drilling with gas engines
TRANSCRIPT
Imagination at work
HARC Workshop Electrification for Oil & Gas Operations Drilling with gas engines Hannah Kaplan GE Power & Water – Distributed Power October 22, 2015
© 2015 General Electric Company – All rights reserved. GE’s Distributed Power business| 2015 2
Accessibility of low cost fuels
• Increasing • Emissions • Regulations
Trends in Exploration & Production
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Opportunities for gas drilling
Drive high reliability & availability
Decrease operating costs
Target environmental benefits
HARC Workshop| 22 October 2015
Jenbacher Type 2 • Output: 335kW (60 Hz) • Introduced in 1988 Jenbacher Type 3
• Output: 633-1,059kW (60 Hz)
• Introduced in 1988
Jenbacher Type 4 • Output: 852 - 1,421kW (60 Hz) • Introduced in 2002
Jenbacher Type 6 • Output: 1,800 - 4,335kW (60 Hz) • Introduced in 1989
Waukesha 275GL* • Output: 2,330-3,480kW (60 Hz)
Introduced in 2009
Waukesha VHP* • Output: 300-1600kW (60 Hz) • Output: 315-1500kW (50 Hz) • Introduced in 1967
Waukesha VGF* • Output: 280-830kW (60 Hz) • Output: 230 – 685kW (50 Hz) • Introduced in 1987
Gas Compression, Mechanical Drive,
Oilfield Power Generation
Power Generation
GE’s Reciprocating Gas Engines deliver power
throughout the Oil & Gas industry *Minimum 400 kV
GE’s reciprocating engines for oil & gas*
Driving reliability & availability
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GE’s mobileflex portfolio for drilling & oilfield operations Proven oilfield power solutions
• Lean burn combustion
• Fuel efficient & fuel flexible
-Up to 39% electrical efficiency
• EPA certified
• 1800 rpm (Genset, container, CHP)
• Since 1988 >8,000 engines delivered
• 12 rigs operating in the field
• 2 dedicated NG + 1 Diesel per rig
Jenbacher J320 1048 kWe (1468 BHP)
Waukesha* L5794GSI & L7044GSI 1000 kWe (1380 BHP) & 1200 kWe (1680 BHP)
• Rich-burn combustion
• Diesel-like load acceptance
-Up to 65% load steps and 100% load shed
• Fuel flexible in high BTU fuels
-950-2650 BTU
• EPA certified
• 1200 rpm (Genset, engine)
• Since 1967 >15,000 engines delivered
• 16 Rigs operating in the field
• 3 dedicated NG per rig
• 20 artificial lift EOR units HARC Workshop| 22 October 2015
© 2012 General Electric Company
GE gas engines are designed to provide fuel flexibility gas
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0%
20%
40%
60%
80%
100%
120%VHP* rich-burn fuel flexibility Designed to run on nearly any fuel from pure propane to pipeline gas
En
gin
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oa
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Ign
ition
Timin
g
Shale gas
Power rating
Propane Ethane Pipeline gas
VHP rich-burn wide timing range Allows for flexibility to keep engine running
and prevent detonation
* Trademark of General Electric Company
Fuel flexibility advantage
HARC Workshop| 22 October 2015
0%
20%
40%
60%
80%
100%
Diesel Capable of 100% load in one step
Rich-burn Capable of full load in two steps
Lean-burn Typically capable loading at 15% intervals
En
gin
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oa
d
Time
Pipeline quality natural gas ISO standard conditions
Frequency Amplitude & Recovery Time is
similar to diesel performance
Gas engine loading capabilities
HARC Workshop| 22 October 2015
Decreasing operating costs
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Even with lower diesel prices, moving to field gas & alternative fuels offers operating cost savings…
Gas engine fuel Eff 7919 Btu/bhp-hr
Diesel engine fuel Eff 6113 Btu/bhp-hr
Diesel $.0902/bhp-hr
Field Gas $2.00/mmBtu $.0158/bhp-hr
LNG $1.40 DGE $.0856/bhp-hr
Propane $1.23 per gallon = 13.50/mmBtu $.1065/bhp-hr
$1.90 per gallon = $14.76/mmBtu
@1500 hp
$ 3,247 /day
$ 570 /day
$ 3,081 /day
$ 3834 /day
HARC Workshop| 22 October 2015
Driving environmental benefits
Emission control with low-cost 3-way catalyst
• Maintains EPA Mobile Certification
• Capable of 0.2 g/bhp-hr
Noise Reduction – 22db(A)*
• Almost 4X reduction
Diesel
Up to 95% lower emissions
4.8 < 0.5
NOx (grams per bhp-hr)
Natural Gas
Considerations with bi-fuel/dual fuel
Emissions Displacement Variable fuel quality
Up to 60% diesel
displacement
Up to 57% lower
emissions (NOX)
Up to 90% diesel
displacement
Up to 85% lower
emissions (NOX)
+
Solution Value*
+
Alternative diesel + gas options
HARC Workshop| 22 October 2015 * Theoretical based on drilling operation; to be field tested
*Diesel sound levels from ATCO Noise
Management report on a drill rig in Texas
© 2015 General Electric Company – All rights reserved. GE’s Distributed Power business| 2015 10
Antero Resources Patterson-UTI - Harrison County, WV
© 2015 General Electric Company – All rights reserved. GE’s Distributed Power business| 2015 11
Encana Patterson UTI – 3 – 7044GSI
Mead, Colorado
© 2015 General Electric Company – All rights reserved. GE’s Distributed Power business| 2015
The timing is right to move to gas drilling
Proven technology for reliable oilfield operations
Opportunity to reduce operating costs
Emissions advantage in changing landscape
Established fueling infrastructure in many North
American oil & gas fields
© 2015 General Electric Company – All rights reserved. GE’s Distributed Power business| 2015
Contact for this presentation
Hannah Kaplan
GE Power & Water
832-857-3045
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