dur-002-rev2 dursan data sheet - silcotek catalog/data sheets/data... · 6m hcl at room temperature...
TRANSCRIPT
Allowable pH Exposure:
Hydrophobicity (contact angle):
Typical Thickness:
Substrate:
Maximum Temperature:*
Deposition Process:
Coating Structure: Functionalized silica-like coating (a-SiOX:CHY)
Thermal chemical vapor deposition (not plasma-enhanced)
0 - 14
81°
400 - 1600 nm
Dursan® Specifi cations
Coating Data Sheet
The Dursan® process deposits a chemically protective barrier of amorphous silicon, oxygen and carbon that is further functionalized to resist adsorption of corrosive, reactive, and otherwise unwanted molecules (patent info at www.silcotek.com/IP). Applied via chemical vapor deposition (CVD), the Dursan® process is required when both a robust and chemically inert surface are critical.
• Achieve corrosive performance similar to exotic materials at a fraction of the price
• Increase system durability• Improve instrument accuracy and response time• Easy release and cleaning
*Contact technical service
Key Applications and Benefi ts
Providing versatile coatings ideal for corrosion and durability, chemical inertness,
and anti-stick properties.
Overview
Geometry: Any shape, including complex geometricsSize: Up to 78” (198 cm)Compatibility: Stainless steel, exotic alloys, ceramics
Corrosion Chemical Process
Oil & Gas/Refi ning Hydrophobicity Lab Analysis
Corrosion
500° C (inert atmosphere)450° C (oxidative)
81°
#DATA-DURSAN-REV2
INERTNESS Flow paths coated with the Dursan® process enable low parts-per-million sensitivity to sulfur compounds.
HYDROPHOBICITY Coatings produced by the Dursan® process are hydrophobic, non-stick, and easy to clean.
CORROSION RESISTANCE Coating with the Dursan® process can provide exotic alloy performance at a fraction of the price.
DURABILITY The Dursan® process (top row) doubles the wear resistance of 304 stainless steel and creates resistance to cracking and fl aking, which plague PTFE (bottom row).
TEMPERATURE STABILITY The Dursan® process produces versatile properties that are stable at temperatures well above the limits of fl uoropolymers.
CHEMICAL COMPATABILITY The silica-like structure provided by the Dursan® process is a robust and inert barrier suitable for several process environments.
ASTM G31 24 hr. Immersion6M HCl at Room Temperature
Auger electron spectroscopy (AES) of Dursan.
Dursan® (top row) and PTFE (bottom row) after cleaning and sonication.
Properties Change
Melting Point
1. Dursan®
2. Dursox®
3. SilcoNert1000®
4. SilcoNert2000® and SilcoKlean®
5. Silcolloy® and SilcoGuard®
6. Notak™
Sputter Depth (Å)
Atom
ic C
once
ntra
tion
(%)
100 19 10 4100 98 98.396.6
0:00 25 hours 50 hours 75 hours---- Stainless Steel
---- Dursan
Dursan Coated
Uncoated Cylinder
120
0
20
40
60
80
100
Rel
ativ
e C
once
ntra
tion
(%)
H2S Stability: Dursan vs. Stainless Steel50 ppmv, 300cc cylinder
+1400°C
0°C
+200°C
+400°C
+600°C
+800°C
+1000°C
+1200°C
1 65432
50004500
0 5001000
15002000
25003000
35004000
1009080706050403020100
C276C22
Dursan
SL1000
M400I718
I600
120
100
80
60
0
20
40
Substrate
Cor
rosi
on ra
te (m
py)
1.21 1.41 1.84 6.64 8.76 12.01
110.12
SN100049°
SN200099°
Dursan119°
Notak143°
SN1000 SN2000 Dursan Notak0
160
140
120
100
80
60
40
20
RoughSmooth
*Dursan® refers to the Dursan® process, which is a thermal chemical vapor depositionprocess that we perform to enable your parts to have the properties identifi ed above.