dynamic white lighting systems: from warm dimming (d2w) …

21
www.rti.org RTI International is a registered trademark and a trade name of Research Triangle Institute. Dynamic White Lighting Systems: From Warm Dimming (D2W) to Tunable White 1 Lynn Davis [email protected] Warm Dimming/Dim to Warm 6500 K 4000 K 2700 K Tunable White

Upload: others

Post on 22-Nov-2021

1 views

Category:

Documents


0 download

TRANSCRIPT

www.rti.orgRTI International is a registered trademark and a trade name of Research Triangle Institute.

Dynamic White Lighting Systems:

From Warm Dimming (D2W) to Tunable White

1

Lynn Davis

[email protected]

Warm Dimming/Dim to Warm

6500 K4000 K

2700 K

Tunable White

Value Proposition for Dynamic White Lighting (DWL)

▪ Provides greater flexibility to the lighting

system including the ability to change the

color and dimming levels to match the

needed conditions and ambiance.

▪ DWL can be achieved with excellent

luminous efficacy (> 100 LPW) and CRI.

▪ DWL can provide a variety of physiological

benefits including mood setting, circadian

alignment, etc.

▪ Initial cost are at a premium compared to

single CCT products, but price differential

has been steadily dropping.

2

vs.

Fixed CCT = 5450 K

6500 K 3500 K 2700 K

1,800 K2,000 K

2,500 K

3,000 K

3,500 K

4,000 K

5,000 K

6,000 K

7,000 K

8,000 K0.45

0.46

0.47

0.48

0.49

0.50

0.51

0.52

0.53

0.54

0.55

0.19 0.20 0.21 0.22 0.23 0.24 0.25 0.26 0.27 0.28 0.29 0.30 0.31 0.32 0.33

v'

u'

Warm Dimming or Dim to Warm (D2W) System

▪ Two LED primaries – “warmer” color white & “cooler” color white.

▪ System technology that can be incorporated in lamps and larger.

▪ Emulates the warming of incandescent lamp color when dimmed.

3

1,800 K2,000 K

2,500 K

3,000 K

3,500 K

4,000 K

5,000 K

6,000 K

7,000 K

8,000 K0.45

0.46

0.47

0.48

0.49

0.50

0.51

0.52

0.53

0.54

0.55

0.19 0.20 0.21 0.22 0.23 0.24 0.25 0.26 0.27 0.28 0.29 0.30 0.31 0.32 0.33

v'

u'

Warm Dimming or Dim to Warm (D2W) Lamps & Luminaires▪ Usually only one LED primary is operating at lowest dimming level.

▪ Total CCT change is often up to ~ 1,200 K, but can be larger.

▪ In D2W products, shifting of CCT is controlled by changing the dimming

level, so control is not totally independent for the LED primaries.

4

1,800 K2,000 K

2,500 K

3,000 K

3,500 K

4,000 K

5,000 K

6,000 K

7,000 K

8,000 K0.45

0.46

0.47

0.48

0.49

0.50

0.51

0.52

0.53

0.54

0.55

0.19 0.20 0.21 0.22 0.23 0.24 0.25 0.26 0.27 0.28 0.29 0.30 0.31 0.32 0.33

v'

u'

Warm Dimming or Dim to Warm (D2W) Lamps & Luminaires▪ Usually only one LED primary is operating at lowest dimming level.

▪ Total CCT change is often up to ~ 1,200 K, but can be larger.

▪ In D2W products, shifting of CCT is controlled by changing the dimming

level, so control is not totally independent for the LED primaries.

5

CCT tuning is not necessary linear

with a change in dimming level

1,800 K2,000 K

2,500 K

3,000 K

3,500 K

4,000 K

5,000 K

6,000 K

7,000 K

8,000 K0.45

0.46

0.47

0.48

0.49

0.50

0.51

0.52

0.53

0.54

0.55

0.19 0.20 0.21 0.22 0.23 0.24 0.25 0.26 0.27 0.28 0.29 0.30 0.31 0.32 0.33

v'

u'

Tunable White Systems

▪ Two white LED primaries set the tuning range – 2,700 K to 6,500 is common.

▪ Separate control channels for each LED primary adds complexity but improves

efficiency and tuning linearity.

▪ LED drive waveform can change significantly as CCT and dimming level

changes.

6

Section of tunable

white LED module

Electronic Driver Comparison

7

Dim-to-Warm Tunable White

• Simple driver circuitry that can be

implemented in the base of a lamp.

• Single control signal set by dimming level

determines current through the LEDs.

• % Flicker can change significantly, but

flicker frequency changes little (~120 Hz).

• Complex circuit that is implemented in a

luminaire. Some examples in lamps.

• Separate control signals from the second

control IC determines the current to each

LED primary.

• All flicker characteristics will change

significantly depending on CCT and

dimming settings. Maintains compliance

with IEEE 1789.

Researching the Reliability of Dynamic White Lighting

▪ Currently, there are no accepted standards for testing of DWL systems, so

the first question is how should they be tested?

– Stress testing should be used to study reliability/robustness (NGLIA/LSRC 2014),

but what are the appropriate environmental stressors?

– Should the system just be tested at the maximum current setting?

▪ Easy to do with many tunable white systems

▪ Can be difficult with D2W

– Expected user profile?

– Is a single protocol possible?

▪ Other issues:

– Changes in chromaticity and luminous flux maintenance of the LED primaries

change with aging.

▪ Are the metrics generally better with one LED primary or a mix of the two?

▪ Are luminous efficacy, luminous flux maintenance, and chromaticity maintenance the right

metrics to consider? What about flicker?

– What about the electronics?8

Chromaticity Shifts Modes (CSMs) in LEDs

CIE 1976 Color Space

• CSMs provide insights into the

mechanism responsible for

chromaticity shift.

• CSMs are package dependent.

• LED package materials can play a

significant role in CSM behavior.

Shifts are illustrative and not shown to scale

CSM Terminal Shift Direction

CSM-1 Blue

CSM-2 Green

CSM-3 Yellow

CSM-4 Yellow then Blue

CSM-5 Red

Refences: CALiPER 20.5 and LSRC paper on

LED Luminaire Reliability: Impact of Color Shift.

0.00

0.10

0.20

0.30

0.40

0.50

0.60

0.70

0.00 0.10 0.20 0.30 0.40 0.50 0.60 0.70

v'

u'

Blue Emitter

Yellow Emitter

Red Shift

Yellow Shift

Test Methods – LED Modules

▪ Driver and tunable LED modules

separately.

▪ For tunable LED modules

– Different LED modules tested at one of 4

currents (low, mid-1, mid-2, high) and 2

different ambient temp. (75°C and 95°C).

▪ Both primaries energized at same current setting.

– Test conducted for 20,000 hours.

– Power cycling test at one-hour on and one-

hour off.

▪ Evaluation

– Calibrated integrated sphere @ 25°C.

– Evaluation of solder joints through component

shear and acoustical microscopy.10

Test Methods & Evaluation – LED Drivers

▪ Methods

– LED drivers tested at 100% power output in a

temperature & humidity (7575) ambient soak.

▪ LED modules used as loads in driver testing and

CCT was set to 3500 K.

▪ Provides roughly equal high frequency output dc

signals to LED primaries.

– Power cycling testing.

▪ Evaluation

– Driver electrical properties (voltage, current,

Power Factor, waveform, THD) evaluated at

five dimming levels between 100% and 1%.

– Flicker properties of LED loads at five different

dimming levels between 100% and 1%.

– All evaluations conducted at 25°C ambient.

11

0

2000

4000

6000

8000

10000

12000

14000

16000

18000

0.0 1.0 2.0 3.0 4.0 5.0

Illu

min

ance

(lu

x)

Time (mS)

50% Dimming Setting

2700K 3500K 6500 K

Flicker %: 99%

Flicker Frequency: 1,465 Hz

Chromaticity Shift in Tunable White LED Modules

▪ Luminous flux maintenance remained

high (> 90%) for most test conditions

after 20,000 hours.

– DUTs fell within a range bounded by the

low and high stress conditions.

– Highest stress condition (95˚C, 1500 mA)

produced even faster decline in LM.

▪ Luminous flux maintenance was

correlated with test conditions with only

a minor dependence on CCT.

▪ Bivariate linear models can be built to

describe the effect.

– Temperature and current as the

parameters of the model.12

0.75

0.80

0.85

0.90

0.95

1.00

1.05

0 5000 10000 15000 20000

Lum

ino

us

Flu

x M

ain

ten

ance

Time (hours)

Low Stress

75˚C, 350 mA

High Stress

95˚C, 1,000 mA

Chromaticity Shift in Tunable White LED Modules

▪ Cool white and warm white LED

assemblies displayed different

chromaticity shift modes (CSM).

– Blue CSM-4 shift for cool white

▪ Possible packaging effect

13

Shift after 20,000 hours

Dvʹ

-0.005

-0.003

-0.001

0.001

0.003

0.005

-0.005 -0.003 -0.001 0.001 0.003 0.005

95˚C 1,000 mA

75˚C 1,000 mA

6500 K Primary

Duʹ

Chromaticity Shift in Tunable White LED Modules

▪ Cool white and warm white LED

assemblies displayed different

chromaticity shift modes (CSM).

– Blue CSM-4 shift for cool white

▪ Possible packaging effect

– Green CSM-2 shift for warm white

▪ Tied to the red phosphor

▪ Each LED primary follows as similar

chromaticity shift trajectory, but …

▪ Progression of DUTs along these

trajectories depends on time, temperature,

and current.

14

Shift after 20,000 hours

Dvʹ

-0.005

-0.003

-0.001

0.001

0.003

0.005

-0.005 -0.003 -0.001 0.001 0.003 0.005

95˚C 1,000 mA

95˚C 1,000 mA

75˚C 1,000 mA

75˚C 1,000 mA

6500 K Primary

2750 K Primary

Duʹ

TWL Source - Physical Inspection After 19,000 hours

▪ Indication of resin cracking and silicone deformation on cool-white LEDs

points to a possible packaging effect.

▪ Warm-white LEDs appear to be less affected by conditions – possibly due to

greater phosphor conversion?

▪ Effect may impact chromaticity and/or lumen maintenance.

hairline

cracks

95˚C & 1000 mAControl

D2W Systems

16

Initial Benchmarks for D2W Systems –Example 1

17

25% 50% 100%

Lumens 95.2 lm 503.6 lm 784.3 lm

Power 1.7 W 5.4 W 8.0 W

Luminous Efficacy 53.9 lm/W 94.1 lm/W 98.2 lm/W

Flicker 4.76% 4.25% 1.13%

uʹ 0.2948 0.2709 0.2623

vʹ 0.5365 0.5286 0.5261

CCT 2132 K 2528 K 2707 K

Centroid l 606 nm 590 nm 586 nm

25% 50% 100%

Flicker 1.13% 4.24% 4.76%

Flicker Index 0.003 0.011 0.012

Flicker Frequency 120.0 Hz 119.9 Hz 119.8 Hz

Power 1.7 W 5.4 W 8.0 W

Power Factor 0.45 0.70 0.78

Plateau Temp 27.2°C 40.1°C 47.4°C

Time to 95% Tmax 32 min. 28 min. 28min.

Test Methods for D2W Systems▪ Methods

– Most D2W systems are small enough to be

testing in their entirety.

– Testing must be done at different dimming.

– Our test are done at 4 levels: off, low, medium,

and high.

– A variety of ambient environments were used in

the testing.

▪ Room temperature and 45°C

▪ Temperature-humidity @ 6590

– Heating and cooling profile determined switching

times and varied between different products.

▪ Evaluation

– Photometry @ 2 different dimming levels

– Flicker testing

– Electrical testing18

D2W Findings to Date (≤ 2,000 hours)

▪ Overall Trends

– Luminous flux intensity

generally remains high.

Usually > 95%.

– Chromaticity generally shifts

in the green direction (CSM-

2). Magnitude of the shift

depends on product and test

environment. Ranges from <

2 SDCM to ~ 6 SDCM.

▪ Flicker measurements

suggests greater electrical

changes than tunable white

drivers.

19

-0.006

-0.004

-0.002

0

0.002

0.004

0.006

-0.006 -0.004 -0.002 0 0.002 0.004 0.006

Δv'

Δu'25˚C 45˚C 65˚C, 90% RH

75

80

85

90

95

100

105

0 1000 2000 3000 4000

Lum

ino

us

Flu

x M

ain

ten

an

ce (

%)

Time (Hr)

25˚C 45˚C 65˚C, 90% RH

Summary

▪ Dynamic white lighting systems are composed of two white LED primaries at

different CCT values. These systems are gaining in popularity as a way to

add flexibility to a space and provide attributes of human-light interactions.

▪ D2W systems mimic the behavior of incandescent lighting – device becomes

redder as dimming level is lowered.

▪ TWL systems provide greater control over the tuning range and device

energy efficiency.

▪ Dynamic white lighting systems can be challenging to test due to the myriad

of possible settings. There is a need for acceptable standard test methods for

dynamic white lighting systems.

– Testing burden also needs to be considered.

20

Acknowledgement and Disclaimer

▪ Work of my colleagues at RTI, especially Kelley Rountree, Karmann Mills,

Michelle McCombs, Jean Kim, and Roger Pope.

▪ This material is based upon work supported by the U.S. Department of

Energy, Office of Energy Efficiency and Renewable Energy (EERE), under

Award Number DE-FE0025912.

▪ This report was prepared as an account of work sponsored by an agency of the United States

Government. Neither the United States Government nor any agency thereof, nor any of their

employees, makes any warranty, express or implied, or assumes any legal liability or

responsibility for the accuracy, completeness, or usefulness of any information, apparatus,

product, or process disclosed, or represents that its use would not infringe privately owned

rights. Reference herein to any specific commercial product, process, or service by trade

name, trademark, manufacturer, or otherwise does not necessarily constitute or imply its

endorsement, recommendation, or favoring by the United States Government or any agency

thereof. The views and opinions of authors expressed herein do not necessarily state or

reflect those of the United States Government or any agency thereof.21