e-7_ce_manual_rev.1issue.2.pdf

E-7

Extec Screens & Crushers Ltd

E-7

Operating and Maintenance Manual Manufactured by Extec Screens and Crushers Ltd Hearthcote Road Swadlingcote Derbyshire DE11 9DU England Telephone +44 (0)1283 212121 Fax +44 (0)1283 226465

E-7

Introduction This document has been prepared to ensure the equipment constructed by Extec Ltd is installed put into use and operated efficiently and safely. Read the manual carefully to learn how to operate and service your machine correctly. Failure to do so could result in personal injury or equipment damage.

It is recommended that this manual is thoroughly understood before the equipment is operated.

Operation of the plant contrary to the to the instructions contained in this manual or

modification to the machine without prior agreement with Extec Ltd will invalidate any undertakings given by the manufacturer in regard to this machine Whilst every effort has been made to ensure the accuracy of information contained within this manual. Extec Ltd can assume no responsibility for any errors, omissions, or their consequences. As Operating conditions vary considerably, all performance data is indicative only for plant operated in accordance with the conditions set out in this manual. Please contact Extec Ltd if any part of this manual is unclear. A copy of this manual must be kept at the operational site for easy reference. Extec Ltd reserves the right to change the content of this manual without prior notice.

The information contained within this manual should be considered to be commercially confidential and should not be released to any third party without prior consent from Extec Ltd.

E-7

Contents Section 1 Safety Instructions

Description

Page Number 1.1 Notes 2 1.2 Alarms and Warnings 2 1.2.3 Warnings Marked on the machine 2 1.2.4 Personnel Safety Warnings 3 1.2.5 Machine Safety Warnings 4 1.2.6 Machine Legend Plate 4 1.3 Component Safety Features 5 1.4 Features for Operator safety 5 1.5 Environmental safety 5 1.6 Personal Protective Equipment (PPE) 6 1.7 Measured Noise levels 7 1.8 Vibration Levels 7 1.9 Organisational Safety Measures 8 1.10 Personnel Qualification, Requirements and

Responsibilities

8 1.11 Safety Advice Regarding Specific Operational

Phases

9 1.11.1 Standard Operation 9 1.11.2 Blockage or Malfunction 9 1.11.3 Unguarded Areas 9 1.12 Special Work. Such as Plant Maintenance and

Repairs during Operation; Disposal of Parts and Consumables

9 1.12.1 Isolation 10 1.12.2 Maintenance Site Conditions 10 1.12.3 Replacement & Removal of Component 10 1.12.4 Climbing and falling 10 1.12.5 Safety Consideration during advanced

maintenance.

11 1.12.6 Safety considerations during cleaning 11 1.12.7 Removal of safety devices and guards 11 1.12.8 Surrounding Structures 11 1.12.9 Safety when refuelling 12 1.13 Specific Hazards 13 1.13.1 Electrical Energy 13 1.13.2 Gas, dust, steam, smoke and noise 14 1.13.3 Hydraulic Equipment 15 1.13.4 Hazardous Substances 15

E-7

Section 2 Description and Technical Information

Description

Page Number 2.1 Application & Limitations 2 2.2 Description 2 2.3 Operation Description 2 2.4 Key Features 3 2.5 Common Applications 3 2.6 Machine Layout Indicating Main Components 4 2.7 Machine Layout Indicating Emergency Stop

Positions

5 2.8 Data 6 2.9 E-7 Transport Dimensions 7 Section 3 Transport Commissioning and Operation

Description

Page Number

3.1 Transport 2-3 3.2 Pre Start Instructions 4 3.3 Machine Starting Sequence 5 3.4 Stopping the Machine 6 3.5 Tracking (Moving Procedures 7-8 3.6 Preparing the Machine for Operation 9-16 3.7 Operating the Machine 17-18 Section 4 Maintenance

Description

Page Number

4.1 Introduction 2 4.2 Daily Maintenance Schedule 3-4 4.3 Weekly Maintenance Schedule 5-9 4.4 Maintenance Schedule Every 250 Hrs 10 4.5 Maintenance Schedule Every 1000 Hrs 11-12 4.6 Tensioning and Tracking Belts 13-16 4.7 Screen Mesh Replacement 17-18 4.8 Trouble Shooting Guide 19 Section 5 Appendix

Contents Description Appendix 1 Documentation Appendix 2 Parts manual Appendix 3 Drawing Pack Appendix 4 OEM Manuals Supplied with this Machine Appendix 5 Hazardous Substances Listing and details

Section 1 Page 1

E-7

Section 1 Safety Instructions

Contents Description Page Number 1.1 Notes 2 1.2 Alarms and Warnings 2

1.2.3 Warnings Marked on the machine 2 1.2.4 Personnel Safety Warnings 3 1.2.5 Machine Safety Warnings 4 1.2.6 Machine Legend Plate 4 1.3 Component Safety Features 5 1.4 Features for Operator safety 5 1.5 Environmental safety 5 1.6 Personal Protective Equipment (PPE) 6 1.7 Measured Noise levels 7 1.8 Vibration Levels 7 1.9 Organisational Safety Measures 8

1.10 Personnel Qualification, Requirements and Responsibilities

8

1.11 Safety Advice Regarding Specific Operational Phases

9

1.11.1 Standard Operation 9 1.11.2 Blockage or Malfunction 9 1.11.3 Unguarded Areas 9 1.12 Special Work. Such as Plant Maintenance and

Repairs during Operation; Disposal of Parts and Consumables

9 1.12.1 Isolation 10 1.12.2 Maintenance Site Conditions 10 1.12.3 Replacement & Removal of Component 10 1.12.4 Climbing and falling 10 1.12.5 Safety Consideration during advanced

maintenance.

11 1.12.6 Safety considerations during cleaning 11 1.12.7 Removal of safety devices and guards 11 1.12.8 Surrounding Structures 11 1.12.9 Safety when refuelling 12

1.13 Specific Hazards 13

1.13.1 Electrical Energy 13 1.13.2 Gas, dust, steam, smoke and noise 14 1.13.3 Hydraulic Equipment 15 1.13.4 Hazardous Substances 15

Section 1 Page 2

E-7

SAFETY INSTRUCTIONS

1.1 Notes 1.1.1 Read this manual and familiarise yourself with any associated documentation. 1.1.2 Ensure that a copy of this manual is available for any persons installing, using,

maintaining or repairing this equipment. Training should be provided to ensure safe working practices.

Initial commissioning and starting must only be undertaken by a competent person who has read and fully understands the information provided in the manual pack.

1.1.3 To avoid the risk of electric shock always isolate this equipment from the supply

prior to carrying out any maintenance adjustment or removing any guards or covers.

1.1.4 Always follow the procedures outlined in the operating and maintenance

instruction. 1.1.5 If in doubt ask, do not take personal risk. 1.1.6 This equipment is manufactured in accordance with the Supply of Machinery

Safety Regulations 98/37EC. The customer should ensure that this equipment is in conformance with local and national legislation if used outside of the EU.

1.1.7 Only trained personal should be allowed to install, set, operate, maintain, and

decommission this equipment. 1.2 Alarms and warnings 1.2.1 All electrical control boxes are labelled. 1.2.2 Any residual risks are identified within this manual with the equipment marked

where appropriate. 1.2.3 Warnings marked on the machine The following labels are posted on the machine for your safety Observe all warnings

• You can be injured if you do not obey the safety instructions as indicated on warning stickers.

• Observe all safety instructions and warnings attached to the plant.

• Ensure that safety instructions and warnings attached to the plant are always complete and perfectly legible.

• Keep warnings and instruction labels clean.

• Replace unreadable or missing labels with new ones before operating the plant. Make sure replacement parts include warning or instruction labels where necessary.

Section 1 Page 3

E-7

1.2.4 Personnel Safety Warnings

Section 1 Page 4

E-7

1.2.5 Machine Safety Warnings

Section 1 Page 5

E-7

1.3 Component safety features 1.3.1 Do not use this equipment with guards removed or incorrectly fastened. 1.3.2 Do not use this equipment with safety devices maladjusted or removed. 1.4 Features for operator safety 1.4.1 Safety features associated with this equipment have been assessed in accordance with BS EN 954 to Category 3. 1.4.2 The E Stop circuit is a 12V dc series circuit and hard wired to remove power

from the ECU Engine management system and stop the engine. Following an activation of the Safety Circuit this will take approximately five seconds to de-energize.

1.4.3 Safety Components - E stop Buttons, All Guards are bolted down. The detailed Safety circuit diagram can be found within the drawing pack as an appendix to this manual. 1.4.4 Steps handrails Tread plate and fixed guards are provided where personnel are required to climb on the machine. If for any reason other areas need to be accessed the risk associated with the activity must be assessed and appropriate control measures implemented.

1.5 Environmental safety 1.5.1 It is essential that the service intervals detailed in the maintenance procedures are followed to ensure that engine emissions are kept to a minimum. 1.5.2 Consumable Materials

• Diesel spillages must be dealt with immediately. • Only use the Lubricating Oils recommended in the maintenance schedule. • Observe the Coshh Information contained in the appendix to this manual. • Local & National regulations must be observed when disposing of waste • Improperly disposing of waste can threaten the environment and ecology. • Potentially harmful waste used on this equipment includes such items as oil,

fuel, coolant, filters and batteries, etc. details can be found in the appendix to this manual

• Use leak proof containers when draining fluids. Do not use food or beverage containers that may mislead someone into drinking from them.

• Do not pour waste onto the ground, down a drain or into any water source. • Ensure that all consumables and replaced parts are disposed of safely and with

minimum environmental impact. 1.5.3 Machine disposal. This machine must only be disposed of at a specialist machine breaker.

Section 1 Page 6

E-7

1.6 Personal Protective Equipment (PPE) Loose or baggy clothing can get caught in running machinery. Where possible when working close to engines or machinery, only do so when they are stopped. If this is not practical, remember to keep tools, test equipment and all other parts of your body well away from the moving parts.

For reasons of safety, long hair must be tied back or otherwise secured, garments must be close fitting and no jewellery such as rings may be worn. Injury may result from being caught up in the machinery or from rings catching on moving parts.

Always wear correctly fitting (CE approved) personal protective equipment.

Recommended Personal Protective Equipment includes:-

• Hard Hat, • Safety Glasses • Hearing Protection • Dust Mask • Close fitting Overalls • Safety Boots • Industrial Gloves • High Visibility Vest or jacket.

Section 1 Page 7

E-7

1.7 Measured Noise Level

The above diagram indicates the measured noise levels at a measured distance. i.e. 7M – 85dB indicates at 7 Meters the sound recorded was 85 decibels. The readings were measured using a Castle GA101/701 meter with a calibration date of 13/9/94. with all systems running situated on the factory assembly line. The product and local conditions will affect the noise levels Ear Protection is compulsory within 10 Meters of the machine when the engine and all other parts of the machine are running. 1.8 Vibration Levels There are no circumstances where an operator needs to be on or touching this equipment when it is running.

Section 1 Page 8

E-7

1.9 Organisational Safety Measures

• Understand the service procedure before doing work. Keep area clean and dry.

• Never lubricate, clean, service or adjust machinery while it is moving. Keep hands, feet and clothing clear of power driven parts and in running nip-points. Disengage all power and operate controls to relieve pressure. Stop the engine. Implement lockout procedure. Allow the machinery to cool.

• Keep all parts in good condition. Ensure that all parts are properly installed. Fix

damage immediately. Replace worn and broken parts. Remove any build up of grease, oil and debris.

• Disconnect battery ground cable before making adjustments on electrical

systems or welding on plant.

• During Maintenance only use the correct tool for the job.

• Never make any modifications, additions or conversions which might affect safety without the manufacturers’ approval.

• In the event of safety relevant modifications or changes in the behaviour of the

plant during operation, stop the plant and lock out immediately and report the malfunction to the competent authority/person.

1.10 Personnel Qualification, Requirements and Responsibilities 1.10.1 Any work on and/or with the plant must be executed by trained, reliable and authorised personnel only. Statutory minimum age limits must be observed. 1.10.2 Work on electrical system and equipment of the plant must be carried out only by a skilled electrician or by instructed persons under the supervision and guidance of a skilled electrician and in accordance with electrical engineering rules and regulations. 1.10.3 Work on the hydraulic system must be carried out only by personnel with special knowledge and experience of hydraulic equipment.

Section 1 Page 9

E-7

1.11 Safety Advice Regarding Specific Operational Phases

1.11.1 Standard Operation • Take the necessary precautions to ensure that the plant is used only when in a

safe and reliable state.

• Operate the plant only for it's designed purpose and only if all guarding, protective and safety orientated devices, emergency shut-off equipment, sound proofing elements and exhausts, are in all place and fully functional.

• Ensure that any local barriers erected to stop unauthorized entry to this

equipment are in place

• Before starting the engine ensures it is safe to do so. 1.11.2 Blockage or Malfunction

• In the event of material blockage, any malfunction or operational difficulty, stop the plant immediately and lockout. Have any defects rectified immediately.

1.11.3 Unguarded areas

• In-running nip points on moving machinery can cause serious injury or even death.

• Do not reach into unguarded machinery. Your arm could be pulled in and

amputated.

• Switch off and lockout the plant before removing any safety devices or guarding.

• Limit access to the machine and its surrounds by erecting barrier guards to

reduce the risk of residual mechanical hazards, falling lifted loads and ejected materials.

1.12 Special Work. Such as Plant Maintenance and Repairs during Operation; Disposal of Parts and Consumables Observe the adjusting, maintenance and intervals set out in these operating instructions, except where:

• Warning, horn/light/gauge or indicator calls for immediate action. • Adverse conditions necessitate more frequent servicing. • Always read instructions supplied with replacement of parts and equipment.

Ensure only properly trained personnel undertake these tasks.

Section 1 Page 10

E-7

1.12.1 Isolation When undertaking maintenance and repair work, the plant must be first made safe

• Switching off the engine, Switch off at Isolation point and remove the ignition switch/key.

• Implementing the lockout procedure. • Attaching a warning sign(s) to the plant in appropriate positions.

1.12.2 Maintenance site conditions Prior to starting any maintenance work ensure the machine is positioned on stable and level ground and has been secured against inadvertent movement and buckling. 1.12.3 Replacement & Removal of Components

• Always observe handling instructions itemised in this manual, The Original Equipment Manufacturers manuals or the Spare parts suppliers’ instructions.

• Never allow untrained staff to attempt to remove or replace any part of the plant.

• The removal of large or heavy components without adequate lifting equipment is prohibited.

• To avoid the risk of accidents, individual parts and large assemblies being moved for replacement purposes should be carefully attached to lifting tackle and secured. Use only suitable and technically adequate lifting gear supplied or approved by Extec Ltd.

• Never work or stand under suspended loads. • Keep away from the feed hopper and product conveyor discharge, where there

is risk of serious injury or death due to the loading and removal of material. • Limit access to the machine and its surrounds by erecting barrier guards to

reduce the risk of residual mechanical hazards, falling lifted loads and ejected materials.

1.12.4 Climbing, Falling

• Falling from and/or onto this plant could cause injury or even death. • Never climb on the plant whilst it is in operation. • Never use plant parts as a climbing aid. • Always keep the area around the plant clear of debris and trip hazards • Beware of moving haulage and loading equipment in the vicinity of the plant • For carrying out overhead assembly work always use specially designed or

otherwise safety-oriented ladders and working platforms. • Only use any walkway/platforms provided on the machine or on an approved

safe and secure platform. • Only use CE certified safety harness when reaching any points 2M or more

above the ground level. • Keep all handles, steps, handrails, platforms, landing and ladders free from dirt,

oil, snow and ice.

Section 1 Page 11

E-7

1.12.5 Safety Consideration during advanced maintenance. Prior to undertaking all but normal planned maintenance activities it is essential that a method statement regarding safe working practices for the job in hand is produced.

• Restrict access to the maintenance to essential staff only. Where appropriate erect barrier guards and post warnings

• The fastening of loads and instructing of crane operators should be entrusted to qualified persons only.

• The marshal providing instructions must be within sight or sound of the operator with an all round view of the operation.

• Always ensure that any safety fitment such as locking wedges, securing chains, bars or struts are utilised as indicated in these operating instructions.

• Particularly make sure that any part of the plant raised for any reason is prevented from falling by securing in a safe reliable manner.

• Never work under unsupported equipment. • Never work alone.

1.12.6 Safety considerations during cleaning

• This equipment must be isolated prior to cleaning. • Do not direct power washers near or into control boxes and devices. • After cleaning, examine all fuel, lubricant, and hydraulic fluid lines for leaks,

loose connections, chafe marks and damage. Any defects found must be rectified without delay.

1.12.7 Removal of safety devices and guards

• All safety devices (Control devices or Guard) temporarily removed for set-up, maintenance or repair purposes must be refitted and checked immediately upon completion of the maintenance and repair work prior to operation.

• Never operate the machine with Safety devices or Guards removed or unsecured

• Always report any defects regarding Guards, Safety devices or Control devices. 1.12.8 Surrounding structures

• This equipment must only be operated in a position away from buildings, permanent structures or high ground to eliminate the risk of persons falling onto the equipment or its surrounds.

• Any temporary structures erected around the machine must be removed prior to

operating this equipment

Section 1 Page 12

E-7

1.12.9 Safety when refuelling

• Only refuel with diesel from approved storage and supply equipment • Diesel fuel is highly flammable.

• Never remove the filler cap, or refuel, with the engine running.

• Never add gasoline or any other fuels mixed to diesel because of increased fire

or explosion risks and damage to the engine.

• Do not carry out maintenance on the fuel system near naked lights or sources of sparks, such as welding equipment or whilst smoking.

• To avoid spillages use drip trays.

• Immediately clear up spilt fuel and dispose of correctly to minimise any

environmental impact.

Section 1 Page 13

E-7

1.13 Specific Hazards 1.13.1 Electrical Energy External Considerations and hazards

When working with the plant, maintain a safe distance from overhead electric lines. If work is to be carried out close to overhead lines, the working equipment must be kept well away from them. Check out the prescribed safety distances. If in Doubt Ask.

If your plant comes into contact with a live wire • Vacate the area • Warn others against approaching and touching the plant • Report the incident and have the live wire de-energized.

Machine - Electrical

Work on the electrical system or equipment may only be carried out by a skilled and qualified electrician or by specially instructed personnel under the control and supervision of such an electrician and in accordance with applicable electrical engineering rules.

The power supply to the plants, on which inspection, maintenance and repair work is to be carried out must be isolated before starting any work, check the de-energised parts for presence of power and ground or short circuit them in addition to insulating adjacent live parts and elements.

The electrical equipment of the plant is to be inspected and checked at regular intervals. Defects such as loose connections or scorched or otherwise damaged cables must be rectified immediately.

If working on live parts and elements cannot be avoided this must only be carried out in the presence of a second person, who can cut off the power supply in the case of danger by actuating the emergency shut off or main power switch. Secure the working area with a red and white safety chain and a warning sign. Use insulated tools only.

Use only original fuses with the specified current rating. Switch off the plant immediately if trouble occurs in the electrical system.

This plant is wired on a negative earth. Always observe correct polarity. Battery

• Always disconnect battery leads before carrying out any maintenance to the electrical system.

• Recharge the battery in a well ventilated area • The battery contains sulphuric acid, an electrolyte which can cause severe

burns and produce explosive gases. • Avoid contact with the skin, eyes or clothing. • No Smoking when maintaining Battery.

Section 1 Page 14

E-7

1.13.2 Gas, Dust, Steam, Smoke and Noise

Always operate internal combustion engines out of doors or in a well ventilated area. If plant is operated for maintenance purposes in an enclosed area, ensure that there is sufficient ventilation or provide forced ventilation.

Observe the regulations in force at the respective site.

Dust found on the plant or produced during work on the plant should be removed by extraction, not blowing.

Dust waste should be dampened, placed in a sealed container and marked, to ensure safe disposal.

Welding or naked flames

Never carry out welding, flame cutting and grinding work on the plant only if this has been expressly authorised, as there may be a risk of explosion and fire.

Before carrying out welding, flame cutting and grinding operations, clean the plant and its surroundings from dust and other inflammable substances and make sure the premises are adequately ventilated (as there may be a risk of explosion). Avoid all naked flames in the vicinity of this equipment

Personal Protection

Ensure that the operators are provided with hearing protection of approved pattern and that these are worn at all times when the plant is operating.

Ensure operators wear a suitable face mask where exposed to possible harmful effects of air pollution of any kind.

Section 1 Page 15

E-7

1.13.3 Hydraulic Equipment

Work on hydraulic equipment must be carried out by persons having special knowledge and experience of hydraulic systems. Check all lines, hoses and screwed connections regularly for leaks and obvious damage. Repair damage immediately. Splashed oil may cause injury and fire. Always relieve pressure from the hydraulic system before carrying out any kind of maintenance or adjustment. Depressurise all system sections and pressure pipes (hydraulic system, compressed air system) to be removed in accordance with the specific instructions for the unit concerned before carrying out any repair work. Hydraulic and compressed air lines must be laid and fitted properly. Ensure that no connections are interchanged. The fittings, lengths and quality of the hoses must comply with the technical requirements. Only fit replacement components of a type recommended by the manufacturer Always practice extreme cleanliness servicing hydraulic components. Hydraulic fluid under pressure can penetrate the skin causing serious injury. If fluid is injected under the skin, it must be surgically removed or gangrene will result. Get medical help immediately. Always use a piece of cardboard to check for leaks. Do not use your hand.

1.13.4 Hazardous Substances

Ensure that correct procedures are formulated to safely handle hazardous materials by correct identification, labelling, storage, use and disposal, all strictly in accordance with the manufacturers’ instructions and that all applicable regulations are observed at all times. A full list of Substances Hazardous to health associated with this equipment can be found in the appendix of this document

Section 2 Page1


Contents

2.1 Description Application & Limitations Page

Number 2 2.2 Description 2 2.3 Operation Description 2 2.4 Key Features 3 2.5 Common Applications 3 2.6 Machine Layout Indicating Main Components 4 2.7 Machine Layout Indicating Emergency Stop Positions 5 2.8 Data 6 2.9 E-7 Transport Dimensions 7

Section 2 Page2


2.1 Application & Limitations

The E-7 has been designed and constructed to separate a wide range of materials such as stone, Top Soil, Coal, Compost and recyclable waste. The E-7 must not be used for any other purpose without first contacting Extec Ltd technical department.

The E-7 must not be operated until the Instructions supplied with the machine are read and fully understood.

2.2 Description

The E-7 is a self contained tracked machine built to withstand the rigours and conditions of operating in quarries and within the construction industry. The E-7 utilises a diesel engine to provide the power to the hydraulic power pack and to generate electricity for the electrical systems of the machine.

The tracks, feeder, Screenbox, conveyors and all other working parts of the machine are all hydraulically driven.

Where possible all of the moving parts of this machine are guarded, where not warnings are provided. The Safety Section of this manual must be read and fully understood. Any residual organisational, personal and environmental issues must be fully addressed as detailed in the safety section.

This equipment has been manufactured and assessed to be in accordance with the Supply of MachinerySafetyRegulations98/37EC.

2.3 Operation description

Section 3 of this manual provides details of Transport Commissioning and Operation this must be read and fully understood before operating this equipment.

Material is loaded normally by excavator into the Feeder where the material is transferred towards the Screenbox,

The material passes over the Screenbox where smaller material will fall through the Top Deck and onto the Bottom Deck.

The larger material that has stayed on the Top Deck is fed to the Tail Conveyor and is stockpiled at the rear of the Machine.

The smaller material that has fallen through to the Bottom Deck is transferred either to the L/H Side Conveyor or falls through to the Fines Conveyors and is stockpiled at either side of the Machine.

Section 2 Page3

2.4 Key Features of the Extec E-7 Track Mounted Screener

• Diesel hydraulic power Via Deutz BF4M 2012 C engine – 94 hp. Providing Hydraulic transmission without clutches.

• Apron/Belt feeder with automatic control to regulate the feed into the Screenbox, the

hydraulic system automatically coordinates the flow of material from the feeder over the Screenbox to the Conveyors.

• Fast set-up time on site

• Low loading Feeder with hydraulic folding sides

• Heavy duty Screenbox with aggressive throw, also generous clearance between decks to

maximise screening potential

• Adjustable screening angle

• Large stockpile capacity with all conveyors

• Numerous Screenbox options, from heavy duty tines and punched plate on the top deck to quick changing mesh and cascade fingers on the bottom deck

• Hydraulic speed adjustment system to regulate the product output.

• Access Platforms

• Machine is self propelled by Remote Control or Umbilical

2.5 Common Applications

• Top Soil

• Crushed Stone

• Coal

• Sand and Gravel

• Compost

• Recycling / Demolition This list is by no means exhaustive Contact Extec for further details of performance figures and advice on your material.

Section 2 Page4

Section 2 Page5

Section 2 Page6

2.8 Data Screenbox Upper Deck 4800 x 1500 mm Bottom Deck 4290 x 1500 mm Angle 11

0

-170

Drive

Hydraulic Feeder Feeder length 4500 mm Hopper Capacity 7 Cubic Meters Conveyors Fines Side Conveyor 800mm x 7600mm Fines Collector Conveyor 1200mm x 4350mm Mid-Grade Side Conveyor 800mm x 7370mm Tail Conveyor 1200mm x 5230mm Dimensions Transport Length 13950 mm Transport Width 2590 mm Transport Height 3300 mm Working Length 14407 mm Working Width 12956 mm Working Height 4253 mm Weight 28 000 kg

Engine Deutz BF4M 2012

Engine maximum power. 70 K.W @ 2000 RPM Figure of Fuel Tank Capacity. 230 Litres Hydraulic Tank Capacity. 460 Litres

Section 2 Page7

E-7

Section 3 Transport Commissioning and Operation

Description Page No.3.1 Transport 2-33.2 Pre-Start Instructions 43.3 Machine Starting Sequence 53.4 Stopping the Machine 63.5 Tracking (Moving Procedures) 7-83.6 Preparing the Machine for Operation 9-163.7 Operating the Machine 17-18

Contents

Section 3 Page 1

E-7

3.1 Transport

This machine must only be transported between sites on a suitable Low Loader.

The machine must be tracked onto and off the trailer. See section - Tracking.

Note This equipment must never be tracked on gradients that are more than:- 10 degrees Port to Starboard or 20 degrees Front to Back.The machine must always be on flat, solid ground when operating in its normal mode.

Ensure the Loading/Unloading site is clear of non essential personnel. Barrrier the area and post warning signs where site conditions warrant this.

Loading/Unloading must only be carried out on firm flat ground.

The operator must be fully trained in the operation of this equipment.When tracking the operator must be in a position to have an all round view of the operation, a banks man or marshal should assist where this is not possible.

The total weight of this machine is - 28 000Kg

Machine Transportation Ensure that Feeder Doors, Side conveyors and Tail conveyor are folded and that Feeder is lowered and locked with the in-fill panels removed prior to transportation.

Before Transporting on the road. The load dimensions must be checked to ensure that they are within the legal transport limits. (See Diagram on following page for machine transport dimensions)

Section 3 Page 2

E-7M

AC

HIN

E TR

AN

SPO

RTA

TIO

N D

IMEN

SIO

NS

OVE

RA

LL T

RA

NSP

OR

T W

IDTH

2.5

9m (8

' 6")

Section 3 Page 3

E-73.2 Pre-Start InstructionsBefore starting this machine it is important that the instructions below are followed

1) Ensure that this manual is read & understood by the operator. 2) Do NOT attempt to start the machine until you are aware of ALL aspects of its operation.

Any questions should be referred to your supervisor.3) Remove any temporary sealing and transport straps.4) Check that the machine is in good mechanical condition and that there is no component

damage or loss. 5) Ensure all bolts and fixings are tight and that all guards are in place with all safety devices

operating correctly. NEVER start machine without guards and safety devices operating correctly.

6) Ensure that the Feeder, Screenbox and Conveyors are all free of material.7) Remove all tools and equipment from the operational area.8) Ensure all personnel are well clear of the machine, drives, tracks and auxiliary equipment.9) Ensure that the checks and pre-start procedures outlined in the engine manufacturers

instruction manual are complied with.10) Check all fluid levels.11) Safety pins are in appropriate positions.12) Ensure all operating levers are in an off position.13) Ensure that any skirting rubbers and scrapers are in good condition and working properly.

Section 3 Page 4

E-7

3

1

4

5

7

6

8

9

1011

2

3.3 Machine Starting Sequence

The E-7 is equipped with safety shutdown control panel. With this type of system, built-in switches set to factory preset limits, operate such that if during operation, either the oil pressure or engine temperature reaches its preset limit, the system will experience a safety shutdown and turn the engine off.CautionIf a safety shutdown occurs, the condition causing the engine to shut down must be corrected before any attempt is made to restart it.

COLD START:- When starting the machine in temperatures of 0o C or below, run the Screenbox for 15 minutes to allow hydraulic oil to reach working temperature. DO NOT feed material into machine during this time. DO NOT operate systems contrary to these instructionsNOTE:- The machine MUST be set up on firm, level ground before being operated. Failure to comply with this or any other instructions in this manual may cause damage to the machine and may invalidate any warranty.

Electrical Control Box1:- Water Temperature2:- Water and Fuel Sensor3:- Low Water Level4:- Emergency Stop Light5:- Engine On Light6:- Battery Light7:- Oil Light8:- Remote Control Emergency Stop9:- Engine Rev Counter10:- Ignition Switch11:- Hour Clock

1:- Insert iginition key into ignition switch and turn clockwise to position indicated 'on' (as shown above)until lights stop flashing and the battery and oil lights are only lit.

2:- Turn key further clockwise until the engine starts, then release key.3:- If starting from cold , allow the engine to warm up for 5 minutes before operating

the machine. NOTE:- The engine speed is preset at the factory and must not be tampered with.

Section 3 Page 5

E-73.4 Stopping The Machine

STOPPING MACHINE IN AN EMERGENCY

THE MACHINE CAN BE STOPPED IN AN EMERGENCY BY PRESSING ANY OF THE 4 EMERGENCY STOP BUTTONS LOCATED ON BOTH SIDE S OF THE POWER PACK CANOPY AND AT THE FRONT OF THE CHASSIS OR BY PRESSING THE RED BUTTON ON THE REMOTE CONTROL.

ENSURE THAT ALL PERSONNEL IN THE VICINITY OF THE MACHINE ARE FULLY AWARE OF THE LOCATION OF THE EMERGENCY STOP BUTTONS.

To stop the machine, it is ESSENTIAL that the following steps be followed - in order to prevent damage to the machine:-1) Stop feeding material into the Feeder.2) Wait for all material to fully discharge from Feeder, Screenbox and all Conveyors.3) Shut down the systems in the order shown below using the 6 station control block located in

the Power Pack:

L/H SIDE OF POWER PACK

12345

Machine Shut Down Sequence4) Wait for each system to come to a complete stop.5) Push throttle lever fully back and allow engine to idle briefly.6) Stop engine by turning ignition key to 'off' position.

NOTEEmergency Stop Switches should only be used in an emergency situation not for normal stopping as frequent use will cause damage to hydraulic components.

Emergency Stop Switches must be reset before the machine can be restarted. FRONT R/H SIDE OF CHASSIS

R/H SIDE OF POWER PACKFRONT L/H SIDE OF CHASSISSection 3 Page 6

E-73.5 TRACKING (MOVING) PROCEDUREThe operator must be fully trained in the operation of this equipment.When tracking the operator must be in a position to have an all round view of the operation, a banks man or marshal should assist where this is not possible.

Ensure the site is clear of non essential personnel. Barrrier the area and post warning signs where site conditions warrant this.

Tracking must only be carried out on firm flat ground.

Note This equipment must never be tracked on gradients that are more than:- 10 degrees Port to Starboard or 20 degrees Front to Back.The machine must always be on flat, solid ground when operating in its normal mode.

When engine is running at low revs the machine can be moved to the desired location on site by following the procedures in the order listed below:-

1 Remove Mid-Grade Side Conveyor bottom section locking pins

2 Activate 'L/H Lower Side Conv. Up/Down' lever to raise the conveyor

bottom section

3 Insert locking pins to lock bottom section in raised position

WARNING:- Never try to move the machine without lifting the Mid-Grade Side Conveyor bottom section FIRST!!!

L/H Lower Side Conv.

R/H Side of Chassis

Section 3 Page 7

E-7TRACKING (MOVING) PROCEDURE

4 Activate lever to turn Tracks on

After following the instructions on the previous page, use either the Remote handset or the Hard Wire Drive to move the machine to the desired position.

NOTE The Remote Handset must be fully recharged at regular intervals. Use the correct instructions for your controller.

OR

Remote Handset Plug in Hard Wire Umbilical Socket

Hard Wire Handset

WARNING Under NO circumstances try to move the machine when ANY personnel are standing on the machine.

For safety reasons, it is essential to check all around machine for obstacles or personnel which may be endangered by moving the machine.

When moving machine, ensure that it is only moved over firm ground suitable for carrying the weight of the machine. Prior to operating the machine, it is ESSENTIAL that both tracks are in contact with firm level ground to avoid excessive vibration or rocking of the machine. DO NOT MOVE THE MACHINE ACROSS EXCESSIVELY SLOPING GROUND.

NOTE1. When operating the White Remote Handset, the yellow buttons are for forward movement and the blue ones for reverse. (These correspond to direction indicator stickers on machine)

2. When operating the Hard Wire Handset, the yellow buttons are for forward movement and the blue ones for reverse. (These correspond to direction indicator stickers on machine)

When the machine is moved to its desired operating position, prepare the E-7 for operation by following the procedures laid out in the following pages.

Adhere to the Tracking colour direction stickers when moving the machine

Tracks On/Off

L/H Side of Power Pack

Section 3 Page 8

E-73.6 Preparing The Machine For Operation

MACHINE CONTROLS

1

2

3

8

9

4

5 7

12

6

15

11

14

10

1:- L/H Feeder Flare 2:- Mesh Change Lift3:- Screenbox Height

Adjust4:- Tail Conveyor Height

Adjust5:- Tail Conveyor Fold

11:-Feeder In/Out12:- Mid-Grade Side Conveyor Side Fold13:- Mid-Grade Side Conveyor Up/Down14:- Walkways Up/Down15:- Tracks On/Off

6:- R/H Feeder Flare7:- Mid-Grade Side Conveyor Bottom8:- Fines Side Conveyor

Side Fold9:- Fines Side Conveyor

Up/Down10:- Rear Feeder Flare

L/H CHASSIS SPOOL VALVE R/H CHASSIS SPOOL VALVE

R/H POWER PACK SPOOL VALVE

L/H POWER PACK SPOOL VALVE

13

Section 3 Page 9

E-7Preparing The Machine For Operation

1. Remove R/H Side Conveyor Link Arm 2. Activate 'R/H Side Conveyor Middle' lever to lower Conveyor away from side of machine

3. Activate 'R/H Side Conveyor Top' leverR/H Side Conveyor folded down

R/H Side Conveyor Folded out

Opening Side Conveyors

4. Locate Pivot lock and tighten thoroughly

R/H Side Conv. Up/Down

R/H Side Conv. Fold

R/H Side of Power Pack


Section 3 Page 10

E-7Preparing The Machine For OperationOpening Side Conveyors

5. Remove L/H Side Conveyor Link Arm 6. Activate 'L/H Side Conveyor Up/Down' lever to lower conveyor away from side of machine

L/H Side Conveyor folded down 7. Activate 'L/H Side Conveyor Fold' lever

L/H Side Conveyor folded out 8. Locate Pivot lock and tighten thoroughly

L/H Side Conv. Up/Down


L/H Side Conv. Fold


Section 3 Page 11

E-7Preparing The Machine For OperationOpening Side Conveyors

9. Remove Mid-Grade Side Conveyor bottom section locking pins.

10. Activate 'L/H Lower Side Conv' lever to lower the Mid-Grade Side Conveyor

bottom section.

11. Replace bottom section locking pins.

WARNING!! NEVER TRY TO OPERATE THE MID-GRADE SIDE CONVEYOR WHEN IT IS IN THE TRANSPORT POSITION, AS THIS WILL CAUSE DAMAGE TO THE CONVEYOR BELT.

L/H Lower Side Conv.

R/H Side of Chassis

Section 3 Page 12

E-7Preparing The Machine For OperationOpening Tail Conveyor

1. Remove Tail Conveyor ratchet strap

2. Activate 'Tail Conveyor Fold' lever

3. Insert Pivot Locking Pins 4. Swing Return roller into place and insert latch pins

5. Remove pins from underside of Tail Conveyor

6. Activate 'Tail Conveyor Up/Down' lever to lower Tail Conveyor onto Chassis

Tail Conv. Fold

Tail Conv. Up/Down

R/H Side of Chassis

R/H Side of Chassis

Section 3 Page 13

E-7Preparing The Machine For OperationOpening Tail Conveyor

Tail Conveyor lowered onto Chassis

NOTE:-By lowering the tail Conveyor onto the Chassis this will allow you to adjust the Screenbox more easily as the Screenbox nose cone will collide with the Tail Conveyor if left in its raised position

Section 3 Page 14

E-7Preparing The Machine For OperationApron Feeder

1. Activate 'R/H Flare' lever R/H Flare raised

3. Activate 'Rear Flare' lever Rear Flare raised

2. Activate 'L/H Flare' lever L/H Flare raised

R/H Feeder Flare

L/H Feeder Flare

Rear Feeder Flare

R/H Side of Chassis

L/H Side of Chassis


Section 3 Page 15

E-7Preparing The Machine For OperationApron Feeder

4. Bolt Rear flare to both Side flares and tighten

5. Remove locking pins 6. Activate 'Feeder In/Out' lever

Feeder fully in 7. Replace locking pins

Feeder In/Out


Section 3 Page 16

E-7Preparing The Machine For OperationOpening Walkways

Note: Before carrying out the following procedure ensure walkways are clear as both walkways wil erect at the same time.

1. Remove "R" clips & handrail retention pins

2. Lower handrail frame

L/H Side of Powerpack

3. Re-insert pin & "R" clips to lock out handrail

4. Activate 'Walkways up/down' lever to erect the walkways

5. Pull back and drop down walkway locking device

Non-Ram End

6. Insert pins & retain with "R" clips to lock the walkway

7. At the non-ram end insert top pins and retain with "R" clips to lock the

walkway

Section 3 Page 17

E-7Preparing The Machine For OperationSetting Screenbox Height

NOTE:- Before setting the Screenbox height ENSURE that Tail Conveyor is in lowered position as shown above

1. Remove pin from tele-legs 2. Activate 'Screenbox Up/Down' lever

3. Set Screenbox to an appropriate pre-defined height and replace pins.

Screenbox Up/Down


Section 3 Page 18

E-7

3.7 Operating The MachineWhen the machine is set up as described in the previous pages, it is now ready to be operated. To operate machine use the following sequence:-

1 TAIL CONVEYOR2 MID-GRADE SIDE CONVEYOR3 FINES CONVEYORS 4 SCREENBOX5 FEEDER CONVEYOR

DO NOT START THESE SYSTEMS IF THEY ARE FULL OF MATERIAL CLEAR ANY MATERIAL AWAY BEFORE STARTING.

NOTE:- Engine revs are factory preset at 2000 R.P.M. Any alterations to these settings, to increase speed, may lead to premature failure and subsequent warranty loss

THROTTLE

IGNITION KEY

1:- Turn machine on using the instructions set out in section 3.32:- Increase revs to 2000 R.P.M using the throttle at the side of the control box.

Prior to loading material into machine, ensure that machine is not vibrating or rocking excessively. Stabilise the machine by relocating to more suitable ground.

LOADING MATERIAL INTO MACHINE

1. Feeder MUST be running PRIOR to feed material being placed upon it.. DO NOT start feeder if it is full of material.

2. Material which is larger than 80% of feeder discharge chute should not be presented to the feeder. STOP MACHINE and remove any large pieces of material with the appropriate equipment. DO NOT use excavators to force any material into feeder as any damage occurred from this action will invalidate any EXTEC warrantees.

3. Material should be fed carefully, (not dropped onto feeder) from about 300mm above feeder. Ensure that feeder is evenly loaded over its entire length this is to help with screening fines material and to maximise production.

4. It is recommended that an excavator is used to load material into Feeder. DO NOT OVER FILL FEEDER.

5. For maximum output and minimum wear, it is recommended that the Screenbox is fed consistently with the supply of material being steady and constant. STOP/START OPERATION OF THE FEEDER SHOULD BE AVOIDED.

6. Pressure sensors are fitted to the Hydraulic Circuit such that, if either side conveyor should become over burdened with material or jammed, then the feeder will stop until the material is reduced to an acceptable level. If the conveyor cannot clear itself then the material will have to be cleared manually. If so then the machine should be shut down and ignition key removed before commencing any work on the machine.

Machine Start Sequence1 2 3 4 5

BEFORE STARTING THE MID-GRADE SIDE CONVEYOR ENSURE THAT THE BOTTOM SECTION IS LOCKED IN ITS LOWERED POSITION.

Section 3 Page 19

E-7Operating The Machine

FLOW CONTROL VALVE

FLOW CONTROL VALVE

1:- Adjusting Fines Collector Conveyor speed

2:- Adjusting Mid-Grade side Conveyor speed

3:- Adjusting Tail Conveyor speed

When the machine is set up as described in the previous pages, it is now ready to be used to screen the desired material. DO NOT START SCREENING UNTIL YOU HAVE READ AND FULLY UNDERSTOOD THIS MANUAL

FLOW CONTROL VALVE

3:- Adjusting Feeder Conveyor speed

FLOW CONTROL VALVE

Section 3 Page 20

E-7Section 4 Maintenance

Description Page No.4.1 Introduction 24.2 Daily Maintenance Schedule 3-44.3 Weekly Maintenance Schedule 5-94.4 Maintenance Schedule Every 250 Hrs 104.5 Maintenance Schedule Every 1000 Hrs 11-124.6 Tensioning and Tracking Belts 13-164.7 Screen Mesh Replacment 17-184.8 Trouble Shooting Guide 19

Contents

Section 4 Page1

E-74.1 Introduction

Refill if necessary.Check engine oil level.(Refer to the engine manufacturers handbook for engine oil specifications.)

Check fuel level. If necessary refill diesel tank. Use standard diesel as suitable for the

operating climate.

MACHINE MAINTENANCE Maintenance is essential for safety and to ensure the best possible performance from your E-7 by reducing the chances of breakdowns.

WARNING: - The machine MUST be switched off and Isolated with the ignition keys removed BEFORE making any adjustments.

DO NOT stand on any part of the engine whilst operating or carrying out any maintenance on the machine.

All adjustments must ONLY be carried out by trained personnel.All adjustments to modify hydraulic system must ONLY be carried out by trained Extec service engineers.

When performing any maintenance on the machine refer to engine and feeder gearbox manufacturers handbooks for appropriate maintenance schedules.4.2 DAILY MAINTENANCE SCHEDULE

Oil Cap

Fuel Level

Fuel Cap

Bleed diesel water trap

Section 4 Page2

E-7DAILY MAINTENANCE SCHEDULE

Check service indicators on Air Cleaner. Regardless of condition of service indicator, remove outer element from air cleaner as shown below and clean using compressed air. Always clean element from inside to outside.(NOTE:- Service indicators are for showing when elements need to be replaced, not cleaned.)

Service Indicator

Check service indicator Loosen clips & remove outer element

Never clean the inner safety element. After 5 outer element services, replace

both the inner and outer elements.

Remove radiator service guard Check coolant level and refill if necessary (use 50% antifreeze)

Radiator Cap

Clean outer element and replace. Refit rear cover ensuring clips are tightened properly.

Section 4 Page3

E-7DAILY MAINTENANCE SCHEDULE

Check hydraulic oil level Remove panel and refill hydraulic oil if necessary

Check condition of screen mesh and tension

Check condition of belt scrapers and adjust if necessary

REMEMBER TO MAINTAIN YOUR TRACKS1) Check your track rollers and idler wheels for possible leakage.

2) Check the track surface of the track rollers, idler wheels, track shoes and drive sprockets for wear and loose mounting bolts.

3) Listen for abnormal noises when the machine is moving slowly.

12

3

1) Idle Roller

2) Relief Valve

3) Track Surface

Section 4 Page4

E-7

4.3 WEEKLY MACHINE MAINTENANCE

Maintenance is essential for safety and to ensure the best possible performance from your E-7 by reducing the chances of breakdowns.

WARNING: - The machine MUST be switched off and Isolated with the ignition keys removed BEFORE making any adjustments.

DO NOT stand on any part of the engine whilst operating or carrying out any maintenance on the machine.

All adjustments must ONLY be carried out by trained personnel.

When performing any maintenance on the machine refer to engine and feeder gearbox manufacturers handbooks for appropriate maintenance schedules.

STOP MACHINE, ISOLATE AND REMOVE IGNITION KEY BEFORE CARRYING OUT ANY MAINTENANCE ON THIS MACHINE.

1. Check condition of conveyor belts, rollers and other moving parts.2. Clear any obstructions from the Screenbox.3. Check all bolts and panels are in place and secure.4. Clear any build up of dust from radiator using compressed air.5. Check screen mesh for tension, and increase if necessary.6. Check condition of service indicators on hydraulic filters, water trap and air breather

Replace if necessary.7. Examine tail conveyor impact bars for excessive damage -Replace if necessary.8. Check feeder pads for damage and clear any debris to ensure free movement of the

material. replace pads if necessary.9. Check all bearings for any damage or wear. -Replace if necessary.10. Check emergency stops are working correctly 11. Check feeder rear wing fixing bolts - tighten if necessary.12. Check feeder gearbox oil level.13. Inspect and adjust all belt scrapers and sealing rubbers -Replace if necessary.

Section 4 Page5

E-7WEEKLY MACHINE MAINTENANCE CHECKING/CHANGING HYDRAULIC TANK AIR BREATHER

Examine service indicator.

If the service indicator is green, it is time to replace the tank air breather. Simply remove air breather and replace with new one.

Service Indicator Air Breather

GREASING BEARINGS:Using suitable equipment, all bearings must be greased every week. See following pictograms for details of grease points.WARNING:- NEVER USE GREASE CONTAINING MOLYBDENUM. DOING SO MAY CAUSE DAMAGE TO MACHINE PARTS AND WILL INVALIDATE ANY WARRANTY.

Feeder bulkhead grease point Fines Side Conveyor bulkhead grease point

Tail Conveyor bulkhead grease pointMid-Grade Conveyor bulkhead grease point

Grease Point

Grease Point

Grease Point

Grease Point

Section 4 Page6

E-7

WEEKLY MACHINE MAINTENANCE

OILS AND FLUIDS Manufacturers Equivalent SpecificationsLub / oil andGrease Points Temperature Viscosity Maxol Esso Castrol Texico Kuwait Petroleum MobilEngine See Manufacturers Handbook : : : : : :

Hydraulic System -10 to +25 deg C ISO VG 32 : ) : AWS 32 Rando HD 32 ) : DTE 13m

- 5 to +30 deg C ISO VG 46 : ) UNIVIS N AWS 46 Rando HD 46 ) Q8 Handel DTE 15m

+5 to +35 deg C ISO VG 68 : ) : AWS 68 Rando HD 68 ) range DTE 16m

+10 to +45 deg C ISO VG 100 : ) : AWS 100 Rando HD 100 ) : DTE 18m

Feeder Drive Gearbox See Manufacturers Handbook : : :

Screen & Grid bearings : UNIREX No.3 :

Tracks : EP SAE 80W/90 Gear Oil

Geaneral Lubraication points EP 2

Adjust belt scrapers.If required, adjust belt scrapers by loosening bolts in rosta springs, adjusting scraper and re-tightening bolts. (both sides should be adjusted simultaneously).

Remove any blockages in screenbox

Section 4 Page7

E-7

WEEKLY MACHINE MAINTENANCE INSPECTING/ADJUSTING BELT RUBBERS

Typ. Rubber

Typ. Clamp (inside guard)

A) Fines Collector Conveyor:To adjust wear rubbers remove guards and loosen the clamps. Push the wear rubbers down on to the conveyor belt using a screwdriver or similar tool. When adjustment is complete, re-tighten all clamps securely

B) Tail Conveyor:To adjust wear rubbers remove the feedboot guards and loosen the clamps. Pull the wear rubbers down to the conveyor belt ensuring a good seal is maintained along the side of the feedboot. when adjustment is complete re-tighten all clamps securely.

C) Side Conveyors:To adjust wear rubbers remove the feedboot guards and loosen all the clamps. Pull/Push the wear rubber down on to the conveyor belt ensuring there is a good seal along the edge of the feedboot. When adjustment is complete re-tighten clamps securely.

Section 4 Page8

E-7SCREENBOX MAINTENANCE

Screenbox non-drive side grease point Screenbox drive side grease point

Grease Point

Grease Point

After running the Screenbox for the first 50 hours, the Screenbox must be cleaned free of material and ALL bolts must be checked for tightness.

GREASING BEARINGS:Using suitable equipment, Screenbox bearings must be regreased every 50 hours with 20 grams of LGHQ3 grease used per bearing

WARNING!! - NEVER USE GREASE CONTAINING MOLYBENUM. DOING SO MAY CAUSE DAMAGE TO MACHINE PARTS AND WILL INVALIDATE ANY WARRANTY.

Section 4 Page9

E-74.4 MACHINE MAINTENANCE - EVERY 250 Hrs

Every 250 hours , the following maintenance must be carried out to ensure the best performance and least possible breakdowns from your machine:-

1. Follow maintenance instructions laid out in engine manufacturers handbook..2. Change the hydraulic water trap - REGARDLESS of condition of service indicator.3. Change the hydraulic tank air breather - REGARDLESS of condition of service indicator.4. Flush hydraulic system and change the hydraulic filters - REGARDLESS of condition of service indicator.

To flush hydraulic system, proceed as follows:-Ensure all material has passed through the screenbox and off the conveyor belts.Stop machine and replace hydraulic filters with 3 micron flushing filters.Fit new 10 micron water trap.Check condition of hydraulic tank air breather, if the service indicator is red, change it otherwise just clean all dust from the base of the filter.Run all systems for 4 hours with engine speed set to low revs (DO NOT FEED MATERIAL INTO MACHINE DURING THIS OPERATION).

Stop machine and replace flushing filters with new 25 micron hydraulic filters.

5. Check for leaks on hydraulic pipes.6. Inspect condition of conveyor belts and tracking.7. Inspect condition of all drums and rollers.8. Inspect all bearings.9. Check drive belts for wear, swelling, softening & tension - Replace if necessary. (Note:-Tension should remain constant during the belts working life and should not be Re-Tensioned).10.Clean out sediment bowl on fuel pre-filter. Folow procedure printed on the side of the filter. (Note:- When sediment bowl is cleaned out, the fuel system will have to be re-primed).

Fuel filters at rear of machine

SEDIMENT BOWL

PRIMER

Section 4 Page10

E-74.5 MACHINE MAINTENANCE - EVERY 1000 HrsEvery 1000 hours, the following maintenance must be carried out:-1. Carry out 250 hr maintenance schedule.2. Change oil in Feeder Gearbox (see manufactueres handbook).3. Change diesel filters.4. Change oil in tracks.5. Check Track tension. (only tension if necessary).

To drain oil from the track gearbox, drive the machine until either one of the drain plugs is at the bottom of the gearbox. Remove drain plug and oil will drain out. Use a suitable container to collect waste oil.

Disposing of waste oil must be done in a manner that complies with current environmental legislation.

To refill track gearbox with oil, drive machine until either one of the drain plugs is at the top (See Photo). NOTE: - this will only be 1/4 turn of the track gearbox, DO NOT drive machine any further until oil has been replaced in tracks. Remove both drain plugs as shown in the photographs below. Fill oil into the top drain plug until it starts to come out of the other drain plug. Replace both plugs BEFORE driving machine. Each track gearbox will have to be maintained separately.

Track Gearbox in correct position to refill oil. Remove level plug

Remove filler plug

When changing oil in tracks, Use EP90 Gear Oil.

Section 4 Page11

E-7MACHINE MAINTENANCE - TRACK ADJUSTMENT

TRACK ADJUSTMENT.After maintenance or over time the Track will become slack and will have to be adjusted. The adjustment of the tracks operates through a Tensioning Cylinder, (C). When the Cylinder is filled with grease it extends and pushes the Spring Tension unit, (B), and the Idler, (A), forward. The grease is filled through the Track Adjuster Grease Valve, (D).

TRACK ADJUSTMENT SETTINGS.In order to establish if the track requires tensioning, move the Host machine a few metres forwards and backwards on level ground. This allows the tracks to adopt their natural degree of tension.Note: Do not slew the machine.Using a straight edge and a measuring tape, measure the droop of the Track Group as shown at (E). For this particular Track Set, the droop should not exceed 30mm.Note: It is also important that the Track is not tensioned too tightly as this places excessive loads on the Gearbox and Idler bearings. It will also lead to accelerated wear and premature failures.

INCREASING THE TRACK TENSION.To increase the tension of the Track:(i) Remove the inspection cover on the side of the Track

Frame, as shown at (F).(ii) Ensure that the Track Adjuster Valve, (H), is tight.(iii) Attach the special grease gun connector, (G), to a grease

gun and fit it onto the Track Adjuster Valve, (H).(iv) Pump grease into the valve until the droop of the Track is

correct.(v) Move the Host machine backwards and forwards a few times

more and then re-check the droop. Add more grease if required.

(vi) Check for any escaping grease around the Tensioning unit and finally close the inspection cover when finished.

Important: Ensure that the correct grease is used.

RELEASING THE TRACK TENSION.To the release the tension on the Tracks:(i) Remove the inspection cover on the side of the Track Frame

as shown at (F).(ii) Loosen the Track adjuster valve, (H), by turning it one half

turn anticlockwise.(iii) Grease should now escape slowly from the Track

Tensioning Cylinder and the Track should slacken.(iv) If the Track fails to loosen, apply a little pressure to the Idler

end of the Track to push the Idler group in.(v) Replace the inspection cover when completed.

WARNING ! Grease under pressure can cause serious injury. Never unscrew a Track Adjuster Valve by more than a 1/2 turn, when the Track is under tension.

A

B C

D

30mm

(E)

(F)

G

H

Section 4 Page12

E-74.6 TENSIONING AND TRACKING OF CONVEYOR BELTS

The following safety precautions must be adhered to before commencing any work on any conveyor.

PROTECTIVE CLOTHING MUST ALWAYS BE WORN WHEN WORKING IN THE VICINITY OF THE MACHINE.N.B. LOOSE OR BAGGY CLOTHING CAN GET CAUGHT IN RUNNING MACHINERY. ALWAYS WEAR CLOSE FITTING OVERALLS

STAY CLEAR OF MACHINE WHEN CONVEYOR IS RUNNING. SWITCH OFF CONVEYOR BEFORE REMOVING ANY COVERS/GUARDS.

Section 4 Page13

E-7TENSIONING AND TRACKING OF CONVEYOR BELTS

WARNING!!Switch off grid and clear all material from conveyor before carrying out any

adjustments

NOTE - DO NOT OVERTIGHTEN THE BELT AS THIS WILL CAUSE DAMAGE TO THE DRUM BEARINGS.

1:- Remove access panel on Tail Drum end

2:- Slacken off all tail drum bearing fasteners

3:- If belt needs tensioned tighten both adjusting bolts simultaneously

FINES COLLECTOR CONVEYOR BELT

Brg. Fasteners

Adjuster Bolts

4:- Conveyor tracking off to R/H sideAns: turn R/H side adjuster (c/w) one turn

at a time until belt tracks correctly

5:- Conveyor tracking off to L/H sideAns: turn L/H side adjuster (c/w) one turn

at a time until belt tracks correctly

Section 4 Page14

E-7TENSIONING AND TRACKING OF CONVEYOR BELTSTAIL CONVEYOR BELT

1:-Slacken off all Tail Drum adjuster arm fasteners

Adjuster armFasteners

2:- Tension Tail Conveyor by turning both adjuster bolts c/w SIMULTANEOUSLY

Adjuste

r Bolt

s

3:- If Tail Conveyor is tracking off to R/H side.

Ans: Turn R/H adjuster bolt 1 turn c/w until belt tracks properly

3:- If Tail Conveyor is tracking off to L/H side.

Ans: Turn L/H adjuster bolt 1 turn c/w until belt tracks properly

R/H A

djuste

r Bolt L/H

Adju

ster B

olt

Section 4 Page15

E-7TENSIONING AND TRACKING OF CONVEYOR BELTSSIDE CONVEYOR BELTS

When tensioning Side Conveyors, loosen Head Drum fastening bolts and turn both adjuster bolts c/w

SIMULTANEOUSLY.

Faste

ning B

olts

Adju

ster B

olt

If Side Conveyor is tracking off to R/H side.Ans: Turn R/H adjuster bolt 1 turn c/w until

belt tracks properly

R/H Adjuster Bolt

L/H Adjuster Bolt

If Side Conveyor is tracking off to L/H side.Ans: Turn L/H adjuster bolt 1 turn c/w until

belt tracks properly

An additional adjustment can be made if the belt is tracking off at the Tail Drum end.

If belt is tracking off to R/H side as you look at Tail Drum, loosen the R/H adjuster bracket fastening bolts and turn adjuster bolt c/w until belt tracks properly.

If belt tracks off to L/H side repeat the process for the L/H adjuster bracket.

Side Conveyor Tail Drum:

Faste

ning

Bolts

Adjuster Bolt

Section 4 Page16

E-7

1) Raise screenbox rear

4.7 SCREEN MESH REPLACEMENTWARNING:- The machine MUST be switched off and ignition key REMOVED before making anyadjustments.The screen meshes and punched plate can be changed if desired for different sizes of product or to replace damaged or worn out meshes/punched plate. To fit the screen meshes/punched plate, proceed in the following manner :-

SCREENBOX BOTTOM DECK MESH ACCESS

To aid in changing the screenbox mesh & clearing any blockages, the Screenbox can be raised and lowered at the front and back independently of each other.

2)Locate pin to lock teleleg in raised position 3) Raise Screenbox front

4) Locate both screen mesh change lock-out legs

Meshchange lock-out

SCREENBOX MESH REMOVAL/FITTING

Using the Ratchet's on either side of screenbox retract the tension spring bar back to the end of the sideplate slots. The existing mesh can now be removed by lifting and unhooking from the front mesh hook.

Screen mesh tensioning ratchet

BOTTOM DECK MESH REMOVAL

When finished, remember to release both lock-out legs before lowering screenbox

Screenbox Up/Down

Mesh Change Up/Down

L/H Side of Chassis

L/H Side of Chassis

Section 4 Page17

E-7

SCREEN MESH REPLACEMENTSCREENBOX MESH FITTING

Before changing screen mesh ENSURE the capping rubber is in good condition.

Insert mesh into the box on the bottom deck and anchor one end around the front mesh hook.Rest the screen mesh on the cross supports and using the Ratchet's either side of the screenbox extend the tension spring bar along the sideplate slots until the correct tension is achieved. Restart the machine and run the screenbox motor, if the meshes rattle or make any noise, stop the machine and apply further tension.

BOTTOM DECK MESH FITTING

TOP DECK PUNCHED PLATE FITTINGInsert punched plate into the box on the top deck and anchor both sides under the clamps. Using an air gun or other siutable device, tighten the clamps, SIMULTANEOUSLY until the correct tension is achieved. Restart the machine and run the screenbox motor, if the punched plate rattles or makes any noise, stop the machine and apply further, EQUAL tension to both sides.

Top deck punched plate

SCREENBOX PUNCHED PLATE REMOVAL

Using a suitable device loosen the clamps on either side of the screen box. When loosened sufficiently the existing mesh can now be easily removed.

TOP DECK PUNCHED PLATE REMOVAL

Punched plate clamp

TOP DECK TINE CHECK/REMOVAL

Check Tine by shaking it as shown If Tine is loose, tighten the nut on the back of the crossmember as shown

Alternitavely, if Tine is damaged or bent, loosen the nut on the back of the crossmember and remove the faulty Tine. Insert a new Tine and re-tighten the nut.

Section 4 Page18

E-74.8 TROUBLE SHOOTING GUIDEBelow is a list of some of the common problems that might occur on your machine.If these problems arise, carry out the checks listed.

Engine losing power orhard to start.

Engine will not start or keeps shutting off.

One or all of the Conveyor belts is/are not running at the correct speed.

Screenbox has excessive vibration.

Machine 'rocking' excessively.

Machine not Tracking.

Check air filter is not blocked.Check diesel filter and sediment bowl.

Check that emergency stops are not pushed in.Check water level in radiator.Check fuel level.Check that batteries are charged and terminals are tight.Check oil pressure, temperature and battery lights on control panel.

Check belt tension.Check there is no build up of material around the conveyor.Check for blockages in hydraulic return and suction filters.

Check that screen meshes are tight.Check meshes for pegging. i.e trapped material.Check machine is running at max. set operating speed.Check that screenbox is not colliding with Tail conveyor.

Check ground conditions are firm and level.Check tracks are not slack. If they are see page 35 for adjustment.

Check that track lever is in the ON position.Check oil level in the hydraulic tank.Check remote handset is fully charged - plug in Hard Wire and try to move machine.

IF ANY PROBLEM PERSISTS AFTER CARRYING OUT THE RECOMMENDED SOLUTION, OR A PROBLEM ARISES THAT IS NOT ON THIS LIST, CONTACT EXTEC SERVICE DEPARTMENT FOR FURTHER ASSISTANCE.

PROBLEM SOLUTION

Section 4 Page19

E-7 Appendix Leader sheet

E-7

Appendix 1 Documentation Certificate of Conformity- Supply of Machinery Safety Regulations 98/37 EC


E-7

DICHIARAZIONE DI CONFORMITADECLARATION DE CONFORMITEUBEREINSTIMMUNGSERKLARUNG

DECLARATION OF CONFORMITY98/37/EC Machinery

89/336/EMC

Hiermit wird erklart, daB untengenannte Maschine in allen Einzelheiten ubereinstimmt:

The directives issued by the council of European Communities. The machine conformswith all essential health and safety requirements. As laid out in the supply of machinery(safety) Regulations 1992, also the provision and the use of work equipment 1992.All guarding on machine is in accordance with BS7300 1990.

-European harmonised standards- Alle Norme europee armonizzate- Aux Normes Europeennes Harmonisees- Und den in Einklang stehenden Europaischen Normen

Nous certfions que la machine definie ci-dessous est conforme dans sa totalite:Si dichiara che la macchina sottoindicata e conforme in tutte le sue parti:

- Alle Direttive de Consigliodelle Comunita Europee:- Aux Directives du Conseil des Communatee Europeennes:

PRODUCTION MANAGER: ____________________

DATE: ___________________

89/392. CEE (91/368/CEE-93/44/CEE-93/68/CEE)

EN 292-2 EN 474-1 (EN 474-5) EN12100-1:2003 EN12100-2:2003 EN982:1996EN60204-1:1998 EN55011:1998 EN61000-4-2:1995 EN61000-4-3:2002 EN61000-4-6:1996

Category MOBILE SCREENING PLANT ENGINE DEUTZ 2012Categoria MotoreCategorie MoteurErzeugnis Motor

- Nach den Richlinien des Europaischen gemeinschaftsrates:

89/622. CEE

E.M.C. 89/336/EEC(91/263/EEC 92/31/EEC.)

Manufacturer EXTEC SCREENS & CRUSHERS TYPE E-7 SCREENER Costruttore Hearthcote Road, Swadlincote TipoConstructeur Derbyshire, England ModeleHersteller DE11 9DU Modell

Serial No:- __________MatricolaNumero de chassisFahrzeug-ident-nr

This is to certify that the machine indicated below conforms to all as parts to:

E-7

Extec Screens & Crushers Ltd

E-7

Parts ManualManufactured by Extec Screens and Crushers LtdHearthcote RoadSwadlingcote Derbyshire DE11 9DUEnglandTelephone +44 (0)1283 212121 Fax +44 (0)1283 226465

Appendix 2 Page1

E-7MANUAL CONTENTS

MACHINE LAYOUT .................................................................................................................Page:- 3

CHASSIS ASSEMBLY ............................................................................................................ Page:- 4 - 9

SCREENBOX/SCREENBOX SUB-FRAME ASSEMBLY....................................................... Page:- 10 - 17

APRON FEEDER ASSEMBLY................................................................................................ Page:- 18 - 21

SIDE CONVEYOR ASSEMBLY.............................................................................................. Page:- 22 - 27

TAIL CONVEYOR ASSEMBLY............................................................................................. Page:- 28 - 33

FINES COLLECTOR CONVEYOR ASSEMBLY................................................................... Page:- 34 - 38

POWERPACK ASSEMBLY................................................................................................... Page:- 39 - 48

SERIAL NO. OF MACHINE WITH THIS MANUAL __________________

NOTE:- Every effort has been made to ensure the accuracy of this manual at the time of publication.

However, with Extecs' policy of continually improving their products, your machine may not coincide exactly with this manual. Therefore, before placing any order for spare parts, we recommend that you contact our Service Department (with your machine serial no.) for part no. verification.

Appendix 2 Page2

E-7

MACHINE LAYOUT

R/H

SID

E O

F M

AC

HIN

E

L/H

SID

E O

F M

AC

HIN

E

FINES SIDE CONVEYOR

MID GRADE SIDE CONVEYOR

TAIL

CO

NV

EYO

R

L/H SIDE CONVEYOR

R/H SIDE CONVEYOR

FEEDER

SCREENBOX

Appendix 2 Page3

E-7CHASSIS ASSEMBLY

2

3

1

VIEW ON R/H SIDE OF MACHINE

VIEW ON L/H SIDE OF MACHINE

Appendix 2 Page4

E-7CHASSIS ASSEMBLY

4

5

6

7

8

DETAILED VIEW ON REAR OF MACHINE

Appendix 2 Page5

E-7CHASSIS ASSEMBLY

10

9

12

13

11


DETAILED VIEW OF CHASSIS

25

26

Appendix 2 Page6

E-7CHASSIS ASSEMBLY

14

16

15

VIEW INSIDE MID GRADE SIDE CONVEYOR

VIEW UNDERNEATH TAIL CONVEYOR

Appendix 2 Page7

E-7CHASSIS ASSEMBLY

17

19

18

20

21

22

23

24

DETIALED VIEW INSIDE CHASSIS

Appendix 2 Page8

E-7CHASSIS ASSEMBLY

ITEM No. PART No. PART DESCRIPTION QTY1 A12850000 16X5 SCREEN CHASSIS 12 A12930000 FINGER SCREEN CHASSIS R/H TRACK FRAME ASSY 13 A12920000 FINGER SCREEN CHASSIS L/H TRACK FRAME ASSY 14 A12940000 FINGER SCREEN TOP CROSS BEAM 15 A12860000 CHASSIS ROLLER SUPPORT CROSS BEAM 16 A12870000 CHASSIS FEEDER ROLLER 27 A12890000 FINGER SCREEN CHASSIS REAR DOOR 18 PN1155 CHASSIS FEEDER ROLLER PIN 29 PN1027 SCREENBOX HEIGHT ADJUSTMENT PIN 2

10 A12910000 FINGER SCREEN CHASSIS LIFT LEG INNER 211 HR1088 SCREENBOX SUB-FRAME REAR LIFT RAM 212 HR1079 SCREENBOX SUB-FRAME FRONT LIFT RAM 213 A12900000 FINGER SCREEN LIFT LEG CROSS MEMBER DETAIL 114 HR1001 TAIL CONVEYOR BOTTOM LIFT RAM 215 A12980000 OVERSIZE CONVEYOR BTM SUPPORT SLIDE R/H SIDE 116 A12990000 OVERSIZE CONVEYOR BTM SUPPORT SLIDE L/H SIDE 117 A12950000 FINGER SCREEN CENTRAL PIPE TRAY 118 A12960000 FINGER SCREEN CENTRAL BULKHEAD PLATE 119 A12970000 FINGER SCREEN FRONT CLIP ON MANIFOLD 120 A13600000 FINGER TOP LH STEEL TRACK PIPE 121 A13610000 FINGER BTM LH STEEL TRACK PIPE 122 A13620000 FINGER TOP RH STEEL TRACK PIPE 123 A13630000 FINGER BTM RH STEEL TRACK PIPE 124 A13640000 FINGER STEEL TRACK PIPE - BULKHEAD TO POWERPACK 425 E3810000 FINGERSCREEN TOOLBOX ASSY 126 E3820000 FINGERSCREEN TOOLBOX LID 1

Appendix 2 Page9

E-7SCREENBOX ASSEMBLY

2

SCREENBOX ASSEMBLY VIEWED FORM NON-DRIVE SIDE

6

51

3

VIEW ON NON-DRIVE END

8

10

9

7

11

36

Appendix 2 Page10


VIEW ON DRIVE SIDE 16

15

14

13

VIEW ON FEEDER ENDVIEW ON DISCHARGE END

18

20

1921

17

4

12

22

37

INSIDE SPILL PLT

Appendix 2 Page11

E-7

3223

24

26

25

SCREENBOX ASSEMBLY

DETAILED VIEW INSIDE FLYWHEEL

3028

31

29

DETAILED VIEW OF CENTER PIPE ASSEMBLY (DRIVE END)

27

Appendix 2 Page12


34

33

3334

35

35

44

45

46

51

52

53

48

49

50

47

54

Appendix 2 Page13


55

56

55

57

Appendix 2 Page14


SCREENBOX SUBFRAME

39

38

40



Appendix 2 Page15


SCREENBOX SUBFRAME

VIEW ON REAR OF SCREENBOX SUBFRAME

41

VIEW OF SCREENBOX SUBFRAME LOCK

42

43PIN

Appendix 2 Page16


WALKWAYS

58

59

60

60

61

62



Appendix 2 Page17


WALKWAYS

64

63

65

66

DETAILED VIEW OF WALKWAY RAM

DETAILED VIEW OF WALKWAY LOCKOUT DETAILED VIEW OF HANDRAIL PIVOT

Appendix 2 Page18


ITEM No. PART No. PART DESCRIPTION QTY1 G6700000 16X5 SCREENBOX R/H SIDE PLT 12 G6710000 16X5 SCREENBOX L/H SIDE PLT 13 G6720000 16X5 SCREENBOX R/H SPRING MOUNT 24 G6730000 16X5 SCREENBOX L/H SPRING MOUNT 25 G6740000 16X5 SCREENBOX BTM NOSE ASSEMBLY 16 G6750000 16X5 SCREENBOX TOP NOSE ASSEMBLY 17 G6950000 16X5 SCREENBOX FLY W HEEL GUARD 18 G6960000 16X5 SCREENBOX FLY W HEEL GUARD COVER 19 G6980000 16X5 SCREENBOX GUARD INSPECTION PLT 1

10 G5640000 SCREENBOX RACHET LINK BASE BRACKET 211 G7050000 SPRING SUPPORT 2412 G5650000 SCREENBOX RACHET LINK BASE BRACKET OPP-HAND 213 G7110000 SCREENBOX MOTOR GUARD 114 HM1034 SCREENBOX MOTOR 115 G6930000 16X5 SCREENBOX MOTOR MTG PLT 116 G6940000 16X5 SCREENBOX DRIVE HOUSING 117 G6770000 16X5 SCREENBOX CROSS MEMBER 218 G4050000 MESH RETAINER 119 G6760000 16X5 SCREENBOX REAR SPILL PLT 120 G7140000 RUBBER CLAMP 121 G7150000 RUBBER CLAMP 222 G6970000 16X5 SCREENBOX REAR SPILL PLT RUBBER CLAMP 123 G6850000 16X5 SCREENBOX BEARING HOUSING 224 G6860000 16X5 SCREENBOX ECCENTRIC SHAFT 125 BT3031 BEARING 226 G6900000 16X5 SCREENBOX SHAFT LOCKING COLLAR 127 G6880000 16X5 SCREENBOX BEARING HOUSING END CAP 228 BT5027 TAPER LOCK BUSH 229 FAKS22X14 KEYSTEEL 230 G6910000 16X5 SCREENBOX COUNTER W EIGHT 231 G6920000 16X5 SCREENBOX BOLT ON COUNTER W EIGHT 432 G6870000 16X5 SCREENBOX CENTER PIPE ASSEMBLY 133 G6800000 16X5 SCREENBOX SPILL PLT END 234 G6810000 16X5 SCREENBOX SPILL PLT END OPP-HAND 235 G6820000 16X5 SCREENBOX SPILL PLT MID 236 G6780000 16X5 SCREENBOX TOP SIDE ANGLE 137 G6790000 16X5 SCREENBOX TOP SIDE ANGLE OPP-HAND 138 SC5006 SPRING 1239 G7080000 SUBFRAME LEG L/H 140 G7090000 SUBFRAME LEG R/H 141 G7120000 SUBFRAME LINK BEAM 142 G7130000 MESH CHANGE LOCKOUT 243 PN1152 FINGER SUBFRAME TO LIFT LEG PIN 244 G6990000 16X5 SCREENBOX TOP DECK END CROSS MEMBER 145 G7000000 16X5 SCREENBOX TOP DECK TINE CROSS MEMBER 3" 646 G7040000 16X5 SCREENBOX MESH CLAMP 147 G5380000 SPRING BAR 8m m CAMBER 248 SMC007 LARGE TINE 1349 SMC009 LARGE TINE BUSH 1350 FAN1004 LARGE TINE LOCK NUT 1351 SMC008 SMALL TINE 7852 SMC011 SMALL TINE BUSH 7853 FAN1005 SMALL TINE LOCK NUT 7854 RU5328 CAPPING RUBBER 655 G7060000 16X5 SCREENBOX BTM SIDE HANGING RUBBER CLAMP 456 G7070000 16X5 SCREENBOX BTM FRONT HANGING RUBBER CLAMP 157 G6830000 16X5 SCREENBOX BTM DECK FRAME 158 G7350000 L/H SIDE HANDRAIL 159 G7310000 L/H SIDE W ALKW AY 160 G7370000 LADDER ASSEMBLY 261 G7330000 R/H SIDE HANDRAIL 162 G7300000 R/H SIDE W ALKW AY 163 HR1001 W ALKW AY RAM 264 G6360000 RAM LOCKOUT 265 PN1114 NON-RAM END LOCKOUT PIN 266 PN1065 HAND RAIL PIVOT PIN 8

Appendix 2 Page19

E-7APRON FEEDER ASSEMBLY

3

9

8

11

12

2

13

14

1

19

20

18

VIEW ON REAR OF MACHINE

VIEW ON DISCHARGE END

21

10

16

17

7

15

4

5

6

Appendix 2 Page20


23

24

25

30

22

26

28

27

29

33

34

32

31

35 36 37

Appendix 2 Page21


38

47

39

51

50

45 4653

48

INSIDE BOX

SECTION

42

VIEW UNDERNEATH APRON FEEDER

11

41

VIEW ON L/H SIDE OF APRON FEEDER

40

43

44

49

52

Appendix 2 Page22


54 55

57

OPP-HAND56

Appendix 2 Page23


ITEM No. PART No. PART DESCRIPTION QTY1 C10250000 FEEDER BIN L/H SIDE W ING 12 C10260000 FEEDER BIN R/H SIDE W ING 13 C10270000 FEEDER BIN REAR W ING 14 C10140000 FEEDER BIN L/H SIDE BASE 15 C10150000 FEEDER BIN R/H SIDE BASE 16 C10160000 FEEDER BIN BACK BASE PANEL 17 C10190000 FEEDER SUBFRAME REAR PANEL 18 C10200000 FEEDER SUBFRAME REAR PANEL COVER 19 C10210000 FEEDER SUBFRAME END PANEL 1

10 C10120000 FEEDER SUBFRAME 111 C10220000 FEEDER SUBFRAME SIDE PANEL 312 C10230000 FEEDER SUBFRAME MOTOR SIDE PANEL 113 HR1001 REAR FLAIR RAM 114 HR1086 SIDE FLAIR RAM 215 C10290000 FEEDER BIN R/H SIDE W ING RAM BASE BRACKET 116 C10170000 FEEDER BIN L/H SIDE NOSE 117 C10180000 FEEDER BIN R/H SIDE NOSE 118 C10320000 FEEDER SUBFRAME GEARBOX GUARD 119 C10020000 FEEDER PAD (NO UPRIGHT) 3120 C10030000 FEEDER PAD (W ITH UPRIGHT) 3121 C10360000 FEEDER RUBBER SEAL CLAMP 122 UC6004 ROLLERS 2823 UC2005 CHAIN 224 C10070000 FEEDER CASSETTE 125 C10000000 FEEDER CHAIN DRIVE SPROCKET 226 C10080000 FEEDER TORQUE ARM 127 HM1035 MOTOR 128 BT6544 GEAR BOX 129 BT2005 FLANGE BEARING 230 C10040000 FEEDER DRIVE SHAFT 131 C10010000 FEEDER CHAIN IDLER W HEEL 232 C10050000 FEEDER IDLE SHAFT 133 BT2502 TAKE-UP BEARING 234 C10090000 FEEDER TENSIONING BLOCK 235 C10100000 FEEDER TENSIONING BAR 236 C10110000 FEEDER TENSIONING BUSH 237 FAW 80X36X4DS BEVILLE W ASHERS 3638 C10060000 FEEDER DISC RETURN ROLLER 239 C10130000 FEEDER SUBFRAME TELE-LEG 240 C10280000 FEEDER BIN L/H SIDE W ING RAM BASE BRACKET 141 C10300000 FEEDER SUBFRAME L/H RETAINER 142 C10310000 FEEDER SUBFRAME R/H RETAINER 143 C10330000 FEEDER BIN L/H IN-FILL PANEL 144 C10340000 FEEDER BIN R/H IN-FILL PANEL 145 RU5501 ROSTA TENSIONER 246 D4080000 ROSTA MOUNTING BRACKET 247 C10350000 FEEDER SUBFRAME SCRAPER CROSSBEAM 148 D5460000 CLAMP PLATE - HEAD DRUM SCRAPER 149 PY1004 POLYSCRAPER 150 HR1081 SLIDE RAM 251 PN1153 FINGER FEEDER TO SUBFRAME PIN 252 PN1027 FEEDER SLIDE LOCK PIN 253 BT1008 PLUMMER BEARING 254 RU1089 FEEDER RPAN RUBBER 155 C10380000 FEEDER PAN OPP-HAND 156 C10370000 FEEDER PAN 157 C10390000 FEEDER PAN CLAMPING STRIP 2

Appendix 2 Page24

E-7SIDE CONVEYOR ASSEMBLY

FINES SIDE CONVEYOR ASSEMBLY

3


14

5

8

11

10

12

13

14

16

FINES SIDE CONVEYOR DRIVE END

2

7

6

FINES SIDE CONVEYOR SPINE PIVOT

40

9

15

41

43

45RAM ON

OPPOSITE SIDE

Appendix 2 Page25

E-7

2524

26

2327

SIDE CONVEYOR ASSEMBLYFINES SIDE CONVEYOR ASSEMBLY

FINES SIDE CONVEYOR RETURN ROLLERS

20

21

22

FINES SIDE CONVEYOR FEEDBOOT

17 18 19

46SUPPORT GUARDS

Appendix 2 Page26



28

29

3031

32

33

34

36

35

39

41

37

38

42

44INSIDE

BOX SECTION

VIEW OF FINES SIDE CONVEYOR BOTTOM

VIEW UNDER NEATH FINES SIDE CONVEYOR

Appendix 2 Page27


MID GRADE SIDE CONVEYOR ASSEMBLY


MID GRADE SIDE CONVEYOR HEAD DRUM MID GRADE SIDE CONVEYOR TAIL DRUM

8

47

7

30

5

2

11

12

48

49

6

10

3351 52

49

50

60PIN

61PIN

Appendix 2 Page28



5455

56

57 59

59 58

MID GRADE SIDE CONVEYOR RETURN ROLLERS

MID GRADE SIDE CONVEYOR FEEDBOOT

20

21

53

22

Appendix 2 Page29


ITEM No. PART No. PART DESCRIPTION QTY1 CB800X1540 FINES SIDE CONVEYOR BELT 12 E3290000 HEAD DRUM 13 HM1036 FINES SIDE CONVEYOR MOTOR 14 E3400000 SIDE CONVEYOR HEAD DRUM L/H NIP GUARD 15 E3410000 SIDE CONVEYOR HEAD DRUM R/H NIP GUARD 16 E3340000 SIDE CONVEYOR SIDE FOLD SPINE ASSEMBLY 17 CR1011 W ING ROLLER 168 E3740000 SIDE CONVEYOR ROLLER BRACKET TOP 19 E3770000 SIDE CONVEYOR ROLLER BRACKET BOTTOM 2

10 D10430000 MOTOR MOUNTING BRACKET 111 E0240000 MOTOR MTG BRKT TOP COVER 112 E0250000 MOTOR MTG BRKT BTM COVER 113 RU5501 SE27 ROSTA TENSIONER 214 BT2003 FLANGE BEARING 215 E3380000 FINES SIDE CONVEYOR L/H HEAD DRUM SLIDER 116 E3390000 FINES SIDE CONVEYOR R/H HEAD DRUM SLIDER 117 E3420000 FINES SIDE CONVEYOR HEAD DRUM SCRAPER 118 PY1029 HEADDRUM SCRAPER BLADE 119 E3430000 FINES SIDE CONVEYOR HEAD DRUM SCRAPER CLAMP 120 CR1060 SIDE CONVEYOR RETURN ROLLER 421 E3450000 RETURN ROLLER NIP GUARD 122 E3440000 RETURN ROLLER SUPPORT 423 E3460000 FINES SIDE CONVEYOR L/H FEEDBOOT SIDE PLT 124 E3470000 FINES SIDE CONVEYOR R/H FEEDBOOT SIDE PLT 125 E3480000 FINES SIDE CONVEYOR FEEDBOOT BACK PLT 126 E3510000 FINES SIDE CONVEYOR R/H FEEDBOOT SIDE SUPPORT 127 E3520000 FINES SIDE CONVEYOR L/H FEEDBOOT SIDE SUPPORT 128 E3320000 FINES SIDE CONVEYOR BTM FRAME ASSEMBLY 129 E3330000 FINES SIDE CONVEYOR MID FRAME ASSEMBLY 130 CR1008 CENTRE ROLLER 831 CR1004 30 DEG ROLLER BRACKET 832 CR1006 40 DEG ROLLER BRACKET 833 E3300000 TAIL DRUM 134 BT1003 PLUMMER BLOCK BEARING 235 E3570000 SIDE CONVEYOR CHASSIS SUPPORT L/H STOOL 136 E3580000 SIDE CONVEYOR CHASSIS SUPPORT R/H STOOL 137 E3550000 FINES SIDE CONVEYOR TELE LEG OUTER 238 E3560000 FINES SIDE CONVEYOR TELE LEG INNER 239 E3800000 FINGERSCREEN RAM COVER PLATE 240 E3830000 PIPE GUIDE PLATE 141 T10070000 TORQUE ARM 142 PN 1132 TROMMEL SIDE CONVEYOR PIVOT PIN 243 PN 1158 SIDE CONVEYOR PIVOT PIN 144 HR1084 TELE-LEG RAM 245 HR1078 SIDE CONVEYOR SIDE FOLD RAM 146 E3530000 FINES SIDE CONVEYOR FEEDBOOT SIDE SUPPORT GUARD 447 CB800X1590 MID-GRADE SIDE CONVEYOR BELT 148 HM1037 MID-GRADE SIDE CONVEYOR MOTOR 149 E3680000 MID GRADE SIDE CONVEYOR L/H HEAD DRUM SLIDER 150 E3690000 MID GRADE SIDE CONVEYOR R/H HEAD DRUM SLIDER 151 E3590000 FINES SIDE CONVEYOR PLOUGH SCRAPER 152 PY1001 CONVEYOR PLOUGH SCRAPER BLADE 153 CR1061 SLAPPER ROLLER 154 E3650000 MID GRADE SIDE CONV L/H FEEDBOOT SIDE PLT 155 E3660000 MID GRADE SIDE CONV R/H FEEDBOOT SIDE PLT 156 E3670000 MID GRADE SIDE CONV FEEDBOOT BACK PLT 157 E3620000 MID GRADE SIDE CONV L/H FEEDBOOT SIDE SUPPORT 158 E3630000 MID GRADE SIDE CONV R/H FEEDBOOT SIDE SUPPORT 159 E3640000 MID GRADE SIDE CON FEEDBOOT SIDE SUPPORT COVER 460 PN 1073 MID GRADE SIDE CON L/H TRAVEL LOCK 261 PN 1037 TOW BAR PIN 1

Appendix 2 Page30

E-7TAIL CONVEYOR ASSEMBLY


TAIL CONVEYOR ASSEMBLY

1

4

5

6

7

2

3

Appendix 2 Page31


DETAILED VIEW OF HEAD DRUM

DETAILED VIEW OF TAIL DRUM

14

10

12

13

8

9

11

1917

18

21

15

23

22

20

16

55

Appendix 2 Page32


DETAILED VIEW OF TAIL CONVEYOR IMPACT BARS

VIEW OF TAIL CONVEYOR PIVOT

2728

2926

40

39

38

37

32

43

41 42

44

30

2425

31

34

33

3536

58

5960

61

Appendix 2 Page33


45

46

47

48

49

56

57


VIEW ON TAIL CONVEYOR TAIL DRUM

Appendix 2 Page34

E-7

TAIL CONVEYOR ASSEMBLY

50

6

51

52 53

58

DETAILED VIEW OF TAIL CONVEYOR RETURN ROLLER

54

Appendix 2 Page35


59

60

61

62

DETAILED VIEW OF TAIL CONVEYOR PANS

63

OPP-HAND64

Appendix 2 Page36


ITEM No. PART No. PART DESCRIPTION QTY1 CB1137X1200 TAIL CONVEYOR BELT 12 F3790000 TAIL CONVEYOR BTM SECTION ASSY 13 F3890000 TAIL CONVEYOR TOP SECTION ASSY 14 T5390000 TAIL CONV SLAPPER ROLLER 15 CR1024 TRACKING ROLLER 26 CR1040 RETURN ROLLER 27 F3990000 TAIL CONVEYOR RETURN ROLLER GUARD 18 F4020000 TAIL CONVEYOR TOP SECTION L/H HEAD FLAIR 19 F4030000 TAIL CONVEYOR TOP SECTION R/H HEAD FLAIR 1

10 HM1010 TAIL CONVEYOR MOTOR 211 D10430000 4500 CONVEYOR MOTOR MTG BRACKET 212 E0240000 MOTOR MTG BRKT TOP COVER 213 E0250000 MOTOR MTG BRKT BTM COVER 214 F3940000 HEAD DRUM 115 C0090000 TAIL DRUM 116 F3800000 TAIL CONVEYOR FEEDBOOT BACK PLATE 117 F3810000 TAIL CONVEYOR FEEDBOOT SUPPORT 118 F3820000 TAIL CONVEYOR FEEDBOOT SUPPORT 119 F3870000 TAIL CONVEYOR FEEDBOOT SIDE 120 F3880000 TAIL CONVEYOR FEEDBOOT SIDE 121 F3830000 TAIL CONVEYOR FEEDBOOT SUPPORT COVER 122 F3840000 TAIL CONVEYOR SLIDER DETAIL 223 BT1003 PLUMMER BLOCK BEARING 224 D 716 00 00 MEGABITE CONV W ING IMPACT BAR 125 D 723 00 00 MEGABITE CONV W ING IMPACT BAR 126 D 714 00 00 MEGABITE CONV STANDARD BASE IMPACT BAR 527 D 715 00 00 MEGABITE CONV BASE IMPACT BAR 128 D 724 00 00 MEGABITE BASE IMPACT BAR 129 D7170000 IMPACT BAR LARGE MOUNTING PLATE L/H SIDE 130 D7180000 IMPACT BAR LARGE MOUNTING PLATE R/H SIDE 131 D7190000 IMPACT BAR MEDIUM MOUNTING PLATE L/H SIDE 132 D7200000 IMPACT BAR MEDIUM MOUNTING PLATE R/H SIDE 133 D7210000 IMPACT BAR PLATE L/H SIDE 134 D7220000 IMPACT BAR PLATE R/HSIDE 135 F4070000 TAIL CONVEYOR ROLLER SUPPORT BRACKET 1236 CR1002 CENTER ROLLER 637 D10440000 SMALL ROTATION LINKAGE ARM 238 D10450000 LARGE ROTATION LINKAGE ARM 239 D10460000 FOLDING RAM CLEVIS 240 HR1087 FOLD RAM 241 F3920000 TAIL CONVEYOR BTM SECTION OUTER FLAIR 142 F3930000 TAIL CONVEYOR BTM SECTION OUTER FLAIR 143 F4000000 TAIL CONVEYOR TOP SECTION OUTER FLAIR 144 F4010000 TAIL CONVEYOR TOP SECTION OUTER FLAIR 145 F4110000 TAIL CONVEYOR BTM SUPPORT BEAM 146 F4120000 TAIL CONVEYOR BTM SUPPORT BEAM BEARING RETAINER 247 BT3033 NEEDLE ROLLER BEARING 248 F4050000 TAIL CONVEYOR TAIL DRUM GUARD 149 F4060000 TAIL CONVEYOR TAIL DRUM GUARD 150 F3980000 TAIL CONVEYOR CHASSIS SUPPORT ARM 251 F4130000 PIVOT ARM FOR RETURN ROLLER 252 FD3116 SPAREX LINCH PIN 253 FD4006 LOCK OUTER W ITHOUT STRICKER 254 PN 1157 TAIL CONVEYOR LOCKOUT PIN 255 BT2004 FLANGE BEARING 256 T6130000 CONVEYOR SLIDER ADJUSTER BOLT 257 F3860000 TAIL CONVEYOR FEEDBOOT RUBBER CLAMP 158 PN 1039 TAIL CONVEYOR PIVOT PIN 259 F4160000 TAIL CONVEYOR PAN (LARGE) 160 F4170000 TAIL CONVEYOR PAN (MEDIUM) 161 F4190000 TAIL CONVEYOR PAN (SMALL) 162 CR 1062 IMPACT ROLLER 463 F3960000 OVERSIZE CONVEYOR TOP SECTION INNER FLAIR 164 F3970000 OVERSIZE CONVEYOR TOP SECTION INNER FLAIR 1

Appendix 2 Page37

E-7FINES COLLECTOR CONVEYOR ASSEMBLY

FINES COLLECTOR CONVEYOR ASSEMBLY

FINES COLLECTOR HEAD DRUM

3

7

15

9 10 11

8

1

2 OPPISITE HAND

4

5

6 OPPISITE HAND

13

12

14

35

16

17

18

34

Appendix 2 Page38


19

20

21

22

23

29

30OPPOSITE HAND

VIEW ON FINES COLLECTOR TAIL DRUM

VIEW UNDERNEATH FINES COLLECTOR CONVEYOR

Appendix 2 Page39


24

25

26

27

VIEW ON FINES COLLECTOR TAIL DRUM

VIEW INSIDE TAIL DRUM COVERAppendix 2 Page40


2831

32OPPOSITE HAND

33


Appendix 2 Page41


ITEM No. PART No. PART DESCRIPTION QTY1 D11230000 HEAD DRUM PLATE R/H SIDE 12 D11220000 HEAD DRUM PLATE L/H SIDE 13 D11250000 FEEDBOOT L/H SIDE PLATE 14 D11260000 FEEDBOOT R/H SIDE PLATE 15 D11300000 FEEDBOOT R/H SIDE SUPPORT 16 D11290000 FEEDBOOT L/H SIDE SUPPORT 17 CBHD1200X9530 FINES COLLECTOR CONVEYOR BELT 18 RU5501 ROSTA TENSIONER 29 D11360000 16X5 SCREEN FINES CONVEYOR HEAD DRUM SCRAPER 110 D11370000 16X5 SCREEN FINES CONVEYOR HEAD DRUM SCRAPER CLAMP 111 PY1015 FINES CONVEYOR HEAD DRUM SRAPER BLADE 112 D11390000 OMT MOTOR MOUNTING BRACET 113 HM1038 FINES COLLECTOR CONVEYOR MOTOR 114 D11270000 16X5 SCREEN FINES CONVEYOR FEEDBOOT BACK PANEL 115 D11420000 16X5 SCREEN FINES CONVEYOR DRUM SEAL RH 116 D11430000 16X5 SCREEN FINES CONVEYOR DRUM SEAL LH 117 BT2004 FLANGE BEARING 218 T8850000 HEAD DRUM 119 CR1040 CONVEYOR DISC ROLLER 220 CR1024 TRACKING ROLLERS 221 D11350000 16X5 SCREEN FINES CONVEYOR TAIL DRUM COVER SIDE GUARD 222 E0150000 TAIL DRUM BEARING SLIDER 223 PN1031 BEARING ADJUSTER BOLT 224 D11330000 16X5 SCREEN FINES CONVEYOR TAIL DRUM COVER 125 D11340000 16X5 SCREEN FINES CONVEYOR TAIL DRUM END GUARD 126 BT1003 PLUMMER BLOCK BEARING 227 C0090000 TAIL DRUM 128 CR1005 BED ROLLER 1029 D11440000 FINES CONVEYOR BTM SECTION R/H SIDE 130 D11450000 FINES CONVEYOR BTM SECTION L/H SIDE 131 D11460000 FINES CONVEYOR TOP SECTION R/H SIDE 132 D11470000 FINES CONVEYOR TOP SECTION L/H SIDE 133 D11310000 16X5 SCREEN FINES CONVEYOR SIDE SUPPORT GUARD 634 D11320000 16X5 SCREEN FINES CONVEYOR SIDE SUPPORT ENDGUARD 435 D11400000 FINES CONVEYOR SCRAPER BRACKET R/H SIDE 136 D11410000 FINES CONVEYOR SCRAPER BRACKET L/H SIDE 1

Appendix 2 Page42

E-7POWERPACK ASSEMBLY

VIEW ON L/H SIDE OF POWER PACK

VIEW ON R/H SIDE OF POWER PACK

7

9

5

14

10

2

3

6

8

11

Appendix 2 Page43


DETAILED VIEW ON R/H SIDE OF POWER PACK

VIEW ON L/H SIDE OF POWER PACK

14

13

12

21

20

17

16

18

15

16

26

19

34

60

Appendix 2 Page44


DETAILED VIEW INSIDE POWER PACK

VIEW ON REAR OF POWER PACK

24

23

28

29

3027

32

31

33

22

25

58 59

61 INSIDE TANK

63

62

Appendix 2 Page45


DETAILED VIEW INSIDE REAR OF POWER PACK

DETAILED VIEW ON TOP OF HYDRAULIC TANK

36

37

38

4140

42

39

43

44

35

Appendix 2 Page46



VIEW FROM FRONT OF POWER PACK

48

47

49

50

45

46

52

51

Appendix 2 Page47

E-7

POWERPACK ASSEMBLY

57

56

DETAILED VIEW OF AIR FILTER

66

67

24

65

54

53

55

64

DETAILED VIEW OF FAN

DETAILED VIEW OF BELL HOUSING

Appendix 2 Page48


68

73

72

70

71

69

76

77

74

78

VIEW ON ENGINE

VIEW ON PULLEY BELTS

Appendix 2 Page49


82

83

80

84

88

79

81

85

87

86

REMOTE CONTROL COMPONENTS

Appendix 2 Page50


ITEM No. PART No. PART DESCRIPTION QTY1 B7010000 FINGER SCREEN POWERPACK SIDE PROFILE 12 B7020000 FINGER SCREEN POWERPACK SIDE FRONT LH 13 B7030000 FINGER SCREEN POWERPACK SIDE REAR LH 14 B7040000 FINGER SCREEN POWERPACK REAR PANEL 15 B7050000 FINGER SCREEN POWERPACK ROOF PANEL 16 B7060000 FINGER SCREEN POWERPACK ROOF REAR PANEL 17 B7100000 FINGER SCREEN POWERPACK IGNITION DOOR 18 B7110000 FINGER SCREEN POWERPACK SPOOL DOOR 19 B7070000 FINGER SCREEN POWERPACK RADIATOR DOOR ASSY 1

10 B7080000 FINGER SCREEN POWERPACK HYD SERVICE PANEL 111 B7090000 FINGER SCREEN POWERPACK ENGINE SERVICE PANEL 112 FD1002 GAS STRUT 613 B6450000 S SERIES POWERPACK 6 SPOOL BRACKET - 2012 114 HV3022 6 STATION CONTROL BLOCK 115 B7170000 FINGER SCREEN POWERPACK BASE RETURN MANIFOLD 116 B6500000 S SERIES POWERPACK IGNITION BOX BRACKET - 2012 118 EN7932 THROTTLE KIT 119 HV2006 FLOW DIVERTER 320 B7130000 FINGER SCREEN POWERPACK HYDRAULIC TANK 121 HG1002 SIGHT GUAGE ( HYDRAULIC OIL ) 122 B7140000 FINGER SCREEN POWERPACK TRACK VALVE MTG PLATE 123 EL3001 BATTERY 124 EN1324 AIR FILTER 125 B7280000 FINGER SCREEN AIR FILTER MOUNTING BRACKET 126 EN1340 PRE CLEANER 127 B0270000 5000 THROTTLE CABLE SUPPORT BRACKET 128 HP1039 TANDEM PUMP 129 HP1044 PTO TANDEM PUMP 130 HP1010 SINGLE PUMP 17cc 131 HP6012 INLET ELBOW 132 HP6013 OUTLET ELBOW 133 HAN100006 1 1/2" FLANGE ADAPTOR 134 EN7794 DEUTZ ENGINE 135 B7220000 FINGER SCREEN POWERPACK SPOOL VALVE MOUNTING PLATE 136 HV1052 3 LEVER SPOOL VALVE 137 HV3008 CETOP 3 MANIFOLD ASSEMBLY, TIP & TRACK CONTROL 138 HV1045 TRACK VALVE 239 HF4012 HYDRAULIC OIL FILLER CAP 140 HF1018 RETURN FILTER 141 EN1504 RETURN FILTER GUAGE 142 HF4003 TWIST ON BREATHER 143 B7160000 FINGER SCREEN POWERPACK TANK RETURN MANIFOLD 144 B5280000 DS FULLTRAC HYDRAULIC TANK LID 145 B7180000 FINGER SCREEN 6 LEVER SPOOL BRACKET 246 HV1049 6 LEVER SPOOL VALVE 247 B7260000 FINGER SCREEN DIESEL TANK 148 B7270000 FINGER SCREEN DIESEL TANK STRAP 249 EN1609 FUEL FILLER CAP 150 HG1003 SIGHT GUAGE (DIESEL) 1

Appendix 2 Page51


ITEM No. PART No. PART DESCRIPTION QTY51 B7000000 FINGER SCREEN POWERPACK BASE 152 B7210000 FINGER SCREEN POWERPACK BULKHEAD 153 EN7442 PLASTIC FLANGE 154 B5730000 PUMP MOUNTING PLATE 155 EN7443 SPLINED COUPLING 156 EN1320 OUTER AIR FILTER ELEMENT 157 EN1323 INNER AIR FILTER ELEMENT 158 EN7628 DIP STICK 159 B6620000 DIP STICK TUBE 160 HV8501 HYDRAULIC PRESSURE TEST POINT 661 HF1017 SUCTION FILTER 462 EN7897 RACOR FILTER 163 EN1218 MICRON FILTER 264 EN7888 FAN ASSEMBLY 165 EN7879 AIR FILTER DUST OUTLET 166 EN7889 AIR FILTER CONNECTION RING 167 EN7880 SERVICE INDICATOR 168 RADIATOR CAP 169 EN7882 ALTENATOR 170 EN7886 STARTER MOTOR 171 EN7878 ENGINE MOUNT 472 ENGINE OIL CAP 173 EN7887 TEMPERATURE SENDER 174 EN7884 FAN/LIFT PUMP DRIVE BELT 17576 EN1110 OIL FILTER 177 EN1603 OIL CAP 178 EN7883 ALTENATOR BELT 179 EL4415 REMOTE CONTROL RECEIVER 180 EL4418 REMOTE CONTROL 181 EL2102 AERIAL LEAD 182 EL2104 REMOTE CONTROL HANDSET CHARGER (UK ONLY) 1

EL2105 REMOTE CONTROL HANDSET CHARGER (CONTINENT ONLY) 1EL2106 REMOTE CONTROL HANDSET CHARGER (JAPAN ONLY) 1EL2109 REMOTE CONTROL HANDSET CHARGER (USA ONLY) 1

83 EL2069 MANUAL HAND CONTROL 184 EL2028 EPU LEAD 185 B0950000 ROBOTRAC UMBLICAL CORD BRACKET 186 EL2084 LOOM RECEIVER TO PLATE 187 EL2082 SOLENOID LOOM 188 EL2070 UMBILICAL CORD 1

Appendix 2 Page52

E-7

Extec Screens & Crushers LtdAm Frauenberg 236820 Oberaula

DeutschlandTelefon: +49 (0) 6628 9211-0Telefax: +49 (0) 6628 9211-11

Extec Screens & Crushers LtdHearthcote RdSwadlincote

Derbyshire DE11 9DUEngland

Tel: +44 (0) 1283 212121Fax: +44 (0) 1283 226465

Extec, IncPO Box 355Essington

PA, 19029-0355Tel: +1 610 521 1448

Tel: 1-800-44SCREENFax: +1 610 521 1863

Appendix 2 Page53


E-7

Appendix 3 Drawing Pack

Drawing Number Title Issue No Date E-7 HYDRAULIC DIAGRAMS


E-7 Appendix 4 OEM Manuals supplied with this machine

Title Issue No Date DEUTZ 2012 ENGINE MANUAL BREVINI GEARBOX MANUAL

E-7 Appendix Leader Sheet

E-7

Appendix 5

Hazardous Substances associated with this machine

Title Coshh Sheet Reference Number

AEROSHELL GREASE 33 L70100:-27 07 01 SHELL TELLUS OIL 68 L60398:-16 01 97

DIESEL FUEL SHELL SAFE ANTIFREEZE L84023:-08 11 2000

OILS

E-7 Appendix Leader Sheet

E-7

e-7_ce_manual_rev.1issue.2.pdf

Documents

machine safety warnings

maintenance manual

environmental safety

safety advice

operator safety

safety considerations

personnel safety warnings

component safety features