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DT-900 Hardware Manual ( Version 1.10 ) CASIO Computer Co., Ltd. Copyright ©1999. All rights reserved. April 1999

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DT-900

Hardware Manual( Version 1.10 )

CASIO Computer Co., Ltd.Copyright ©1999. All rights reserved.

April 1999

2

Table of Contents

Chapter 1 Overview 41.1 Product Overview 41.2 Feature 41.2.1 Hand-held Operability 41.2.2 Improved Compatibility and AP Development Environment 41.2.3 Improved Resistance to Environment 41.2.4 Systematization 51.2.5 Improved Ease of Operation 51.2.6 Basic Performance 5

Chapter 2 Appearance 62.1 External View 62.1.1 DT-900M51E 62.1.2 DT-900M50E 62.2 External View of Option 72.2.1 Satellite I/O Box (DT-964IO-E) 72.2.2 Rechargeable Battery Pack (DT-923LI) 7

Chapter 3 System Configuration 83.1 Available Model 83.2 System Diagram 93.3 Option 10

Chapter 4 General Specification 114.1 Specification of Each Block 114.2 Key Layout 144.3 Consumables 154.4 Safety Standard 15

Chapter 5 Electrical Specification 16Chapter 6 Environment Specification 17Chapter 7 Mechanical Specification 18

7.1 Mechanical Strength 18Chapter 8 Reliability and Durability 19

8.1 Reliability 198.2 Durability 19

Chapter 9 Cable 209.1 Model Name and Use 209.2 Signal and Wiring 21

Chapter 10 DT-960IO-E (Basic I/O Box) 2410.1 Overview 2410.1.1 Features 2410.2 External View 2510.3 Diemsions and Weight 2610.4 Block Diagram 2710.5 Specification 2810.5.1 General Specification 2810.5.2 Electric Specification 3110.5.3 Environment Specification 3110.5.4 Mechanical Strength 3210.6 Transport and Storage 3210.6.1 Transport 3210.6.2 Storage 32

3

10.7 Reliability, Durability and Safety Standard 3310.7.1 Reliability 3310.7.2 Durability 3310.7.3 Safety Standard 3310.8 Chain Connection 3410.8.1 Configuration and Operating Conditions 34

Basic I/O Boxes and Host P/C 35Multiple Basic I/O Boxes 36

10.8.2 Cable Specification 37Cable for Chain Connection (short distance) 38Cable for Chain Connection (long distance) 38

10.8.3 Notes about Chain Connection 39Chapter 11 DT-964IO-E (Satellite I/O Box) 40

11.1 Overview 4011.1.1 Features 4011.2 External View 4111.3 Dimensions and Weight 4211.4 Block Diagram 4311.5 Specification 4411.5.1 General Specification 4411.5.2 Electric Specification 4811.5.3 Environment Specifcation 4811.5.4 Mechanical Strength 4811.6 Transport and Storage 4911.6.1 Transport (packing) 4911.6.2 Storage 4911.7 Reliability, Durability and Safety Standard 5011.7.1 Reliability 5011.7.2 Durability 5011.7.3 Safety Standard 5011.8 Chain Connection 5111.8.1 Configuration and Operating Conditions 51

Satellite I/O Box and Host P/C with External Device 51Master I/O Box, Satellite I/O Boxes and Host P/C 52Multiple Satellite I/O Boxes and Host P/C 53For Downloading 54

11.8.2 Cable Specification 55Cable for Short Distance 55Cable for Chain Connection 56

11.8.3 Precautions 57Chapter 12 DT-969CHG-E (I/O Box Type Recharger) 58

12.1 Overview 5812.1.1 Feature 5812.2 External View 5912.3 Dimensions and Weight 6012.4 Block Diagram 6012.5 Specification 6112.5.1 General Specification 6112.5.2 Electric Specification 6212.5.3 Environment Specification 6212.5.4 Mechanical Strength 6212.6 Transport and Storage 6312.6.1 Transport (packaging) 6312.6.2 Storage 6312.7 Reliability, Durability and Safety Standard 6412.7.1 Reliability 6412.7.2 Durability 6412.7.3 Safety Standard 64

4

1. Overview

1.1 Product Overview

The DT-900 has been designed to be a superior model over the DT-700, which is the basic model ofa data collection terminal. While maintaining compatibility with conventional machines, the DT-900has greater screen resolution (128 x 64 dots), improved data processing capabilities, and multiplepower supply support. Also, the model (DT-900M50E) with a downward pointing nose that has beenadded to the line up, has improved the ease-of-operation in scanning barcodes on horizontal surfaces.These various models allow model selection according to user needs.

1.2 Feature

1.2.1 Hand-held Operability

Table 1.1DT-900M51E DT-900M50E

Dimensions (LxWxH) 173 x 69 x 32.5 mm 179 x 69 x 41.4 mmWeight 198 g (approx.) 210 g (approx.)

150 hours (approx.) with AA sized alkaline battery x 2 pcsOperating hour30 hours (approx.) with lithium-ion battery pack

Note:The dimensions in the table above are values measured for each largest part on respected body.

1.2.2 Improved Compatibility and AP Development Environment

� Compatibility with application software on conventional models� Supports multi-drop protocol communication software used by the DT-700 series

1.2.3 Improved Resistance to Environment

� Drop proof Fall from a height of 1.5 m� Water splash proof Conforms to IPx2

5

1.2.4 Systematization

� OS µITRON version 2.0� Infrared high-speed communication IrDA Ver 1.2 and Casio original infrared communication� 2-way power supply Lithium-ion rechargeable battery and LR6 alkaline dry cell

1.2.5 Improved Ease of Operation

� High resolution display (compatible with DT-700)128 x 64 dots and easy-to-see icons9 different font types (6x6, 8x8, 10x10, 12x6, 12x12, 16x8, 16x16, 20x10, 20x20 dots)make possible to have the compatibility with DT-700.Display with 20 digits is possible on DT-900.

� Measures for adjacent barcodesLaser beam swing control

� Ease of key operationMulti-function keys + side trigger keys

1.2.6 Basic Performance

� High-performance CPUCPU: SH7020 32-bit RISC (4.9152/2.4576/1.2288 MHz)

� Large-capacity memoryMain RAM (D-RAM) --------------------------------------- 2 MBExecutable code + user data storage memory (Flash) ----- 2 MB

6

2. Appearance

2.1 External View

2.1.1 DT-900M51E

2.1.2 DT-900M50E

Fig. 2.1

Fig. 2.2

7

2.2 External View of Option

2.2.1 Satellite I/O Box (DT-964IO-E)

2.2.2 Rechargeable Battery Pack (DT-923LI)

Fig. 2.3

Fig. 2.4

8

3. System Configuration

3.1 Available Model

Table 3.1Model No. Shape of laser beam ejection window

DT-900M50E Angle shapeDT-900M51E Straight shape

9

3.2 System Diagram

CPU32-bit RISC

RAM 1KB

DMA Contoroller

BUS Controller

Bios/APL/KCG/Loader(F-ROM)

2MB

MAIN RAM (D-RAM)

2MB

T imer

Laser Uni t

Ma t r i x KEY

LCD Dr iverS egm e n t , C o m m o n

x 1

L C D128x64dot+ Icon

Power Block

32.768KHz

14.7456MHz

Gate Array

SH7020

Buzzer

8 LevelInterrupt

IrDA Ver1.2

Serial I /F(Compat ib le w i th

16550)

LCD T iming Cont ro l le r

Real Time Clock

Power Managment Unit Laser I /F

Key I /F

Interrupt Controller

Timer Pulse Unit

I/O Port

14pin

CLOCKPulse

Genelator

4.9152/2.457/1.2288MHz

Serial Controller

5V LEVELSHIFTER

SELECTOR

lrDA I/F

16

16

Memory Managment Unit

Fig. 3.2

10

3.3 Option

Table 3.2 List of the optionsModel No. Product Specification

DT-965IO-E Master I/O Box SCSI interfaceDT-966IO-E Master I/O Box LAN interfaceDT-964IO-E Satellite I/O BoxDT-960IO-E Basic I/O BoxDT-969CHG-E Recharger I/O Box type rechargerDT-923LI Battery pack Lithium-ion rechargeable batteryDT-891SCSI SCSI cable Centronics half 50 pinsDT-892SCSI SCSI cable Centronics 50 pinsDT-893SCSI SCSI cable Half 50 pinsDT-9020ADP-G AC adaptor 230VAC. For DT-960IO-E and DT-969CHG-EDT-9020ADP-U AC adaptor 120VAC. For DT-960IO-E and DT-969CHG-EDT-825ADP-G AC adaptor 230VAC. For DT-965IO-E/966IO-E and DT-964IO-EDT-825ADP-U AC adaptor 120VAC. For DT-965IO-E/966IO-E and DT-964IO-EDT-782RSC RS-232C cable Cross cable for DT-960IO-E 14-pin/25-pin maleDT-783RSC RS-232C cable Cross cable for DT-960IO-E 14-pin/25-pin femaleDT-787AX RS-232C cable Cross cable for DT-960IO-E 14-pin/19-pin femaleLVC91 (note 2) RS-232C cable Level converter cross cable with D-Sub 9-pin femaleLVC92 (note 2) RS-232C cable Level converter straight cable with D-Sub 25-pin maleDT-881RSC RS-232C cable Straight cable for DT-964IO-E 9-pin female/25-pin maleDT-882RSC RS-232C cable Cross cable for DT-964IO-E/PC 9-pin female/25-pin maleDT-883RSC RS-232C cable Cross cable for DT-964IO-E/PC 9-pin female/25-pin femaleDT-887AX RS-232C cable Cross cable for DT-964IO-E/PC 9-pin female/9-pin femaleDT-788RSC RS-485 cable Cable for DT-960IO-E (connection under daisy-chain)DT-888RSC RS-422 cable Cable for DT-964IO-E (connection under daisy-chain)DT-810PR Printer cable For TEC IrDA printer (model; B-211-GH24-QM)

Notes:1. Information in the table above is as of December 1998.2. The model names are tentative.

11

4. General Specification

4.1 Specification of Each Block

Table 4.1 Specifications of each blockBlock Item Specification Remark

CPU and peripheralsBuilt-in chip HD6437020SU01XNumber of access bits 32-bit RISC

CPU

Operation frequency 4.92/2.46/1.23 MHzBuilt-in chip KM416U1004CT-L7Capacity 16 Mbits (or 2 Mbytes)

RAM

Access time 70 nsec.Bult-in chip TE28F160B3B90Capacity 16 Mbits (or 2 Mbytes)

F-ROM

Access time 90 nsBuilt-in chip SLA407AF0SOperation frequency 14.7456 MHz/32.768 KHz

Bus control [BCU]Memory control [MMU]Calendar/clock [RTC]Serial I/F [SIF]Power management [PMU]Laser I/F [LCU]Timer [GAITU]Key I/F [KBC]

Gate array

Function

Display I/F [LCDC]Clock Year/month/day/hour/minute/

second/day of the week/leap year

with auto self-startfunction

Alarm Hour/minute

Clock�Calendar

Accuracy Monthly error of ±60 secondsBuilt-in chip CB-09FP

Step/Setup 4 steps(Loud/Middle/Small/OFF)/Software setup

Sound volume

Max. volume 75 dB (at a distance of 30 cm)Key input sound 2,696 Hz

Buzzer

ToneRead with laser 4,096 HzType STN liquid crystal (semi-

transparent) with phasecompensation film

No. of dots 128 x 64 dots

LCDpanel

Dot pitch 0.30 x 0.35 mmDisplayed character types ANK/JIS Level I, II Kanji/Extra

/User-defined characters6-dot font 6x6 21 columns x 10 lines8-dot font 8x8 16 columns x 8 lines

10-dot font 10x10 12 columns x 6 lines12-dot font 12x12 10 columns x 5 lines

6x12 20 columns x 5 lines16-dot font 16x16 8 columns x 4 lines

8x16 16 columns x 4 lines20-dot font 20x20 6 columns x 3 lines

No. ofcharacters

10x20 12 columns x 3 linesLCDD LH155BF (SHARP)

Display

Graphic RAM 1 Kbyte (built-in LCDD)

Continues to the next page.

12

Icons Shift/Low main battery voltage/Low sub-battery voltage

Contrast adjustment 16-step electronic controlBacklight EL

Type Rubber-sealed contact typeONkey/Numerickey Functionkey/L, R key

Location Front of DT-900

Type Push-in typeINIT key

Location Upper left of battery compartment coverat rear of DT-900

Type Rubber-sealed contact type

Input

Trigger key

Location Both sides on DT-900

Method Semi-conductor laserWave length 650 ±10 nm

Laser output < 1 mW

Number of scans 100 ±20 scans/sec.Read resolution 0.15 mm or more

Read PCS 0.45 or more

Straight nose 0 to 380 mmRead depth

Angle nose 0 to 300 mmStraight nose 65 mm max. (at a depth of 0 mm)Read width

Angle nose 250 mm max.(at a depth of 380 mm)Filament bulb/luminescent tube3,000 Lux or less

Resistance to external disturbance

Sunlight 8,000 Lux or lessReadable code WPC, NW7, CODE39, ITF, MSI

Industrial 2 of 5, CODE93,CODE128

Laser scanner

LED for confirmation 2 colors, red and greenCommunication

Communication mode Conforms to IrDAVer. 1.2

CASIO original

Synchronization Start/stop-bitmethod

Start/stop-bitmethod

Protocol Half-duplex Half-duplex

Baud rate (bps) 2400/9600/19200/38400/57600/115200

Data bits 8 bits 8 bits

Start bit 1 bit 1 bit

Stop bit 1 bit 1 bitSD mark LED OFF LED OFF

SD space LED OFF LED OFF

RD mark Diode OFF Diode OFF

IrDA

I/F level

RD space Diode ON Diode ON

Communication mode Serial

Synchronization Start/stop-bit method

Protocol Full duplexBaud rate (bps) 300/600/1200/2400/4800/9600/

19200/38400/57600/115200Data bits 7 or 8 bitsStart bit 1 bit

Stop bit 1 or 2 bits

14-pin I/F

Parity bit None/Odd/Even

13

CommunicationSD mark 0 V

SD space 5 VRD mark 0 V

I/F level

RD space 5 V

No. 1 - NC No. 8 - CSNo. 2 - NC No. 9 - CD

No. 3 - ER No. 10 - RD

No. 4 - RS No. 11 - GND

No. 5 - SD No. 12 - CINo. 6 - GND No. 13 - NC

Signal pin assignment

No. 7 - DR No. 14 - GND

Connector (at DT-900 side) TX20A-14R-D2LT-A1L (by Japan Aviation Elect. Industry)

14-pin I/F

Connector (at cable side) TX20A-14R-D2SF1-A1LP (by Japan Aviation Elect. Industry)Power supply

Standard OptionBattery typeLR6 alkaline drycell x 2

Lithium-ion batterypack x 1

Nominal voltage DC 1.5 V x 2 DC 3.6 VNominal capacity 600 mAhOperating hours (Note 4) Approx. 150 Approx. 30 Note 1Operating hours (Note 4) :at low temperature

Approx. 60 Approx. 25 Note 2

Condition on operating hours 20 (sleep): 1 (operation): 1(laser)Backup period (Note 4) :with only main battery

5 months 1.5 months Note 1

Batteryforoperation

Backup period :with only main battery (LB1)

10 days 1.5 days Note 3

Battery type Button-type lithium battery (CR2032) x 1Nominal voltage DC 3.0 VNominal capacity 210 mAh (with Panasonic battery)

BackupBattery(sub-battery) Backup hours

(with only sub-battery)1 month Note 1

Function Operation statusLB0 (main battery) Absence of battery Forced OFFLB1 (main battery) Battery used Operable

Lowbatteryvoltagealarm

Type

LB2 (sub-battery) Battery used or notpresent

Backup notpossible

Notes:1. at room temperature of 25�2. at low temperature of -5�3. at room temperature of 25�4. with new battery and fully charged with CASIO DT-969CHG-E before use.

17

814

14

Detected voltage Alkaline Lithium-ionLB0 (main battery) 1.5 V 2.8 V

LB1 (main battery) 2.1 V 3.3 V

Lowbatteryvoltagealarm LB2 (sub-battery) 2.7 V

Pin No.1 VCHG Recharging terminal 4.2 V, 300 mAmax.

Pin No.2 XIRCNT I/O Box control signalPin No.3 VADP Power supply terminal 5 V, 400 mA

max.

Rechargingterminalfunction

Pin No.4 GND Ground

4.2 Key Layout

Fig. 4.1 Key layout (front view)

Note:Side-trigger keys are located on both side faces.

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41

15

4.3 Consumables

Table 4.2Item Specification

LR6 alkaline dry cell LR6Button-type lithium battery CR2032

4.4 Safety Standard

Table 4.3 List of the applicable standardsStandard Remark

EMI EN-55022 Class BCommon immunity EN-50082-1Safety EN-60950 DT-9020ADP is used for the test.Laser IEC Class II

Note:EMI level for Master I/O Boxes is Class A and that of Basic I/O Box and Satellite I/O Box isClass B.

16

5. Electrical Specification

Table 5.1Item Specification Remark

Power consumption 0.7 W On DT-900 onlyLR6 alkaline dry cell x 2Power supplyLithium-ion battery pack

Static-electricity strength 250 pF, 100 ohmMalfunction 5 KVDestruction 10 KV

Line noise strength N/APower interruption N/A

Dielectric strength N/AInsulation resistance N/A

Terminal noise voltage N/ANoise radiant intensity CE marking

N/A ; not applicable

17

6. Environment Specification

Table 6.1 Recommended environment for operationItem Specification Remark

TemperatureOperation -5� to 50�

HumidityOperation 30% to 80% RH With no condensation

Water splash proof Conforms to IPx2 standard

Table 6.2 Recommended environment for storageItem Specification Remark

Storage temperature -10� to 50�Storage humidity 30% to 90% RH No condensation

� No tilted shape� Observe the limitation marking given on the

side.� Avoid direct sunlight.� Do not expose to inclement weather.

Storage conditions

� Remove all batteries out of the unit.

18

7. Mechanical Specification

7.1 Mechanical Strength

Table 7.1Item Specification Remark

Resistance to vibration 0.15 G or less Conditions:� At frequency between 10 and 55 Hz� In the X,Y, and Z directions� Reciprocally for 30 minutes

Shock-proof 150 cm Fall from height of 150 cm

19

8. Reliability And Durability

8.1 Reliability

Table 8.1Item Specification Remark

MTBF of electronic parts 13,500 hoursBacklight 3,000 hours Until the brightness of the backlight

becomes half-value of the full brightness(20�/60%RH).

Laser scanner 5,000 hours

8.2 Durability

Table 8.2Item Specification Remark

KeyPower switch 300,000 or more activationsMatrix key 300,000 or more activationsTrigger key 1,000,000 or more activations

Connector14-pin 3,500 or more connections/disconnections

Battery compartment lid 5,000 or more openings/closings Including the lockbutton.

Power supply sectionOperating battery 5,000 or more removals/replacements

Recharging terminal (I/O Box) 5,000 or more mountings/dismountings

20

9. Cable

9.1 Model Name and Use

Model Name UseDT-881RSC An RS-232C cable which connects between the RS-232C interface of DT-964IO-E

(Satellite I/O Box) and a modem.DT-882RSC An RS-232C cable which connects between the RS-232C interface of DT-964IO-E

(Satellite I/O Box) and a P/C.DT-883RSC An RS-232C cable which connects between the RS-232C interface of DT-964IO-E

(Satellite I/O Box) and a P/C.DT-887AX An RS-232C cable which connects between the RS-232C interface of DT-964IO-E

(Satellite I/O Box) and a P/C.DT-888RSC A cable to connect between DT-964IO-Es. This cable is used to connect multiple

Satellite I/O Boxes under daisy-chain mode.DT-782RSC An RS-232C cable which connects between the RS-232C interface of DT-960IO-E

(Basic I/O Box) and a P/C.DT-783RSC An RS-232C cable which connects between the RS-232C interface of DT-960IO-E

(Basic I/O Box) and a P/C.DT-787AX An RS-232C cable which connects between the RS-232C interface of DT-960IO-E

(Basic I/O Box) and a P/C.DT-788RSC A cable to connect between DT-960IO-Es. This cable is used to connect multiple

Basic I/O Boxes under daisy-chain mode.LVC91 (note) A cable to connect between DT-900 and a modem. This cable is with the level

converter and with “D-Sub 9-pin female” at modem side.LVC92 (note) A cable to connect between DT-900 and a modem. This cable is with the level

converter and with “D-Sub 25-pin male” at modem side.

Note:The model names are tentative.

21

9.2 Signal and Wiring

� DT-881RSC (Straight)

I/O Box (9-pin female) side External peripheral (25-pin male) side

Signal Pin Pin SignalSD 3 2 SDRD 2 3 RDRS 7 4 RSCS 8 5 CSDR 6 6 DRSG 5 7 SGCD 1 8 CDER 4 20 ERCI 9 22 CI

1 FGCase Case

� DT-882RSC (Cross)

I/O Box (9-pin female) side External peripheral (25-pin male) side

Signal Pin Pin SignalSD 3 2 SDRD 2 3 RDRS 7 4 RSCS 8 5 CSDR 6 6 DRSG 5 7 SGCD 1 8 CDER 4 20 ERCI 9 22 CI

1 FGCase Case

� DT-883RSC (Cross)

I/O Box (9-pin female) side External peripheral (25-pin male) side

Signal Pin Pin SignalSD 3 2 SDRD 2 3 RDRS 7 4 RSCS 8 5 CSDR 6 6 DRSG 5 7 SGCD 1 8 CDER 4 20 ERCI 9 22 CI

1 FGCase Case

22

� DT-887AX (Cross)

I/O Box (9-pin female) side External peripheral (9-pin female) side

Signal Pin Pin SignalSD 3 3 SDRD 2 2 RDRS 7 7 RSCS 8 8 CSDR 6 6 DRSG 5 5 SGCD 1 1 CDER 4 4 ERCI 9 9 CI

Case Case

� DT-888RSC (Cross for RS-422)

I/O Box (C-OUT ) side I/O Box (C-IN) side

Signal Pin Pin SignalORS+ 1 1 IRS+ORS- 2 2 IRS-OSD+ 3 3 ISD+OSD- 4 4 ISD-IRD+ 5 5 ORD+IRD- 6 6 ORD-

� DT-782RSC (Cross)

I/O Box (14-pin female) side External peripheral (25-pin male) side

Signal Pin Pin SignalFG 1 1 FGSD 3 2 SDRD 5 3 RDRS 7 4 RSCS 9 5 CSCD 13 8 CDER 8 20 ERDR 11 6 DRSG 14 7 SGFG Case 1 FG

� DT-783RSC (Cross)

I/O Box (14-pin female) side External peripheral (25-pin female) side

Signal Pin Pin SignalFG 1 1 FGSD 3 2 SDRD 5 3 RDRS 7 4 RSCS 9 5 CSCD 13 8 CDER 8 20 ERDR 11 6 DRSG 14 7 SGFG Case 1 FG

23

� DT-787AX (Cross)

I/O Box (14-pin female) side External peripheral (9-pin female) side

Signal Pin Pin SignalFG 1 Case FGSD 3 3 SDRD 5 2 RDRS 7 7 RSCS 9 8 CSCD 13 1 CDER 8 4 ERDR 11 6 DRSG 14 5 GNDFG Case Case FG

� DT-788RSC (Cross for RS-485)

Signal Pin Pin Signal

TRUE (INVERT) 3 3 INVERT (TRUE)INVERT (TRUE) 4 4 TRUE (INVERT)

� LVC91 (D-Sub 9-pin female)

DT-900 (14-pin) side Modem (9-pin female) side

Signal Pin Pin SignalSD 5 2 SDRD 10 3 RD

7 RS8 CS

6 DR1 CD4 ER

GND 5 5 GND

� LVC92 (D-Sub 25-pin male)

DT-900 (14-pin) side Modem (9-pin female) side

Signal Pin Pin SignalSD 5 2 SDRD 10 3 RD

5 RS4 CS6 DR20 ER

GND 5 1 FG7 GND

Level Converter

Level Converter

24

10. DT-960IO-E (Basic I/O Box)

10.1 Overview

The DT-960IO-E is a basic I/O box for CASIO DT-900 Data Collection Terminal.This Basic I/O Box facilitates non-contact data transfer between a personal computer and DT-900, and if multiple I/O Boxes are chain-connected, it facilitates connecting multiple DT-900 units to asingle personal computer host. It has an RS-232C interface for connection to personal computer andan optical I/F using CASIO original protocol for connection to a DT-900. Also, it can supply powerto a mounted DT-900.

10.1.1 Features

� Casio-original protocol optical communication with DT-900Employs an optical communication with DT-900.

� Chain links multiple Basic I/O BoxesThe RS-485 driver/receiver is used to connect a maximum of sixteen DT-960IO-Es with a totalline length of 1 Km.

� Power supply capability for DT-900The built-in circuit has a capability of supplying power to the DT-900 preventing the batterypower from being used by the DT-900 during communication.

� Wall-mounting and/or DT-900 tilting capabilitiesThe wall-mounting unit, which was used in the DT-760IO-E, allows the DT-960IO-E to behung on a wall or placed on a desk and tilted as necessary.

25

10.2 External View

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26

10.3 Dimensions and Weight

Table 10.1 DimensionsDT-960IO-E Width Deep HeightDesk top shape 110 (W) mm 220 (D) mm 100 (H) mmWall-mouting shape 110 (W) mm 220 (D) mm 110 (H) mmSize of individual carton box 185 (W) mm 115 (D) mm 240 (H) mm

Table 10.2 WeightNet Weight Gross Weight

DT-960IO-E 355 g (approx.) 505 g (approx.)

Notes:1. Net weight : weight of DT-960IO-E only. Gross weight: includes the unit, cartoon box and AC adaptor.2. If the hook and cover for wall mounting are used, the product weight is increased by

approximately 10 g.3. If the nose guide for straight opening is used, the product weight is increased by approximately

5 g.

27

10.4 Block Diagram

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Note:The abbreviation “GA” in the above diagram stands for Gate Array.

28

10.5 Specification

10.5.1 General Specification

Table 10.1Block Item Specification Remark

Device UPD65611GBGateArray Operating frequency 7.3728 MHz

Protocol Original Ir Interface (IrDA device) IR comm. onlyby contact.

Synchronization Start/Stop bitMethod Half duplex

Data bit : 8Stop bit : 1

Data format

Parity bit : none

Fixed

Baud rate (bps) 2400, 9600, 19.2K, 38.4K, 57.6K, 115.2KMark : LED offI/F levelSpace: LED on (pulse width 1.6usec.approx)

Pulse width ofON is fixediirespective ofcommunicationspeed.

I/F toDT-900

Usage Connecting DT-900Protocol RS-232CSynchronization Start/Stop bitMethod Half duplex

Data length : 8 bitsStop bit : 1

Data format

Parity bit : noneBaud rate (bps) 2400, 9600, 19.2K, 38.4K, 57.6K, 115.2K

Mark -15 to –5VSDSpace +15 to 5 VMark -3 V or less

I/F level

RDSpace +3 V or more

Pin number and signal

Pin 1 FG Pin 2 Not usedPin 3 SD Pin 4 Not usedPin 5 RD Pin 6 Not usedPin 7 RS Pin 8 ERPin 9 Not used Pin 10 Not usedPin 11 Not used Pin 12 Not used

Connector

Pin 13 CD Pin 14 SG

14-pin female

1) P/C2) Modem

I/F

I/F toHost PC

Usage

3) Printer

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29

Block Item Specification RemarkProtocol RS-485 Max. length is

1 Km.Synchronization Start/Stop bitMethod Half duplex

Data bit : 8Stop bit : 1

Data format

Parity bit : none

Fixed

Baud rate (bps) 2400, 9600, 19.2K, 38.4K, 57.6K, 115.2KI/F level ±0.2 to 5V (differential voltage)

6 wired modular connectors

Logic levelMark: highSpace: low

Connector 1 Connector 2

No. 1 INVERT No. 1 TRUE

Connector

No. 2 TRUE No. 2 INVERT

6-pin modularconnector

1) Basic I/O Box

I/F ChainedConnect.I/F

Usage(example)

2) DT-760I/O-E

TR

UE

INV

ER

T

IN

VE

RT

TR

UE

� � � �

30

Block Item Specification RemarkHost PC I/Fbaud ratesetting

Switch 1 2 3

2400 bps OFF OFF OFF9600 bps ON OFF OFF19200 bps OFF ON OFF38.4 Kbps ON ON OFF57.4 Kbps OFF OFF ON115.2 Kbps ON OFF ONProhibited OFF ON ONProhibited ON ON ON

Switch 4 5RS ON -

RS-232CRS/ER signalsON/OFF ER - ON

Switch 6In middle position OFF

Termination

At the end position ONSwitch 7

Yes OFFChainconnection

No ON

No. 8 is notused

DIP switch setting (default at factory)

No. 1 OFF No. 5 OFFNo. 2 ON No. 6 ONNo. 3 OFF No. 7 OFF

DIPswitch

No. 4 OFF No. 8 OFF

Nos. 2 and 6must be set toON.

Power switch Seesaw switch

Switch

DT-900 detection switch Push switchDT-900 is being placed on. RedDT-900DT-900 is not being placed on. Green

2-color LED(Power LED)

Display

Status ofconnection

While communicating OK Green in flashing 2-color LED(green is used)SD LED

Input voltage DC 9.5V �5%Current consumption 300 mA (max.) when power to DT-900Applicable plug type EIAJ RC5320 type 3 Center pin : +

Input AC230V DT-9020ADP-GACadaptor Input AC120V DT-9020ADP-U

Output voltage 5V±10%Output current 300mA

Powersupplyblock Excess current

ProtectionDrop-type excess current protection circuit(600mA or more)GND -Power supply +XIRCNT RNot used C

Powersupply

Terminalblock

Layoutf of terminals

GN

D

Po

wer

Su

pply

Term

inal

XIR

CN

T

No

t use

d

�������

�����

����

� � � � � �

� � � �

31

10.5.2 Electric Specification

Table 10.2Item Specification Remark

Power consumption 2.7 W When Casio adaptor is used.Input voltage DC 9.5 V ±5% “EIAJ RC5320 type 3” plug

DT-9020ADP-G AC220-240V 50/60HzAC adaptorDT-9020ADP-U AC100-120V 50/60Hz

Input conditions:Voltage:±10% of rated voltageFrequency:±1Hz of rated frequency

Line noise Malfunction at 700V Pulse width: 100 to 800 nsec.Cycle:10 to 35 msec. (variable)Polarity: +, -

Instantaneous powerline off

Malfunction at 10 msec. or less

DT-9020ADP-G AC1500V for 1 min.Insulation voltageDT-9020ADP-U AC1000V for 1 min.DT-9020ADP-G 50Mohm at DC500VInsulation resistanceDT-9020ADP-U 50Mohm at DC500VDT-9020ADP-G 3.5 mA or lessLeak currentDT-9020ADP-U 1.0 mA or less

Tested with DT-9020ADP-Gand DT-9020ADP-U

Terminal noisevoltage

In compliance with EN55022 Tested with DT-9020ADP-G

Noise radiationelectric field

In compliance with EN55022 Tested with DT-9020ADP-G

10.5.3 Environmental Specification

Table 10.3Item Specification Remark

Operation 0� to 40�TemperatureStorage -10� �� ���

Operation 30% to 80%RHHumidityStorage 30% to 90%RH

at 40�. No condensation

Malfunction at 5 KVElectrostaticDestruction at 10 KV

Conditions:Equavalent human body resistance: 100 ohmEquavalent human body capacity: 250 pFFrequency of application : 10 timesPeriod of application : 0.3/0.3 sec.

32

10.5.4 Mechanical Strength

Table 10.4Item Specification Remark

Height 30 cm or lessShock-proofDirection 6 faces

Local impact 1 Kg at specified positionsOverall impact 20 KgResistance to vibration 0.15 G Conditions:

In X,Y, Z directions10 to 55 Hz30 minutes

10.6 Transport and Storage

10.6.1 Transport (packaging)

Table 10.5�� � ��������� �����

Temperature -10� to 50�Humidity 30% to 90%RH Conditions:

40� No condensationDirection of fall Once for each of the six faces,

one corner, and three edgesShock-proof

Height of fall 70 cm or less(with individual carton box)

Resistanceto vibration

1.5 G or less Conditions:In the X, Y, Z directions15 minutes

Notes:1. If the packing material is found to be damaged when the equipment is re-packed, replace the

damaged material before transport.2. When handling the package, observe the handling instructions on the package.

10.6.2 Storage

Table 10.6Item Specification Remark

Temperature -10� to 50�Humidity 30 to 90%RH at 40� No condensationStorage period 12 months or lessPackage condition 1) Do not tilt.

2) If stacking, observe the handling instructions on the package.3) Avoid placing in direct sunlight.4) Do not expose to inclement weather.

33

10.7 Reliability, Durability and Safety Standard

10.7.1 Reliability

Table 10.7MTBF

DT-960IO-E 67,000 hours

Notes:1. The above figure has been calculated based on the MTBF of the electronic parts.2. The above figure does not apply to the AC adaptors.

10.7.2 Durability

Table 10.8Item Specification

Power switch 3,000 timesDT-900 detection switch 20,000 times

Switch

DIP switch 50 timesRS-232C 500 timesRS-485 500 times

Connection/removing ofconnector

DC jack 500 timesMounting/dismounting ofDT-900

DT-900 power supply/chargingterminals

20,000 times

Mounting/removing ofrechargeable battery

Charging spring 5,000 times

10.7.3 Safety Standard

Table 10.9Standard Remark

Radio interference EN-55022:1994, A2:1997 Class BCISPR Pub.22:1993, A2:1996 Class B

Tested with DT-9020ADP-G.

Electromagneticcompatibilitygeneric immunity

EN-50082-1: 1997 Tested with DT-9020ADP-G.

Safety standard EN-60950 Applicable to DT-9020ADP-Gand DT-9020ADP-U.

34

10.8 Chain Connection

10.8.1 Configuration and Operating Conditions

Basic I/O Box and Host P/C (with external device connected)

H O S T P C

D T - 9 0 0

B A S I CI /O Box

R S - 2 3 2 C

IR commun ica t ion115 .2 Kbps (max . )

115 .2 Kbps (max . )

Fig. 10.3

DIP Switch Setting

Table 10.10No. Use of Switch Destination Switch Setting Remark1 Baud rate switching 0 To GA IRSPEED0 ON2 Baud rate switching 1 To GA IRSPEED1 OFF3 Baud rate switching 2 To GA IRSPEED2 ON

115.2 Kbps

See note.4 RS To GA RS OFF5 ER To GA ER OFF6 Chain termination setting To RS-485 LINE ENDSW ON7 Use of chain connection To GA RS-485 ON

Note:This baud rate must be reduced if the line quality is poor.

35

Basic I/O Boxes and Host P/C

H O S T P CD T - 9 0 0

Bas ic I /O Box

�S - 2 3 2 Ccable

R S - 4 8 5Modu lar cab le

R S - 4 8 5Modu lar cab le

RS-232C connc t .

IR coom.115 Kbps (max . )

Bas ic I /O Box Bas ic I /O Box

D T - 9 0 0 D T - 9 0 0

Termina t ion at midd le Termina t ion

115 Kbps (max . )

IR comm.��� ���� ���

IR comm.115 Kbps (max . )

H O S T P CD T - 9 0 0

Bas ic I /O Box

R S - 2 3 2 Ccable

RS-485 Modu la r cab le

R S - 4 8 5Modu lar cab le

RS-232C connc t .

IR comm.115 Kbps (max . )

Bas ic I /O Box Bas ic I /O Box

D T - 9 0 0 D T - 9 0 0

Termina t ion At midd le Termina t ion

115 Kbps (max . )

IR comm.115 Kbps (max . )

IR comm.115 Kbps (max . )

Conf igura t ion Example A

Conf igura t ion Example B

Fig. 10.4DIP Switch Setting

Table 10.11SettingNo. Use of Switch Destination Switch

RS-232Cconnection

Middle ofchain

End ofchain

Remark

1 Baud rate switching 0 To GA IRSPEED0 ON ON ON2 Baud rate switching 1 To GA IRSPEED1 OFF OFF OFF3 Baud rate switching 2 To GA IRSPEED2 ON ON ON

115.2Kbps

Seenote.

4 RS To GA RS OFF OFF OFF5 ER To GA ER OFF OFF OFF6 Chain termination

settingTo RS-485 LINE

ENDSW - OFF ON

7 Use of chainconnection

To GA RS-485 OFF OFF OFF

Note:This baud rate must be reduced if the line quality is poor.

36

Multiple Basic I/O Boxes

D T - 9 0 0

Bas ic I /O Box

R S - 4 8 5Modu la r cab le

IR comm.115Kbps (max . )

Bas ic I /O Box Bas ic I /O Box

D T - 9 0 0 D T - 9 0 0

Termina t ion At midd le Termina t ion

IR comm.115Kbps (max . )

IR comm.115Kbps (max . )

R S - 4 8 5Modu la r cab le

Fig. 10.5

DIP Switch Setting

Table 10.12SettingNo. Use of Switch Destination Switch

Middleof chain

End ofchain

Remark

1 Baud rate switching 0 To GA IRSPEED0 ON ON2 Baud rate switching 1 To GA IRSPEED1 OFF OFF3 Baud rate switching 2 To GA IRSPEED2 ON ON

115.2 Kbps

See note.4 RS To GA RS OFF OFF5 ER To GA ER OFF OFF6 Chain termination

settingTo RS-485 LINE ENDSW OFF ON

7 Use of chainconnection

To GA RS-485 OFF OFF

Note:This baud rate must be reduced if the line quality is poor.

37

10.8.2 Cable Specification

Cable for Chain Connection (short distance)A cable for the chain connection within distance of 1 meter or less (between DT-960IO-E andDT-960IO-E) is available as option. The model name of the cable is DT-788RSC(cable length: 1 m).

View from side

View from above

� � � � � �

Max. 1 m

Modular plug6/6-6 FR SYK

� � � � � �

Cable (see Table 10.13)

Fig. 10.6Table 10.13

CableConductive 20/0.1 AInsulation Semi-rigid P.V.C

Core wire

Finish form 20/0.1 AInsulation P.V.CSheathFinish O.D. �4.3 �0.1 mmConductive resistance 0.12 ohm/m or lessCharacteristicsInsulation resistance 50 Mohm or greater

Wiring of the cable (cross cable)

I/O Box at downstream side I/O Box at upperstream sidePin no. Signal Pin no. Signal

1 12 23 TRUE 3 INVERT4 INVERT 4 TRUE5 56 6

38

Cable for Chain Connection (long distance)

View f rom s ide

V iew f rom above

� � � � � �

Max . 1 ,000 m

Modu la r p lug6 / 6 - 6 F R S Y K

� � � � � �

Cab leS K - U T P 1 0 0 M 3 P

Fig. 10.7

Wiring of the cable (cross and twist pair)

I/O Box at downstream side I/O Box at upperstream sidePin no. Signal Pin no. Signal

1 12 23 TRUE 3 INVERT4 INVERT 4 TRUE5 56 6

������������

39

10.8.3 Notes About Chain Connection

Cable layoutTake the followings into consideration when routing the cables from each I/O Box:� Compression, extension, bending due to heavy load� Attachment to a movable part� Routing over a sharp edge� Routing near a strong electric field

Note:Improper routing of a cable may cause a cable fault or a short circuit, damaging propercommunication.

Do not route cables near precision equipment (measuring equipment, etc.), a radio or televisionreceiver, or wireless equipment. If cables are routed near such a piece of equipment, it may besubject to electrical interference.

Precautions to be observed when manufacturing cables� If the CASIO cables cannot be used, and custom-made cables are required instead, use the

manufacturer-specified cramping tool to cramp the modular connector and cable.Note:Defective cramping may damage communication.

� Cables for Basic I/O Box are designed for cross-type connection. Note that the number ofcore wires and connection method are different from those for Satellite I/O Box.

40

11. DT-964IO-E (Satellite I/O Box)

11.1 Overview

The DT-964IO-E (Satellite I/O Box) is an I/O box specifically for DT-900 data collection terminal.This Satellite I/O Box facilitates non-contact data transfer between a PC and a DT-900, and, ifmultiple I/O Boxes are chain-connected, it facilitates connecting multiple DT-900 units to a singleHost PC. It has an RS-232C interface for connection to a PC and an IrDA interface for connection toa DT-900. Also, it can supply power to a mounted DT-900.

11.1.1 Features

� IrDA Ver. 1.2 optical communication with DT-900Employs IrDA Ver. 1.2 for optical communication with DT-900.

� Chain links multiple Satellite I/O BoxesThe RS-422 driver/receiver is used to connect a maximum of eight units of DT-964IO-E with atotal cable length of 1 Km.

� Power supply capability for DT-900The circuit has a capability of supplying power to the DT-900, preventing the rechargingelectric energy from being used by the DT-900.

� Battery recharging capabilityThis I/O Box can recharge the battery being installed in DT-900 or can recharge a battery alone.Five hours is required to fully recharge the battery in the charging compartment.

� Wall-mounting and/or DT-900 tilting capabilitiesThe wall-mounting unit, which was used in the DT-964IO-E, allows the DT-964IO-E to behung on a wall or placed on a desk and tilted as necessary.

41

11.2 External View

LED pane l

D T - 9 0 0

detect ion

swi tch

RS-232C connec to rRS-422 connector (C- IN s ide)

AC adaptor jack

E I A J T Y P E 4

Wal l -mount ing un i t

D IP sw i tch

RS-422 connec to r (C-OUT s ide)

Charg ing /

power supp ly

terminal

L i th ium-Ion bat tery pack charg ing compar tment

Rat ing label

Fig. 11.1

Note:If tis page is not printed properly, change the printer graphic property from "Vector Graphic" to"Raster Graphic".

42

11.3 Dimensions and Weight

Table 11.1 DimensionsDT-964IO-E Width Depth Height

Desktop type 110 mm 220 mm 100 mmWall-mounting type 110 mm 220 mm 110 mmIndividual carton box 185 mm 115 mm 240 mm

Table 11.2 WeightSelf In carton box

DT-964IO-E 500 g (approx.) 750 g (approx.)

Notes:1. Net weight : weight of DT-964IO-E only. Gross weight: includes the unit, cartoon box and AC adaptor.2. If the hook and cover for wall mounting are used, the product weight is increased by

approximately 10 g.3. If the nose guide for straight opening is used, the product weight is increased by approximately

5 g.

43

11.4 Block Diagram

I r D AM O D E M

B R G

P o w e r M a n a g e m e n t

Cha rge Modu le

D T -900

AC adap to r

S H 7 0 2 0

S R A M

E P R O M

3 2 K B ( 2 5 6 K b )

1 2 8 K B ( 1 M b )

RS-422 I /F

RS-232C I /F

I rDA I /F

M o d eContro l ler

D IP sw i tch

SignalContro l ler

Gate Arra y

3 6 . 8 6 4 M H z

I rDAI /F

Satel l i te I /O Box

S R A M

1 K B ( 8 K b )

Bui l t - in

L E D

x4

1 8 . 4 3 2 M H z

S R A M

����������

M A S KR O M

1 2 8 K B ( 1 M b )

Fig. 11.2

44

11.5 Specification

11.5.1 Genera l Specification

Table 11.3Block Item Specification Remark

Device SH7020 By HITACHINo. of bits 32 bits RISC

GateArray

Operating frequency 18.432 MHz Built-inMASKROMis not used.

Device SRM2B256SLMX-70 2 pcs (16-bit)Capacity 32 Kbytes

SRAM

Access time 70 nsec.Device M27C1024-10L1 Erasable with

ultra-violetlight

Capacity 128 Kbytes

Memory

EEPROM(MASKROM)

Access time 100 nsec.Use the ICsocket toupdate thefi rmware.

Protocol Original Ir Interface (IrDA device)Conforms toVer. 1.2

By contactmethod only.

Synchronization Start/Stop bitMethod Half duplex

Data bit : 8Stop bit : 1

Data format

Parity bit : none

Fixed

Baud rate (bps) 9600, 38.4K, 115.2 K Bitswitch/settingof IrCOMM

Mark : LED offI/F levelSpace: LED on (pulse width 1.6 usec.approx.)

On-pulse widthis fixedirrespective ofthe ransmissionrate.

I/F toDT-900

Usage Connecting DT-900Protocol RS-232CSynchronization Start/Stop bitMethod Full duplex/Half duplex

Data length : 8 bitsStop bit : 1

Data format

Parity bit : none

Bitswitch/settingof IrCOMM

Baud rate (bps) 2400, 4800, 9600, 19.2K, 38.4K, 57.6K, 115.2KMark -15 to –5VSDSpace +15 to 5 VMark -3 V or less

I/F level

RDSpace +3 V or more

5 4 3 2 1

9 8 7 6

DSUB 9 pin (male)Pin no. 1 CD Pin no. 2 RDPin no. 3 SD Pin no. 4 ERPin no. 5 SG Pin no. 6 DPin no. 7 RS Pin no. 8 CS

Connector(example)

Pin no. 9 CI

D-sub 9-pin(male)connector

I/F

I/F toHost PC

Usage(example)

1) P/C2) Modem3) Printer

�� �� �� �� ��

�� �� �� �

45

Block Item Specification RemarkProtocol RS-422 Max. length 1

KmSynchronization Start/Stop bit Same

specificationas I/F to DT-900.

Method Half duplexData bit : 8Stop bit : 1

Data format

Parity bit : none

Fixed

Baud rate (bps) 9600, 38.4K, 115.2K Bitswitch/Settingof IrCOMM

I/F level ±2 to 5 V (differential voltage) Logic levelMark: highSpace: low

6 wired-modular connector

OUT IN

No. 1 RSO+ No. 1 RSI+No. 2 RSO- No. 2 RSI-No. 3 SDO+ No. 3 SDI+No. 4 SDO- No. 4 SDI-No. 5 RDI+ No. 5 RDO+

Connector

No. 6 RDI- No. 6 RDO-

6-wiremodularconnector

ChainI/F

Usage(example)

1) Basic I/O Box2) Master I/O Box

Table 11.3 continues to the next page.

� � � � � �

OUTR

DI-

RD

I+

SD

O-

SD

O+

RS

O-

RS

O+

RD

O-

RD

O+

SD

I-

SD

I+

RS

I-

RS

I+

IN

� � � � � �

46

Block Item Specification RemarkSwitch 1 2

38.4 Kbps OFF OFF115.2 Kbps ON OFFNo setting OFF ON

Host PC I/Fbaud ratesetting

Setting prohibited ON ONSwitch 3 4

Active host connct. OFF OFFPassive chain connct. ON OFFThrough download OFF ON

Communicationmode switchover

Setting prohibted ON ONSwitch 5

In between OFFTermination

At the end ONSwitch 6 7 8

2400 bps OFF OFF OFF4800 bps ON OFF OFF9600 bps OFF ON OFF19.2 Kbps ON ON OFF38.4 Kbps OFF OFF ON57.6 Kbps ON OFF ON115.2 Kbps OFF ON ON

Host PCI/Fbaud ratesetting

Test mode ON ON ONSwitch 9 10

No protocol OFF OFFXON/XOFF ON OFFRS/CS OFF ON

Flow control

Host P/C connction ON ONDIP switch setting (default at factory)

No. 1 ON No. 6 OFFNo. 2 OFF No. 7 ONNo. 3 OFF No. 8 OFFNo. 4 OFF No. 9 OFF

DIPSwitch

No. 5 ON No. 10 OFF

Set nos. 1, 5,and 7 to ON

Power switch Seesaw switch

Switch

DT-900 detection switch Push switchDT-900 is being placed on. RedDT-900DT-900 is not being placed on. Green

2-color LEDPower LED

While charging RedCharging is complete. Green

Chargingblockof DT-900 Charging is complete abnormally. OFF

2-color LED(green is used)CHG1 LED

While charging RedWait to charge RedCharging is complete. Green

Chargingblockof batterypack Charging is complete abnormally. OFF

2-color LEDTurns off after charging operationhas been attempted (On if red).CHG2 LED

OK OFFCommunication brakedNG RedOK Green

flashing

Status ofconnection

While communicating

NG Red

2-color LEDDATA LED

Not used/Negotiation OFF

Display

Communicationline status

During use Red

LINE LED

�� ALPS

Def

alt s

ettin

g

� � � � � � � � � ��

47

Block Item Specification RemarkInput voltage DC12V±5%

Power consumption 600 mA (max.) (120 mA if notcharging)

While charging DT-900

Applicable plug EIAJ RC5320 type 4 Center pin : positive

DT-825ADP-G (230VAC)Applicable AC adaptor

DT-825ADP-U (120VAC)

Specifications BC-9801C

Input voltage 6.5 to 15V

Power consumption 5 VA or less

DT-923LI

Nominal voltage 3.6 V

Objective battery

Nominal capacity 600 mA

Chargingspecification

Output voltage 4.1V±50 mV

During charging 300±30 mA (3.0 V <Battery voltage �4.1 V)During charging 30±12 mA (2.6 V <Battery voltage �3.0 V)

Output current

In the check mode 300±30 mA

Current to check ifcharging is complete

30±12 mA

Voltage to check ifrecharging iscomplete

3.9±0.1 V

Voltage to checkbattery anomaly

2.6V±0.1 V

Dark current 4.3 µA

Chargingmodule

Charging time 5 hours At room temperature

Output voltage 5 V±10%

Output current 300 mA

Powersupplyblock Excess current

protectionDrop type excess currentprotection circuit(600 mA or greater)

Connector AXZ99002009 (by MatsushitaElectric Works)

2 pcs

GND -Power supply terminal +

Not used R

Powersupply

Terminalblock

Layout of terminals

Chaging terminal C

GN

D

No

t us

ed

Po

we

r su

pp

ly

term

inal

Cha

rgin

g

term

inal

� � � �

48

11.5.2 Electric Specification

Table 11.4Item Specification Remark

Power consumption 7.2 W With applicable AC adaptorAvailable power supply DC 12V±5% With EIAJ RC5320 type 4 plug

DT-825ADP-G Input rating: AC 220 to 240V, 50/60 HzDT-825ADP-U Input rating: AC 100 to 120V, 50/60 Hz

Input conditions:Voltage: 10% of rated input voltageFrequency: ±1 Hz of rated inputfrequency

Line noise strength Malfunction at 700 V Pulse width : 100 to 800 nsec.Frequency : 10 to 35 msec. (variable)Polarity : +, -

Instantaneous power line off Malfunction after 10 msec. or lessDT-825ADP-U AC1000V for 1 min.Insulation voltageDT-825ADP-G AC1500V for 1 min.DT-825ADP-U 50 Mohm at DC500VInsulation resistanceDT-825ADP-G 50 Mohm at DC500VDT-825ADP-U 1 mA or lessLeak currentDT-825ADP-G 3.5 mA or less

Terminal noise voltage Conform to EN55022Noise radiation electric field Conform to EN55022

11.5.3 Environment Specification

Table 11.5Item Specification Remark

Operation 0� to 40�Temperature

Storage -10� to 50�Operation 30% to 80%RHHumidityStorage 30% to 90%RH

At 40�. No condensation.

Malfunction at 5 KVElectrostaticDestruction at 10 KV

Conditions:Equivalent human body resistance: 100 ohmEquivalent human body capacity: 250 pFFrequency of application: 10 timesPeriod of application: 0.3/0.3 sec.

11.5.4 Mechanical Strength

Table 11.6Item Specification Remark

Height of fall 30 cm or lessShock-proofDirection 6 faces at specified faces

Local impact 1 Kg at specified positionOverall impact 20 KgResistance tovibration

0.15 G Conditions:in X, Y, Z directions10 and 55 Hz30 minutes

49

11.6 Transport and Storage

11.6.1 Transport (packaging)

Table 11.7Item Specification Remark

Temperature -10� to 50�Humidity 30% to 90%RH At 40�. No condensation.

Direction of fall Once for each of the sixfaces, one corner, and threeedges

Shock-proof

Height of fall 70 cm or less(with individual carton box)

Resistance tovibration

1.5 G or less Conditions:In X, Y, Z directions10 to 55 Hz15 minutes

Notes:1. If the packing material is found to be damaged when the equipment is re-packed, replace the damaged material before transport.2. When handling the package, observe the handling instructions on the package.

11.6.2 Storage

Table 11.8Item Specification Remark

Temperature -10� to 50�Humidity 30 to 90 %RH At 40�. No condensation.Storage period 12 months or less (recommended)Package condition 1) Do not tilt.

2) If stacking, observe the handling instructions on the package.3) Avoid placing in direct sunlight.4) Do not expose to inclement weather.

50

11.7 Reliability, Durability and Safety Standard

11.7.1 Reliability

Table 11.9Model MTBF

DT-964IO-E 48,000 hours

Notes:1. The above figure has been calculated based on the MTBF of the electronic parts.2. The above figure does not apply to the AC adaptors.

11.7.2 Durability

Table 11.10Item SpecificationPower switch 3,000 timesDT-900 detection switch 20,000 times

Switch

DIP switch 50 timesRS-232C 500 timesRS-422 500 times

Connection/removing ofconnector

DC jack 500 timesMounting/dismounting ofDT-900

DT-900 power supply/chargingterminals

20,000 times

Mounting/removing ofrechargeable battery

Charging spring 5,000 times

11.7.3 Safety Standard

Table 11.11Standard Remark

Radio interference EN-55022:1994, A2:1997 Class BCISPR Pub.22:1993, A2:1996 Class B

Tested with DT-825ADP-G.

Electromagneticcompatibilitygeneric immunity

EN-50082-1: 1997 Tested with DT-825ADP-G.

Safety standard EN-60950 Applicable only to DT-825ADP-G and DT-825ADP-U

51

11.8 Chain Connection

11.8.1 Configuration and Operating Conditions

Satellite I/O Box and Host P/C (with external device connected)

H O S T P C

M O D E M

Ser ia lPr in ter

D T - 9 0 0

Sate l l i te I /O BoxR S - 2 3 2 C

Act ive opera t ion

I R C o m m .115 .2 Kbps (max)

115 .2 Kbps (max)

Fig. 11.3

DIP Switch Setting

Table 11.12No. Use of Switch Destination Switch Setting Remark1 Baud rate

switching 0DT-900 andI/O Box

To GA/to CPU PB6 IRSPEED0 ON

2 Baud rateswitching 1

DT-900 andI/O Box

To GA/to CPU PB7 IRSPEED1 OFF

115.2Kbps

Note 13 Mode

switching 0To GA/to CPU PA13 MODE0 OFF

4 Modeswitching 1

To GA/to CPU PA14 MODE1 OFF

Activeoperation

5 Terminationswitching

To GA/to CPU PA15 ENDSW ON

6 Baud rateswitching 0

I/O Box and P/C To CPU PB0 PCSPEED0

7 Baud rateswitching 1

I/O Box and P/C To CPU PB1 PCSPEED1

8 Baud rateswitching 2

I/O Box and P/C To CPU PB2 PCSPEED2

9 Flow control 0 To CPU PB3 FLOWSEL010 Flow control 1 To CPU PB5 FLOWSEL1

Note 2

Notes:1. This baud rate must be reduced if the line quality is poor.2. Make the appropriate DIP switch settings for the connected PC.

52

Master I/O Box, Satellite I/O Box and Host P/C

H O S T P C

DT-900

Master I /O BoxConnect ing

route

DT-900

Satel l i te I /O Box

DT-900

RS-422

Modu la r cab lePassive operat ion

RS-422

Modu la r cab lePassive operat ion

IR comm.115 Kbps

Satel l i te I /O Box

IR comm.115 Kbps

IR comm.115 Kbps

Fig. 11.4

DIP Switch Setting

Table 11.13SettingNo. Use of Switch Destination Switch

Inmiddle

At endRemark

1 Baud rateswitching 0

DT-900 andI/O Box

To GA/to CPU PB6 IRSPEED0 ON ON

2 Baud rateswitching 1

DT-900 andI/O Box

To GA/to CPU PB7 IRSPEED1 OFF OFF

115.2Kbps

Note 1

3 Modeswitching 0

To GA/to CPU PA13 MODE0 ON ON

4 Modeswitching 1

To GA/to CPU PA14 MODE1 OFF OFF

PassiveOperation

5 Terminationswitching

To GA/to CPU PA15 ENDSW OFF ON

6 Baud rateswitching 0

I/O Box andP/C

To CPU PB0 PCSPEED0

7 Baud rateswitching 1

I/O Box andP/C

To CPU PB1 PCSPEED1

8 Baud rateswitching 2

I/O Box andP/C

To CPU PB2 PCSPEED2

9 Flow control 0 To CPU PB3 FLOWSEL010 Flow control 1 To CPU PB5 FLOWSEL1

Do not care Note 2

Notes:1. This baud rate must be reduced if the line quality is poor.2. This setting is invalid during passive operation.

53

Multiple Satellite I/O Boxes and Host P/C

H O S T P C

DT-900

Satel l i te I /O BoxRS-232C

R S-422Modular cable

RS-422Modular cable

Passive operat ionPassive operat ion

IR comm.115.2 Kbps (max)

Act ive operat ion

IR comm.115.2 Kbps (max)

IR comm.115.2 Kbps (max)

115.2 Kbps (max)

DT-900DT-900

Satel l i te I /O Box Satel l i te I /O Box

Fig. 11.5

DIP Switch Setting

Table 11.14Setting

Active PassiveNo. Use of Switch Destination Switch

Inmiddle

At end

Remark

1 Baud rateswitching 0

DT-900 andI/O Box

To GA/to CPU PB6 IRSPEED0 ON ON ON

2 Baud rateswitching 1

DT-900 andI/O Box

To GA/to CPU PB7 IRSPEED1 OFF OFF OFF

115.2Kbps

Note 1

3 Mode switching0

To GA/to CPU PA13 MODE0 OFF ON ON

4 Mode switching1

To GA/to CPU PA14 MODE1 ON OFF OFF

5 Terminationswitching

To GA/to CPU PA15 ENDSW OFF OFF ON

6 Baud rateswitching 0

I/O Box andP/C

To CPU PB0 PCSPEED0

7 Baud rateswitching 1

I/O Box andP/C

To CPU PB1 PCSPEED1

8 Baud rateswitching 2

I/O Box andP/C

To CPU PB2 PCSPEED2

9 Flow control 0 To CPU PB3 FLOWSEL010 Flow control 1 To CPU PB5 FLOWSEL1

Note 2 Do not care.

Notes:1. This baud rate must be reduced if the line quality is poor.2. Make the appropriate DIP switch settings for the connected PC.

54

For Downloading

H O S T P C

DT-900

Satel l i te I /O BoxRS-232C

DT-900

Satel l i te I /O Box

DT-900

RS-422Modular cable

RS-422Modular cable

Passive operat ionPassive operat ion

IR comm.115.2 Kbps (max)

Through operat ion

IR comm.115.2 Kbps (max)

IR comm.115.2 Kbps (max)

115.2 Kbps (max)

Satel l i te I /O Box

Fig. 11.6

DIP Switch Setting

Table 11.15Setting

PassiveNo. Use of Switch Destination Switch

ThroughIn

middleAt end

Remark

1 Baud rateswitching 0

DT-900 andI/O Box

To GA/to CPUPB6

IRSPEED0 ON ON ON

2 Baud rateswitching 1

DT-900 andI/O Box

To GA/to CPUPB7

IRSPEED1 OFF OFF OFF

115.2Kbps

Note 13 Mode switching 0 To GA/to CPU

PA13MODE0 OFF ON ON

4 Mode switching 1 To GA/to CPUPA14

MODE1 ON OFF OFF

5 Terminationswitching

To GA/to CPUPA15

ENDSW OFFNote 4

OFF ON

6 Baud rateswitching 0

I/O Box andP/C

To CPU PB0 PCSPEED0

7 Baud rateswitching 1

I/O Box andP/C

To CPU PB1 PCSPEED1

8 Baud rateswitching 2

I/O Box andP/C

To CPU PB2 PCSPEED2

9 Flow control 0 To CPU PB3 FLOWSEL0

10 Flow control 1 To CPU PB5 FLOWSEL1

Note 3 Do not care.

Note 2

Notes:1. This baud rate must be reduced if the line quality is poor.2. Make the appropriate DIP switch settings for the connected PC.3. This setting is invalid during the passive operation.4. Set to ON if only one I/O Box is used.

55

11.8.2 Cable Specification

Cable for Short Distance (1 m or less)

View f rom s ide

V iew f rom above

� � � � � �

Max . 1 m

Modu la r p lug6 /6 -6 FR SYK

� � � � � �

Cable (see Tab le 11 .16)

Fig. 11.7

Table 11.16Cable

Conductive 20/0.1 AInsulation Semi-rigid P.V.C

Core wire

Finish form 20/0.1 AInsulation P.V.CSheathFinish O.D. �4.3�0.1 mmConductive resistance 0.12 ohm/m or lessCharacteristicsInsulation resistance 50 Mohm or greater

Wiring of the cable (streight connection, pin-to-pin)

I/O Box at downstream side I/O Box at upperstream sidePin no. Signal Pin no. Signal

1 IRS+ 1 ORS+2 IRS- 2 ORS-3 ISD+ 3 OSD+4 ISD- 4 OSD-5 ORD+ 5 IRD+6 ORD- 6 IRD-

56

Cable for Chain Connection

View f rom s ide

V iew f rom above

� � � � � �

Max . 1 ,000 m

Modu la r p lug6 / 6 - 6 F R S Y K 5 0

� � � � � �

Cab leS K - U T P 1 0 0 M 3 P

Fig. 11.8

Wiring of the cable (streight connection, pin-to-pin)

I/O Box at downstream side I/O Box at upperstream sidePin no. Signal Pin no. Signal

1 IRS+ 1 ORS+2 IRS- 2 ORS-3 ISD+ 3 OSD+4 ISD- 4 OSD-5 ORD+ 5 IRD+6 ORD- 6 IRD-

XXXXXXXXXXXXXXXXX

XXXXXXXXXXXXXXXX

XXXXXXXXXXXXXXXXX

57

11.8.3 Precautions

Cable LayoutTake the following into consideration when routing the cables leading from each I/O Box:� Compression, extension, bending due to heavy load� Attachment to a movable part� Routing over a sharp edge� Routing near a strong electric field

Note:Improper routing of a cable may cause a cable fault or a short circuit, damaging propercommunication.

Do not route cables near precision equipment (measuring equipment, etc.), a radio or televisionreceiver, or wireless equipment. If cables are routed near such a piece of equipment, it may besubject to electrical interference.

Precautions to be observed when manufacturing cables� If CASIO cables cannot be used, and custom-made cables are required, use the manufacturer-

specified cramping tool to cramp the modular connector and cable.Note:Defective cramping may damage communication.

58

12. DT-969CHG-E (I/O Box Type Recharger)

12.1 Overview

The DT-969CHG-E (I/O Box-type/contact-type recharge unit) is a charging box for DT-900 datacollection terminal. It has the charging and power supply functions for DT-900, as well as there-charging function for a spare battery pack of DT-900.

12.1.1 Features

� Recharging and power supply function for DT-900It has incorporated a charging circuit for the main battery of the DT-900.Five hours is required to fully charge the battery. The circuit has a capability of supplyingpower to the DT-900, preventing the recharging electric energy from being used by the DT-900.

� Recharging function for spare battery packIt has the recharging function for a spare battery pack, DT-923LI, without installing it in theDT-900.

� Wall-mounting and/or DT-900 tilting capabilitiesThe wall-mounting unit, which was adopted in the DT-760IO-E, allows the DT-969CHG-E tobe hung on a wall or placed on a desk and tilted as necessary.

59

12.2 External View

LED pane l

D T - 9 0 0

detect ion

swi tch

AC adaptor jack

EIAJ Type 3

Wal l -mount ing un i t

Charg ing/

power supp ly

terminal

L i th ium-Ion bat tery pack

charg ing compar tment

Rat inglabel

Fig. 12.1

Note:If tis page is not printed properly, change the printer graphic property from "Vector Graphic" to"Raster Graphic".

60

12.3 Dimensions and Weight

Table 12.1 DimensionsDT-969CHG-E Width Depth Height

Desktop type 110 mm 220 mm 100 mmWall-mounting type 110 mm 220 mm 110 mmIndividual carton box 185 mm 115 mm 240 mm

Table 12.2 WeightSelf In carton box

DT-969CHG-E 390 g (approx.) 640 g (approx.)

Notes:1. Net weight : weight of DT-969CHG-E only. Gross weight: includes the unit, cartoon box and AC adaptor.2. If the hook and cover for wall mounting are used, the product weight is increased by

approximately 10 g.3. If the nose guide for straight opening is used, the product weight is increased by approximately

5 g.

12.4 Block Diagram

P o w e r M a n a g e m e n t

D T - 9 0 0

AC adap to r

H T A D P

H T O NH T S W

ChargeM o d u l e

Fig. 12.2

61

12.5 Specification

12.5.1 General SpecificationTable 12.1

Item Specification RemarkPower switch Seesaw switchDT-900 detection switch Push switch

When not loading DT-900 RedDT-900When loading DT-900 Green

2-color LEDPower LED

While recharging RedWhen recharging is complete. Green

Charge block ofDT-900

Recharging is complete abnormally Off

2-color LEDCHG1 LED

While recharging RedWait for recharging RedWhen recharging is complete. Green

Switchsection

Charge block ofbattery pack

Recharging is complete abnormally Off

2-color LED(while charging the batteryin DT-900)CHG2 LED

Input voltage DC9.5V�5%Power consumption current 600 mA(max.)

(25 mA when not recharging)When recharging DT-900

Applicable plug EIAJ RC5320 type 3 Center pin : +DT-9020ADP-G (AC230V)Applicable AC adaptorDT-9020ADP-U (AC120V)

Specification BC-9801CInput voltage 6.5 to 15 VPower consumption 5 VA or less

DT-923LIRated voltage 3.6 V

Battery used

Rated capacity 600 mARecharge spec. Output voltage 4.1V�50 mV

While recharging 300�30mA 3.0V�battery voltage �4.1V

While recharging 30�12 mA 2.6V�battery voltage�3.0V

Output current

When checking 300±30 mACharge completedetection current

30±12 mA

Chargemodule

Re-charge detectionvoltage

3.9V±0.1V

Abnormal battery detection 2.6V±0.1VDark current 4.3µACharging duration 5 hours At normal temperature

Output voltage 5V�10%Output current 300 mA

PowersupplyBlock Excess current

protectionDrop-type excess currentprotection circuit (600 mA ormore)

Connector AXZ99002009 2 pcs

GND -

Power supply +Not used R

Powersection

Terminalblock Laytout of terminals

Charging terminal C

GN

D

No

t us

ed

Po

we

r su

pp

ly

term

inal

Cha

rgin

g

term

inal

� � � �

62

12.5.2 Electric Specification

Table 12.4Item Specification Remark

Power consumption 5.7 W With applicable AC adaptorAvailable power supply DC 9.5V±5% With EIAJ RC5320 type 3 plug

DT-9020ADP-G Input rating: AC 220 to 240V, 50/60 HzDT-9020ADP-U Input rating: AC 100 to 120V, 50/60 Hz

Input conditions:Voltage: ±10% of rated input voltageFrequency: ±1 Hz of rated inputfrequency

Line noise strength Malfunction at 700 V Pulse width : 100 to 800 nsec.Frequency : 10 to 35 msec. (variable)Polarity : +, -

Instantaneous blackout Malfunction after 10 msec. or lessDT-9020ADP-U AC1000V for 1 min.Insulation voltageDT-9020ADP-G AC1500V for 1 min.DT-9020ADP-U 50Mohm at DC500VInsulation resistanceDT-9020ADP-G 50Mohm at DC500VDT-9020ADP-U 3.5mA or lessLeak currentDT-9020ADP-G 1mA or less

Terminal noise voltage Conform to EN55022 Tested with AC adaptor DT-9020ADP-GNoise radiation electricfield

Conform to EN55022 Tested with AC adaptor DT-9020ADP-G

12.5.3 Environment Specification

Table 12.5Item Specification Remark

Operation 0� to 40�Temperature

Storage -10 �to 50�Operation 30% to 80%RHHumidityStorage 30% to 90%RH

At 40�. No condensation.

Malfunction at 5 KVElectrostaticDestruction at 10 KV

Conditions:Equivalent human body resistance: 100ohmEquivalent human body capacity: 250 pFFrequency of application: 10 timesPeriod of application: 0.3/0.3 sec.

12.5.4 Mechanical Strength

Table 12.6Item Specification Remark

Height of fall 30 cm or lessShock-proofDirection 6 faces At specified faces

Local impact 1 Kg At specified positionsOverall impact 20 KgResistance tovibration

0.15 G Conditions:In X, Y, Z directions10 and 55 Hz30 minutes

63

12.6 Transport and Storage

12.6.1 Transport (packaging)

Table 12.7Item Specification Remark

Temperature -10� to 50�Humidity 30% to 90% RH At 40�. No condensation

Height of fall:70 cm or less

Shock-proof

Direction of fall:Once for each of the six faces, onecorner, and three edges

Resistance tovibration

1.5 G or less Conditions:10 to 55 HzIn X, Y, Z directions15 minutes

Notes:1. If the packaging material is found to be damaged when the equipment is re-packed, replace the damaged material before transport.2. When handling the package, observe the handling instructions on the package.

12.6.2 Storage

Table 12.8Item Specification Remark

Temperature -10� to 50�Humidity 30 to 90 %RH At 40�. No condensation.Storage period 12 months or less (recommended)Package condition 1) Do not tilt.

2) If stacking, observe the handling instructions on the package.3) Avoid placing in direct sunlight.4) Do not expose to inclement weather.

64

12.7 Reliability, Durability and Safety Standard

12.7.1 Reliability

Table 12.9Model MTBF

DT-969CHG-E 70,000 hours

Notes:1. The above figure has been calculated based on the MTBF of the electronic parts.2. The above figure does not apply to the AC adaptors.

12.7.2 Durability

Table 12.10Item SpecificationPower switch 3,000 timesSwitchDT-900 detection switch 20,000 times

Connecting/disconnecting DC jack 500 timesMounting/removing of DT-900

DT-900 power supply/chargingterminals

20,000 times

Mounting/removing ofrechargeable battery

Charging spring 5,000 times

12.7.3 Safety Standard

Table 12.11Standard Remark

Radio interference EN-55022:1994, A2:1997 Class BCISPR Pub.22:1993, A2:1996 Class B

Tested with DT-9020ADP-G.

Electromagneticcompatibility genericimmunity

EN-50082-1: 1997 Tested with DT-9020ADP-G.

Safety standard EN-60950 Applicable only to DT-9020ADP-G and DT-9020ADP-U