dual display, pid control temperature controller

J-107

TCN Series

SENSORS

CONTROLLERS

MOTION DEVICES

SOFTWARE

(J)TemperatureControllers

(K)SSRs

(L)PowerControllers

(M)Counters

(N)Timers

(O)Digital Panel Meters

(P)Indicators

(Q)Converters

(R)Digital Display Units

(S)SensorControllers

(T)SwitchingMode PowerSupplies

(U)Recorders

(V)HMIs

(W)Panel PC

(X)Field NetworkDevices

FeaturesDual Display, PID Control Temperature Controller

Realizesidealtemp.controllingwithnewlydevelopedPIDcontrolalgorithmand100mshighspeedsamplingBuilt-in relay output or SSR drive output selectable : Enables to phase control and cycle control with SSR drive output (SSRP function)DramaticallyincreasedvisibilityusingwidedisplaypartEnhancedconvenienceofwiringandmaintenancebyconnectorplugtype(TCN4S- -P)

Mountingspacesavingwithcompactdesign:Approx.38%reducedsizecomparedwithexistingmodel(depth-based)

Ordering Information

SpecificationsSeries TCN4S TCN4M TCN4H TCN4L Powersupply

ACpower 100-240VACᜠ50/60HzAC/DCpower 24VACᜠ50/60Hz,24-48VDCᜡ

Allowablevoltagerange 90to110%ofratedvoltagePowerconsumption

ACpower Max.5VA(100-240VAC50/60Hz)AC/DCpower Max.5VA(24VAC50/60Hz),max.3W(24-48VDC)

Displaymethod 7-segment(PV:red,SV:green),Otherdisplay(green,red)LEDCharactersize

PV(W×H) 7.0×15.0mm 9.5×20.0mm 7.0×14.6mm 11.0×22.0mmSV(W×H) 5.0×9.5mm 7.5×15.0mm 6.0×12.0mm 7.0×14.0mm

Inputtype RTD DPt100Ω,Cu50Ω(allowablelineresistancemax.5Ωperawire)Thermocouple K(CA),J(IC),L(IC),T(CC),R(PR),S(PR)

Displayaccuracy※1

RTD Atroomtemperature(23 ±5):(PV±0.5%or±1, select the higherone)±1-digitOutofroomtemperaturerange:(PV±0.5%or±2, select the higherone)±1-digitForTCN4S- -P,add±1byaccuracystandard.Thermocouple

Controloutput

Relay 250VACᜠ3A,30VDCᜡ3A,1aSSR 12VDCᜡ±2V20mAMax.

Alarmoutput AL1,AL2Relayoutput:250VAC1A1aControlmethod ON/OFFcontrol,P,PI,PD,PIDcontrolHysteresis 1to100/ (0.1to50.0/)variableProportionalband(P) 0.1to999.9/Integraltime(I) 0to9999secDerivativetime(D) 0to9999secControlperiod(T) 0.5to120.0secManualreset 0.0to100.0%Samplingperiod 100ms※1: Atroomtemperature(23±5)

ThermocoupleR(PR),S(PR),below200: (PV±0.5%or±3, select the higherone)±1-digit ThermocoupleR(PR),S(PR),over200:(PV±0.5%or±2, select the higherone)±1-digit ThermocoupleL(IC),RTDCu50Ω:(PV±0.5%or±2, select the higherone)±1-digit

Outofroomtemperaturerange ThermocoupleR(PR),S(PR),below200: (PV±1.0%or±6, select the higherone)±1-digit ThermocoupleR(PR),S(PR),over200:(PV±0.5%or±5, select the higherone±1-digit ThermocoupleL(IC),RTDCu50Ω:(PV±0.5%or±3, select the higherone)±1-digitForTCN4S- -P,add±1byaccuracystandard.

Settingtype

Item

Digit

Size

Auxiliaryoutput

Powersupply

Controloutput

Wiringmethod No-mark BoltwiringmethodP Connectorplugconnectionmethod※1

R Relaycontactoutput+SSRdriveoutput※2

2 24VAC50/60Hz,24-48VDC4 100-240VAC50/60Hz

2 Alarm1+Alarm2output

S DINW48×H48mmM DINW72×H72mmH DINW48×H96mmL DINW96×H96mm

4 9999(4-digit)

CN Dualdisplaytype,setbytouchswitch

T Temperaturecontroller

CNT S 2 P4 R4

1: OnlyforTCN4Smodel. 2:IncaseoftheACvoltagemodel,SSRdriveoutputmethod(standardON/OFFcontrol,cyclecontrol,phasecontrol)isavailabletoselect.

Please read “Safety Considerations” in the instruction manual before using.

J-108

TCN Series

Specifications

Connections

TCN4S

TCN4M

※ TCN4Serieshasselectablecontroloutput;Relayoutput,andSSRdriveoutput.AC/DCvoltagetypedoesnothaveSSRPfunction.

※2: Theweightincludespackaging.Theweightinparenthesisisforunitonly.※Environmentresistanceisratedatnofreezingorcondensation.

※1:PowersupplyACpower:100-240VAC5VA50/60HzAC/DCpower:24VAC5VA50/60Hz,24-48VDC3W

Series TCN4S TCN4M TCN4H TCN4L Dielectricstrength

ACPower 2,000VAC50/60Hzfor1min(betweeninputterminalandpowerterminal)AC/DCpower 1,000VAC50/60Hzfor1min(betweeninputterminalandpowerterminal)

Vibration 0.75mmamplitudeatfrequencyof5to55HzineachX,Y,Zdirectionfor2hours

Relaylifecycle

Mechanical OUT:over5,000,000times,AL1/2:Over5,000,000times

Electrical OUT:over200,000times(250VAC3Aresistiveload)AL1/2:over300,000times(250VAC1Aresistiveload)

Insulationresistance Over100MΩ(at500VDCmegger)Noiseimmunity ±2kVR-phase,S-phasethesquarewavenoise(pulsewidth:1us)bythenoisesimulatorMemoryretention Approx.10years(whenusingnon-volatilesemiconductormemorytype)

Environ-ment

Ambienttemperature -10to50,storage:-20to60Ambienthumidity 35to85%RH,storage:35to85%RH

Insulationtype Double insulationorreinforced insulation(mark: ,dielectricstrengthbetweenthemeasuring inputpartandthepowerpart:ACpower2kV,AC/DCPower1kV)

Approval

Weight※2 Approx.147g(approx.100g)

Approx.203g(approx.133g)



13

19

14

20

15

21

16

22

17

23

18

24

SSROUT:12VDC±2V20Max.

※1SOURCE:100-240VAC5VA50/60,24VAC5VA50/60,24-48VDC3W

B' RTD TC

SENSOR

AL1OUT:250VAC1A1a

AL2OUT:250VAC1A1a

RelayOUT:250VAC3A1a30VDC3A1a

B

A

1

7

2

8

3

9

4

10

5

11

6

12

1 7

2 8

3 94 10

5 116 12

SSROUT:12VDC±2V20mAMax. SSROUT:

12VDC±2V20mAMax.

※1 ※1SOURCE:100-240VAC5VA50/60,24VAC5VA50/60,24-48VDC3W

SOURCE:100-240VAC5VA50/60,24VAC5VA50/60,24-48VDC3W

B' RTD TC

SENSOR

AL1OUT:250VAC1A1a

AL2OUT:250VAC1A1a


B

A

TCN4H/L1

7

2

8

3

9

4

5

6

10

11

12

13

14

15

16

17

18

SSROUT:12VDC±2V20Max.

※1

SOURCE:100-240VAC5VA50/60,24VAC5VA50/60,24-48VDC3W

B' RTD TC

SENSOR

AL1OUT:250VAC1A1a

AL2OUT:250VAC1A1a


B

A

TCN4S- -PAL1OUT250VAC1A1aAL2OUT250VAC1A1a

B'

RTD

B

A

RelayOUT250VAC3A1a30VDC3A1a

TC

<Crimpterminal>

a

bc

Terminalnumber a b c1to8 6 Max.1.7 Max.3.79to11 6to8 Max.2.1 Max.4.212to14 6to8 Max.1.5 Max.3.5

(unit:mm)※Usecrimpterminalsorteminalsofsizespecifiedbelow.

a b

<Round>

a b

<Forked>a Min.3.0 Min.3.0b Max.5.8 Max.5.8

J-109

Dual Display, PID Control

SENSORS

CONTROLLERS

MOTION DEVICES

SOFTWARE


(K)SSRs

(L)PowerControllers

(M)Counters

(N)Timers


(P)Indicators

(Q)Converters




(U)Recorders

(V)HMIs

(W)Panel PC


Dimensions (unit:mm)

TCN4S

TCN4M

TCN4L

Bracket

45

64.5648 TCN4S- -P

48

44.8

561.7

11.56

64.5

67.5

672 TCN4H

96

48

91.5

64.56

91.5

64.5696

TCN4SSeries TCN4M,TCN4H,TCN4LSeries

46

23.9

12

37.5

40.5

3.3

4 Panel cut-out

SizeSeries

A B C D

TCN4S Min.65 Min.65 45 0.60 45 0.6

0

TCN4M Min.90 Min.90 68 0.70 68 0.7

0

TCN4H Min.65 Min.115 45 0.60 92 0.8

0

TCN4L Min.115 Min.115 92 0.80 92 0.8

0

A

C

D

B

31

55

56

20

1521

545

16

48.6

44.9 36

J-110

TCN Series

4. Auto tuning indicator: ATindicatorflashesbyevery1secduringoperatingautotuning.5. key:Usedwhenenteringintoparametersettinggroup,returningtoRUNmode,movingparameter,andsavingsettingvalues.

6. Adjustment: Usedwhenenteringintosetvaluechangemode,digitmovinganddigitup/down.7. Digital input key:Press + keysfor3sectooperatethesetfunction(RUN/STOP,alarmoutputreset,autotuning)indigitalinputkey[DI-K].

8. Temperature unit (/) indicator:Itshowscurrenttemperatureunit.

Unit Description

SV Setting

Parameter Reset

1

2345 6

7

8

Youcansetthetemperaturetocontrolwith keys.SettingrangeiswithinSVlowerlimitvalue[L-SV]toSVhigherlimitvalue[H-SV].E.g.)Incaseofchangingsettemperaturefrom210ºCto250ºC

1. Present value (PV) display (red) RUNmode:Currentlymeasuredvalue(PV)display. Parametersettingmode:Parameterdisplay.

2. Setting value (SV) display (green) RUNmode:Settingtemperaturevalue(SV)display. Parametersettingmode:Parametersettingvaluedisplay.

3. Control/Alarm output display indicator OUT:ItturnsONwhenthecontroloutputisON. ※DuringSSRdriveoutputtypeinCYCLE/PHASEcontrol,thisindicator

turnsONwhenMVisover3.0%.(onlyACvoltagetype) AL1/AL2:ItturnsONwhenthealarmoutputisON.

Terminal cover (sold separately)

Dimensions (unit:mm)

RSA-COVER(48×48mm)

RMA-COVER(72×72mm)

RHA-COVER(48×96mm)

RLA-COVER(96×96mm)

70

68.5

3

64

13

91.5

86

4

13

47.2

91.5

86

3

13

9448.4

9.8

41.5

18 22

22.5

ChangeSVby , , keys

Pressanykeyamong , , , once.

①RUNmode

②SVsettingmode ③CompletesSVsetting

④CheckSV

Resetallparametersasfactorydefault.Holdthefront + + keysfor5sec,toenterparameterreset[INIT]parameter.Select'YES'andallparametersareresetasfactorydefault.Select‘NO’andprevioussettingsaremaintained.Ifsettingparameterlock[LOC]orprocessingauto-tuning,parameterresetisunavailable.

J-111


SENSORS

CONTROLLERS

MOTION DEVICES

SOFTWARE


(K)SSRs

(L)PowerControllers

(M)Counters

(N)Timers


(P)Indicators

(Q)Converters




(U)Recorders

(V)HMIs

(W)Panel PC


Parameter Group

※Press keyover3secinanysettinggroup,itsavesthesetvalueandreturnstoRUNmode.(Press keyonceinSVsetting,itreturnstoRUNmode).※Ifnokeyenteredfor30sec,itreturnstoRUNmodeautomaticallyandthesetvalueofparameterisnotbesaved.※Press keyagainwithin1secafterreturningtoRUNmode,itadvancesofthefirstparameterofprevioussettinggroup.※Press keytomovenextparameter.※ Thisparametermightnotbedisplayeddependingonotherparametersettings.※ Setparameteras'Parametergroup2→Parametergroup1→Settingofsetvalue'orderconsideringparameterrelationofeachsettinggroup.

※1:ItisnotdisplayedforAC/DCpowermodel(TCN4 -22R).

Run mode

SV setting Parameter group 1 Parameter group 2

AL1alarmtemperature

AL2alarmtemperature

Inputsensor

Temperatureunit

Inputcorrection

Inputdigitalfilter

SVlow-limitvalue

SVhigh-limitvalue

ControloutputoperationControltype

Controloutputtype

SSRdriveoutputmethod※1

Controlcycle

AL1alarmoperationmode


Alarmoutputhysteresis

LBAmonitoringtime

LBAdetectionband

Digitalinputkey

ControloutputMVincaseof

inputbreakerrorParameter

lock

Autotuning

Proportionalband

Integraltime

Derivativetime

Manualreset

Hysteresis

Pressanykeyamong, , ,

PAR1

IN-Tㅑㅑ MAvF

PAR2

AL1 UNIT IN-Bㅑㅑ

L-SV H-SV O-FTC-MD

OUT SSrM T AL-1

AL-2AHYSLBaTLBaㅑㅑB

DI-K ErMV LOC

AL2

AT

P

I

D

REST

HYS

2sec

3sec 3sec

4sec

J-112

TCN Series

※1:S :Pressanykeyamong , , .※2:Aftercheckingorchangingsettingvalueineachparameter,press keytosave

andmovetonextparametersetting.※3:Itisdisplayedwhencontroltypeparameter[C-MD]ofparametergroup2isset PID.※Press keyfor3sectoreturnRUNmodeatanyparameter.※ Thisparametermightnotbedisplayeddependingonotherparametersettings.

※1:S :Pressanykeyamong , , .※2:Aftercheckingorchangingsettingvalueineachparameter,press keytosave

andmovetonextparametersetting.※3:Itisdisplayedwhencontroltypeparameter[C-MD]ofparametergroup2isset PID.※Press keyfor3sectoreturnRUNmodeatanyparameter.※ Thisparametermightnotbedisplayeddependingonotherparametersettings.

Settingrange:Deviationalarm(-F.StoF.S),Absolutevaluealarm(temperaturerange)※ Incasealarmoperationmode[AL-2]ofParametergroup2isAM)_/SBa /BA ,noparametersisdisplayed.

Settingrange:0.1to999.9/

Settingrange:0to9999sec※IntegraloperationisOFFwhensetvalueis"0".

Settingrange:0to9999sec※DerivativeoperationisOFFwhensetvalueis"0".

Settingrange:0.0to100.0%※ItisdisplayedinP,PDcontrol.

Settingrange KCaH, JIcH,LIcH,TCcH,RPR,SRP,DPtH,CUsH:1to100/ KCaL, JIcL,LIcL,TCcL,DPtL,CUsL:0.1to50.0/※Itisdisplayedwhencontroltype[C-MD]ofparametergroup2issetONOF.

※FrontATindicatorflashesduringautotuningoperation.

Settingrange KCaH, JIcH,LIcH,TCcH,RPR,SRP,DPtH,CUsH:-999to999/ KCaL, JIcL,LIcL,TCcL,DPtL,CUsL:-199.9to999.9/

Settingrange:0.1to120.0sec※ Setinputdigitalfiltertimeforaverageinputvalueaffectedcontrol,anddisplayvalue.

※ Ifchangingtemperatureunit,SV, IN-B, H-SV, L-SV,AL1, AL2, LBaT, LBaB, AHYSparametervaluesareinitialized.

Settingrange:Referto'Inputsensorandtemperaturerange'.

※ Ifchanginginputsensor,SV, IN-B, H-SV, L-SV,AL1, AL2, LBaT, LBaB, AHYSparametervaluesareinitialized.

Parameter Group 1

Parameter Group 2

Settingrange:Deviationalarm(-F.StoF.S),Absolutevaluealarm(temperaturerange)※ Incasealarmoperationmode[AL-1]ofParametergroup2isAM)_/SBa /BA ,noparametersisdisplayed.

AL1alarmtemperature

AL2alarmtemperature

Auto-tuning

Proportionalband

Integraltime

Derivationtime

Manualreset

Hysteresis

Run mode

※3

PAR1

AL1

AL2

AT

P

I

D

REST

HYS

1250

1250

OFF ON

01)0

0000

0000

05)0

002

S

S

S

S

S

S

S

※1S

※2

2sec 3sec

Inputsensor

Temperatureunit

Inputcorrection

Inputdigitalfilter

PAR2

IN-T KCaH KCaL CUsL

UNIT ?C ?F

IN-B 0000

MAvF 00)1

※1S

S

S

S

※2

4sec

3sec

Run mode

J-113


SENSORS

CONTROLLERS

MOTION DEVICES

SOFTWARE


(K)SSRs

(L)PowerControllers

(M)Counters

(N)Timers


(P)Indicators

(Q)Converters




(U)Recorders

(V)HMIs

(W)Panel PC


※Whenchangingcontroloutputoperation,ErMVisinitialized.

※ Whenchangingcontroltype,ErMVisinitialized(controloutputMVisbelow100%)andDI-T turnsOFFautomatically.

※Itisdisplayedwhenselectingcontroloutput[OUT]asSSR.ItisnotdisplayedforAC/DCpowermodel(TCN4 -22R).

Settingrange:0.5to120.0secIncaseofRelayoutput[RLY]ofcontroloutput[OUT]itissetas20.0secIncaseofSSRdriveoutput[SSR]ofthat,itissetas2.0sec※TisnotdisplayedwhenSSRdriveoutput[SSrM]methodissetasCYCL, PHAS.

Settingrange:0to9999sec※'0'isset,loopbreakalarmfunctionisOFF.※LBaTisdisplayedwhenAL1,AL2alarmoperationmode[AL-1,AL-2]issetasLBa.

Settingrange:0to999(0.0to999.9)/※'0'isset,loopbreakalarmfunctionisOFF.※ LBaBisdisplayedwhenAL1,AL2alarmoperationmode[AL-1,AL-2]issetasLBa andLBaTisnot'0'.

Settingrange:0.0to100.0%※Only0.0,100%aredisplayedwhencontroltype[C-MD]issetasONOF.※WhenchangingPIDcontroltoON/OFFcontrol,ifMVisbelow100.0%,itisinitializedas0.0%.

Settingrange:Withintheratedtemperaturerangebyinputsensor[L-SV ≤(H-SV-1-digit)]※ When changing SV low-limit value, if SV<L-SV, SV is initialized as L-SV.※ Incaseofchanginginputsensortype[IN-T],itchangesautomaticallyasmin.valueofthechangedinputsensor.

Settingrange:Withintheratedtemperaturerangebyinputsensor[H-SV ≥(L-SV+1-digit)]※ When changing SV high-limit value, if SV>H-SV, SV is initialized as H-SV.※ Incaseofchanginginputsensortype[IN-T],itchangesautomaticallyasmax.valueofthechangedinputsensor.

Formoredetails,referto' Alarm'in Functions.※Black:Flashes,Gray:Fixed※ WhenchangingAL1,AL2alarmoperationmode,AL1,AL2alarmtemperaturevalueareinitialized.

Press + keysfor3secanditexecutesthesetfunction.Formoreinformation,referto' Digitalinputkey'in Functions.※Whencontroltype[C-MD]isONOF,ATisnotdisplayed.

LOC1:Locksparametergroup2LOC2:Locksparameter1,2groupLOC3:Locksparameter1,2groupandSVsetting※ Parametersettingvaluesarestillpossibletocheckwhenparameterlockisset.

Referto' Alarmoutputhysteresis'in Functions.※ AHYSisnotdisplayedwhenAL1,AL2alarmoperationmode[AL-1,AL-2]issetasAM)_,SBa ,LBa .

SVlow-limitvalue

SVhigh-limitvalue

Controloutputoperation

Controltype

Controloutputtype

SSRdriveoutputmethod

Controlcycle



Alarmoutputhysteresis

LBAmonitoringtime

LBAdetectionband

Digitalinputkey

ControloutputMVincaseofinputbreakerror

Parameterlock

L-SV

H-SV

O-FT

C-MD

OUT

SSrM

AL-1

AL-2

DI-K

LBaB

LBaT

AHYS

T

ErMV

LOC

STND

AM!A

AM@A

STOP

0002

0000

001

02)0

AlRE AT OFF

00)0

OFF LOC1 LOC2 LOC3

CYCL PHAS

-050

1200

HEAT

PID

RLY

COOL

ONOF

SSR

S

S

S

S

S

S

S

S

S

S

S

S

S

S

S

J-114

TCN Series

Factory Default

Input Sensor and Temperature RangeInputsensor Display Temperaturerange() Temperaturerange()

Thermocouple

K(CA)KCaH -50to1200 -58to2192KCaL -50.0to999.9 -58.0to999.9

J(IC)JIcH -30to800 -22to1472JIcL -30.0to800.0 -22.0to999.9

L(IC)LIcH -40to800 -40to1472LIcL -40.0to800.0 -40to999.9

T(CC)TCcH -50to400 -58to752TCcL -50.0to400.0 -58.0to752.0

R(PR) R PR 0to1700 32to3092S(PR) S PR 0to1700 32to3092

RTDDPt100Ω

DPtH -100to400 -148to752DPtL -100.0to400.0 -148.0to752.0

Cu50ΩCUsH -50to200 -58to392CUsL -50.0to200.0 -58.0to392.0

Mounting TCN4S (48×48mm) Series Other Series

※Mounttheproductonthepanel,fastenbracketbypushingwithtoolsasshownabove.

Parameter group 1

Parameter group 2

SV setting

Parameter Factorydefault Parameter Factorydefault Parameter Factorydefault Parameter Factorydefault

IN-T KCaH H-SV 1200 T 02)0 LBaB 0002

UNIT ?C O-FT HEAT AL-1 AMiA DI-K STOP

IN-B 0000 C-MD PID LA-2 Am@A ErMV 00)0

MAvF 00)1 OUT RLY AHYS 001 LOC OFF

L-SV -050 SSrM STND LBaT 0000

Parameter Factorydefault Parameter Factorydefault Parameter Factorydefault Parameter Factorydefault

AL1 1250 AT OFF I 0000 REST 05)0

AL2 1250 P 01)0 D 0000 HYS 002

Parameter Factorydefault

- 0

※ TheAC/DCvoltagemodelsdonothaveSSRdriveoutputmethod[SSrM].Incaseofcontroloutput[OUT],ifsetas SSR,itsupportsonlyON/OFFoutput.

J-115


SENSORS

CONTROLLERS

MOTION DEVICES

SOFTWARE


(K)SSRs

(L)PowerControllers

(M)Counters

(N)Timers


(P)Indicators

(Q)Converters




(U)Recorders

(V)HMIs

(W)Panel PC


Functions

Alarm operation

Alarm [AL-1 / AL-2]Alarm

operationAlarmoption

AM!A

Sensor break alarmThefunctionthatalarmoutputwillbeONwhensensorisnotconnectedorwhensensor'sdisconnectionisdetectedduringtemperaturecontrolling.Youcancheckwhetherthesensorisconnectedwithbuzzerorotherunitsusingalarmoutputcontact.Itisselectablebetweenstandardalarm[SBaA],oralarmlatch[SBaB].

Alarm optionMode Name DescriptionAM .A Standardalarm Ifitisanalarmcondition,alarmoutputisON.Ifitisaclearalarmcondition,alarmoutputisOFF.AM .B Alarmlatch Ifitisanalarmcondition,alarmoutputisONandmaintainsONstatus.

AM .C Standbysequence1Firstalarmconditionisignoredandfromsecondalarmcondition,standardalarmoperates.Whenpowerissuppliedanditisanalarmcondition,thisfirstalarmconditionisignoredandfromthesecondalarmcondition,standardalarmoperates.

AM .DAlarmlatchandstandbysequence1

Ifitisanalarmcondition,itoperatesbothalarmlatchandstandbysequence.Whenpowerissuppliedanditisanalarmcondition,thisfirstalarmconditionisignoredandfromthesecondalarmcondition,alarmlatchoperates.

AM .E Standbysequence2Firstalarmconditionisignoredandfromsecondalarmcondition,standardalarmoperates.Whenre-appliedstandbysequenceandifitisalarmcondition,alarmoutputdoesnotturnON.Afterclearingalarmcondition,standardalarmoperates.

AM .FAlarmlatchandstandbysequence2

Basicoperationissameasalarmlatchandstandbysequence1.ItoperatesnotonlybypowerON/OFF,butalsoalarmsettingvalue,oralarmoptionchanging.Whenre-appliedstandbysequenceandifitisalarmcondition,alarmoutputdoesnotturnON.Afterclearingalarmcondition,alarmlatchoperates.

※Conditionofre-appliedstandbysequenceforstandbysequence1,alarmlatchandstandbysequence1:PowerONConditionofre-appliedstandbysequenceforstandbysequence2,alarmlatchandstandbysequence2:PowerON,changingsettemperature,alarmtemperature[AL1,AL2]oralarmoperation[AL-1,AL-2],switchingSTOPmodetoRUNmode.

Setbothalarmoperationandalarmoptionbycombining.Alarmoutputsaretwoandeachoneoperatesindividually.Whenthecurrenttemperatureisoutofalarmrange,alarmclearsautomatically.Ifalarmoptionisalarmlatchoralarmlatchandstandbysequence1/2,pressdigitalinputkey( + 3sec,digitalinputkey[DI-K]ofparametergroup2setasAlRE),orturnOFFthepowerandturnONtoclearalarm.

Mode Name Alarmoperation Description

AM)_ - - Noalarmoutput

AM!

Deviationhigh-limitalarm

SV100

PV110

OFF ONH

PV90

SV100

OFF ONHIfdeviationbetweenPVandSVashigh-limitishigherthansetvalueofdeviationtemperature,thealarmoutputwillbeON.

Highdeviation:Setas10 Highdeviation:Setas-10

AM@

Deviationlow-limitalarm

PV90

SV100

OFFON H

SV100

PV110

OFFON HIfdeviationbetweenPVandSVaslow-limitishigherthansetvalueofdeviationtemperature,thealarmoutputwillbeON.

Lowerdeviation:Setas10 Lowerdeviation:Setas-10

AM#

Deviationhigh/low-limitalarm

PV90

PV110

SV100

OFFON ONH HIfdeviationbetweenPVandSVashigh/low-limitishigherthansetvalueofdeviationtemperature,thealarmoutputwillbeON.

High/Lowerdeviation:Setas10

AM$

Deviationhigh/low-limitreversealarm

PV90

PV110

SV100

OFFON ONH HIfdeviationbetweenPVandSVashigh/low-limitishigherthansetvalueofdeviationtemperature,thealarmoutputwillbeOFF.

High/Lowerdeviation:Setas10

AM%

Absolutevaluehighlimitalarm

PV90

SV100

OFF ONH

SV100

PV110

OFF ONH

IfPVishigherthantheabsolutevalue,theoutputwillbeON.

Absolute-valueAlarm:Setas90


AM^

Absolutevaluelowlimitalarm

PV90

SV100

OFFON H

SV100

PV110

OFFON H

IfPVislowerthantheabsolutevalue,theoutputwillbeON.



SBa SensorbreakAlarm - ItwillbeONwhenitdetectssensordisconnection.LBa LoopbreakAlarm - ItwillbeONwhenitdetectsloopbreak.

※ H:Alarmoutputhysteresis[AHYS]

J-116

TCN Series

Loop break alarm (LBA) Itcheckscontrolloopandoutputsalarmbytemperaturechangeofthesubject.Forheatingcontrol(coolingcontrol),whencontroloutputMVis100%(0%forcoolingcontrol)andPVisnotincreasedoverthanLBAdetectionband[LBaB]duringLBAmonitoringtime[LBaT],orwhencontroloutputMVis0%(100%forcoolingcontrol)andPVisnotdecreasedbelowthanLBAdetectionband[LBaB]duringLBAmonitoringtime[LBaT],alarmoutputturnsON.

Startcontrolto① WhencontroloutputMVis0%andPVisnotdecreasedbelowthanLBAdetectionband[LBaB]duringLBAmonitoringtime[LBaT]

① to ② ThestatusofchangingcontroloutputMV(LBAmonitoringtimeisreset.)

② to ③ WhencontroloutputMVis0%andPVisnotdecreasedbelowthanLBAdetectionband[LBaB]duringLBAmonitoringtime[LBa]loopbreakalarm(LBA)turnsONafterLBAmonitoringtime.

③ to ④ ControloutputMVis0%andloopbreakalarm(LBA)turnsandmaintainsON.

④ to ⑥ ThestatusofchangingcontroloutputMV(LBAmonitoringtimeisreset.)

⑥ to ⑦ WhencontroloutputMVis100%andPVisnotincreasedoverthanLBAdetectionband[LBaT]duringLBAmonitoringtime[LBaT],loopbreakalarm(LBA)turnsONafterLBAmonitoringtime.

⑦ to ⑧ WhencontroloutputMVis100%andPVisincreasedoverthanLBAdetectionband[LBaB]duringLBAmonitoringtime[LBaT]loopbreakalarm(LBA)turnsOFFafterLBAmonitoringtime.

⑧ to ⑨ ThestatusofchangingcontroloutputMV(LBAmonitoringtimeisreset.)

※Whenexecutingauto-tuning,LBAdetectionband[LBaB]andLBAmonitoringtimeareautomaticallysetbasedonautotuningvalue.WhenAL1,AL2alarmoperation[AL-1,AL-2]issetasloopbreakalarm(LBA)[LBa ],LBAdetectionband[LBaB]andLBAmonitoringtime[LBaT]parameterisdisplayed.

Temperature

SV

LBAmonitoring time

PV

LBA detectionband

LBA detectionband

LBA detectionband

LBA detectionband

LBAinvalid

LBAinvalid

LBAinvalid

LBAmonitoring time

LBAmonitoring time

LBAmonitoring time

LBAmonitoring time

Controloutput

MV

100%

Time

① ② ③ ④ ⑤ ⑥ ⑦ ⑧ ⑨

0%Loop breakalarm (LBA)

SSRdriveoutput(12VDC)

INPUT LOAD

Load

Power100-240VAC50/60Hz

Temperature controller(TCN4Series) SSR Module

※Whenselectingphaseorcyclecontrolmode,the power supply for load and temperature controller must be the same.※ IncaseofselectingPIDcontroltypeandphase[PHAS]/cycle[CYCL]controloutputmodes,controlcycle[T]isnotallowedtoset.

※ ForAC/DCpowermodel(TCN4 -22R),thisparameterisnotdisplayedanditisavailableonlystandardcontrolbyrelayorSSR.

SSRPfunctionisselectableoneofstandardON/OFFcontrol,cyclecontrol,phasecontrolbyutilizingstandardSSRdriveoutput.

Realizinghighaccuracyandcosteffectivetemperaturecontrolaslinearoutput(cyclecontrolandphasecontrol).SelectoneofstandardON/OFFcontrol[STND],cyclecontrol[CYCL],phasecontrol[PHAS]at[SSrM]parameterofparametergroup2.Forcyclecontrol,connectzerocrossturn-onSSRorrandomturn-onSSR.Forphasecontrol,connectrandomturn-onSSR.

SSR drive output function (SSRP function) [SSrM]

J-117


SENSORS

CONTROLLERS

MOTION DEVICES

SOFTWARE


(K)SSRs

(L)PowerControllers

(M)Counters

(N)Timers


(P)Indicators

(Q)Converters




(U)Recorders

(V)HMIs

(W)Panel PC


Standard ON/OFF control mode [STND]

Cycle control mode [CYCL]

Phase control mode [PHAS]

AmodetocontroltheloadinthesamewayasRelayoutputtype.(ON:outputlevel100%,OFF:outputlevel0%)

AmodetocontroltheloadbyrepeatingoutputON/OFFaccordingtotherateofoutputwithinsettingcycle.HavingimprovedON/OFFnoisefeaturebyZeroCrosstype.

AmodetocontroltheloadbycontrollingthephasewithinAChalfcycle.Serialcontrolisavailable.RANDOMTurn-ontypeSSRmustbeusedforthismode.

Heatingoperation

Controloutput

ON OFF

SVTemperature

Hysteresis[HYS]

Auto tuning [AT] Hysteresis [HYS]Autotuningmeasuresthecontrolsubject'sthermalcharacteristicsandthermalresponserate,andthendeterminesthenecessaryPIDtimeconstant.(Whencontroltype[C-MD]issetasPID,itisdisplayed.)

Iferror[OPEN]occursduringautotuning,itstopsthisoperationautomatically.

Tostopautotuning,changethesetasOFF.(ItmaintainsP,I,Dvaluesofbeforeautotuning.)

IncaseofON/OFFcontrol,setbetweenONandOFFintervalsashysteresis.(Whencontroltype[C-MD]issetasONOF,itisdisplayed.)

Ifhysteresisistoosmall,itmaycausecontroloutputhunting(takeoff,chattering)byexternalnoise,etc.

Manual reset [REST]WhenselectingP/PDcontrolmode,certaintemperaturedifferenceexistsevenafterPVreachesstablestatusbecauseheater'srisingandfallingtimeisinconsistentduetothermalcharacteristicsofcontrolledobjects,suchasheatcapacity,heatercapacity.Thistemperaturedifferenceiscalledoffsetandmanualreset[REST]functionistoset/correctoffset.WhenPVandSVareequal,resetvalueis50.0%.Aftercontrolisstable,PVislowerthanSV,resetvalueisover50.0%orPVishigherthanSV,resetvalueisbelow50.0%.

Manualreset[REST]bycontrolresult

Temperature unit selection [UNIT]Afunctiontoselectdisplaytemperatureunit.UnitdisplayindicatorwillbeONwhenconvertingtemperatureunit.

Input correction [IN-B]Controlleritselfdoesnothaveerrorsbuttheremaybeerrorbyexternalinputtemperaturesensor.E.g.)Ifactualtemperatureis80butcontrollerdisplays

78,setinputcorrectionvalue[IN-B]as002 andcontrollerdisplays80.

※ Astheresultofinputcorrection,ifcurrenttemperaturevalue(PV)isovereachtemperaturerangeofinputsensor,itdisplaysHHHHorLLLL.

Input digital filter [MAvF]Ifcurrenttemperature(PV)isfluctuatingrepeatedlybyrapidchangeofinputsignal,itreflectstoMVandstablecontrolisimpossible.Therefore,digitalfilterfunctionstabilizescurrenttemperaturevalue.Forexample,setinputdigitalfiltervalueas0.4sec,anditappliesdigitalfiltertoinputvaluesduring0.4secanddisplaysthisvalues.Currenttemperaturemaybedifferentbyactualinputvalue.

SV High/Low limit [H-SV/L-SV] ItsetsSVhigh/lowlimitLimitrangeofusingtemperaturewithintemperaturerangeforeachsensor,usercanset/changesettemperature(SV)withinSVhighlimit[H-SV]toSVlowlimit[L-SV].(※L-SV＞H-SVcannotbeset.)

Whenchanginginputtype[IN-T],SVhighlimit[H-

SV]andSVlowlimit[L-SV]ofusingtemperaturewillbeinitializedasmax./min.valueofsensortemperaturerangeautomatically.

50Cycle 50Cycle50% 80%

AC

OUT

ON ONOFF OFF

AC

OUT

10%

AC

OUT50%

SV

PV

Offset

Setbelow50.0asresetvalue

Setover50.0asresetvalue

Offset

※ ManualresetfunctionisapplicableonlytoP/PDcontrolmode.

J-118

TCN Series

Display Description Troubleshooting

OPEN

Flashesifinputsensorisdisconnectedorsensorisnotconnected.

Checkinputsensorstate.

HHHHFlashesifmeasuredsensorinputishigherthantemperaturerange.

Wheninputiswithintheratedtemperaturerange,thisdisplaydisappears.

LLLLFlashesifmeasuredsensorinputislowerthantemperaturerange.

Display Description

OFF Lockoff

LOC1 Lockparametergroup2

LOC2 Lockparametergroup1,2

LOC3 Lockparametergroup1,2,SVsetting

Cool / Heat function [O-FT]

Parameter lock [LOC] Error

Control output MV when input sensor line is broken [ErMV]

Control method selection [C-MD] ItisselectablePID,ON/OFFcontrol.IncaseofON/OFF[ONOF]mode,Hysteresis[HYS]parameterisdisplayed.

IncaseofPID[PID]mode,Proportionalband[P],Integraltime[I],andDerivativetime[T]parametersaredisplayed.

AfunctiontopreventchangingSVandparametersofeachsettinggroup.Parametersettingvaluesarestillpossibletocheckwhenparameterlockisset.

Generallytherearetwowaystocontroltemperature,one(heat-function)istoheatwhenPVisgettingdown(heater).Theother(cool-function)istocoolwhenPVisgettinghigher(freezer).ThesefunctionsareoperatingoppositelywhenitisON/OFFcontrolorproportionalcontrol.ButinthiscasePIDtimeconstantwillbedifferentduetoPIDtimeconstantwillbedecidedaccordingtocontrolsystemwhenitisPIDcontrol.Cool-function[COOL]andheat-function[HEAT]mustbesetcorrectlyaccordingtotheapplication,ifsetasoppositefunction,itmaycauseafire.(Ifsetcool-function[COOL]atheater,itwillbemaintainedONanditmaycauseafire.)

Avoidchangingheat-functiontocool-functionorcool-functiontoheat-functionwhentheunitisoperating.

Itisimpossibletooperatebothfunctionatonceinthisunit.Therefore,onlyonefunctionshouldbeselectedonly.

Wheninputsensorlineisbrokenorsettingvalueerroroccurs,thisfunctionistosetcontroloutput.YoucansetON/OFFsettingforON/OFFcontrol,MVsettingforPIDcontrol.

Alarm output hysteresis [AHYS] ItdisplaysalarmoutputONandOFFintervalandhysteresisisappliedtobothAL1OUTandAL2OUT.•KCaH, JIcH, LIcH, TCcH, RPR, SPR, DPtH,CUsH

:1to100•KCaL, JIcL, LIcL, TCcL,DPtL,CUsL:0.1to50.0E.g.)AL1alarmoperation[AL-1]:AM#A,AL1alarmoperation[AL1]:10, Alarmoutputhysteresis[AHYS]:4

210

190

Temperature

SV200

ONOFF

AL1OUT

210 206 190 194

:4

:4PV

Time

Digital input key ( + 3 sec) [DI-K]

Control output type selection [OUT] It isselectableoutput type;relayoutput [RLY],SSRdriveoutput[SSR].

Parameter OperationOFF OFF Itdoesnotusedigitalinputkeyfunction.

RUN/STOP STOP

Pausescontroloutput.Auxiliaryoutput(exceptloopbreakalarm,sensorbreakalarm)exceptControloutputoperatesassetting.Holdthedigitalinputkeysfor3sectorestart.

RUN RUN

t t tt

STOP STOP RUN

Digitalinputkey(t:over3sec)

Clearalarm AlRE

Clearsalarmoutputbyforce.(onlywhenalarmoptionisalarmlatch,oralarmlatchandstandbysequence1/2.)ThisfunctionisappliedwhenpresentvalueisoutofalarmoperationrangebutalarmoutputisON.Alarmoperatesnormallyrightafterclearingalarm.

Auto-tuning AT

Starts/Stopsauto-tuning.Thisfunctionissameasauto-tuning[AT]ofparametergroup1.(Youcanstartauto-tuning[AT]ofparametergroup1andstopitbydigitalinputkey.)※ ThisparameterATappearsonlywhencontrolmethod[C-MD]parametergroup2issetasPID.Whencontrolmethod[C-MD]parametergroup2issetasONOF,thisparameterischangedasOFF.

J-119


SENSORS

CONTROLLERS

MOTION DEVICES

SOFTWARE


(K)SSRs

(L)PowerControllers

(M)Counters

(N)Timers


(P)Indicators

(Q)Converters




(U)Recorders

(V)HMIs

(W)Panel PC


Output connections Application of relay output type

KeepAlengthaslongaspossiblewhenwiringthetemperaturecontrollerandtheload.IfwirelengthofAisshort,counterelectromotiveforcewhichoccursfromacoilofmagnetswitch&powerrelaymayflowinpowerlineoftheunit,anditmaycausemalfunction.IfwirelengthofAisshort,pleaseconnectmylarcondensers104(630V)onthebothendsof" "(magnetcoil)toprotectelectromotiveforce.

Voltageoutputterminal

TCNSeries SSR

Loadpower

Power

+

-

INPUT

LOAD

※ SSRshouldbeselectedbythecapacityofload,otherwise,itmayshort-circuitandresultinafire.IndirectheatedshouldbeusedwithSSRforefficientworking.

※ Pleaseuseacoolingplateoritmaycausethecapabilitydeterioration,breakdownofSSRforalongusage.

※ Referto‘SSRdriveoutputfunction’forphase/cyclecontrolconnections.

Application of SSR drive output method

When the load (Heater etc) is not operatedPleasecheckoperationoftheOUTindicatorlocatedinfrontpaneloftheunit.IftheOUTindicatordoesnotoperate,pleasechecktheparameterofallprogrammedmode.Ifindicatorisoperating,pleasechecktheoutput(Relay,SSRdrivevoltage)afterseparatingoutputlinefromtheunit.

When it displays OPEN during operationThisisawarningthatexternalsensorisopen.Pleaseturnoffthepowerandcheckthewirestateofthesensor.Ifsensorisnotopendisconnectsensorlinefromtheunitandshorttheinput+,-terminal.Turnonthepoweroftheunitandcheckthecontrollerdisplaysroomtemperature.Ifthisunitcannotdisplayroomtemperature,thisunitisbroken.Pleaseremovethisunitandcontactourservicecenter.(Whentheinputmodeisthermocouple,itisavailabletodisplayroomtemperature.)

Proper Usage Simple "error" diagnosis Cautions during use

TCNSeries A

Relaycontactterminal

Heater

PowerCondenser

0.1630V

MagnetorRelaycontact

Followinstructionsin'Cautionsduringuse'.Otherwise,Itmaycauseunexpectedaccidents. Checkthepolarityoftheterminalsbeforewiringthetemperaturesensor.ForRTDtemperaturesensor,wireitas3-wiretype,usingcablesinsamethicknessandlength.Forthermocouple(CT)temperaturesensor,usethedesignatedcompensationwireforextendingwire. Keepawayfromhighvoltagelinesorpowerlinestopreventinductivenoise.Incaseinstallingpowerlineandinputsignallineclosely,uselinefilterorvaristoratpowerlineandshieldedwireatinputsignalline.Donotuseneartheequipmentwhichgeneratesstrongmagneticforceorhighfrequencynoise. Installapowerswitchorcircuitbreakerintheeasilyaccessibleplaceforsupplyingordisconnectingthepower. Donotusetheunitforotherpurpose(e.g.voltmeter,ammeter),buttemperaturecontroller. Whenchangingtheinputsensor,turnoffthepowerfirstbeforechanging.Afterchangingtheinputsensor,modifythevalueofthecorrespondingparameter. 24VAC,24-48VDCpowersupplyshouldbeinsulatedandlimitedvoltage/currentorClass2,SELVpowersupplydevice. Makearequiredspacearoundtheunitforradiationofheat.Foraccuratetemperaturemeasurement,warmuptheunitover20minafterturningonthepower. Makesurethatpowersupplyvoltagereachestotheratedvoltagewithin2secaftersupplyingpower. Donotwiretoterminalswhicharenotused. Thisunitmaybeusedinthefollowingenvironments.①Indoors(intheenvironmentconditionratedin'Specifications')②Altitudemax.2,000m③Pollutiondegree2④InstallationcategoryII

dual display, pid control temperature controller

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