dw331 top handle jigsaw -...

August 2004 M.Chadwick

Introduction

Bill Of Material

Exploded Drawing

Repair Instructions

New Parts

Wiring Diagram

Main Menu

DW331 Top Handle Jigsaw

TYPE 1

Marketing Information

Launch Details Manufacturing Plant Service Parts Warehouse Launch Markets Launch Date

Usti Europe, UK, USA August 2004

Technical Information CE LPA Sound Pressure CE LWA Acoustic Power Static Sensitive Voltage Ampere Power Input Power Output No Load Stroke Rate Stroke Length Capacity Max. Capacity – Wood Max. Capacity – Steel Max. Capacity – Non Ferrous Metal Bevel Capacity

86.4 DB(A) 97.4 DB(A) NO 230V / 115V 1.4 / 2.9 701 WATTS 425 WATTS 0-3100 26MM 130MM 12MM 20MM 45deg

TYP.

WWW.2helpU.com 29 - 09 - 04E13913 / 586830-00

DW331 1

1

1465 6668

67

58

77

787666

4873

72

57

55

49

51

53

52

8684

50 51494839

40

17

18

1516

4647

26

25

2722

2321

20

24

30 31 32

33

34

36

38 39 88

89

90

9192

85

95

100

87

94

96

93

82

81

2

80

8

5 437

56

74

816

821

800861

70

4335

7.5g

11

12

3

13

108

7

6

7.5g

3.5g

800

800

800

800

Black & Decker Bill of Materials - PARTS LIST

Product Number DW331-----A Product Description JIGSAW Type Identifier 1Item

NumberQuantity

PerPart Number Part Description Variant Description Type Description Market Codes Refer to

R.I.

Page: 1 Date printed: 15 Sep 2004 15:45

1 1 589004-00 ARMATURE 230V CH - GB - QS No1 1 589004-01 ARMATURE 115V LX - QU No2 1 589006-00 FIELD 230V CH - GB - QS No2 1 589006-01 FIELD 115V LX - QU No3 1 582822-00 SWITCH 220V CH - GB - QS No3 1 582822-01 SWITCH 115V LX - QU No4 1 589016-00 BRUSH PAIR 230V CH - GB - QS No4 1 589016-01 BRUSH PAIR 115V LX - QU No5 2 583696-01 BRUSH HOLDER SA No6 1 584090-00 CORD PROTECTOR No7 1 325090-11 CABLE QU No7 1 330060-14 CABLE (M/PLUG) GB No7 1 330061-07 CABLE SA LX No7 1 330080-39 CORDSET (EURO) QS No7 1 330080-40 CORDSET CH No8 4 330065-06 SCREW M4 X 12 T20 Yes10 1 821070-00 CORD CLAMP No11 1 572013-02 LEADWIRE Red CH - GB - QS - QU No11 1 590091-00 CHOKE Red LX No12 1 572013-03 LEADWIRE Black CH - GB - QS - QU No12 1 590092-00 CHOKE Black LX No13 1 577552-00 CAPACITOR GB - QS No13 1 949877-01 CAPACITOR LX No14 1 330003-56 BEARING No15 6 330065-07 SCREW Yes16 1 588997-00 HANDLE SA No17 1 581269-00 GUARD No18 1 581239-00 SCREEN No20 4 324006-00 SCREW Yes21 1 581577-00 CASTING No22 1 584627-00 PIN No23 1 581418-00 SPRING No



NumberQuantity


R.I.


24 1 589055-00 ACTUATOR No25 1 589010-00 GEARCASE COVER No26 1 581244-00 GASKET No27 2 330045-09 SCREW Yes30 2 330065-11 SCREW Yes31 2 582837-00 BOLT Yes32 1 589148-00 BLADE CLAMP No33 1 582262-00 HOLDER No34 1 582263-00 FELT SEAL No35 1 586646-00 SPRING No36 1 582259-00 BEARING No37 1 589013-00 SHAFT No38 1 582260-00 SUPPORT BEARING No39 4 324006-00 SCREW No40 1 582258-00 BEARING No43 1 590243-00 SPACER No46 1 582261-00 CLAMP No47 1 582257-00 DRIVE ROLLER No48 2 571181-00 CLIP No49 2 582829-00 WASHER M8 15.5 x 0.5 No50 2 582255-00 SCREW Yes51 2 330004-02 BEARING NEEDLE No52 1 589015-00 CRANKSHAFT No53 1 589012-00 COUNTERWEIGHT No55 1 589014-00 GEAR SA No56 1 581247-00 ACTUATOR No57 2 330019-15 SCREW Yes58 1 589011-00 GEARCASE SA No65 1 581255-00 LEVER No66 2 326467-00 DETENT No67 1 582830-00 BODY No68 1 582831-00 BAFFLE No



NumberQuantity


R.I.


70 1 589056-00 SUPPORT BRACKET No72 1 330041-29 PIN No73 1 584450-00 NOZZLE No74 1 330041-49 PIN No76 1 581257-00 LEVER No77 1 605040-39 BEARING,BALL No78 1 584639-00 SPRING CLIP No80 1 581241-00 HOUSING MOTOR No81 1 581240-00 BAFFLE FAN No82 1 930029-00 HOLDER BEARING No84 1 943217-00 RUBBER No85 1 581263-00 SHOE No86 1 584362-00 LEVER No87 1 581266-00 ADAPTOR No88 1 584686-00 PLUNGER No89 1 581265-00 CLAMP No90 1 582826-00 BOLT M8 Yes91 1 582828-00 WASHER M5 No92 1 582827-00 BOLT M5 Yes93 1 581281-00 VACUUM ADAPTOR No94 1 581264-00 SOLE PLATE No95 4 389235-00 SCREW Yes96 1 581268-00 SOLE PLATE No100 1 402140-00 ANTI SPLINTER DEVICE No800 1 870889-03 GREASE Yes816 1 587464-00 BRAND LABEL No821 1 586840-00 RATING PLATE GB No821 1 586840-01 RATING PLATE QU No821 1 586840-02 RATING PLATE QS No821 1 586840-03 RATING PLATE CH No821 1 586840-04 RATING PLATE LX No860 1 329040-10 KITBOX No



NumberQuantity


R.I.


R11435en.rtf

R11435 DW331, DW333, DC330. Jigsaw Type 1 Torque Settings DW331, DW333. Item. 15, 8 1.4 - 1.8Nm 95, 31 1.8 - 2.2Nm 50 2.4 - 2.6Nm 27, 20, 30, 39 2.8 - 3.5Nm 57 3.0 - 3.5Nm 90, 92 4.1 - 4.5Nm Torque Settings DC330. Item. 15 1.4 - 1.8Nm 95, 31 1.8 - 2.2Nm 50 2.4 - 2.6Nm 27, 20, 30, 39 2.8 - 3.5Nm 90, 92 4.1 - 4.5Nm 6 2.8 - 3.2Nm 7 3.5 - 4.0Nm Grease Application. Item 800 Type Renolit LX-PEP ½ ( Formally Paragon EP ½ ) 7.5g Into rear Gearcase in Gear aperture. 7.5g On top of assembled Gear making sure all moving parts are coated specifically the Timing actuator

(56), Timing Pin and Top & Bottom guide pins for the Counter weight. 3.5g Into front Gearcase making sure to cover the top Bearing (40), drive slot & Guide slots in

Reciprocating shaft (37). A light coating on the actuating surface of lever (24) to aid Blade clamp lever operation.

New Parts

JIGSAW - TOP HANDLEDW331

Part Number Part Description

CORD SET QU325090-11

LEADWIRE RED572013-02

LEADWIRE BLACK572013-03

MOTR HOUSING581241-00

SWITCH 230V582822-00

SWITCH 115V582822-01

RATING PLATE586840-00



RATNG PLATE586840-03


SA HANDLE588997-00

ARMATURE 115V589004-01

FIELD 115V589006-01

BRUSH PAIR 115V589016-01

CHOKE590091-00

CHOKE590092-00

SPACER590243-00

Any queries please contact the European Service Support Group Martin Cook : 0044 1753 500640 Steve Hurt : 0044 1753 500830 Martin Chadwick : 0044 1753 500540 Sean Holden : 0044 1753 500583

06 September 2004 Page 1 of 1P1ant: LCE

Please DO NOT order any parts until a Service Change Note is published.

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JigsawsDW331KNEW

Heavy Duty Top Handle Jigsaw

Selling PropositionPowerful 701 watt motor with variable speed delivers fast cutting action up to 3100 strokes per minute

Quick and easy patented keyless blade change system accepts T- shank blades

Tool free adjustable shoe with anti scratch cover bevels to 45 degrees in both directions

3-position orbital action controls the aggressiveness or smoothness of cuts

Patented anti-vibration counterbalance mechanism and rubber grip providesmooth operation

Dust blower keeps line of cut clear of chips

Modular component design for trouble free servicing

Tapered saw blade roller to control blade deflection at maximum depth of cut

Applications

The efficient cutting solution for wood, sheet metal and plastic

Specifications

Power Input 701 Watts

Power Output 445 Watts

No Load Stroke Rate 0-3100 spm

Stroke Length 26 mm

Bevel Capacity 45 °

Max. Cutting Capacity [Wood] 135 mm

Max. Cutting Capacity [Steel] 10 mm

Max. Cutting Capacity [Non Ferrous Metal] 20 mm

Weight 2.8 kg

Length mm 250 mm

Height 210 mm

Standard Equipment

4 high performance Jigsaw blades

anti-scratch cover

anti-splinter insert

dust extraction adapter

heavy duty carrying case

Page 1 of 1Toolnet - Product Print

07/09/2004http://toolnet.bdk.com/Toolnet/Product/ProductPrint.asp?HierarchyID=43&ProductID...

dw331 top handle jigsaw -...

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