dutch tech tools pvt ltddutchtechtools.com/upload/download_pdf/1179255577_1484903349… · dutch...

DUTCH TECH TOOLS PVT LTD COMPANY PROFILE

•Dutch Tech Tools Pvt Ltd – A

company of Dedicated, Disciplined

and Determined team consisting of

highly skilled professionals and

engineers with more than 40 years of

experience in manufacturing Solid

Carbide Chip Cutting Tools

•Founded in 2007, today DTT takes

pride for being an Indian company

with highly advanced manufacturing

capabilities and exporting advanced

metal cutting tools worldwide

Dedicated

Disciplined

Determined

Dutch Tech Tools – Company Profile

Situated over 3 Acres at Falta Special Economic Zone, West Bengal-India , DTT

has an advantage of being within close proximity to Air and Sea Ports and with

strategic layout for further expansion


Our Manufacturing Unit comprises of a complete Rollomatic CNC Tool &

Cutter Grinding Setup along with dedicated Transor Filtration systems in a

temperature controlled environment for consistently manufacturing high

precision cutting tools


Blank Formation:• Rough Centerless Grinding- 1 No.

• Finish Centerless Grinding- 1 No.

• Shank Chamfer Grinding- 1 No.

• Carbide Rod Parting Machine- 1 No.

Cyclindrical Grinding • Rollomatic NP4 - 1 No.

• Rollomatic NP5 – 1 No.

CNC Grinding: • Rollomatic 620XS – 4 Nos.

(Diameters 0.2 mm upto 12 mm)

• Rollomatic 628XS - 1 Nos.

(Diameters 0.2 mm upto 12 mm)

• Rollomatic 6000 XL- 1 Nos.

(Diameters 12.0 mm upto 25.0 mm)


Consistent Manufacturing is aided by Quality Checks using the Zoller Genius 3M measuring

machine and Marcel Aubert Optical Measuring System. These instruments ensure that the

precision tools are meeting the tight tolerance levels. All items are individually inspected

and statistical process controls are carried out to constantly monitor production processing

for possible corrective actions.


To backup the manufacturing, our Inhouse Engineering team using advanced

softwares to deliver new innovative solutions . Within this division, tools are

continuously perfected to complement the constant technological

transformation in the metalworking industry.


We provide tools through a wide network of dealers and

distributors across the world for the following industries:

Power &Energy

Medical

Aerospace

Mold & Die

Automotive

General Engineering


Duronto Drill Duronto Inox Drill Duronto Alu Drill Duronto FX DrillMicro Drill


ICE MILL RHINO 0500 RIB PROCESS


ICE INOX MILL RHINO 1100 MIRROR MILLGHURNEE MILL


RAZOR 1300 RAZOR 1500 ALU – X (Premium)


SAX MILL NTC MILL DIE & MOLD ROCKSTAR SERIES


CASE STUDY – 1 LOCATION

3 Times the Tool Life as compared to the competitors !!

•Company- Manufacturing Heavy Vehicles

•Component- Transmission Housing

•Tool Diameter: 5xd with coolant 8.5mm

•Material: Cast Iron

•RPM: 3200

•Feed: 1000mm/min

•Each Component has 10 holes for drilling

•Duronto Drill completed 442 components (i.e.115metres drilling length) with

bore tolerance within 0.012mm

•Previously used competitor drill used to make on an average 265

components with the same cutting condition

CASE STUDY - 2 LOCATION


CASE STUDY - 3

COMPETITOR DUTCHDiameter Ø10.30 SC Drill Ø10.30 SC Drill

Drill Cost (INR) 6473.00 5026.00

Re-grinding cost 1200 1200

No of Re-grindings 4 4

New tool Life 222 238

Re-grinding tool life 220 230

Total tool life 1102 1158.00

Cost per Component 10.23 8.49

Machining Time (Secs) 1.2 1.2

Machine HMC S9 (MAZAK) HMC S9 (MAZAK)

Machine Cost/ Min 32 32

Machining Cost /Component 38.4 38.40

Volume / Month 700 700

Total Cost 34,040.71 32,819.72

Savings from Existing/Month (INR) 0.00 1220.98

Total saving per annum (INR) 14,651.81

LOCATION


Diameter: 10mm

•Machine: BMV

•Material: ST37 , free cutting mild steel

•Application: 1xd Slotting

•RPM: 7000~7700

•Depth of Cut: 10mm

•Table Feed: 1000mm/min

•Total Machining: 26 metres per component / 26 mins for

each component

Comparison: Competitor’s cutter took 4:24 hours to do the

same operation and used 2 cutters for each component



• Diameter: 16mm

• Machine: Hardinge [15KW]

• Material: 16MnCr5 [USA Grade: 5115]

• Application: 1xd Slotting and Pocket Contour

• Cutting Parameters:

•RPM: 4400

•Vc: 220 m/min

•fZ: 0.07 mm/tooth

•Vf: 1600 mm/min

•Total Machining: 70 components +++

•Comparison: Competitor’s cutter made 30 components and needed to be

changed



CASE STUDY - 1

4 FL 30° - ½” Endmill COMPETITOR DUTCH

Tool Life (Components) 64 231

No. of Tool Changes Required

Monthly 97.45 27.00

Cost per Index $27.73 $40.84

Perishable Cost per Piece $0.43328 $0.17680

Monthly Tool Cost w/ Setting &

Changing $2,702.38 $1,102.68

Estimated Yearly Tool Cost $32,428.50 $13,232.16

ESTIMATED YEARLY COST SAVINGS BY DUTCH $19,196.34

LOCATION

4 times the Tool Life !!

Material: 17-4 STAINLESS STEEL | Speed: 1528 RPM | Feed: 12.2 Inches/Min



4 FL 30° - 1/8” Ballnose COMPETITOR DUTCH

Tool Life (Components-) 50 150

No. of Tool Changes Required

Monthly 100 33.33

Cost per Index $8.96 $9.94

Perishable Cost per Piece $0.17920 $0.06627

Monthly Tool Cost w/ Setting &

Changing $896 $331.3

Estimated Yearly Tool Cost $10,752 $3976

ESTIMATED YEARLY COST SAVINGS BY DUTCH $6776.00

3 times the Tool Life !!

Material: 17-4 STAINLESS STEEL | Speed: 7637 RPM | Feed: 15.3 Inches/Min


Fully Automated Manufacturing

High Precision Rollomatic CNC Grinding Machines

24-7 Production

Climate Controlled Production

Know- How

Climatized Measuring

CNC Measuring Equipment

100% Tool Inspection

Master Tools

Measuring Protocol

Tolerances of ±0.002mm possible

In-house Development and engineering of tools

3-D simulation

Manufacturing of test tools

Continuous optimization of programmes


DUTCH TECH TOOLS PVT. LTD.

Sector II, Falta Special Economic Zone

P/O: Bishira South 24 Parganas

West Bengal- 743504 | [email protected]

www.dutchtechtools.com

(P): +91.3174.222.852

(F): +91.3174.222.853


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