drive your ac brushless motor easily with rx220 - r… · calibrate & drive any 3-phase...

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ICBG Vincent Mignard Renesas Electronics Europe 00000-A January 2014 Rev. 2.00 © 2014 Renesas Electronics Europe. All rights reserved. Drive your AC Brushless motor easily with RX220 Experiment – Calibrate – Integrate.

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Page 1: Drive your AC Brushless motor easily with RX220 - R… · Calibrate & drive any 3-phase Brushless AC/DC motors thanks to the Auto-tuning procedure Use royalty-free vector control

ICBGVincent Mignard

Renesas Electronics Europe

00000-A

January 2014 Rev. 2.00

© 2014 Renesas Electronics Europe. All rights reserved.

Drive your AC Brushless motor easily with RX220

Experiment – Calibrate – Integrate.

Page 2: Drive your AC Brushless motor easily with RX220 - R… · Calibrate & drive any 3-phase Brushless AC/DC motors thanks to the Auto-tuning procedure Use royalty-free vector control

Which target applications vs. requirements?

Highest dynamics

Lowest dynamics

Torque

Speed

Torque

Speed

Good dynamics

Torque

Speed

Highest MCU costLow CPU load

Medium MCU costMid CPU load

Lowest MCU costHigh CPU load

© 2014 Renesas Electronics Europe. All rights reserved.2

Page 3: Drive your AC Brushless motor easily with RX220 - R… · Calibrate & drive any 3-phase Brushless AC/DC motors thanks to the Auto-tuning procedure Use royalty-free vector control

Set of Motor control solution for your inverters

Highest dynamics

Lowest dynamics

Good dynamics

Highest MCU costLow CPU load

Medium MCU costMid CPU load

Lowest MCU costHigh CPU load

© 2014 Renesas Electronics Europe. All rights reserved.3

Page 4: Drive your AC Brushless motor easily with RX220 - R… · Calibrate & drive any 3-phase Brushless AC/DC motors thanks to the Auto-tuning procedure Use royalty-free vector control

Why RX220 is a suitable MCU for inverter?

32-Bit MCU

@ 32MHz

8K Data Flash

1.62 V to 5.5V

RAM4K 16K

A/D8 ch. 16 ch.

PACKAGE48-pin 144-pin

FLASH32K 256K64K 128K

8K

12 ch.

100-pin

© 2014 Renesas Electronics Europe. All rights reserved.4

Page 5: Drive your AC Brushless motor easily with RX220 - R… · Calibrate & drive any 3-phase Brushless AC/DC motors thanks to the Auto-tuning procedure Use royalty-free vector control

RX220 MCU Benefits ?

50DMIPs with MAC enable complex vector control algorithm implementation

MC timer to drive one 3-phase motor, full h/w support of hall sensors, encoder

12-bit A/D with S/H on-chip single/three shunts sensorless algorithm

True 5V enabling high microcontroller noise immunity & robustness

h/w safety: CAC, POE, CRC, WDT, self-test A/D to comply IEC60730-1

© 2014 Renesas Electronics Europe. All rights reserved.5

Page 6: Drive your AC Brushless motor easily with RX220 - R… · Calibrate & drive any 3-phase Brushless AC/DC motors thanks to the Auto-tuning procedure Use royalty-free vector control

Which Ref. design did we build for you?

Vector control Algo.

3-phase AC

Brushless

motors

Auto-tuning

Procedure of

any PMAC motor

Sensorless

control

1 or 3 shunts

150W

@ 48V

MOSFETs

inverter

Ext. stage

1.5KW

@ 230V

Fully

isolated

USB

powered Prog/debug

connector

© 2014 Renesas Electronics Europe. All rights reserved.6

Page 7: Drive your AC Brushless motor easily with RX220 - R… · Calibrate & drive any 3-phase Brushless AC/DC motors thanks to the Auto-tuning procedure Use royalty-free vector control

What’s inside the kit?

Single PCB inverter based on RX220 + AC Brushless motorQuick Start Guide

USB powered

PC GUI s/w

Schematics, Gerber, BOMDatasheets, User’s ManualHEW Source code

© 2014 Renesas Electronics Europe. All rights reserved.7

Page 8: Drive your AC Brushless motor easily with RX220 - R… · Calibrate & drive any 3-phase Brushless AC/DC motors thanks to the Auto-tuning procedure Use royalty-free vector control

Flashusage

RAMusage

0 16

8

KHz

PWM

8

0 16KHz

Controlloop

24K 3K

What is doing the embedded software?

Small footprintGood Dynamics

CPU load below 45% at 8KHz control loop

Sensorless Field Oriented Control Algorithm

© 2014 Renesas Electronics Europe. All rights reserved.8

Page 9: Drive your AC Brushless motor easily with RX220 - R… · Calibrate & drive any 3-phase Brushless AC/DC motors thanks to the Auto-tuning procedure Use royalty-free vector control

Advanced PC GUI to speed-up evaluation

Custom motor calibration

in a few mouse clicks

Real-time torques displayed

Tuning of key parameters:

PI coefficients, start-up, etc.

Alarms status

displayed

© 2014 Renesas Electronics Europe. All rights reserved.9

Page 10: Drive your AC Brushless motor easily with RX220 - R… · Calibrate & drive any 3-phase Brushless AC/DC motors thanks to the Auto-tuning procedure Use royalty-free vector control

Which benefits do you get from such kit?

Calibrate & drive any 3-phase Brushless AC/DC motors thanks to the Auto-tuning procedure

Use royalty-free vector control s/w using small flash footprint and minimum CPU resources

5V MCU & MOSFETs on-board, 1.5KW external power stage ready to be connected

For only €149, it contains: Schematics, Gerber, BOM list, datasheets, User’s Manual

© 2014 Renesas Electronics Europe. All rights reserved.10

€149

p/n: YROTATE-IT-RX220

Page 11: Drive your AC Brushless motor easily with RX220 - R… · Calibrate & drive any 3-phase Brushless AC/DC motors thanks to the Auto-tuning procedure Use royalty-free vector control

Feel free to evaluate the RX220 MC kit to reach:

Higher efficiencyHigher performance

Lower cost

Low acoustic noiseLow Electrical noise

Lower dissipation

More safetyMore reliability

© 2014 Renesas Electronics Europe. All rights reserved.11

Page 12: Drive your AC Brushless motor easily with RX220 - R… · Calibrate & drive any 3-phase Brushless AC/DC motors thanks to the Auto-tuning procedure Use royalty-free vector control

Renesas Electronics Europe© 2014 Renesas Electronics Europe. All rights reserved.