dur-002-rev2 dursan data sheet - silcotek catalog/data sheets/data... · 6m hcl at room temperature...

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Allowable pH Exposure: Hydrophobicity (contact angle): Typical Thickness: Substrate: Maximum Temperature:* Deposition Process: Coating Structure: Functionalized silica-like coating (a-SiO X :CH Y ) Thermal chemical vapor deposition (not plasma-enhanced) 0 - 14 81° 400 - 1600 nm Dursan ® Specifications Coating Data Sheet The Dursan ® process deposits a chemically protective barrier of amorphous silicon, oxygen and carbon that is further functionalized to resist adsorption of corrosive, reactive, and otherwise unwanted molecules (patent info at www.silcotek.com/IP). Applied via chemical vapor deposition (CVD), the Dursan ® process is required when both a robust and chemically inert surface are critical. Achieve corrosive performance similar to exotic materials at a fraction of the price Increase system durability Improve instrument accuracy and response time Easy release and cleaning *Contact technical service Key Applications and Benefits Providing versatile coatings ideal for corrosion and durability, chemical inertness, and anti-stick properties. Overview Geometry: Any shape, including complex geometrics Size: Up to 78” (198 cm) Compatibility: Stainless steel, exotic alloys, ceramics Corrosion Chemical Process Oil & Gas/Refining Hydrophobicity Lab Analysis 500° C (inert atmosphere) 450° C (oxidative)

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Page 1: DUR-002-REV2 Dursan Data Sheet - SilcoTek Catalog/Data Sheets/DATA... · 6M HCl at Room Temperature Auger electron spectroscopy (AES) of Dursan. Dursan® (top row) and PTFE (bottom

Allowable pH Exposure:

Hydrophobicity (contact angle):

Typical Thickness:

Substrate:

Maximum Temperature:*

Deposition Process:

Coating Structure: Functionalized silica-like coating (a-SiOX:CHY)

Thermal chemical vapor deposition (not plasma-enhanced)

0 - 14

81°

400 - 1600 nm

Dursan® Specifi cations

Coating Data Sheet

The Dursan® process deposits a chemically protective barrier of amorphous silicon, oxygen and carbon that is further functionalized to resist adsorption of corrosive, reactive, and otherwise unwanted molecules (patent info at www.silcotek.com/IP). Applied via chemical vapor deposition (CVD), the Dursan® process is required when both a robust and chemically inert surface are critical.

• Achieve corrosive performance similar to exotic materials at a fraction of the price

• Increase system durability• Improve instrument accuracy and response time• Easy release and cleaning

*Contact technical service

Key Applications and Benefi ts

Providing versatile coatings ideal for corrosion and durability, chemical inertness,

and anti-stick properties.

Overview

Geometry: Any shape, including complex geometricsSize: Up to 78” (198 cm)Compatibility: Stainless steel, exotic alloys, ceramics

Corrosion Chemical Process

Oil & Gas/Refi ning Hydrophobicity Lab Analysis

Corrosion

500° C (inert atmosphere)450° C (oxidative)

81°

Page 2: DUR-002-REV2 Dursan Data Sheet - SilcoTek Catalog/Data Sheets/DATA... · 6M HCl at Room Temperature Auger electron spectroscopy (AES) of Dursan. Dursan® (top row) and PTFE (bottom

#DATA-DURSAN-REV2

INERTNESS Flow paths coated with the Dursan® process enable low parts-per-million sensitivity to sulfur compounds.

HYDROPHOBICITY Coatings produced by the Dursan® process are hydrophobic, non-stick, and easy to clean.

CORROSION RESISTANCE Coating with the Dursan® process can provide exotic alloy performance at a fraction of the price.

DURABILITY The Dursan® process (top row) doubles the wear resistance of 304 stainless steel and creates resistance to cracking and fl aking, which plague PTFE (bottom row).

TEMPERATURE STABILITY The Dursan® process produces versatile properties that are stable at temperatures well above the limits of fl uoropolymers.

CHEMICAL COMPATABILITY The silica-like structure provided by the Dursan® process is a robust and inert barrier suitable for several process environments.

ASTM G31 24 hr. Immersion6M HCl at Room Temperature

Auger electron spectroscopy (AES) of Dursan.

Dursan® (top row) and PTFE (bottom row) after cleaning and sonication.

Properties Change

Melting Point

1. Dursan®

2. Dursox®

3. SilcoNert1000®

4. SilcoNert2000® and SilcoKlean®

5. Silcolloy® and SilcoGuard®

6. Notak™

Sputter Depth (Å)

Atom

ic C

once

ntra

tion

(%)

100 19 10 4100 98 98.396.6

0:00 25 hours 50 hours 75 hours---- Stainless Steel

---- Dursan

Dursan Coated

Uncoated Cylinder

120

0

20

40

60

80

100

Rel

ativ

e C

once

ntra

tion

(%)

H2S Stability: Dursan vs. Stainless Steel50 ppmv, 300cc cylinder

+1400°C

0°C

+200°C

+400°C

+600°C

+800°C

+1000°C

+1200°C

1 65432

50004500

0 5001000

15002000

25003000

35004000

1009080706050403020100

C276C22

Dursan

SL1000

M400I718

I600

120

100

80

60

0

20

40

Substrate

Cor

rosi

on ra

te (m

py)

1.21 1.41 1.84 6.64 8.76 12.01

110.12

SN100049°

SN200099°

Dursan119°

Notak143°

SN1000 SN2000 Dursan Notak0

160

140

120

100

80

60

40

20

RoughSmooth

*Dursan® refers to the Dursan® process, which is a thermal chemical vapor depositionprocess that we perform to enable your parts to have the properties identifi ed above.