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Driving Global Methanol Marine & Land Transportation Developments Dom LaVigne, Director of Public & Government Affairs – Asia Pacific/Middle East, Methanol Institute, Singapore HKJB / HKIMT / HKIE MMNC Hong Kong, November 16, 2015 SINGAPORE WASHINGTON BRUSSELS BEIJING

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Page 1: Driving Global Methanol Marine & Land Transportation ...mc.hkie.org.hk/Upload/Doc/b44a0777-14d6-4684-9c77... · Driving Global Methanol Marine & Land Transportation Developments

Driving Global Methanol Marine & Land Transportation

Developments

Dom LaVigne, Director of Public & Government Affairs –Asia Pacific/Middle East, Methanol Institute, Singapore

HKJB / HKIMT / HKIE MMNCHong Kong, November 16, 2015

SINGAPORE

WASHINGTON

BRUSSELS

BEIJING

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Overview

About MI

Marine Fuels

Methanol in Land Transport Applications

What is Methanol?

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About MI

Marine Fuels

Methanol in Land Transport Applications

What is Methanol?

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About MI

• World’s leading methanol producers

• Distributors

• Technology companies

MEMBERS INCLUDE:

• Government advocacy

• Market development

• Product stewardship

PROVIDES MARKET SUPPORT:

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2015 Members

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Strategic Partnerships• American Chemistry Council (ACC)• Fuels Institute• Consumer Energy Alliance• Asian Clean Fuels Association (ACFA)• China Nitrogen Fertilizer Industry

Association (CNFIA)• Chinese Association of Alcohol &

Clean Ether Fuels & Automobiles (CAAEFA)

• Peking University Center for New Global Energy Strategy Studies

• Global Petrochemicals and Chemicals Association (GPCA)

• International DME Association (IDA)• International Methanol Producers &

Consumers Association (IMPCA)• European Chemical Industry Council (CEFIC)• Formacare• German Regenerative Methanol Network

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About MI

Marine Fuels

Methanol in Land Transport Applications

What is Methanol?

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Polygeneration

Natural Gas

Coal

Synthesis Gas

Methanol

Methanol

Gasoline

Fuels DME

Chemicals Formaldehyde

Acetic Acid

Olefins

Chemicals

MTBE

Fuels

CO2

Biomass Ethanol

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Physical Properties of Methanol

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• Name: Methanol• Chemical Family: Aliphatic Alcohol• Synonyms: Carbinol; Methyl

Alcohol; Wood Alcohol; Wood Spirits

• Formula: CH3OH• CAS #: 67-56-1• Form: Colorless Liquid• pH: 7.2• Solubility: 100%

• Odor: Faintly sweet alcohol

• Boiling Point: 148o

• Freezing Point: -144o

• LEL/UEL: 6% and 36% by volume in air

• Vapor Density: 1.11 (@60o)

• Vapor Pressure: 1.86 psia (@68o)

• Density: 6.63 lb per gallon

• Flammable

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Methanol’s Benefits

1. Safe• Methanol biodegrades quickly• Soluble in water• Can be washed off with soap/water• Harder to ignite than petrol, burns with

1/8 the heat

2. Economical• Economically competitive, non-subsidized• Produced from variety of feedstocks• Complex infrastructure, handling not needed

3. Proven• 70 MMT worldwide demand forecasted for 2016• 470,000 vehicles in China using methanol fuel• Stena Germanica, Methanex new-build tankers

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Methanol Basics:

Chemical Applications

Source: Methanex

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0

10,000

20,000

30,000

40,000

50,000

60,000

70,000

80,000

2003 2004 2005 2006 2007 2008 2009 2010 2011 2012 2013E 2014E 2015E 2016E 2017E

Chemical MTBE/TAME Fuel DME MTO/MTP (Merchant)

Strong Global Demand Growth

Source: IHS Chemical 2014 Update – April 2014. Excludes integrated methanol demand for methanol to olefins and propylene12

(000s tonnes)

2003 – 2013 CAGR:Energy: 10.8% Total: 6.0%

2013 – 2017 CAGR:Energy: 12.7% Total: 8.1%

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Methanol is a Global Energy Resource

Out of the ~64 million metric tons (80 billion liters) of methanol sold globally in 2014, energy and fuel uses represent ~40% of total demand.

• MTBE• TAME• Low blends• High blends• Biodiesel• DME• MTG/MTO• Diesel blends• Fuel cells

From 2009-2014, direct methanol fuel blending has increased at an annual rate of nearly 23%.

13

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Where is Methanol Produced?

• China accounts for 50% of the world’s methanol production and consumption.

• Methanol production markets include: Azerbaijan, Brunei, China, Equatorial Guinea, Iran, Kingdom of Saudi Arabia, Malaysia, New Zealand, Oman, Russia, Trinidad & Tobago, United States, Uzbekistan

• Significant new US capacity in the coming years

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About MI

Marine Fuels

Methanol in Land Transport Applications

What is Methanol?

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Three “Driving” Forces Behind Methanol Fuels

Public Policy

Fuel Demand

METHANOL

Methanol Supply

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Public Policy

Global Trends Set the Scene

• Environment (air quality, emissions, sustainability)• Economy (trade balance, job creation, taxation)• Energy (renewable, independence, security)

Methanol Supply

Fuel Demand

• US capacity investments • Impact of Iran trade embargo• Development of renewable methanol• Mega vs mini facilities

• Diesel: Gasoline imbalance• Shift toward low carbon alternatives (EV, H2, LNG)• Consumer awareness• Price developments

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Commercial Gasoline Blending & Trial Programs Globally

Courtesy: Methanex

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Transportation Fuel Applications

DIMETHYL ETHER (EITHER DME OR BIODME)

BIODIESEL

• Blended with gasoline (M3 – M100)

• 8 million metric ton annual demand

• BioMethanol is 2nd Generation biofuel

• 4.7 million ton methanol demand (6 billion liters)• Can be used neat or blended with propane for cooking/heating

applications• Low-carbon, no-sulfur, diesel replacement

• Key ingredient in esterfication• 1.3 million ton methanol demand (1.6 billion liters)• Renewable methanol can make ultra-clean biodiesel

DIRECT FUELING

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Gasoline Blend Options

M3 – M15• EU allows M3 (EN228)

UK and NL blending

• China uses M15 7MMT blended)

~75% of cars built by international firms

• Trials in Australia, Israel

M20 – M30• US automakers: higher

octane to facilitate greater engine efficiency

(higher compression, turbocharging, downsizing)

• Fit with ethanol industry drive towardE20 in Europe

M51-100• ASTM D5797 standard

revision

• M100 dedicatedvehicles (e.g. Geely)

• Use of SI technologies in light and heavy duty vehicles

• US$100 incremental costs to modify vehicles

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Energy & Chemical ApplicationsMTBE

METHANOL-TO-OLEFINS

METHANOL-TO-GASOLINE

• Extensive world markets remain for MTBE

• 7 MMT methanol demand used in MTBE production

• Up to 15% MTBE content allowed in EU, compliance with Renewable Energy Directive with BioMTBE attractive

• A 600,000 tonnes/year MTO project requires 1.8m tonnes/year of methanol

• 6 million ton methanol demand (7.6 billion liters)

• ExxonMobil and Haldor Topsoe offer MTG technology producing sulfur-free Octane drop in gasoline

• Better yields than Fischer-Tropsch fuels at lower costs

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Low-Level Gasoline Additive

• In 2014, China used ~7 MMT of methanol in existing vehicle fleets (i.e., M15)

• Cars built by international automakers running on M15; domestic automakers supply less than 25% of vehicles sold in China

• Anecdotal use of M3 and lower blends in Europe

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Mid-Level Mixed Alcohol High Octane Fuels

• Methanol and ethanol have high blending octane (anti-knocking)

• Increasing octane from alcohols allowsautomakers to use:

• Higher compression ratio engines

• Greater turbocharging• More direct fuel injection• Engine downsizing

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Driving the Economics

• Methanol = 50% energy content of petrol• Ethanol = 66% energy content of petrol

• Fuel Market Blend Values (Road Octane Number/RON):

• Methanol: 129-134• Ethanol: 120-135• MTBE: 117-121• ETBE: 119• Toluene: 112-115• Xylene: 111-114• Alkylate: 92-96

• Methanol does not require subsidies

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Global Methanol Fuel DevelopmentsAustralian Methanol Fuel Blending Background

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GEM Cars

• Tri-flex-fuel vehicles (GEM cars)

• Ethanol is a good co-solvent for methanolfuel blends.

• Minimal cost changes to existing enginesfor higher MEOH fuel blends(HK$775/US$100 per vehicle)

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GEM Blends in Australia

• Limited oil in Australia – heavy dependence on imported fuels

• Abundance of natural gas

• Methanol exempted from excise duties for 10 years

• Coogee Energy:GEM 8 targeted to be commercially introduced soonGEM 15/56 in coming years

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ISRAEL Methanol Fuel Developments

• Energy security: Reduce oil consumption 60% by 2025

• Large offshore natural gas finds

• Pilot program by Dor Chemical / Israeli government

• Initial focus M15; next stage M56 in FFVs

• Goal: Introduce commercial methanol fuel blends soon

Expected penetration rate for alternative fuels in Israel (source: Fuel Choices initiative, Prime Ministers Office, Israel)

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Provincial Standards Fueling Methanol Demand Growth in China

Province Local methanol gasoline standards

Implementedsince

Gansu M15 & M30 2009

Guizhou M15 2010

Hebei M15 & M30 2010

Heilongjiang M15 2005

Jiangsu M45 2009

Lianoning M15 2006

Ningxia M15 & M30 2014

Shaanxi M15 & M25 2004

Shandong M15 2012

Shanghai M100 2013

Shanxi M5, M15, M85 & M100 2008

Sichuan M10 2004

Xinjiang M15 & M30 2007

Zhejiang M15, M30 & M50 2009

Drivers: (1) emissions reduction, (2) energy security, (3) economics

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Geely to Produce M100-Dedicated Vehicles

• Geely recommends methanol: safety, economics, and environmental

• Geely research on MEOH fuels since 2005, 27 patents

• 2014: Geely intends to produce 200,000 M100 cars annually (Jinzhong City)

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China Methanol Fuel Status

M15 truck loading in Shaanxi province

• China adopted national standards for M85 and M100 issued in 2009.

• M85 MIIT Pilot Program launched in 2012, successful expansion in 2014

• 470,000 vehicles converted to methanol fuel, mostly taxis.

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China Policy Challenges

• Methanol represents 7-8% of China’s fuel pool, but largely unacknowledged.

• M15 draft national standard pending for several years

• Methanol not considered a “New Energy” vehicle = reduced central government support and tax incentives

• Greater methanol branding needed

Level 1

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EU Policy Drivers

• Fuel Quality Directive

EN 228 allows for 3% methanol fuels with stabilizer

MI technical liaison statuswith EU fuel standards committee.

FQD calls for 6% reductions in GHG intensity of fuels traded in the EU by 2020.

• Renewable Energy Directive

Renewable energy to represent10% of the energy used in transport by 2020.

May 2014 limit first generationbiofuels to 7%, with 0.5% non-binding goal for advancedbiofuels.

Jan 2015 ‘second reading’ for 6% cap in Parliament, with 374 amendments

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US Methanol Resurgence

• Shale Gas Revolution

• Estimates that US methanol production could reach 14 million tons by 2018

• New methanol production: billions of dollars invested, thousands of permanent and construction jobs

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About MI

Marine Fuels

Methanol in Land Transport Applications

What is Methanol?

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Marine Fuels Overview

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• Bunker fuel – usually made from diesel has been historically used in the shipping industry.

• Global marine fuel market size: 372 MM TPA for HFO/MGO

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Marine Fuels Overview

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• 100,000+ ocean-going commercial vessels, primarily operating on HFO

• Sulfur emissions from five container ships = 11,000 TPA: great than emissions from all gasoline vehicles in the US

• Latest container ship can emit pollution = 50 million cars• 15 largest ships globally emit NOx+SOx = 760 million cars

Heavy Fuel Oil: 3.5% sulphur Methanol: No SulphurRoad Diesel: 0.0015% sulphurMarine Gas Oil: 0.1% sulphur

Images source: Methanex

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SOx and NOx Regulations Driving Markets

• IMO regulations transforming the shipping industry.

• ECAs: 1.0% to 0.1% -- Jan. 1, 2015

• Global: 3.5% to 0.5% -- 2020/2025

• Existing and new vessels

• HK & China / Pearl River Delta?

• Majority of HK air pollution from marine emissions (SOx)

• 60% of HK SOx emissions occur during berthing

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Limited Compliance Options

• For SOx reduction ships can burn low sulfur marine gas oil (MGO) with significant cost premium.

• Or use selective catalytic reduction Or exhaust gas recirculation.

• With NOx reductions, low sulfur fuels not sufficient.

• Shipboard technologies must be deployed, either SCR/EGR or dual-fuel with diesel/LNG or diesel/methanol.

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Benefits of Methanol as a Marine Fuel

• SOx, NOx, Particulates (Clean Air Benefits)• Renewable methanol / low CO2

• Economical• Fuel cost-competitive• Modest incremental vessel cost• Small infrastruture cost (liquid fuel)• Minor modifications (fuel system)• Flex-fuel option

• Proven

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Methanol vs. LNGLNG

• 50-60 ships already use LNG as a fuel, while methanol is a cargo.

• LNG industry has head start in promoting the fuel for marine engine use.

• Medium speed LNG duel fuel engines can meet SOx/NOx requirements, but slow speed engines cannot meet NOx, and will need SCR or EGR.

Methanol

• Capital costs for ship conversion 1/5 that of LNG.

• Easily stored/traded at any port

• Does not require complex handling & crew-training

• Infrastructure costs fraction of those for LNG

• Methanol contains no sulfur/SOx emissions, NOx significantly reduced

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Methanol Low Cost Option

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Methanol Modifications Minor

Sources: Wartsila & Methanex

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Methanol Bunker Solution

• Gothenburg: bunker station setup – two methanol fuel transfer pumps (capacity: 200 m3/h each) pump methanol from tanker truck to ship Germanica bunker.

• This “modular” approach can serve several vessels, and grow with demand.

• Cost is €5 million vs. an LNG terminal costing €50 million.

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Commericalizing Methanol in Marine Fuels Globally

Source: Methanex

• Engine manufacturers (MAN, Wartsila) developing diesel engines compatible with methanol (flex-fuel)

• Standards and regulations under development

• Stena Germanica launched (March 2015); potential to convert 25 ferries to methanol in Northern Europe

• Methanex (Waterfront Shipping) taking delivery of seven new methanol ships, beginning in 2016

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Commericalizing Methanol in Marine Fuels Globally

Source: Methanex

• MethaShip• Ship design for methanol cruise ship and ro-pax

ferry• German government-funded• Meyer Werft (shipyard), FSG (shipbuilder),

Lloyd’s, MAN, Caterpillar, HELM• MI to have advisory role

• LeanShips• European Commission sponsored • Promote more efficient and less polluting ships• Methanol 1 of 8 project streams (MX is a partner)• Target market is smaller-midsized ships for intra-

European waterborne transport, vessels for offshore operations

• Opens ups smaller-size engine market

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MI Report: Methanol as a Marine Fuel

• MI commissioned report by FCBI Energy: “Methanol as a Marine Fuel”

• Authored by Prof. Karin Andersson, Chalmers University (Sweden)

• MI to release report / webinar

• Explores drivers for methanol marine fuels, current technology developments, CAPEX and OPEX

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Methanol succeeding globally:

• Methanol sourced from many feedstocks; long-term sustainable fuel option

• No technical barriers to using methanol for marine/land transport

• Significant economic & environmental benefits

Conclusions

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Thank You!

Dom LaVigneMethanol Institute10 Anson Road#32-10 International PlazaSingapore 079903DID: +65 6325 6302mobile: +65 9835 4092e-mail: [email protected]