dynasylan® for plastics · cables, pipes and other plastics. with dynasylan® 6598 it is possible...

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Dynasylan® for Plastics

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Page 1: Dynasylan® for plastics · cables, pipes and other plastics. With Dynasylan® 6598 it is possible avoid methylglycol as a by-product entirely, at the same time as achieving unparalleled

Dynasylan®for Plastics

Page 2: Dynasylan® for plastics · cables, pipes and other plastics. With Dynasylan® 6598 it is possible avoid methylglycol as a by-product entirely, at the same time as achieving unparalleled

Dynasylan®.Experience. Knowledge. Future

Our research has a clear focus

For more than half a century the brand Dynasylan® has been synonymous withthe investigation, production and appli-cation of silanes. Not just in recent years,but for decades the research departmentfor Dynasylan® has been very focused on its goals.In the interest of our customers, the top priority for our researchers is to makesure that the functional performance and cost-eff ectiveness of our Dynasylan®products are increased simultaneously.

Dynasylan® Multifunctional SilaneSystems™ are created by combining various chemical and technologicalfunctions. The use of Dynasylan® vinyl-oligomers optimizes, for example, boththe manufacturing process and the fi nished product. A particularly highfl ashpoint facilitates the transport, stor-age and use of the coupling agent. Theelectrical properties of the cable are alsosignifi cantly improved. This means thecustomer can cut production costs at thesame time as increasing their competitive advantage.

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Page 3: Dynasylan® for plastics · cables, pipes and other plastics. With Dynasylan® 6598 it is possible avoid methylglycol as a by-product entirely, at the same time as achieving unparalleled

Content

2 Dynasylan®. Experience. Knowledge. Future

4 Our Visions of Yesterday –Our Innovations of Today

6 The Smallest Ingredient Can Make Something Great

8 There Are Many Polymers.We Have the Matching

Dynasylan®

10 Theres‘s Only One ThingMore Important than Safety:More Safety

12 Quality Product + Global Service = Brand Product

13 Your Customers are at Home Throughout the World.Just like You. Just like Dynasylan®

14 Dynasylan®. Product as Diverseas the World of Cables and Pipes

15 Dynasylan® in the Internet

Silanes must be designed to be safe, non-polluting and non-harmful not just in theend product, but also for the environment and for those involved in their productionand application. This is just one of the aimswe have achieved with Dynasylan® vinyl-oligomers.

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Page 4: Dynasylan® for plastics · cables, pipes and other plastics. With Dynasylan® 6598 it is possible avoid methylglycol as a by-product entirely, at the same time as achieving unparalleled

Decades of experience with silicon chemistry

For many decades we have been pro-ducing silicon compounds.Continuous improvements in the manu-facture of silicic acid esters and organo-functional silanes have resulted in the constant expansion of this group ofproducts at Evonik. For example, an im-portant milestone was the development of the Dynasylan® HYDROSIL series inthe 1990s. These products, protected by patents, are water-based and nei-ther contain solvents nor generate sol-vents when in use. Thus Dynasylan® Multifunctional Silane Systems™ conform to an extraordinarydegree to the principles of environmen-tal protection.

New molecules, applications and processes

Today, with such innovative energy andlong-term thinking we are way ahead ofthe competition. Revolutionary productsand processes such as organosilane con-densates, special Multifunctional Silane Systems™ or VOC-free (VOC= Volatile Organic Compound) and water-based systems are just some of the highlightsof the world’s most extensive range ofcommercially available organosilanes.By continually fi nding new ways tosynthesize and by minimizing the pro-duction of waste material, manufacturing processes can be constantly optimized.

A strong and comprehensive patent portfolio

Today, Evonik is the market leader in thefi eld of organofunctional silanes and hasmore than 400 patents worldwide, in allof the important industrialized countries. Evonik has an even larger number oftrade marks registered for silanes. Weare proud of the fact that our researchhas contributed to making many of ourcustomers’ projects safer, more effi cient, more environmentally friendly and thus more successful.

Our Visions of Yesterday -Our Innovations of Today

When developing customized products for especiallyinnovative applications which promise success, the closecooperation with our customers is crucial.

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Page 5: Dynasylan® for plastics · cables, pipes and other plastics. With Dynasylan® 6598 it is possible avoid methylglycol as a by-product entirely, at the same time as achieving unparalleled

Our Visions of Yesterday -Our Innovations of Today

Multifunctional Silane Systems™ listamongst the great innovations of recent years. They are created by combiningdiff erent properties from one product orby developing completely new Multifunc-tional Silane Systems™, which produce asilane with new properties. Dynasylan®leads in both fi elds. We develop tailoredsolutions for innovative customer proj-ects, thereby playing a signifi cant role incontributing to the success of new prod-ucts.

Or we develop original MultifunctionalSilane Systems™ such as the one used inDynasylan® 6598. These make it possibleto develop new ways to manufacture cables, pipes and other plastics. With Dynasylan® 6598 it is possible avoid methylglycol as a by-product entirely, atthe same time as achieving unparalleledlevels of hydrophobization in the end prod-uct, which results in signifi cantly improvedelectrical properties for cable compounds.

Multifunctionality. Customized products and new molecules

In many research and high-tech projects, for example the MAGLEV drive technology in the Transrapid, cables manufac-tured with Dynasylan® are used in order to meet very specifi c requirements.

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Page 6: Dynasylan® for plastics · cables, pipes and other plastics. With Dynasylan® 6598 it is possible avoid methylglycol as a by-product entirely, at the same time as achieving unparalleled

The crosslinking of polyethylenes for ca-ble and pipe compounds, using perox-ide, silanes or irradiation, has been a standard process for decades.

When crosslinking polyethylenes with silanes - the PEX-b procedure - thesealmost literally represent the salt in thesoup – except, though just as important, they are considerably more versatile.There is no doubt that the use of even small amounts of silane guarantees thequick and cost-eff ective crosslinking of polyethylenes.

The Smallest Ingredient Can Make Something Great

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Page 7: Dynasylan® for plastics · cables, pipes and other plastics. With Dynasylan® 6598 it is possible avoid methylglycol as a by-product entirely, at the same time as achieving unparalleled

Only then is the mechanical and thermal stability of pipes and cables certain. Itis important to emphasize again that the silane and polyethylene need to be perfectly matched.Evonik, the market leader in specialtychemical solutions, is the only silanemanufacturer in the world to develop,test and produce silane products of the Dynasylan® brand in close cooperation with its customers, specifi cally designed to fi t their needs. These customers cur-rently have access to almost one hundred diff erent products of the brand family Dynasylan® SILFIN. Furthermore, in many countries Dynasylan® productshave also been offi cially approved for use in drinking water pipes.

The PEX-b crosslinking of polyethylenes enables a three-dimensional, fl exiblecrosslinking of molecules. The wide rangeof Dynasylan® SILFIN products is designedto work in all kinds of polyethylenes.

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Page 8: Dynasylan® for plastics · cables, pipes and other plastics. With Dynasylan® 6598 it is possible avoid methylglycol as a by-product entirely, at the same time as achieving unparalleled

Strength, fl exibility and the ability to resist external infl uences depend onthe mechanical properties of a structure, which are the result of the cohe-sion of all components. For cables and other plastics, the coupling be-tween organic and inorganic components represents a particular challenge because their diff erent molecular structures are not compatible.

There Are Many Polymers.We Have the Matching Dynasylan®

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Page 9: Dynasylan® for plastics · cables, pipes and other plastics. With Dynasylan® 6598 it is possible avoid methylglycol as a by-product entirely, at the same time as achieving unparalleled

Dynasylan® silanes demonstrate a molec-ular structure which contains an organicand an inorganic group. They link withall sorts of diff erent polymers and fi llermaterials on a molecular basis. This fea-ture has made silanes the unchallengednumber one for the coupling of organicwith inorganic materials.

The coupling between the organic poly-ethylene and the inorganic fi ller is guaran-teed with Dynasylan® silanes.

With the brand Dynasylan®, Evonik hasthe widest range of products off ered byany silane manufacturer. This means that Dynasylan® customers can fi nd the bestpossible match of fi ller for whicheverduroplast, thermoplast or elastomer is being used.

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Page 10: Dynasylan® for plastics · cables, pipes and other plastics. With Dynasylan® 6598 it is possible avoid methylglycol as a by-product entirely, at the same time as achieving unparalleled

Like many of our customers, we are aninternational player, with more than 50 years’ experience in the world’s majoreconomic regions.

It takes more than a good product - customized service is essential too. That’s why we have continuouslyadapted our logistics to meet our cus-tomers’ needs. Over decades our expe-rience and our know-how have repeat-edly been proven throughout the world.

Absolute reliability and fast, effi cientcommunication are key - we keep our promises.Above and beyond punctual delivery, we are working on logistic solutions for thefuture.In order to adapt our logistics concept to the exact needs of our customers, we usemodern approaches such as the SCOR con-cept (Supply Chain Operations Reference). With this, we can reliably handle almost any challenge our customers set us.

There’s Only One ThingMore Important than Safety: More Safety

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Page 11: Dynasylan® for plastics · cables, pipes and other plastics. With Dynasylan® 6598 it is possible avoid methylglycol as a by-product entirely, at the same time as achieving unparalleled

As the only major manufacturer of organofunctional silanes, Evonik off erstrading unit sizes ranging from 25 kgdrums to 20 ton bulk containers, avail-able also with customized fi lling volumes on request. Because of our global pres-ence, we are familiar with local environ-mental protection and toxicological regu-lations in numerous countries. Thisknowledge eases the way for many com-panies who are starting up local produc-tion operations.

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Page 12: Dynasylan® for plastics · cables, pipes and other plastics. With Dynasylan® 6598 it is possible avoid methylglycol as a by-product entirely, at the same time as achieving unparalleled

This customer-focused cooperation notonly applies to the development of new Dynasylan® Multifunctional SilaneSystems™. We also grow with the needsof our customers: We are the only largemanufacturer of organofunctional silanesto off er every packaging option, from25 kg containers to a bulk system avail-able worldwide, or even special fi llingquantities according to customer specifi -cations.

Our global presence means that we have specifi c knowledge of product registra-tion and environmental protection inmany countries. We support our cus-tomers in security questions and use ourknow-how to help them realize cost-saving potentials.

Many of our ideas for new products orapplications originated in projects whichwe planned out and put into practicewith our customers. To support this dia-logue, there are Evonik silane specialistsavailable at the many diff erent units for development and business in Europe,Asia and North America. Some of themost innovative manufacturers of cables and pipes benefi t from this close cooper-ation, which helps them to stay steps ahead of the market.

Challenging projects bring with them chemical and technological questionswhich have to be solved. Our scientists and application engineers develop cus-tomized products which meet exactlyboth the economic requirements of theglobal brand Dynasylan® and the needs of the customer, as well as the demands oftheir respective technologies.

Quality Product + Global Service = Brand Product

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Page 13: Dynasylan® for plastics · cables, pipes and other plastics. With Dynasylan® 6598 it is possible avoid methylglycol as a by-product entirely, at the same time as achieving unparalleled

For Evonik, a global company withcustomers operating worldwide, a vitalcriterion for quality is precise and on-timedelivery. Building on our SCOR (Service Chain Operations Reference) know-how, we have implemented a service assess-ment procedure which enables the con-trol, recognition and execution of a trans-parent optimization potential.

Your Customers are at Home Throughout the World. Just like You. Just like Dynasylan®

Regardless of whether our customers needmaterials in Germany, the USA or China,

our range of services are the same through-out the world and meet any challenge.

ManchesterManchesterManchesterManchesterManchesterAntwerpAntwerpAntwerpAntwerpAntwerp

Los AngelesLos AngelesLos Angeles MobileMobileMobileCharlestonCharlestonAtlanta

ChicagoChicagoChicagoChicagoChicago ParsippanyParsippanyParsippanyParsippanyParsippanyNew YorkNew YorkNew York

Piscataway

Seal SandsSeal SandsSeal SandsSeal SandsSeal SandsSeal SandsSeal SandsSeal SandsSeal SandsFrankfurtFrankfurtFrankfurtFrankfurtFrankfurtFrankfurtFrankfurtFrankfurtFrankfurtHanauHanauHanauHanauHanauHanauHanauHanau

TrostbergTrostbergTrostbergTrostbergTrostbergTrostbergTrostbergTrostbergTrostbergTrostbergTrostbergTrostbergTrostbergTrostbergTrostbergTrostbergTrostbergTrostbergTrostbergTrostbergRheinfeldenRheinfeldenRheinfeldenRheinfeldenRheinfeldenRheinfeldenRheinfeldenRheinfeldenRheinfeldenRheinfeldenRheinfeldenRheinfeldenRheinfeldenRheinfeldenRheinfeldenRheinfeldenRheinfeldenRheinfelden

TokyoKawasaki

NagoyaShanghaiShanghaiShanghaiShanghaiShanghai

NagoyaShanghai

Nagoya

SingaporeSingaporeSingaporeSingaporeSingapore

Customer Service Production Warehouse Research & Development

Sao PauloSao PauloSao Paulo

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Page 14: Dynasylan® for plastics · cables, pipes and other plastics. With Dynasylan® 6598 it is possible avoid methylglycol as a by-product entirely, at the same time as achieving unparalleled

The diversity of the Dynasylan® productgroup is unmatched. It ranges fromDynasylan® products, synonymous with functionality and reliability for decades,to state of the art Multifunctional Silane Systems™, which are important compo-nents in the manufacture of modern ca-ble and pipe systems.

Besides aminosilanes and vinyl silanes,the Evonik brand Dynasylan® includes awide range of Dynasylan® SILFIN prod-

ucts whose chemical structures are specially designed to match the variouspolymers used in cable and pipe manu-facturing. In products of our brand familyDynasylan® HYDROSIL, any VOCs (Volatile Organic Compounds) have been removed during production in a con-trolled procedure specially developedby Evonik. This means that neither Dynasylan® HYDROSIL nor the endproducts release environmentally un-friendly VOCs.

Dynasylan®. Products as Diverse as the World of Cables and PipesCost-eff ective standard products and innovative specialties

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Page 15: Dynasylan® for plastics · cables, pipes and other plastics. With Dynasylan® 6598 it is possible avoid methylglycol as a by-product entirely, at the same time as achieving unparalleled

Dynasylan® on the Internet

The website www.dynasylan.com off ers a well-structured platform where you canfi nd information on products, methods, andchemical processes. A solution-fi nder pro-vides informative brochures and presenta-tions for downloading, in addition to product information and safety datasheets.

The database containing details of Evonik contacts and dealers worldwide gives youconvenient access at any time to important contact data.

www.dynasylan.com

www.evonik.com

Information, addresses, and contacts

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Page 16: Dynasylan® for plastics · cables, pipes and other plastics. With Dynasylan® 6598 it is possible avoid methylglycol as a by-product entirely, at the same time as achieving unparalleled

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This information and any recommendations, technical or otherwise, are presented in good faith and believed to be correct as of the date prepared. Recipients of this information and recommendations must make their own determination as to its suitability for their purposes. In no event shall Evonik assume liability for damages or losses of any kind or nature that result from the use of or reliance upon this infor-mation and recommendations. EVONIK EXPRESSLY DISCLAIMS ANY REPRESENTATIONS AND WARRANTIES OF ANY KIND, WHETHER EXPRESS OR IMPLIED, AS TO THE ACCURACY, COMPLETENESS, NON-INFRINGEMENT, MERCHANTABILITY AND/OR FITNESS FOR A PARTICULAR PURPOSE (EVEN IF EVONIK IS AWARE OF SUCH PURPOSE) WITH RESPECT TO ANY INFORMATION AND RECOMMENDATIONS PROVIDED. Reference to any trade names used by other companies is neither a recommen-dation nor an endorsement of the corresponding product, and does not imply that similar products could not be used. Evonik reserves the right to make any changes to the information and/or recommen-dations at any time, without prior or subsequent notice.

Dynasylan® and SIVO® are registered trademarks of Evonik Industries AG or one of its subsidiaries.

Evonik Operations GmbHBusiness Line Silanes Rodenbacher Chaussee 4 63457 Hanau Germany

[email protected]

https://www.dynasylan.com/product/dynasylan/en/contact/