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AL-TR-90-077 AD: Final Report Solid Propellant Temperature for the period Profiles Obtained Tr ough January 1990 to July 1990 Embedded Microthermocouples DTIC &%ELECT E DEC 18 1990 L - October 1990 Author: G.M. Hall O) N Approved for Public Release QDistribution is unlimited. The AL Technical Services Office has reviewed this report, and it is releasable to the National Technical Information Service, where it will be available to the general public, Including foreign nationals. Astronautics Laboratory (AFSC) Air Force Space Technology Center Space Systems Division Air Force Systems Command Edwards AFB CA 93523-5000

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Page 1: DTIC · 2011-05-15 · AL-TR-90-077 AD: Final Report Solid Propellant Temperature for the period Profiles Obtained Tr ough January 1990 to July 1990 Embedded Microthermocouples DTIC

AL-TR-90-077 AD:

Final Report Solid Propellant Temperaturefor the period Profiles Obtained Tr oughJanuary 1990 toJuly 1990 Embedded Microthermocouples

DTIC&%ELECT E

DEC 18 1990 L -

October 1990 Author:G.M. Hall

O)

N

Approved for Public Release

QDistribution is unlimited. The AL Technical Services Office has reviewed this report,and it is releasable to the National Technical Information Service, where it will beavailable to the general public, Including foreign nationals.

Astronautics Laboratory (AFSC)Air Force Space Technology CenterSpace Systems DivisionAir Force Systems CommandEdwards AFB CA 93523-5000

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NOTICE

When U. S. Government drawings, specifications, or other data are used for any purposeother than a definitely related Government procurement operation, the fact that the Govern-ment may have formulated, furnished, or in any way supplied the said drawings,specifications, or other data, is not to be regarded by implication or otherwise, or in any waylicensing the holder or any other person or corporation, or conveying any rights or permissionto manufacture, use or sell any patented invention that may be related thereto.

FOREWORD

This final report was submitted on completion of JON; 573000Q3 with the AstronauticsLaboratory (AFSC), Edwards AFB CA. AL Project Manager Dr Tim Edwards.

This report has been reviewed and is approved for release and distribution in accordancewith the distribution statement on the cover and on the DD Form 1473.

,SSE K. CRUMP, CAPr USAF LAWRENCE P. QUINNProject Manager Chief, Aerothermochemist-f Branch

FOR THE DIRECTOR

ROBERTC. CORL YDirector, Astronautical Scignces Division

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SECURITY CLASSIFICATION OF THIS PAGE

Form ApprovedREPORT DOCUMENTATION PAGE OMB No. 0704-0188

a. REPORT SECURITY CLASSIFICATION lb. RESTRICTIVE MARKINGS

UNCLASSIFIED2a. SECURITY CLASSIFICATION AUTHORITY 3. DISTRIBUTION/AVAILABILITY OF REPORT

Approved for Public Release;2b. DECLASSIFiCATION /DOWNGRADING SCHEDULE Distribution is unlimited

4. PERFORMING ORGANIZATION REPORT NUMBER(S) 5. MONITORING ORGANIZATION REPORT NUMBER(S)

AL-TR-90-077

6a. NAME OF PERFORMING ORGANIZATION 6b. OFFICE SYMBOL 7a. NAME OF MONITORING ORGANIZATION

Astronautics Laboratory (AFSC) (L Cabl)

6c. ADDRESS (City, State, and ZIP Code) 7b. ADDRESS (City, State, and ZIP Code)

AL/LSCCEdwards AFB CA 93523-5000

8a. NAME OF FUNDING/SPONSORING 8b. OFFICE SYMBOL 9. PROCUREMENT INSTRUMENT IDENTIFICATION NUMBERORGANIZATION (if applicable)

8c. ADDRESS (City, State, and ZIP Code) 10. SOURCE OF FUNDING NUMBERSPROGRAM PROJECT TASK WORK UNITELEMENT NO. NO. NO ACCESSION NO.

62302F 5730 00 Q3

11. TITLE (Include Security Classification)

Solid Propellant Temperature Profiles Obtained Through Embedded Microthermocouples (U)12. PERSONAL AUTHOR(S)

Hall. Gregorv M.13a. TYPE OF REPORT 13b. TIME COVERED 14. DATE OF REPORT (Year, Month, Day) 15. PAGE COUNT

FinalI FROM 9011 TO on/ 9010 7016. SUPPLEMENTARY NOTATION

17. COSATI CODES 18. SUBJECT TERMS (Continue on reverse if necessary and identify by block number)

FIELD GROUP SUB-GROUP Solid propellant combustion, ammonium nitrate,

21 08 thermocouples

9 ,BSTRAC7 (Continue on reverse if necessary and identify by block number)

This report presents the results acquired during a solid propellant combustion project at

the Astronautics Laboratory from 1/90-7/90. Four propellants were studied: ammoniumnitrate (primarily), double base, HMX1, and HMX2. The results are presented as temperature

profiles of the various propellants. These were obtained through the use of embeddedthermocouples in the propellants. In addition to temperature profiles, different

thermocouple sizes and lead angles, different embedment processes, and observations of

the burn characteristics are all included as data.

20. DISTRIBUTION/AVAILABILITY OF ABSTRACT 21. ABSTRACT SECURITY CLASSIFICATION

I UNCLASSIFIED/UNLIMITED C SAME AS RPT. C DTIC USERS UNCLASSIFIED22a. NAME OF RESPONSIBLE INDIVIDUAL 22b. TELEPHONE (include Area Code) 22c. OFFICE SYMBOL

Capt Jesse Crump (805) 275-5656 AL/LSC(

DO Form 1473, JUN 86 Previous editions are obsolete. SECURITY CLASSIFICATION OF THIS PAGE

i/i±

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TABLE OF CONTENTS

Introduction 1

Equipment and Procedures 2Thermocouples 2Embedment 3Combustor 5Detectors and Electronics 5Surface Position Determination 5Data Smoothing 6

Propellant Data 7Propellant Formulations 7Bum Rate Data 7

Discussion of Experiment 9Ammonium Nitrate 1Double Base 13HMX1 14HMX2 15

Comparison of 75g. v. 25p. Temperature Profiles 16

Observations 19

Summary 20

References 21

Appendix A. Temperature Profiles for Ammonium Nitrate 22

Appendix B. Temperature Profiles for Double Base 40

Appendix C. Temperature Profiles for HMX1 45

Appendix D. Temperature Profiles for HMX2 55

Acce- ijn For

I.TIS CR&ID1 k' i A:;i

J.-1 ;ji!CAt!0? ;

ByCt ,b :0 /

• -, ,, j. .. .

2 , t' , , . ,

Ikiii VS'

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LIST OF FIGURES

Figure Page

1. Demonstration of thermocouple fabrication. 2

2. Embedment methods. 4

3. Various embedment angles. 9

4. Lead angle comparison. 10

5 Schematic of typical HMX2 bum. 11

6. Descripdon of DB combustion wave. 13

7. 15 v. 25 micron thermocouples - HMXl. 17

8. 75 v. 25 micron thermocouples - HMX2. 18

9. 75 v. 25 micron thermocouples - AN. 18

iv

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LIST OF TABLES

Table Page

1. Propellant formulations. 7

2. Propellant bum rate data. 8

3. AN temperature data. 12

4. Double base temperature data. 13

5. DB comparison data. 14

6. HMX1 data. 15

7. HMX2 data. 16

8. HMX2 comparison data. 16

v

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INTRODUCTION

The purpose of this technical report is the documentation of experimental results

obtained from a solid propellant combustion study conducted January-July 1990.Experimentation was carried out in the Combustion Research Laboratory of theAstronautics Laboratory, Edwards Air Force Base, CA. The experiments involved

embedded thermocouples measuring temperature profiles through the combustion wave of

solid propellants. Ammonium Nitrate (AN) was the primary propellant studied.However, three other types of propellants were also studied: double base, HMXl

(energetic binder), and HMX2 (inert binder).

This project stems from another in the Combustion Research Laboratory in which

Laser Induced Fluorescence (LIF) is used to obtain temperature profiles of variouspropellants. LIF runs into trouble when propellants blow off large quantities of soot as

they bum. These "sooty" bums make it impossible to receive a useful return signal. Inthese instances another method is needed to acquire data. The method of embedding

thermocouples into solid propellants is a proven reliable method as it dates back to the1950's. This report deals solely with the embedded thermocouple method. No data using

other methods is presented.

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EQUIPMENT AND PROCEDURES

Thermocouples

Type-S thermocouples (platinum-platinum/10% rhodium) were used exclusively in

this experiment. They were fabricated here in the lab from 25 and 75 micron leads which

were welded together. The two leads were cut from their respective spools. For 75 micron

wire the leads were cut at 2.5"-3.0", whereas the 25 micron leads were cut at

approximately 5.0". Originally shorter leads were cut for the 25 micron wires, howevermany broke due to handling. Therefore, longer leads allowed rougher handling without the

threat of breakage. The leads were placed between two magnets with their ends butted

together. The junction was then placed under a 30-power microscope. A miniaturehydrogen/oxygen torch, made by Smith Equipment, was then ignited and brought towards

the junction. This torch allowed for very small flames which made it easy to apply pin-

point heating to the junction. The wires melt, bead up, and recede as shown in Figure 1.

1. Wires alligned under scope 2. Wi res begi n to bead and recede

3. Torch is removed at this point

Figure 1. Demonstrtion of Thermocouple Fabrication

2

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Once the two beads joined, the torch was removed and the weld was complete.

The bead size was restricted to 2 to 3 times the diameter of the wire to insure sufficient

response time from the thermocouple.

Once a thermocouple was made, it was tested with an Omega 660 thermocouple

thermometer. If it responded well to heat fluctuations, it was then ready for embedding

into the solid propellant.

Embedment

There were different methods used in the embedment process of the thermocouples.

The methods varied in tlieir use of different adhesives, thermocouple lead angles, and in the

manner in which the propellant was cut.

There were two ways in which the propellant was cut. One method was the"sandwich method." The other was the "pie-piece method." These are both demonstrated

in Figure 2.

3

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Sandwich Method

Pie Piece Method

Figure 2. Embedment Methods

The pie-piece method was an idea obtain from an Army report on solid propellant

combustion studies1 . As can be seen from the figure, the pie-piece method offers some

possible advantages over the sandwich method. One being that there is no epoxy involved

in the propellant combustion before the thermocouple emerges from the surface. Testing

that compared the two methods was also performed.

The Army report contained research material pertaining to various lead angles for

the embedded thermocouples, and presented the results for angles of 30, 90, and 150

degrees. Data taken from AN bums using 30, 90, and 150 degree angles are illustrated

later in this report.

Once the propellant was cut and the lead angle set, the sample was adhered

together. When AN or HMX propellants were bonded, an epoxy (DEVCON 5 minute

4

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epoxy) was used. However, acetone was utilized to bond the double base propellant back

together. The propellants were then held in a vise until they had completely bonded. The

double base propellant took approximately 3 days to bond and the epoxy-bondedpropellants took approximately 1 day.

Combustor

Once embedment is complete the propellants are ready to be burned. Just prior to

burning, the propellant's sides are coated with a lubricant (TRIPOLUBE-16 by Aerospace

Lubricants). This procedure insures that the flame does not burn down the sides, thus an

even burn from top to bottom is achieved. The strands were burned in a nitrogen-purged,high pressure combustor2 . The combustor is capable of pressures up t6 1000 psig.

Detectors and Electronics

The thermocouples are fed through the combustor by use of a Conax gland fitting.The signal is carried to the data collection device where a program 3 using an Apple

Macintosh Ix with a MacADIOS A/D board collects the data at 210 hertz.

The collected data is then run through a program 4 written to convert millivolt

signals into useful data for temperature profiles, correcting for any effects due to heat

transfer.

Surface Position Determination

The surface temperature of these propellants was determined bu utilizing a method

described in a 1965 paper 5 .

It begins by stating that the one-dimensional flow of heat in a medium with heat

generation qx is given by:

- T + rflC4(T-To) =qX

It goes on to state that if specific heat Cp ar' thermal conductivity X are assumed

constant the following holds:

5

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aln(T-TO) - rtC~p 1

With the burning propellant slabs, there is no heat generation until the surface areais reached. Thus, in the non-reactive region of the solid:

aln(T-TO) mCax 7

The report goes on to state that ln(T-To) vs. x is a straight line for such a medium.Deviations from this straight line would indicate the onset of a reactive region - or, the

surface of the burning propellant.

The method of how this linearity factor is implemented with temperature profiles isshown in the 1965 report and is implemented in this report. The use of the linearity factorin this report is demonstrated in the first four AN log plots. Although not presented here,this is the method used for all other Ts measurements acquired throughout the remainder of

this report.

The Ts is measured to ±25 K. This holds for Ts measurements of all propellanttypes in this report. While the Tm presented is the maximum measured temperature of the

flame, it should not be viewed as the absolute maximum flame temperature for any of thepropellants used in this experiment. Too many variables may be encountered during

combustion which may alter the maximum reading the thermocouple receives. Forexample, the thermocouple may get blown around in the flame and thus an absolutemaximum flame temperature becomes unattainable.

Data Smoothing

Some of the temperature profiles in this report were smoothed. Smoothing is doneas a five point running average. For example: data point #10= [(#8 + #9 + #10 + #11 +#12)/5], etc. This allowed for many of the ambiguities of Ts determination of unsmoothed

curves to be elim.,qted. It thus hopefully yielded a more accurate determination of thesurface temperature. Smoothing was only done when deemed necessary. Examples of

unsmoothed curves vs. smoothed curves are shown in Appendix A-D.

6

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PROPELLANT DATA

Propellant Formulations

Most propellant used in this experiment was produced at the Astronautics

Laboratory. Their formulations are presented below, and are left general to clear up any

classification problems.

Table 1. Propellant Formulations

Inqredient, wt % (approx) AN DB HMX 1 HMX2

HMX (200/20 g.m) 0 0 73 80

PGA binder 0 0 10 20

PEG binder 0 29 0 0

TMETN 12 0 17 0

NG 0 71 0 0

AN 67 0 0 0

GAP binder 21 0 0 0

HMX = cyclotetramethylene tetranitramine C4H 8N808," IETN =trimethylolethanetrinitrate C5H90 9N3, NG = nitroglycerin C3H5N30 9 ,

AN = ammonium nitrate NH4 NO 3, GAP = glycidyl azide polymer, PEG = polyethylene

glycol-based polymer C4. 5H9.102.3, PGA = polydiethylene glycol adipateC4.58H7.5002.34

Burn Rate Data

Burn rates were achieved from two sources. The first is a report by Tim

Edwards 6 . Not all burn rate data necessary was available, so the other burn rates were

determined experimentally.

Several known-length strands of propellant were burned at certain pressures. A

stopwatch was used to time the burns from ignition to completion. Knowing the slab

7

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length and the burn time yielded a bum rate. The trials of each propellant at each pressure

were then averaged to acquire the final rates presented below.

Table 2, Propellant Burn Rate Data (in mm/sec)

Pressure (nsi) AN DR HMX I HMX2

100 1.57 2.7 .84 No burn150 -- 2.9 1.06 0,65250 3.2 3,3 1.5 1.0450 -- 4,1 2.2 1.4500 5.2 -- -- --

8

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DISCUSSION OF EXPERIMENT

As previously stated, the main objective of this report was to present temperatureprofiles valuable to the chemical and the kinetic modeling of solid propellant combustion.

Also, it was imperative to investigate certain variables to set some test parameters for the

experiment. Different lead angles and embedment methods were studied. Different size

thermocouples were also used.

Seventy-five (75) micron wire used to establish a consistant manner in the

fabrication of microthermocouples. These 75 micron thermocouples were also used to

reproduce some previous data and thus insure all instruments were working as planned.

Smaller wires have faster response times as reflected in the AN temperature profiles in

Appendix A. The 25 micron curves are, in general, a bit smoother I less ambiguous

than the 75 micron curves.

Three different lead angles of 30, 90, and 150 degrees were studied. Previous

experimentation had been done with these angles7 . Theoretically, the smallest lead angle,

30 degrees 90 degrees 150 degrees

Figure 3. Various Ermbedment Angles

as defined in Figure 3, will perturb the temperature field the most by conducting heat awayfrom the junction site. Fig. 4 illustrates this effect using AN data at 100 psi.

9

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1800 11-1 6 0 0 ......................... ................. .. ... .- .. ...... .... --. ......................... :.............. -,. .

: 1 4 0 0 . ............ ........... ............ .............. I ................... " ; -... ......... -:._C 150 deg ' / - 0 deg1 2 0 0 ........................... ................ ............ ... ... ... .... ...i ' .. .......... ... : .. .... ..... .... ........... ............... .......................

0 0 0 ....................... .........E- 8 0 0 ....................... :./....... ...... ... . - ..................... ......................-

v J 30 deg

4 0 - . . . ... ............. I . .I

-0.1 0 0 1 0.2 03 0.4Distance from 350K (mm)

Figure 4. Lead Angle Comparison

In reference to the embeddment process, the "pie-piece" methodbecame thepreferred method for the combustion experiments. This preference resulted from the

observation that the epoxy was not burning with the HMX2 propellants at 250 psi, asshown in Figure 5. Although the other propellants tested did not exhibit the same "lack ofepoxy burn" characteristics to the degree of HMX2, it seemed only logical to use as littleepoxy as necessary to achieve a truer propellant temperature profile.

10

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UnburnedEpoxy

II

Unburned Propellant Burning Propellant

Figure5. Schematic of Typical HMX2 Burn

Ammonium Nitrate

Ammonium nitrate (AN) was studied back in the 1950's as a solid propellant.

Ammonium perchlorate (AP) turned out to be much more energetic than AN. So AN wasput aside and not much has been done with it since. However, AP based solid propellant(such as that used in the space shuttle boosters) produces large amounts of HCl as anexhaust product and also a lot of smoke. HC1 is harmful to the environment and a smoky

exhaust makes a missile very visible to the enemy. Therefore, the search for a "cleaner"propellant is on. AN, a non-HC1 producing, smokeless propellant base, is coming underinvestigation again. Its low energetic capacity and poor burning qualities can hopefully be

overcome to the point where it can be used as a clean, useful fuel. AN's burning

characteristics are not well known as of yet and this portion of the report is meant to bringmore insight into its characteristics. Temperature profiles have been made as well asphysical burn characteristic observations. These physical observations are discussed later.

AN was burned at 100, 250, and 500 psi. The actual temperature profiles are

shown in Appendix A. The following is a tabular summary of those profiles.

11

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Table 3. AN Temperature Data

Size Pressure Angle Tm Ts

psi degrees (K) (K)

75 250 --- 1700 52575 250 1900 51075 250 1900 52025 100 30 1700 60025 100 90 1700 58025 100 150 1400 45025 100 150 1750 45025 100 150 1700 44025 250 30 1850 55025 250 30 1850 60025 250 30 1800 60025 250 30 1900 52525 250 30 60025 250 30 1875 55025 250 30 1900 55025 500 90 1900 55025 500 90 1%900 55025 500 150 1900 600

The surface temperature results compare well with the data compilation of

Beckstead 8 . He found the surface temperature of AN to be in the range of 500-600 K.

Double Base

Double base propellant was also studied in this report using only 75g

thermocouples. Surface temperatures were obtained using the same methods previously

12

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tested with other double base propellants9 . The schematic below shows from where the

surface tem~perature was determined.

BurningSurface

--/Ts

Figure 6. Descipition of DB Combustion Wave

Double base data obtained in this experiment is illustrated in the table below.

Table 4. Double Base Temperature Data

Pressure Size Angle Tm Tspsi ______ degrees K K

250 75 90 1900. 510250 75 go 1375- 510250 75 90 1500- 550250 75 90 1650- 550250 75 90 1350- 550

This data is comparable with that obtained by SabadellI 0 in Table 5:

13

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Table 5. DB Comparison Data

Pressure Ts, range Ts, avePsi of values K

50 523-623 605100 573-623 606150 523-553 541

This validity comparison of data shows that viable test methods were used andlends credence to the accuracy of other reported data. The true importance of good doublebase comparisons comes from the use of acetone (instead of epoxy) in the embedmentprocess. A good comparison using acetone and a good comparison when using the epoxy(as seen later with HMX2) dispells some belief that the epoxy may be adversely affectingthe temperature profiles. The actual temperature profiles for the double base propellant can

be seen in Appendix B.

HMX1

HMX1 burns at a much higher temperature than any of the other propellantsdescribed in this report. It was investigated at 150, 250, and 450 psi. Through thecombustion of HMXI, the thermocouples were expected to melt and then break. This wasto have shown the thermocouples response to rapid heating. The thermocouples were allset at lead angles of 90 degrees in the HMX!. The temperature profiles are presented in

Appendix C. Data is also presented in Table 6.

14

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Table 6. HMX I Data

Pressure Size Tm (K) Ts (K)

psi IL

250 75 1850 700

250 75 1980 700

250 75 1970 600250 75 2000 600

250 75 1980 630250 25 1900 610

250 25 1900 700250 25 1900 670

450 25 1875 680150 25 1900 640

HMX2

HMX2 is virtually the same as HMX 1 without the energetic plasticizer (TMETN) in

its formulation. This difference does however lead to a much less energetic bum than that

of HMX1. HMX2 data was primarily taken for comparison purposes. The data obtained

is compared below to that of Alspach 1 1 (who used 75gt thermocouples) and Kubota. 12

15

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Table 7. HMX2 Data

Size Pressure Angle Tm Ts

U (psi) degrees K K

25 150 90 1100 67025 150 90 1400 70075 250 30 1900 700

75 250 30 1450 720

75 250 30 1500 73075 250 30 1500 700

25 250 90 1400 700

25 250 90 70025 250 90 1400 70025 450 90 1900 600

25 450 90 1850 680

25 450 90 1850 680

Table 8. Comparison of Data

Pressure Tm Ts(psi) K K

Kubotas 150 975 673

Data 450 1873 673

Alspach 150 1050 700

Data 450 1900 700

As can be seen above, the reported HMX2 data compares well with that of these

two other researchers. This further establishes the accuracy of the method used in this

report. The actual temperature profiles for HMX2 are shown in Appendix D.

Comparison of 75gi v. 25g. Temperature Profiles

A comparison between 75pi and 25g. thermocouple temperature profiles is shown

below. Several useful observations can be made from this data. The 7 5. thermocouples

16

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start indicating a heat flux sooner than the 25g.. Also, the indicated temperature increase for

the 751t is more gradual than the 25g. profiles. However, surface temperatures and"maximum" temperatures values for the two different thermocouple diameters correspond

almost identically. This is an important fact because it shows that 75t thermocouples

measurements can be used if Ts is the property being investigated, while 25p,

thermocouples should be used if spatial resolution is of interest. Figures 7-9 are

temperature profiles at 250 psi for thermocouples having the same lead angles and

embedment methods for the three different propellants. These figures show that this trendis not dependent on a particular propellant type, lead angle, or embedment method.

1600 I I I I

1 4 0 0 ................. ................. .................. .............. ................ ............................

1 2 0 0° -.-.---------- ..-- .................. i................. .............. ................... i................ .. ... .. .

6 0 .. .......... ..................T .......... ...... ... .. ... .. ............ .... ... . ............ .

21000-

00

~75 nlicron~6 0 0 . ......... .* ....-.. ..

25 mic: -ron4 0 0 . -.... ................. .................. ....

"II. I I I I

-05 -0.4 -0.3 -0,2 -0.1 0 0.1 0.2mm

Figure 7. 75 v. 25 Micron Thermocouples - HMX 1

17

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1400

1200 4.100 .. ......\-

S 800 --. .............

- 1 -0.5 0 0.5 1 1.5mm

Figure 8. 75 v. 25 Micron Thermocouples - HMX2

2000 -___

25 micr~nS1200 -----------

(75 micronC11E 8 0 0 -~ ......... / .............. .... .... ---- ...

0-1 0 1 2 3 4

mm

Figure 9. 75 v.2 micron Therocouples -AN

18

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OBSERVATIONS

It has been shown through this experiment and previous work that ammonium

nitrate has a low burning temperature. While observing AN combustion in the high-

pressure bomb and the remnants of the fuel after the burn, an interesting characteristic was

noted. It was evident that not only is AN a "sooty" burning propellant, but the soot

becomes harder at higher pressures. For instance, at 100 psi the "soot" has the

composition of ash and it is blown apart by the evolving gas and coats the inside of the

bomb. At 250 psi, the "soot" does becomes more rigid and remains attached to the

propellant strand mounting post. The soot maintains its shape but is very porous and will

collapse into ash upon handling. At 500 psi the "soot" remaining after combustionmaintains the same volume as the original propellant slab prior to combustion, although

much more porous. It is also much harder and more brittle than the "soot" produced at

lower pressures. Although it is not the objective of this report to explain this phenomenon,

it is speculated that the binder may not be burning with the propellant at these pressures. If

this is actually the case, the possibility remains that another binder may be found which

enhances the burning properties of AN.

One problem that occurred during experimentation and is worth noting to benefit

other researchers involved the use of an AC power source as an ignitor. When the original

DC source for the ignitor posts broke down, it was temporarily replaced with an AC

source. Problems arose from the interference of the AC power source with the

thermocouple electronics. An AC current produces a magnetic field around the wire

carrying the current. In our experiment this produced a magnetic field around the ignitor

posts. Unfortunately, the thermocouple wires were close enough to the ignitor posts so

that the true signal was interfered with by this field. Thus, the data from the thermocouples

came out as a sine wave. The problem was remedied by insuring that the AC power source

was turned off as soon as the propellant ignited.

19

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SUMMARY

This experiment achieved several pre-determined goals. First, a viable method of

producing useful temperature profiles through the flame of burning solid propellants was

established. Also, temperature profile data for AN propellant was produced. Data was

analyzed and AN was found to have a burning surface temperature of 500-600 K. The

troubles with AN as well as some possible ways to better its poor burning characteristics

were studied. Three other propellants were also studied to compliment the AN work. A

double base propellant was found to have a surface temperature of 510-550 K. HMXI

surface temperatures were found to be 600-700 K, while HMX2 surface temperatures were

measured at 600-730 K.

20

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References1. Miller, Martin S., Evaluation of Imbedded Thermocouples As A Solid-Propellant

Combustion Diagnostic, BRL-MR-3819, Ballistics Research Laboratory, AberdeenProving Ground, MD, March 1990.2. Edwards, T., Weaver, D.P., Campbell, D.H., and Hulsizer, S., "A High Pressure

Combustor for the Spectroscopic Study of Solid Propellant Combustion Chemistry",Review of Scientific Instruments, Vol. 56, No. 11, pp. 2131-2137, 1985.

3. Zabarnick, S., MacADIOS.SZ, A Data Collection and Graphing Program for theMacintosh Ix using a MacADIOS A/D board.

4. Alspach, D.A., HEBCAP.c, A Post-Processing Package for the Macintosh SE for the

Conversion of MacADIOS.SZ signals into temperature measurements.5. Sabadell, A.J., Wenograd, J., and Summerfield, M., "Measurements of TemperatureProfiles through Solid-Propellant Mlames Using Fine Thermocouples", AIAA Journal,

Vol.3, No. 9, pp. 1580-1584. (1965)

6. Edwards, J.T., Solid Propellant Flame Spectroscopy, AFAL-TR-88-076, Air Force

Astronautics Laboratory, Edwards AFB, CA, August 1988.

7. Miller, Martin S., Evaluation of Imbedded Thermocouples As A Solid-Propellant

Combustion Diagnostic, BRL-MR-3819, Ballistics Research Laboratory, AberdeenProving Ground, MD, March 1990.

8. Beckstead, M.W., "A Model for Ammonium Nitrate Composite Propellant

Combustion", 26th JANNAF Combustion Meeting, (1989).9. Kubota, N., "Survey of Rocket Propellants and Their Combustion Characteristics",Fundamentals of Solid Propellant Combustion, Kuo, K. and Summerfield, M. (eds.),

AIAA Progress in Aeronautics and Astronautics Series, Volume 90, AIAA, 1984.

10. Sabadell, A.J., Wenograd, J., and Summerfield, M., "Measurements of Temperature

Profiles through Solid-Propellant Flames Using Fine Thermocouples", AIAA Journal,

Vol. 3, No. 9, pp. 1580-1584. (1965)

11. Alspach, D.A., Temperature Measurements Through A Solid-Propellant CombustionWave Using Imbedded Fine Wire Thermocouples, AL-TR-89-085, Astronautics

Laboratory, Edwards AFB, CA, January 1990.

12. Kubota, N., "Physiochemical Processes of HMX Propellant Combustion", Nineteenth

Symposium om Combustion, pp. 777-785 (1982).

21

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APPENDIX A. TEMPERATURE PROFILES FOR AMMONIUM NITRATE

This Appendix is a compilation of all of the ammonium nitrate temperature profileswhich were collected. The presentation of these profiles illustrates exactly how each Ts andTm measurement was acquired. Some of the curves were smoothed to reduce some of theambiguity of finding the Ts. Those that were smoothed are so indicated.

AN-i 250 psi 75 micron

1800

1600 -.

1400 -

"- 1200 -

600 -

6 0 0 . ..................... ...... ........ .... ................ ..................... ........................................ . .

400 --

200- 1 10 0.5 1 1.5 2 2.5

mm

Log AN-1 Smooth

1000 --------- . ..... 4........................

00

I T

0 0 . ........ .... ............ ............... .............. ............................................................. ..1 00--

I. I I

-0.5 0 0.5 1 15 2 2.5 3mm

22

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AN-2 250 psi 75 micron

21500

S1000

0 0.5 1 1.5 2 2.5

Log AN-2 Smooth

1000-

1 00

-0.2 0 0.2 0.4 0.6 0.8mm

23

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AN-3 250 psi 75 micron2000 . . .

1 600

S1200

E 800

400

0 I tH I iiIiii i t* * li

-0.5 0 0.5 1 1.5 2 2.5 3mm

Log AN-3 Smooth

1 000

1 00

-0.5 0 0.5 1 1.5

24

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AN-4 250 psi 2. micron2 0 0 0 . . . .i . . . .J . . . .i . .

1600

1200

E 800

4QO

400

-0.5 0 0.5 1 1.5 2 2.5mm

Log AN-4 Smooth' ' ' I ' ' ; I 7 ' ' ' I ' ' ' l ' ' ' i ' "

1000

100

-0.2 0 0.2 0.4 0.6 0.8 1mm

25

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AN-S 250 psi 25 micron2000 .

_ 1 6 0 0 ...... ... ....----- ... ........ ......

8 100- ----

4 0 ..... . .................. ........ ......... .... .......

-0. 1 0 0 1 0.2 063 0.4 0.5mm

Log AN-S Smooth

0.1 0 0.1 0.2 0.3 0.4mm

26

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AN-6 250 psi 25 micron2000-

4-4a

S 1 2 0 0 -. ............ ................ ............ .........

1 2 0 . . ........... ......................... ............ ........

40

-0.2 0 0.2 0.4 0.6mm

Log AN-6 Smooth

-0.2 -0. 1 0 0.1 0.2 0.3 0.4 0.5

mm

27

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AN-7 250 psi 25 micron

200

1 6 0................. ............. ................ .......

1200

0

-0 0 -- ------

-0.5 0 0.5 1 1.5mm

28

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AN-8 250 psi 25 micron35000-

2500 ...... . . .........

'- 2000 . .-.......

E1 0 0 0 -- .......... ...................... -----

500

-0.5 0 0.5 1 .15mm

Log AN-8 Smooth

-02 0 0.2 0.4 0.6 0.8 1mm

29

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AN-9 250 psi 25 micron

200

S 16 0 0 -. ......... ..........-.. ............ ........................

.E........... .............

-0.5 0 0.5 1 1.5mm

- 100

-0.5 0 0.5 1 1.5

30

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AN-10 250 psi 25 micron2000-

S1200--

4 00-

~0

-0.5 0 0.5 1 1.5mm

Log AN-10 Smooth

00

-0.5 0 0.5 1 1.5

31

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AN-11 100 psi 25 micron

18000-

600 .........

200 -

-0.5 0 0.5 1 1.5 2mm

Lo AN1

1 -0.5 0 0.5 1 1.5 2mm

32

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AN-12 100 psi 25 micron

1400

S1600-

14000-

1 2 0 ............ .. .............. ...............................~~.800--................. ..............-

100

00

1200--*

-0. 0 1. 2 3.mm

33 A-1

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AN-13 100 psi 25 micron

1 600

1400

S1200

S1000

800

600

400

200

-0.5 0 0,5 1 1.5mm

-05 0 0.5 1 1,5 2 2.5mm

34

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AN-14 100 psi 25 micron

1600-

1 4 0 0 ........ .. ........ ... ... ......

21000-.

E,800

600

400 V ..........................................................

200 -

-0.2 0 0.2 0.4 0.6mm

Lo AN-14

-0.4 -0.2 0 0.2 0.4 0.6 0.8mm

35

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AN-15 100 psi 25 micron

1400-

S 1 20 0 ----- .......

6200

200

-02 0 0.2 0.4 0.6mm

........

-0.4 -02 0 0,2 0 4 0.6 0.8 1

36

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AN-16 500 psi 25 micron

200

S1200

E-

-0.2 0 0.2 0.4 0.6 0.8 1rm

100

......

.......

-0.2 0 0.2 0.4 0.6 0.8

37

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AN-17 500 psi 25 micron2000-

8 100-

-02 0 0.2 0.4 0.6mm

Log AN-17

1 0 0 - - -----....

-0.4 -0.2 0 0.2 0.4

38

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AN-18 500 psi 25 micron

200-

4 0 0 - - ------ ... ...... -----------

-0.3 -0.2-0.1 0 0.1 0.2 0.3 0.4mm

Log AN-18 Smooth

-0. 00.2 04 .

39

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APPENDIX B. TEMPERATURE PROFILES FOR DOUBLE BASE

This Appendix is a compilation of all of the double base temperature profiles whichwere collected. One interesting aspect of these profiles is the point at which thethermocouple seems to have broken. It appears that the thermocouple often broke just asits bead was leaving the dark zone and entering the flame zone.

DB-1 250 psi 75 micron2000 I

E 800-

400

-0.2 0 0.2 0.4 0.6mm

Log DB-1

1000- - --------- ----

e- 100--

I I I-0.1 0 0.1 0.2 0.3 0.4

mm

40

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DB-2 250 psi 75 micron

1 00 -

S1000-

E

-0.5 0 0.5 1 1.5mmn

Log DB-2

-0.4 -02 0 0 2 0.4 0.6 0.8 1

mm

41

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DB-3 250 psi 75 micron16004

1 0 - . . .... ...... .... ........ ............ .. .....20

H 00--.......

200 F 1

-0.5 0 0.5 1 1.5 2 2.5 3mm

Log DB-3

H 100-- ... ... ................- . .-

-0.5 0 0.5 1 1.5

42

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DB-4 250 psi 75 micron1800-

1400.. ........ ... ...... .....*. ......

... .. .. ... ... .. .. .. .. ... .. .. .. -

.... 1 0 0 0 - -.......... .. ......

1 0 00 --------..........................EH 0 ................ ......... ......... ..................

200 - -------- ....

1 0 1 2 3 4 5

Log DB-4

1 0 0 0 - .............. ............ .............. ........

E- 100

-0.5 0 0.5 1 1.5mm

43

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DB-5 250 psi 75 micron

1600 ..

040

1..00....... .........

444

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APPENDIX C. TEMPERATURE PROFILES FOR HMX1

This Appendix is a compilation of all of the HMX1 temperature profiles which were

collected.

HMX1-1 250 psi 75 micron2000-

1 6 0 0 . .........-.. . ....... .... ...

2 2 0 . . ......... .....................................................

C-

........... 1 2 0 0 --.. ..............

40

-0.2 -0.1 0 0.1 0.2 0.3

Log HMX1-1 Smooth

1 000 - - .--------

100

-0.2 -01 0 0.1 0.2 0.3mm

45

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HMX1-2 250 psi 75 micron

1500--...

E

1000 - - ----------------

0

-0.6 -0.4 -0.2 0 0.2 0.4 0.6rm

46

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HMX1.3 250 psi 75 micron2000-

4 1 00 ------.. ..............................

40

-0.4 -0.2 0 0.2 0.4 0.6 0.8

Log HMX1-3

.. .. .. ... . .. ... ..

-0.4 -0.2 0 0.2 0.4 0.6 0.8

47

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HMX1-4 250 psi 75 micron2500-

2000--

E i 000- ... I.1....

1 -0.5 0 0.5

Log HMX1-4

.. ... ... ... ... ... ...... ... ... .... .... .. .. .... ..1000

-0.4-0.2 0 0 2 0.4 0.6 0.8mm

48

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HMXL-5 250 psi 75 micron2500

2 0 0 0 - - ------- .................. ........ .................. ......

5 0 0 0 - - -- ----

50

-0,4 -0.2 0 0.2 0.4 0.6 08

Log IIMX1-5

1000 - - -------................................ . ........ ......... ......

. . ..- - -

-0.4 -0.2 0 0.2 0.4 0.6 0.8mm

'19

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HMXI-6 250 psi 25 micron

1000

8200

40

-0.05 0 005 0,1 015 020.250.3rm

Log HMXI-6

05

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HMX1-7 250 psi 25 micron2000- -F1-

1 6 0 0 - - -------................ ....... .......... ... .. .

S1200 -

E

4 00 -

400-

-0.2 -0. 1 0 0.1 0.2 0.3 0.4 0.5mmn

1000..... ---- ------

00

-0.1 0 0.1 0.2 0.3 0.4mm

51

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HMX1-8 250 psi 25 micron2000~

1600-......................-4 0 ......... ............... ........ .....

0-

-0.1 -0.05 0 0.05 0.1 0.15 0.2mm

Log HMX1-8

-0.1 -0.05 0 0.05 0.1 0.15mm

52

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HMX1-9 450 psi 25 micron2000 1

_ 1 6 0 0 - -..... ................ ....... ................ ------ .....

E 1200 --.... .......E

S800-

400 . .........-.

-0.06-0.04-0.02 0 0.02 0.04 0.06 0.08mm

Log HMX1-9

10 00 -- ................................. ...... ....

-0.1 -0.05 0 0.05 0.1mm

53

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HMX1-10 150 psi 25 micron2000-

1600--

2 0............ .. ............ .. -------- ----- ----

4 100-

Lo H-I1

-0.4 -02 0 020 0.6mm

54X-1

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APPENDIX D. TEMPERATURE PROFILES FOR HMX2

This Appendix is a compilation of all of the HMX2 temperature profiles which werecollected.

HMX2-1 250 psi 75 micron Smooth2000 I I

,_ 1600-

1200 - --------

E

-01 -0.05 0 0.05 0.1 0.15 02mm

Log HMX2-1 Smooth

1000 -

-0.1 -0.05 0 0.05 0.1 0.15 0.2mm

55

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HMX2-2 250 psi 75 micron

1600-

1 4 0 0 ...... ....... ....... ...

-12 0 0..................

4 0 0 . . .................. ............ --- ---.......................

8 0 ------........ . ......-------- ....... ........ .......

E

-2 -1 0 1 2 3 4 5

Log HMX2-2

-2 -1 0 1 2 3 4 5mm

56

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HMX2-3 250 psi 75 micron1800-

S 12 0 0........ .... ... ....... ...

S 1 0 0 0.......I.... .... .... ........ ......... .................. .

E

600

-2 0 2 4 6 8mm

Log HMX2-3 Smooth

1 2 0004

2M

05

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HMX2-4 250 psi 75 micron Smooth

1400-

_ 1200 .. ....

S1000 ....-....

S 800 --.....................

S600 -

200

-2 0 2 4 6mm

Log HMX2-4 Smooth

1000 - - ---- ..... .. ...

-2 -1 0 1 2 3mm

58

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HMX2-5 250 psi 25 micron

150

E

-0.5 0 0.5 1 1.5 2 2.5mm

1000- ................ .... -

-0.4 -0.2 0 0.2 0.4 0.6 0.8 1mm

59

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HMX2-6 250 psi 25 micron

1000

S600-

E

200

0-.4 __-0.4 -0.3 -0.2 -0.1 0 0.1 0.2

mm

Log HMX2-6 Smooth

10 -

-0.4 -0.2 0 0.2 0.4 0.6 0.8 1

60

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HMX2-7 250 psi 25 micron

1600 -

1400-- ..........

6- 00 ........

2o

-0.4 -0.2 0 0.2 0.4 0 6 0.8 1mm

Log HMX2-7 Smooth

1 0 0 0 -k -- - .!........ ........ .... ... .... .... ..

-064 -0.2 0 0.2 0.4 0.6 0.8mm

61

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HMX2-8 450 psi 25 micron2500-1f4

-

00 - - -------U 0 . . ..... ............ ........ ....... ...... ... ...

.......-... ..

H 0

-0.2 0 02 0.4 0.6

Log HMX2-8 Smooth

1000

00

-0.2 0 0.2 0.4 0.6

62

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HMX2-9 450 psi 25 micron2000- F

_ 1 6 0 0 . ........................ .

S1200

E

44800

-0.5 0 0.5 1 1.5 2IMM

Log HMX2-9

-0.5 0 0.5 1 1.5mm

63

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HMX2-10 450 psi 25 micron2000~

~1600

.4~i 0 0 - - ---------......... ... ....

.... 800--. ...

-05 0 0.5 1 1.5 2rm

Log HM X2-10

10 0 . . ....... .....

-0,2 0 02 0.4 0.6 0.8 1

64

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HMX2-11 150 psi 25 micron

20

4.0 - - --------......). ............... ...... .

200 ~ I {1 0 1 2 3 4 5

mm

-1 0 1 2 3 4

65

Page 72: DTIC · 2011-05-15 · AL-TR-90-077 AD: Final Report Solid Propellant Temperature for the period Profiles Obtained Tr ough January 1990 to July 1990 Embedded Microthermocouples DTIC

HMX2-12 150 psi 25 micron

1600-

. 10200 ......

E 800-

400 J-1 0 1 2 3 4 5 6

mm

-1 0 1 2 3 4mm

66