dynamic stress analysis of railway track bed under train passage

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    Dynamic Stress Analysis of a Railway Track Bed during

    Train Passage

    Project-2 (CE47006) report submitted toIndian Institute of Technoo!"# $hara!pur 

    in partia fufiment for the a%ard of the de!ree of 

    &acheor of Technoo!" ('ons)

    InCii En!ineerin!

    VIVEK KUAR 

    !"#E$!%!"

    *nder the superision of 

    Prof& Su'it Kumar Das(

    De)artment of #i*il Engineering

    Indian Institute of Tec(nology+ K(arag)urS)ring Semester+ "%!,-!.

    "/t( A)ril+ "%!.

    +

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    DE#0ARATI12

    I certif" that(a) The %or, contained in this report has been done b" me under the !uidance of m"

    superisor

    (b) The %or, has not been submitted to an" other Institute for an" de!ree or dipoma

    (c) I hae conformed to the norms and !uideines !ien in the Ethica Code of Conduct of the Institute

    (d) heneer I hae used materias (data# theoretica ana"sis# fi!ures# and te.t) from other 

    sources# I hae !ien due credit to them b" citin! them in the te.t of the thesis and !iin!their detais in the references /urther# I hae ta,en permission from the cop"ri!ht o%ners of 

    the sources# %heneer necessar"

    ate1 ie, $umar 

    Pace1 $hara!pur +2CE3+0+2

    DEPARTE2T 13 #IVI0 E24I2EERI24

    2

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    I2DIA2 I2STITUTE 13 T5E#5210146+ K5ARA4PUR 

    K5ARA4PUR-7"!$%"+ I2DIA

    CERTIFICATE 

    This is to certif" that the project report entited 8Dynamic Stress Analysis of a

    Railway Track Bed during train )assage submitted b" Vi*ek Kumar

    9!"#E$!%!": to Indian Institute of Technoo!"# $hara!pur to%ards partia

    fufiment of reuirements for the a%ard of de!ree of &acheor of Technoo!"

    ('ons) in Cii En!ineerin! is a record of bonafide %or, carried out b" him under 

    m" superision and !uidance durin! 5prin! 5emester 20+-+6

    Prof& Su'it Kumar Das(Date; De)artment of #i*il

    Engineering

    Place; K(arag)ur Indian Institute of 

    Tec(nology

      K(arag)ur+ India

    3

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    #12TE2TS

    + IT89*CTI9::::::::::::::::::

    2 ;ITE8ET'99;9?=::::::::::::::::::+3

    4 8E5*;T5:::::::::::::::::::::+6

    5*>>

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    &aast and sub-baast a"ers are important components of a conentiona rai%a" trac, 

    s"stem 9ne of their main functions is to preent the transmission of dama!in! stress

    chan!es to the under"in! natura !round or sub!rade 5pecification of the a"er thic,ness

    needed to do this %as for man" decades based ar!e" on custom and practice ore recent %or, hi!hi!hted the potentia importance of the rotation in principa stresses

    %ithin the sub!rade as trains pass (&ro%n +@@6# ?rabe and Ca"ton 200@)# and su!!ested

    %a"s in %hich the compe. patterns of stress chan!e induced b" train passa!e coud be

    appro.imated in aborator" tests (Po%rie 2007)

    !&!

    Aim of t(e Study

    The aim of this thesis is to ana"Ae the d"namic effects of the rai%a" trac, In the present

    stud" d"namic effects are studied usin!

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    " 0ITERATURE REVIE<

    "&!   Pro)erties of track com)onents

    6

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    "&!&!   Rail

    The rai beam mode is supported on" at the boundaries The rai ma" be modeed either asan ordinar" Euer-&ernoui (E-&) beam or as a 8a"ei!h-Timoshen,o (8-T) beam

    Euler-Bernoulli Beam (E-B beam)

    In the E-& beam theor" on" bendin! of the rai is ta,en into account# and in case of 

    ibrations# on" the mass inertia in transation of the beam is incuded To obtain an euation

    for the transerse ibration in a t%o-dimensiona beam the foo%in! structure is studied

    The beam is subjected to an e.terna force and has a distributed mass and fe.ura ri!idit" EI

    %hich can ar" %ith position and time# %hich is sho%n in /i!ure +

    Figure 1: (a) Beam and applied force, (b) force acting on

    an element 

    "&!&"   T(e Rail )ads and 3astening

     /rom a trac, d"namic point of ie%# the rai pads pa" an important roe The" infuence the

    oera trac, stiffness < soft rai pad permits a ar!er defection of the rais %hen the trac, is

    oaded b" the train 'ence the a.e oad from the train is distributed oer more seepers

    &esides# since soft rai pads can suppress the transmission of hi!h-freuenc" ibrations

    7

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    do%n to the seepers and further do%n into the baast# the" aso contribute to isoate hi!h-

    freuenc" ibration

    The most common" used ph"sica mode of a rai pad is the sprin!-damper s"stem The

    sprin! can be assumed to be inear# and the dampin! is assumed to be proportiona to the

    deformation rate of the rai pad

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    The effect of the baast is to distribute the oads from the seepers to the soi *sua"# a

    a"er of sub-baast preents the penetration of the baast partices into the soi or ice ersa

     &aast is a compe. medium because of its !ranuar properties The baast is constituted b"

    stone partices The behaior of the baast is not %e-,no%n because of the compe.it" of 

    the interactions bet%een partices < !ranuar media can hae behaior both i,e soids and

    iuids1 on one hand# the baast supports seepers on the other hand# the iuefaction of 

     baast is a dan!erous probem %hich can cause deraiment ithout an" train oadin!s#

    interna forces in the baast are o% urin! train passa!es# the friction bet%een partices

    increases and the baast is compressed b" the train oadin! To proide safet" a!ainst baast

    instabiit"# the European and 5%edish codes specified a imit of 3 mBs2 ma.ima ertica

    dec, acceeration (CE# 2002 and The 5%edish ationa 8ai

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    /i!ure 21 Painting line on the ballast during measurements.

    # a stiffness $ and a

    dampin! C

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    of a static oad and a d"namic component superimposed on the static oad The static oad is

    the dead %ei!ht of the train and superstructure# %hie the d"namic component# %hich is

    ,no%n as the d"namic increment# depends on the train speed and the trac, condition The

    hi!h sueeAin! force of maintenance tampin! has been found to cause si!nificant dama!e to

     baast &esides these t%o main forces# baast is aso subjected to atera and on!itudina

    forces %hich are much harder to predict than ertica forces

    The dead %hee oad can be ta,en as the ehice %ei!ht diided b" the number of %hees

    The d"namic increment aries %ith train section as it depends on trac, condition# such as

    rai defects and trac, irre!uarit"

    3igure $; Distri>ution of load from w(eels to su>->allast

    "&$   Dynamic effects

    "namic finite-eement ana"ses carried out b" ?rabe (2002) and ?rabe and Ca"ton (200@)

    indicated that a static ana"sis# in %hich d"namic effects are i!nored# mi!ht be acceptabe for 

    speeds up to 240 ,mBh (67 mB s) on a firm sub!rade 'o%eer# hi!h-speed rai%a"s %ith ine

    speeds of up to 300 ,mBh are increasin!" bein! constructed1 thus the adeuac" of a static

    ana"sis to assess the chan!es in stress e.perienced b" the sub!rade durin! train passa!e

    cannot be ta,en for !ranted It is ,no%n that resonance-t"pe effects mi!ht resut in e.cessie

    ++

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    !round moements if the speed of the train approaches the 8a"ei!h %ae eocit" for the

    soi Timoshen,o +@27 $r"o +@@# +@@6

    c Cs

    here C depends on the Poissons ratio# and !enera" ran!es from 0@++ to 0@ sshear 

    %ae eocit" This is uni,e" to be a probem for most sub!rades# for %hich the 8a"ei!h

    %ae eocit" %i be in the order of 00 mBs# but has been obsered in sois such as peats

    and soft ca"s %ith a 8a"ei!h %ae eocit" of 40J0 mB s (>adshus and $a"nia 2000)The

    effects of train speed on the stress paths to %hich soi eements in the sub!rade beo% a

     baasted rai%a" trac, are inesti!ated in this paper b" means of a d"namic finite-eement

    mode

    $ ET51D10146

    $&!   3inite-Element odel

    The finite-eement mode is based on a section of rai%a" tac, at &ouban,# 60 ,m south of 

    r"heid on the &roodsn"erpaas to 8ichards &a" C9

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    The rai%a" %as recent" reconstructed to 5poornet hea" hau standards to carr" 26 t a.e

    oads This inoed repacin! the natura !round beo% the trac, %ith four a"ers of made

    !round# desi!nated 55 5 ! rais aid to a !au!e

    of +#06 mm# %ith concrete seepers paced at a spacin! of 60 mm on a 300 mm depth of 

     baast

    The rai%a" trac, %as modeed as a t%o-dimensiona (2) d"namic s"stem usin! the finite-

    eement pac,a!e

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    Fig.5 Finite element mesh of 2D model 

    TABLE 1

    +4

    Component

    escription

    =oun!s

    >oduus(E)

    (>Pa)

    Poissons ratio ensit" ($!Bm3)

    8ai 2+0#000 03 7#D0

    5eeper 30#000 02 2400

    &aast +00 03 +D00

    5ub-&aast 32+ 03 2300

    55& 2@6 03 2200

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    =& RESU0TS

    =&! es( #on*ergence Study

     >esh coner!ence stud" %as done for three mesh siAes 02# 0+ and 00 and it %as found

    out that there %as a si!nificant deiation in cacuated resuts dependin! upon the mesh siAe

    This impies that stress aues depend upon mesh siAe and !ie accurate resuts %ith sma

    mesh siAe eements In the present stud" the resuts are cacuated for a mesh siAe of 00

    0 0.2 0.4 0.6 0.8 1 1.2 1.4 1.6

    -80000

    -70000

    -60000

    -50000

    -40000

    -30000

    -20000

    -10000

    0

    10000

    Mesh Convergence

    mesh=0.2 mesh=0.1 mesh=0.05

    Time9sec:

    2ormal Stress9Pa:

    +

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    =&"  Stress *ariation wit( De)t(

    In the present stud" norma stresses in " direction are cacuated aon! the depth of the

    mode at a depth of 0# 02# 04# and 0D (in m) b" ta,in! baast depth as reference %ith the

     passa!e of train in different a"ers as &aast# 5 55& and

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    0 0.2 0.4 0.6 0.8 1 1.2 1.4 1.6

    -120000

    -100000

    -80000

    -60000

    -40000

    -20000

    0

    20000

    Normal Sress variaion !ih "e#h

    d=0 d=0.2 d=0.4 d=0.6 d=0.8

    ime(m$s)

    Normal sress(%a)

    Ta>le "

    #om)arison wit( stresses com)uted >y 4ra>e 9"%%,: using 4E1TRA#K 

    epth beo% baast a"er(mm) Cacuated usin! ?E9T8

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    0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.90

    20

    40

    60

    80

    100

    120

    Ma& Normal S ress 'ariaion ! ih "e#h

    "e#h(m)

    ma& normal sress(%a)

    =&$ Stress *ariation in t(e locality of an unsu))orted slee)er

    Poor draina!e or differentia settement of the subbase ma" ead to some seepers not bein!

    fu" supported# or een compete" unsupported# resutin! in increased defections and

    %hee-rai contact forces at the nearb" seepers If one seeper is unsupported# the

    nei!hbourin! seepers must carr" a hi!her oad eadin! to oca" increased stresses in the fi

    +D

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    andBor sub!rade a"ers The chan!es in stress in the fi and in the natura !round that ma"

    occur as a resut of an unsupported seeper %ere inesti!ated usin! the finite-eement mode

    3ig 7 #ontour of *ertical stresses near unsu))orted slee)er

    =&= Effects of Train S)eed on Stress 

    The estimated =oun!s moduus of a"er

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    therefore inesti!ated Train speeds are e.pressed as a function of the 8a"ei!h %ae

    eocit"# c

     In this stud" "oun!s moduus of a"er Pa and the effect of train

    speed %as monitored usin! 2

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    30 35 40 45 50 55 60 65 70 7550000

    55000

    60000

    65000

    70000

    75000

    80000

    Ma& Normal Sress

    veloci,(m$s)

    ma& normal sress(%a)

    Variation of max normal stress ith !elo"it# "hange

    =&, Effect of acceleration and Braking on stress

    In addition to ertica oads# a moin! train %i e.ert on!itudina forces at the %hee rai

    interface /or a train traein! at a constant speed# for%ard forces %i be reuired to

    oercome the effects of roin! and %ind resistance /or a constant speed these forces are

    !enera" sma but in case of acceeration and bra,in! these forces can increase to +00 times

    of the forces in case of Aero acceerationBbra,in! Ese (200+)

     In this mode these resuts %ere incorporated b" increasin! the friction coefficient bet%een

    %hee and rai 5tresses %ere compared %ith friction coefficient aues of 0# 02 and 04

    2+

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    0 0.2 0.4 0.6 0.8 1 1.2 1.4 1.6

    -6000

    -4000

    -2000

    0

    2000

    4000

    6000

    8000

    10000

    12000

    Shear Sress variaion ! ih cceleraion

    =0 =0.25 =0./

    +ime(sec)

    Shear sress(%a)

    =&. Stress Variation wit( slee)er gauge distance

    5eepers are an essentia part of rai%a" trac, These are most inte!ra part of trac, in

    distributin! the oad appied b" train %hee to the baast

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    0 0.2 0.4 0.6 0.8 1 1.2 1.4 1.6

    -140000

    -120000

    -100000

    -80000

    -60000

    -40000

    -20000

    0

    20000

    Normal Sress 'ariaion ! ih slee#er "isance

    "=0. "=0.* "=0.*5 "=0.

    ime(sec)

    normal sress(%a)

    23

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    0.6 0.65 0.7 0.75 0.8 0.8580000

    90000

    100000

    110000

    120000

    130000

    140000

    ma&imum Normal Sress

    slee#er ga#

    ma& normal sress(%a)

    ,& SUAR6 A2D #12#0USI12

    24

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    < 2 d"namic finite-eement ana"sis has been used to inesti!ate the effect of train speeds#

    acceerationBbra,in!# seeper !au!e distance and unsupported seepers on the stress paths

    e.perienced b" eements of soi in the subbase and the under"in! natura !round durin!

    train passa!e

    "namic effects be!in to hae an effect on the stresses imposed on the soi as the train speed

    approaches 8a"ei!h %ae speed and there is steep increment in the stress aue after train

    speed crosses 8a"ei!h %ae speed

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    ?rassie# 5 ;# and Co.# 5 L M+@DM GThe d"namic response of rai%a" trac, %ith

    unsupported seepersH $. %utomobile Eng. Po%rie# # =an!# ;