dyeing recipe

Dyeing Recipe:

Dyeing is the process of adding color to textile products like fibers, yarns, and fabrics. Dyeing is normally done in a special solution containing dyes and particular chemical material. Different shade produced in dyeing by the same color. This shade depends on dyeing recipe. In the variation of dyeing recipe different color shade made in fabric or yarn or fiber.

Different Types of Shade

Dyeing Recipe for Different Shade:

Recipe for Light Shade:

Demineralization:

DEMTPE : 2.0g/L

Scouring & Bleaching:

Denkom-SYT (Detergent) : 2.0g/L Request-2207(Sequestering) : 0.3g/L Parmagen NF (De aerating) : 0.2g/L GVN (Stabilizer) : 1g/L Caustic soda (Scouring) : 2.5g/L Hydrogen Peroxide (Bleaching) : 3g/L

Neutralization after Bleaching:

Acetic Acid (Neutralization) : 0.5g/L Request -2207 (Sequestering) : 0.2g/L

Hot Wash with Peroxide Killer:

Antiper -RN(Peroxide killer) : 0.3g/L

Dyeing (Dyes & Chemicals):

REB(Levelling) : 1.5g/L Request-2207 (Sequestering) : 0.3g/L Parmagen NF (Deaerating) : 0.25g/L Imcozin Yellow E3R (Reactive) : 0.0042% Imcozin Red E3BR (Reactive) : 0.000607% Imcozin Blue ENR (Reactive) : 0.000537% Glauber Salt (Electrolyte) : 10g/L Soda ash (Color Fixing) : 6g/L

Neutralization after Dyeing:

Acetic Acid (Neutralization) : 1g/L

Finishing:

Lustraffin SA86 (Softener) : 3.5%

Recipe for Medium Shade:

Demineralization:

Controller DEMTPE (Demineralizing) : 2.0g/L


Denkom-SY(Detergent) : 2.0g/L Triplex 2146(Sequestering agent) : 0.3g/L Parmagen NF (Deaerating) : 0.2g/L GVN (Stabilizer) : 1g/L Caustic soda (Scouring) : 2.5g/L Hydrogen Peroxide (Bleaching) : 3g/L


Acetic Acid (Neutralization) : 0.5g/L GVN (Sequestering) : 0.2g/L


Antiper -RN (Peroxide killer) : 0.3g/L


Albatex DBC (Leveling) :1.5g/L Triplex 2146 (Sequestering) : 0.3g/L Parmagen NF (Deaerating) : 0.25g/L CibaYellow FN 2R (Reactive) : 0.046% Ciba Yellow F4G (Reactive) : 0.79% Ciba Blue FNR(Reactive) : 0.119% Glauber Salt (Electrolyte) : 35g/L Soda ash (Color Fixing) : 20g/L


Acetic Acid (Neutralization) : 1g/L Kappaquest FE (Sequestering) : 0.2g/L

Soaping:

Kappaquest A41 (Soaping & Leveling) : 1.5g/L

Finishing:

Lustraffin SA86 (Softner) : 4%

Recipe for Dark Shade:

Demineralization:

Controller DEMTPE (Demineralizing) :2.0g/L


Dencom BYB (Detergent) : 2.0g/L Triplex 2146 (Sequestering) : 0.3g/L Parmagen NF (Deaerating) : 0.25g/L Kappazon H53 (Stabilizer) : 1g/L Caustic soda (Scouring) : 2.5g/L Hydrogen Peroxide (Bleaching) : 3g/L


Acetic Acid (Neutralization) : 0.5g/L Triplex 2146 (Sequestering) : 0.3g/L


Chromalese PQ (Peroxide killer) : 0.3g/L


Albatex DBC (Leveling) : 1.5g/L Triplex 2146 (Sequestering) : 0.3g/L Parmagen NF (Deaerating) : 0.25g/L Ciba Yellow S3R (Reactive) : 0.0792% Ciba DeepRed SB (Reactive) : 0.2752% Ciba Sulpher Black G(Reactive) : 3.864% Glauber Salt (Electrolyte) : 80g/L Soda ash (Color Fixing) : 5g/L Caustic Soda : 2 g/L


Invatex AC(Neutralization) : 1g/L

Soaping:

Kappaquest A41 (Soaping & Leveling) : 1.5g/L

Finishing:

Albatex ECO (Fixing) : 0.5% Albatex FRD (Fixing) : 0.5% Katamin BW (Softner) : 3%

Recipe for Turquoise Color:

Demineralization:

Controller DEMTPE (Demineralizing) :2.0g/L


Dencom BYB (Detergent) :2.0g/L Triplex 2146 (Sequestering) : 0.3g/L Parmagen NF (Deaerating) : 0.25g/L Kappazon H53 (Stabilizer) : 1g/L Caustic soda (Scouring) : 2.5g/L Hydrogen Peroxide (Bleaching) : 3g/L


Acetic Acid (Neutralization) : 0.5g/L

Triplex 2146 (Sequestering) : 0.3g/L


Chromalese PQ (Peroxide killer) : 0.3g/L


Cibacell DBC (Leveling) : 1.5g/L Triplex 2146 (Sequestering) : 0.3g/L Parmagen NF (Deaerating) : 0.25g/L Imcozin Yellow 4GL (Reactive) :0.00425% Synozol Blue KHL(Reactive) : 0.03867% Synozol Turquish HFG(Reactive) : 0.29973% Glauber Salt (Electrolyte) : 15g/L Soda ash (Color Fixing) : 8g/L


Invatex AC (Neutralization) : 1.5g/L

Soaping:

Albatex AD (Soaping & Leveling) : 1.0g/L Albatex AD (Soaping & Leveling) : 1.0g/L

Finishing:

Albatex ECO (Fixing) : 0.5% Albatex FRD (Fixing) : 0.5% Lustrafin SA 86 (Softner) : 3.5%

- See more at: http://textilehelpline.com/dyeing-recipe-different-shade/#sthash.a31ipCxZ.dpuf

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Dyeing Parameters | Production Parameter of Dyeing

Production Parameter of Dyeing:

Textile dyeing is a process of imparting color to the textile material through a dye. During this process it is very important to provide favorable conditions to achieve the desired effects. For getting desired shade of color you have to strictly follow some dyeing parameters. The following dyeing parameters are maintain in dyeing.

Dyeing Parameters:

1. pH:

During scouring & bleaching 10-11 During enzyme – 4.5 During leveling- 6.5-7 During softening 4.0-5.5

Textile Dyeing

2. Temperature (ºC):

For cotton scouring & bleaching 1100C For polyester dyeing 100-1350c

http://textilelearner.blogspot.com/2012/07/enzyme-classification-of-enzyme-in.html

http://textilehelpline.com/basic-concept-textile-dyeing/

For cotton dyeing

-80 to 90 (hot brand)-40 to 60 (cold brand)

For cotton hot wash 70-80 For cotton cold wash 30-40

3. Time:

In Cotton Dyeing

-Scouring & Bleaching 60-90 Mins-Scouring Hot 10 Mins-Enzyme 60 Mins-Leveling 10 -20Mins-Softening 30 Mins

For Color Steam Both Reactive & Disperse 60-90 Mins

4. M:L

1:7 for 100% cotton 1:8 for Black and white color 1:10 for vicose 1:20 for pigment dyeing

- See more at: http://textilehelpline.com/dyeing-parameters-production-parameter-of-dyeing/#sthash.S8lNfGCp.dpuf

Required amount of water was taken into the machine↓

The fabric was loaded and run for 5-10 minutes in normal temperature↓

BOS, FE,CF,H-53 (Scouring Chemicals) were added at a time for 5 minutes↓

Caustic was added at normal temperature for 5 minutes↓

Temperature increased at 600 C↓

Hydrogen per Oxide(H2O2)was added for 5 minutes↓

Temperature increased at 950C and continue for 1 hrs↓

Sample check↓

Cold wash at 400C for 5-10 minutes↓

Hot wash at 950C for 5-10 minutes↓

Required amount of water was loaded↓

Acetic acid was added↓

Temperature increased at 800C for 15-20 minutes↓

Cold wash at 400C and drain↓

Water filled and Acetic acid was added↓

PH check at 4.5↓

Leveling agent at 600 for 5-10 minutes↓

Salt at 600 for 5-10 minutes↓

Run time 10 minutes↓

Dyes at 600 for 30 minutes↓

Run time 10 minutes↓

Check the sample↓

Soda ash at 600 for 40 minutes↓

Run time 10 minute↓

Check the sample↓

Colour steam↓

B D (Bathe Drain)↓

Wash↓

Hot wash↓

Acetic Acid↓

Run for 20 min↓

Then unload the garments - See more at: http://textilehelpline.com/steps-cotton-dyeing-process/#sthash.TKM8KKdn.dpuf

Flow Chart of Topping in Reactive Dyeing

Water fill at required amount↓

Fabric loaded and running for 10 min.↓

Drain out↓

Water was filled at required amount↓

Acetic acid was added for 5 min.↓


Run for 20 min.↓

Rinsing for 10 min.↓

Drain out↓

Require amount of water filled↓

Wetting agent was added↓


Run for 30 min.↓

Ringing for 20 min.↓

Leveling agent added for 10 min.↓

Salt dosing↓

Color dosing for 30 min↓

Run for 10 min↓

Soda dosing↓

Run for 1 hrs↓

Temperature increase at 600C for 5 min↓

Run for 10 min↓

Shade check (OK)↓


Drain out↓

Acetic acid was added for neutralization for 10 min↓

Shade check (ok)↓

Hot wash at 700C↓


Fixing agent was added for 10 min↓


Water was filled at required amount↓

PH check at 5.5↓

Softener was added↓

Final shade checks and run for 20 min↓

Unload the dyed fabric

- See more at: http://textilehelpline.com/flow-chart-of-topping-in-dyeing/#sthash.M8kL390M.dpuf

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