(강연용) 자동차 분야 품질경영 시스템 체계 및 운영 임서준 r2 · iso...
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자동차 분야 품질경영 시스템 체계 및 운영
(IATF 16949, ISO 26262, ASPICE & CMMI)
2019. 07. 10
Contents
Ⅰ. 자동차 분야 적용 표준 및 모델
Ⅱ. 통합 및 관리 운영
▪ ,
“ , ” (ANSI/IEEE Std 730-1981)
▪ “ ”
, (ISO 8402:1994-1986)
(Quality Assurance)
서론 어떻게 하면 믿을 수 있는가?
Ⅰ. 자동차 분야 적용 표준 및 모델
1. 자동차 생명주기 Life Cycle
2. 자동차 분야 적용 표준 및 모델
Life Cycle ( , , )
▪Life Cycle
▪
▪Life Cycle
Conceptual
Design
Preliminary
Design
Detail Design &
Development
Production/
Construction
Operational Use
& System SupportRetirement
▪Life Cycle
Closing
Monitoring and Control
Execution
Planning
자동차 생명주기 Life Cycle 자동차/제품/개발/프로젝트
Life Cycle
IATF 16949 QMS /APQP etc. (Core Tools)
FMEA FMEA
( ) ( )Life
Cycle
1PM
Proto1 Proto 2 P1 P2 M1 M2T1 T2Related Process
Tailored (Defined)
자동차 분야 적용 표준 및 모델 IATF 16949 QMS /APQP
Process description(standard process)
APQP1
•
•
/
• /
Bench Marking
• /
•
•
•
•
• BOM
•
•
•
•
• FMEA
• DfM & DfA
•
•
•
•
• /
• /
• //
• /
•
• /
•
•
•
•
• /
•
•
•
•
•
•
•
• FMEA
•
•
•
•
•
•
•
•
•
•
•
•
•
2 3 4 5
( , , V&V, )
• /
자동차 분야 적용 표준 및 모델 IATF 16949 QMS /APQP
1. 2. 3.
4. Design FMEA5. Process Flow Diagrams6. Process FMEA7. Process Control Plan
8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18.
(PPAP)
IATF 전환 내용(요약)Appendix
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* 1509001+14000+45000년7001+27001+22301+39001 서「
닙논
j
= --4
<-
b
라
Risk Based Thinking 4.3.2
고객-지정요구사항
Integration ofCustomer 5pecific Requirements ].2.3
내부심사자역량l적격성
Firstand second party auditor competency 4.4.1. 2
제품안전
Product 5afety 8.2.3.1.3
조직의제조타당성
Manufacturing Feasibi/ity 10. 2.5
보증관리시스템
Warranty management(NTF) 8-4•2.3.1
sw가 내장된제품
Deve/opment of product with embedded software
8
Life Cycle
CMMI ( )
FMEA FMEA
( ) ( )Life
Cycle
1PM
Proto1 Proto 2 P1 P2 M1 M2T1 T2Related Process
Tailored (Defined)
Process description(standard process)
자동차 분야 적용 표준 및 모델 CMMI (대응 개발) 프로세스
Maturity (Evolutionary Architectural)
• (maturity level) ( / / )
* : Partner /CMMI Institute
자동차 분야 적용 표준 및 모델 CMMI v1.3 Maturity Levels
Life Cycle
ASPICE ( )
FMEA FMEA
( ) ( )Life
Cycle
1PM
Proto1 Proto 2 P1 P2 M1 M2T1 T2
Process description(standard process)
자동차 분야 적용 표준 및 모델 ASPICE (대응 개발) 프로세스
Related ProcessTailored (Defined)
✓ VDA = Verband der Automobilindustrie : OEM ( Audi, BMW, Daimer, Porche, VW )
✓ Ford Group = Ford, Volvo, Jaguar, LandRover✓ Fiat Group = Fiat, Maseati
VDA Focus
Development Life cycle
• Evidence (Work product)
• Evidence Argument (Rationale )
자동차 분야 적용 표준 및 모델 Automotive SPICE v3.1
• ( , )
MAP sensor
Temp. sensor
Position sensor
Speed sensor
EngineControl
Unit
controlled by- valve- actuator
/
/
/
Road vehicles - Functional safetyAppendix
Life Cycle
ISO 26262 ( )
FMEA FMEA
( ) ( )Life
Cycle
1PM
Proto1 Proto 2 P1 P2 M1 M2T1 T2
자동차 분야 적용 표준 및 모델 ISO 26262 (대응 개발) 프로세스
Related ProcessTailored (Defined)
ISO 26262 +
ISO 26262:2011ISO 26262:2018
자동차 분야 적용 표준 및 모델 ISO 26262:2018 (2nd edition)
1 . Vocabulary
2 . Management of functional safety
I 2-5 Overall s빼 management 12-6 Project dependent sa때 management | | 20-7 Sa때 management regarding production peration, service and decommissioning
3. Concept phase 、‘ 4. Product deve lopm ent a t t h e system level f 7. froduction, o p e r ation,
I 1 | 짧엎짧뚫topics ωr me product | | 4-7 System and Itm lnt贊on service a nd
3-5 Item defln.tion t at the system level and testing decommlsslonlng
3-6 Haza rd analysis and risk 1많줍nl괜fety concept 14-8 5afety va lidatioi_ 켜r 7-5 Planning for production, assessment operation, service and
[ 3-7 Fu ncti빼때 concept x X κ 켜 decommissioning
[얘 Production
12. Adaptation of lSO 26262 I룹\d~앞발앓껍f짧 atjε 해rod짧앓짧魔rf魔 | 7-7 Operahon SMice and formotorcy미es decommissioning
12-5 General topics for adaptation 3鐵魔Li앞l옆4털밟않앓짧l I ) '1繼C짧않짧t앓e삶짧f for motorcycles 12-6 Safety culture §4&짧협뽑ZXa:4h뱉빼R 짧짧짧$짧많응;ofu변t / 12-7 Confìrmation measures 5-7 Ha뱅빼야 design 、
、마~ ‘ 6-7 Softwaπfarchtectur.에 de행n
3;$짧l법r짧따많 ha]ware t*짧않옮많itde빨a몇 12-8 Hazard analysis and risk
l\rγ assessment 4 한짜藝혔짧뻗원 6-9 Sottware피nitv뼈R임t\on 12-9 Vehicle Integratlon and violatio $£옆;:짧re'빨1밸 and tesnng hardwa 12-10 Safely validation 5-10 Hardware뱉옆fmand 、 휠싣vJFZtiI1뻗fthe tbedded
verification
8. 5 upporting processes
8-5 Interfaces within distributed developments 8-9 Verifìcatlon 8-14 Proven in use argument 8-6 Specirication and management of safety 8-10 Documentatlon management 8-15 Interfacìng an application that is out of scope requirements 8-11 Confidence In the use of software tools ofISO 26262 8-7 Conflguration management 8-12 Qualifl catlon of software components 8-16 Integration of safely-related syslems not 8-8 Change management 8-13 Eval uatlon of hardware elements developed according to 150 26262
9 . Automotive safety integrity level (ASI니-oriented a n d safe ty-or ie nted a n a lyses
9-5 Requirements decomposition with respect lo ASIL tailoring 9-7 Analysis of dependent failures 9-6 Criteria for coexistence of elements 9-8 Safety analyses
1O. Guide lines on ISO 26262
11. Guidelines on applica히on of 150 26262 to s emiconductors
15
IATF 16949 CMMI for DEV Automotive SPICE ISO 26262
(ISO 9001)( SCAMPISM)
(IEC61508)
/(ISO, International Organization
for Standardization)
CMMI Institute
VDA
Automotive Special Interest Group
(SIG)
(ISO,
International Organization for
Standardization)
/(SW, HW, ME )
SW (HW, SW)
IATF 16949 RBT,
Safety, SW
(Maturity)
(Capability)
(Capability)
* (Maturity)
Product
Audit Assessment
ASIL (Automotive Safety
Integrity Level)
( , , )
/SW /HW/SW
/
자동차 분야 적용 표준 및 모델 진화 (Regulatory Push & Demand Pull)
,
Quality Management → Development Process → Safety Culture
Product Quality
PRODUCT DEVELOPMENTProduct and Process Characteristics
SYSTEM/SOFTWARE DEVELOPMENTSystem/Software and Process Characteristics
SAFETY-CRITICAL DEVELOPMENTSW, HW and Process Characteristics
Systems/Software Engineering and Quality
Functional Safety within Systems
CMMI 2.0 /Automotive SPICE 3.1
(IEC61508) /ISO 26262 2nd
ISO 9001 /IATF 16949
SafetyCulture
DevelopmentProcess
QualityManagement
(※ Safety Development QM Development Process )
자동차 분야 적용 표준 및 모델 진화 (Regulatory Push & Demand Pull)
•
QMS (IATF 16949) (IATF 16949 + ISO 26262 + A-SPICE + CMMI)
▪
• (IATF 16949 + ISO 26262 + A-SPICE + CMMI)
▪ / (ISO9001) → (TS-16949)
→ (IATF 16949)
• + + + +
• + + OEM
▪ OEM, , , IATF ,
• -
•
• /
자동차 분야 적용 표준 및 모델 진화 (Regulatory Push & Demand Pull)
Ⅱ. 통합 및 관리 운영
1. 효과적인 통합 및 관리 방안 필요
2. 통합 및 관리 솔루션 환경
3. TOPIC 소개 (발표 ⑤ IATF 16949 기반 EwQIMS 구현)
Appendix
Top Layer (QMS)
▪
▪
[QMS- ]
•
• / /
[ ]
IATF 16949(QMS)
▪ IATF 16949
▪ ( / )( , , , )
▪ ISO Series
통합 프로세스 구축 (Instance)
효과적인 통합 및 관리 방안 필요
Top-Middle Layer (Framework)
(Framework)
• ( , , )
[ ]
• (Technical Roadmap) Prototype
• OEM
[ ]
•
Validation •
[ ]
▪ E/E System R&DCategory/Process/Sub-processActivity/DescriptionCharacteristic/(Project & Product & etc.)/Criteria
/ / /
▪ CMMI & ASPICE S/Practice, Coverage
통합 프로세스 구축 (Instance)
Appendix
Top-Middle Layer [E/E System – (Life cycle)]
•
( )
[ Life cycle]
• TRM ( ,
, , )
[ Life cycle]
• PRM, ,
(Filed VAL )
[ Life cycle]
E/E SystemLife cycle
Product characteristic
Project characteristic
SYS+SW+HW+ME
ETC Combination..
SYSTEM
HW SW
To-be SYSTEM
HW SW
To-be SYSTEM
HW SW
To-be
통합 프로세스 구축 (Instance)
효과적인 통합 및 관리 방안 필요
Standard Process Set
통합 프로세스 구축 (Instance)
[ (configuration) ] [ ] [ , , ] [ ]
Omnex System
EwQIMS® : Complete Architecture
통합 및 관리 솔루션 환경
pp
Callbratlon
U이’ncertaln’
Business Systems Product Realization
24
Pl!rformaκ톨
Customer Expect쩌on’
Aud~ Report
Information
HRPIO (Human
Performance Man현j4!ITIent)
Sup찌* Informatlon
A‘JClIt Pro
(Al찌h
Management)
• Management
Omnex System
Enterprise APQP Solution
• 60 %
• PPAP 70 %
• ( ) / PPM
통합 및 관리 솔루션 환경
, - , VOC
APQP / PPAP, Safety Plans Safety Cases
,
,MSA Studies -
Bias, Calibration, GR&R, and Stability Studies
, ,
( )
Linked DFMEA, , (PFD), PFMEA,
(CP) (WI)[ ]
Omnex System
Enterprise Integrated Management Systems
•
• ( ) / / KPI ,
통합 및 관리 솔루션 환경
, ,
,MSA Studies - Bias, Calibration,
GR&R, and Stability Studies
TPM
( )
(ISO 26262) QMS (ISO 9001, IATF 16949)
- IATF 16949, ASPICE, CMMI, ISO 26262, ISO 9001, AS 9100, ISO 14000
Enterprise wide Quality Integrated Management System
MSA
Social modeConfigurable
DesktopsDashboard for PRJ
Gage RR Result After SOP
BOSS
Expectation VISION & MISSION GOAL & KPI
Org.
QMS
Template
Document Pro
APQP/PPAP Manager Aqua Pro
R&R
Route
Define
APQP 4Step
(WBS)
& M/C
Global
Struc.
(Family of
Parts)
Deliverable Attachments
DVP
&R
Doc. Linkages
(DFMEA
& B/D)
Project
Inform.
Bill of Material
(BOM)
Structure
Voice of the
Customer
Functions & Req.
DFMEA
PFD
&
PFMEA
& CP
Characteristics
& etc.
PPAP
Doc.
Requirements Flow Down
Prod.
&Operation
EFC
Tree
Requirements Tree
Function Net
Failure Tree
APQP Risk Management
Inspection Pro
IATF16949
ISO26262
ASPICE /CMMI
Core ToolsTOPIC 소개 (발표 ⑤ IATF 16949 기반 EwQIMS 구현)
Enterprise wide Quality Integrated Management System
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