e-116 : assembly guide - argon 18 · e-116 : assembly guide revision 2.0 - 2014-10-31. ... 13b 13a...

E-116 : ASSEMBLY GUIDE

revision 2.0 - 2014-10-31

Assembly overview. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3

1. Frame inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

2. Headset installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

3. Cable housing installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

4. Electronic drive-train specification . . . . . . . . . . . . . . . . . . . . . 7-10

5. Front brake installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-12

6. Rear brake installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-14

7. Seatpost installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

8. Saddle adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16-17

9. Derailleur hanger adjustment. . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

10. Parts listing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19-24

For the warranty to be valid, the bicycle must be fully assembled by an authorized Argon 18 dealer. High-end components, particularly carbon parts, need extra care when assembled. Those components must be installed using a calibrated torque wrench to make sure every bolt is at the right torque setting to prevent damage.

E-116 : Table of contents

3. Cable housing installationIMPORTANT NOTICE: It is easier to install the cables and cable housings before the bearings.

4. Electronic drive-train specification 5. Front brake installation

1. Frame inspection 2. Headset installation

6. Rear brake installation

2

E-116 : Assembly overview

Images are for reference only. Proportions are not accurate.

3a2

5a 5b 5c 5d

3b 3c 3d 3e 3f 3g

3h 3i

3j 3k 4a

4b

rear front

7 9

10

6b6c6f

6g

6a

6d

6e

6

21

8

12 13

12b

12i

12a 13a

13d

13h

13b

13c

13g

12d

12h12c

12e 12f

13e 13f

12g

11

10. Parts listing

3

E-116 : Assembly overview

9. Derailleur hanger adjustment8. Saddle adjustment 7. Seatpost installation

4

E-116 : 1. Frame inspection

Parts installed on the frame Description Screw Torque Detail type Nm 1 Front derailleur hanger Screw (2) 3mm 4Nm Loctite 2 Rear derailleur hanger Screw (2) 3mm 4Nm Loctite 3 Bottle cage Screw (4) 4mm 3Nm Grease 4 Bottom bracket cover Screw (2) 5mm 2Nm Grease

When assembling a new frame, be sure to check if the following parts are assembled correctly.

Install the 3D headset (9) according to the pressfit assembly guide. You can choose from 3 different heights : 25mm, 15mm or 0mm.

5

E-116 : 2. Headset installation

1. Install the rear derailleur cable housing starting at the drive side’s drop-out.

2. Install the front derailleur cable housing starting under the bottom bracket shell.

3. Install the rear brake cable housing starting under the bottom bracket shell.

See the table below for the cable housing suggested length.

Suggested lengths of the cable housing

housing/size

Front brake

Rear brake

Front derailleur

Rear derailleur

58cm

136cm

140cm

198cm

60cm

138cm

142cm

200cm

62cm

140cm

144cm

202cm

64cm

142cm

146cm

204cm

XS S M L

6

E-116 : 3. Cable housing installation

2

1

3

A : barrel adjuster brake and speed adjustment

B : metal cap

C : plastic cap

B

C

BCC

brake adjustment : B+A+B

speed adjustment : C+A+C

7

E-116 : 4. Electronic drive-train specification

The Di2 cable routing can be achieved easily using this simple trick: use a brake cable and a metal cable end to fix the Di2 cable. For more information on Shimano Di2 electronic system installation, go to : http://si.shimano.com.

8


Use the proper grommet on the top tube to fix the cable correctly (depending if you use electronic shifting or mechanical drive-train).

5d 5c

9


The Di2 battery can go either under the left chainstay (Shimano SM-BTR1) or inside the seatpost (Shimano SM-BTR2) by using the 2 battery older (11). For this configuration, apply a slight amount of grease on both parts.

11

GREASE

10


Use the proper grommet for the front derailleur cable depending if you use mechanical (5b) or electronic drive-train (5a).

5b 5a

E-116 : 5. Front brake installation

1. Install the brakes as shown in the diagram.

- Install the spring (13c) in the middle hole of the fork insert.

- It is important not to mix the springs of the front and rear brakes.

- Respect the colour code: the spring must be installed on the pivot of the same colour.

- You can configure the brake pads spacing with 1mm (13f), 2mm (13e) or no spacers behind the brake pads depending on the rim width you are using.

11

outerside

13c

13b

13a

13d

13g

13h

8Nm

8Nm

GREASE

GREASE

GREASE

The short end of the spring should be

positioned in the notch of the spring tensioner.

GREASE

GREASE

GREASE

E-116 : 5. Brake pad spacing

Adjust brake pads according to the width of your rims:

- You can configure the brake pads spacing with 1mm (13f), 2mm (13e) or no spacers behind the brake pads depending on the rim width you are using (this also apply for rear brakes).

12

13f13e

Spacers required accordingto the rim widthRim width Spacer combinaison

19mm 2mm spacer(ex.: Shimano C50)

24mm 1mm spacer(ex.: 808 clincher/Enve)

26 to 27mm max NO spacer(ex.: 808 TU/303 TU)

E-116 : 6. Rear brake installation

1. Remove the brake arm stopper (3i).

2. Install the brakes as shown in the diagram.

- Install the spring (12c) in the middle hole of the fork insert.

3. Install the brake arm stopper (3i) and adjust the screw (12i) after the wheel is put in place to avoid any contact between brake arm stopper and the crankset.

- It is important not to mix the springs of the front and rear brakes.

- Respect the colour code: the spring must be installed on the pivot of the same colour.

- You can configure the brake pads spacing with 1mm (12f), 2mm (12e) or no spacers behind the brake pads depending on the rim width you are using.

13

3i

12b

12d

12c

12i

12a

12g

12h

8Nm8Nm

7Nm

7Nm

12f12e

GREASE

GREASE

GREASE

outerside

The short end of thespring must be

positioned in thenotch of the

spring tensionner

E-116 : 6. Rear brake installation (continued)

1. Finalize the installation of the brake by screwing the cover of the plastic cable guide (3e) as shown in the diagram.

- A hex key supplied with the frame makes adjusting the brake pads easier when the crankset is in place.

14

3e

2Nm2Nm

GREASE

GREASE

E-116 : 7. Seatpost installation

1. Peel off the plastic of the double-sided tape located at the back of the seat clamp thread (4a).

2. Place the seat clamp thread (4a) inside the frame.

3. Insert the seatpost (6) on which some carbon fiber assembly gel has been applied.

4. Position the seatpost at the desired height and insert the seat clamp wedge (4b).

5. Tighten the set screw.

15

6

4b

4a

4c 2Nm

GREASE

CARBON FIBER ASSEMBLY

COMPOSITE

E-116 : 8. Saddle adjustment

1. Install the saddle on the rocker (6g)and slightly tighten the rail clamp (6f) using a ball end hex key.

2. Tighten the upper screw of the rocker clamp (6b) by keeping a space of 2 to 3mm between the aluminum and carbon parts.

3. Adjust the angle of the saddle and tighten the lower bolt of the rocker clamp (6c).

4. Adjust the saddle offset and finalize the tightening of the rail clamp (6d).

16

6a

6c6g

6d

6b

6f

6e

GREASE

GREASE

8Nm2-3mm

8Nm

GREASE

E-116 : 8. Saddle adjustment

The 2waypost ASP-7500 can be flipped to achieve a triathlon or a road position (75°/78°).

The seat clamp offset can be set by flipping the rail clamp (6e) and the rocker (6g).

Road : -10mm to -15mm

Tri : +10mm to 15mm

17

6g

6g

6e

6e

E-116 : 9. Derailleur hanger adjustment

18

The front derailleur hanger can be adjusted according to the front derailleur angle to obtain an equal curve between the derailleur and the big chain ring. Once at the right angle, use blue 242 Loctite and screw in at 6Nm.

6Nm

LOCTITE

LOCTITE

3b

E-116 : 10. Parts listing

19

Images are for reference only. Proportions are not accurate.

3a2

5a 5b 5c 5d

3b 3c 3d 3e 3f 3g

3h 3i

3j 3k 4a

4b

rear front

7 9

10

6b6c6f

6g

6a

6d

6e

6

21

8

12 13

12b

12i

12a 13a

13d

13h

13b

13c

13g

12d

12h12c

12e 12f

13e 13f

12g

11


20

No Name Supplier Description Qty SKU SKU # Frameset parts Comp Acc 1 E-116 frame AR-TT04-12K, artwork 195A, black/white, matte/gloss 2 E-116 fork AR-TT04FKF-12K-43*300*42, artwork 195A-FK, black/matte 1 37936 38435

# Parts installed on the frame 3a Rear derailleur hanger & RD-127 & OS-203, rear derailleur hanger and rear drop out rear drop out insert with screws insert for AR-TT-03 & AR-TT-04, color: black, with �at head HexSocket screws (M4*7mm F) 1 set 38175 3b Front derailleur hanger M-FD03 + ButtonHead HexSocket screw (M5*16mm B) with screws - Model D and �at head HexSocket screw (M5*16mm F) 1 36197 3c Rear axle adjustment screws Round head Phillips screws (M3*20mm (+)) and springs and springs (3.2*4.2*8mm) 2 3d Screw for water bottle cage Stainless ButtonHead HexSocket screw (M5*16mm B) for bottle cages, M001E905038 3 38234 3e Plastic BB cap with screws OS-217 for TT03 & TT04 -BB plastic cap with ButtonHead HexSocket screw (M5*20mm B) and HexSocket screw (M5*16mm S) 1 36660 3f Di2 battery mount screw Lowhead HexSocket screw (M4*16mm S), M001E90408 2 38233 3g Front brake pivot BAP108-A (brake pivot for ARTT03-04), black 36914 (left; black) BAP108-B (brake pivot for ARTT03-04), silver 1 black+silver 36915 (right; silver)

3h Rear brake pivot BAP108-A (brake pivot for ARTT03-04), black 36914 (left; black) BAP108-B (brake pivot for ARTT03-04), silver 1 black+silver 36915 (right; silver)

3i Brake arm stopper (M3 screw+Aluminium sleeve) WSR-121 with round head Phillips screw (M3*20mm B(+)) 1 3j Base of FD cable guide OS-205, TT03 & TT04 -Base of FD cable guide 1 36661 3k FD cable guide with rivets 611-105C-095HY, FD cable guide with rivets (3,2*12,5mm) for TT03 & TT04 1 36659

# Seat clamp kit 4a Seat clamp wedge WD109 for TT03 & TT04 -Seat clamp wedge 1 36658 4b Seat clamp thread with screw OS-206 for TT03 & TT04 -Seat clamp thread with screw (M8*10mm) SKU 33342 1 36657


21

No Name Supplier Description Qty SKU SKU # Frameset parts Comp Acc

# Seat post with the following parts assembled 6a E-116 Seat post (ASP-7000) AR-TT04SP-12K-300, artwork 195ASP, black/matte 1 37937 38436 6b Upper HexSocket screw 6c (M6*20mm S) for rocker clamp M6*20 S 1 6d Lower HexSocket screw (M6*20mm S) for rocker clamp M6*20 S 1 6e HexSocket screws (M5*20mm S) M5*20 S 2 6f Top rail clamp TT01-SP-top rail clamp 1 6g Rocker clamp TT01-SP-rocker clamp (arc) 1 6h Rocker TT01-SP-rocker 1

# Additional parts 7 4mm allen key AR-TT03 L wrench, CR-V, ball point hex key long metric, for brake adjustment 4mm (M4*106mm) 1 37589

# Di2 con�guration speci�c parts 5a FD cable Di2 grommet OS-106, grommet for AR-TT01 Di2 & AR-R02-Di2 2 36195 5b Grommet plug for Di2 hole �ller (non Di2) OS-249, grommet plug for Di2 hole �ller 2 36678 5c Di2 top tube grommet OS-250, TT03 Di2 cable entry rubber 1 36670 5d Top tube cable grommet (non Di2) OS-202, TT03 -Frame cable entry rubber 1 36656


22


# Also included with the frameset - shipped separately 8 RL977 brake levers RL977 alloy lever for triathlon & time trial bikes, black �nish, stainless steel hardware 1 pair 37470 37580 9 Headset No. IS-2 6.5 + 3D IS-2 + 3D (1-1/8") (Argon 18 exclusive) with TH-881-1 (23mm), with compressor TH-881-1 H0540E4138E101 ; Ano black, with H2094A, with 881-1 23mm, MW006x4, E0311, (MW214A-10mm, MW214B-20mm), logo: 3D headtube (AM packaging) 1 37868 37870 10 3D headset tool 3D head tube tool, 2012 w/3D head tube logo, with hole, width 33.5mm 1 36165 36919 11 Di2 battery holder for Aero SP 407100005, Di2 battery holder for Aero SP 2 38757 38758


23


# Also included with the frameset - shipped separately 12 TKB77 rear brake including the following parts 36602 36630 12a • Brake arms 1 left+right 12b Tektro rear brake noodle Tektro front brake noodle for TKB77 & TKB78 brakes, (125 degrees) 0062TB33491B1 1 36713 12c • Springs Insert spring black, 0054TB0117U for TKB77 & TKB78 brakes 36714 (black)

Insert spring silver, 0054TV0117U for TKB77 & TKB78 brakes 1 black+silver 36715 (silver)

12d • Brake pad – P963.12 for alloy rim 2 12e • 2mm spacer for TKB77 & TKB78 brakes 2mm spacer for TKB77 & TKB78 brakes 2 36717 12f • 1mm spacer for TKB77 & TKB78 brakes 1mm spacer for TKB77 & TKB78 brakes 2 36716 12g • Pivots bolts & washers 2 12h • Spring tensioners 2 12i • Set screw 13 TKB78 front brake including the following parts 36601 36631 *TKB95 (for UK & Australia) 37121 37122 13a • Brake arms 1 left+right 13b Tektro front brake noodle Tektro front brake noodle for TKB77 (110 degrees adjustable) & TKB78 brakes, 0062TB7820S 1 36712 13c • Springs Insert spring black, 0054TB0117U for TKB77 & TKB78 brakes 36714 (black) Insert spring silver, 0054TV0117U for TKB77 & TKB78 brakes 1 black+silver 36715 (silver)

13d • Brake pad P963.12 for alloy rim 2 13e • 2mm spacer for TKB77 & TKB78 brakes 2mm spacer for TKB77 & TKB78 brakes 2 36717 13f • 1mm spacer for TKB77 & TKB78 brakes 1mm spacer for TKB77 & TKB78 brakes 2 36716 13g • Pivots bolts & washers 2 13h • Spring tensioners 2

e-116 : assembly guide - argon 18 · e-116 : assembly guide revision 2.0 - 2014-10-31. ... 13b 13a...

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