kW (60 Hz)

Introduced in 2009

Waukesha VHP* • Output: 300-1600kW (60 Hz) • Output: 315-1500kW (50 Hz) • Introduced in 1967

Waukesha VGF* • Output: 280-830kW (60 Hz) • Output: 230 – 685kW (50 Hz) • Introduced in 1987

Gas Compression, Mechanical Drive,

Oilfield Power Generation

Power Generation

GE’s Reciprocating Gas Engines deliver power

throughout the Oil & Gas industry *Minimum 400 kV

GE’s reciprocating engines for oil & gas*

Page 5: Drilling with Gas Engines

Driving reliability & availability

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GE’s mobileflex portfolio for drilling & oilfield operations Proven oilfield power solutions

• Lean burn combustion

• Fuel efficient & fuel flexible

-Up to 39% electrical efficiency

• EPA certified

• 1800 rpm (Genset, container, CHP)

• Since 1988 >8,000 engines delivered

• 12 rigs operating in the field

• 2 dedicated NG + 1 Diesel per rig

Jenbacher J320 1048 kWe (1468 BHP)

Waukesha* L5794GSI & L7044GSI 1000 kWe (1380 BHP) & 1200 kWe (1680 BHP)

• Rich-burn combustion

• Diesel-like load acceptance

-Up to 65% load steps and 100% load shed

• Fuel flexible in high BTU fuels

-950-2650 BTU

• EPA certified

• 1200 rpm (Genset, engine)

• Since 1967 >15,000 engines delivered

• 16 Rigs operating in the field

• 3 dedicated NG per rig

• 20 artificial lift EOR units HARC Workshop| 22 October 2015

Page 6: Drilling with Gas Engines

© 2012 General Electric Company

GE gas engines are designed to provide fuel flexibility gas

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0%

20%

40%

60%

80%

100%

120%VHP* rich-burn fuel flexibility Designed to run on nearly any fuel from pure propane to pipeline gas

En

gin

e L

oa

d

Ign

ition

Timin

g

Shale gas

Power rating

Propane Ethane Pipeline gas

VHP rich-burn wide timing range Allows for flexibility to keep engine running

and prevent detonation

* Trademark of General Electric Company

Fuel flexibility advantage

HARC Workshop| 22 October 2015

Page 7: Drilling with Gas Engines

0%

20%

40%

60%

80%

100%

Diesel Capable of 100% load in one step

Rich-burn Capable of full load in two steps

Lean-burn Typically capable loading at 15% intervals

En

gin

e L

oa

d

Time

Pipeline quality natural gas ISO standard conditions

Frequency Amplitude & Recovery Time is

similar to diesel performance

Gas engine loading capabilities

HARC Workshop| 22 October 2015

Page 8: Drilling with Gas Engines

Decreasing operating costs

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Even with lower diesel prices, moving to field gas & alternative fuels offers operating cost savings…

Gas engine fuel Eff 7919 Btu/bhp-hr

Diesel engine fuel Eff 6113 Btu/bhp-hr

Diesel $.0902/bhp-hr

Field Gas $2.00/mmBtu $.0158/bhp-hr

LNG $1.40 DGE $.0856/bhp-hr

Propane $1.23 per gallon = 13.50/mmBtu $.1065/bhp-hr

$1.90 per gallon = $14.76/mmBtu

@1500 hp

$ 3,247 /day

$ 570 /day

$ 3,081 /day

$ 3834 /day

HARC Workshop| 22 October 2015

Page 9: Drilling with Gas Engines

Driving environmental benefits

Emission control with low-cost 3-way catalyst

• Maintains EPA Mobile Certification

• Capable of 0.2 g/bhp-hr

Noise Reduction – 22db(A)*

• Almost 4X reduction

Diesel

Up to 95% lower emissions

4.8 < 0.5

NOx (grams per bhp-hr)

Natural Gas

Considerations with bi-fuel/dual fuel

Emissions Displacement Variable fuel quality

Up to 60% diesel

displacement

Up to 57% lower

emissions (NOX)

Up to 90% diesel

displacement

Up to 85% lower

emissions (NOX)

+

Solution Value*

+

Alternative diesel + gas options

HARC Workshop| 22 October 2015 * Theoretical based on drilling operation; to be field tested

*Diesel sound levels from ATCO Noise

Management report on a drill rig in Texas

Page 10: Drilling with Gas Engines

© 2015 General Electric Company – All rights reserved. GE’s Distributed Power business| 2015 10

Antero Resources Patterson-UTI - Harrison County, WV

Page 11: Drilling with Gas Engines

© 2015 General Electric Company – All rights reserved. GE’s Distributed Power business| 2015 11

Encana Patterson UTI – 3 – 7044GSI

Mead, Colorado

Page 12: Drilling with Gas Engines

© 2015 General Electric Company – All rights reserved. GE’s Distributed Power business| 2015

The timing is right to move to gas drilling

Proven technology for reliable oilfield operations

Opportunity to reduce operating costs

Emissions advantage in changing landscape

Established fueling infrastructure in many North

American oil & gas fields

Page 13: Drilling with Gas Engines

© 2015 General Electric Company – All rights reserved. GE’s Distributed Power business| 2015

Contact for this presentation

Hannah Kaplan

GE Power & Water

[email protected]

832-857-3045

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