e-gas cb&i coalgas 20140410 publish
TRANSCRIPT
-
7/27/2019 E-Gas CB&I CoalGas 20140410 Publish
1/42
A World of Solutions
E-GasTM
TechnologyGasification for the Refining
and Coal Chemical Industries
CoalGas 20145thInternational Summit
April 10, 2014
Delhi, India
Phil Amick, Director Gasification Business Development,
Lummus Technology Division of Chicago Bridge & Iron
-
7/27/2019 E-Gas CB&I CoalGas 20140410 Publish
2/42
A World of Solutions
1
Agenda
CB&IOverview
CB&IRefining and Petrochemical Portfolio
E-GasTM
Gasification Technology
Gasification Market DriversRefining Industry
Case Study
Conclusion
-
7/27/2019 E-Gas CB&I CoalGas 20140410 Publish
3/42
A World of Solutions
2
Overview
CB&I acquired the E- Gas Technology from
the Phillips 66 Company in May 2013.
CB&I (NYSE: CBI) is the most complete
energy infrastructure focused company in
the world and a major provider of
government services.
One of the most complete providers ofservices including design, engineering,
construction, fabrication, maintenance and
environmental services
E-Gas is a part of the Lummus Technology
group within CB&I, which licenses over 75
technologies for refining and petrochemical
plants
-
7/27/2019 E-Gas CB&I CoalGas 20140410 Publish
4/42
A World of Solutions
3
Diversification across Energy Infrastructure
-
7/27/2019 E-Gas CB&I CoalGas 20140410 Publish
5/42
Safe Harbor Statement
This presentation contains forward-looking statements regarding CB&I and represents
our expectations and beliefs concerning future events. These forward-looking
statements are intended to be covered by the safe harbor for forward-looking
statements provided by the Private Securities Litigation Reform Act of 1995. Forward-
looking statements involve known and unknown risks and uncertainties. When
considering any statements that are predictive in nature, depend upon or refer to future
events or conditions, or use or contain words, terms, phrases, or expressions such as
achieve, forecast, plan, propose, strategy, envision, hope, will, continue,potential, expect, believe, anticipate, project, estimate, predict, intend,
should, could, may, might, or similar forward-looking statements, we refer you to
the cautionary statements concerning risk factors and Forward-Looking Statements
described under Risk Factors in Item 1A of our Annual Report filed on Form 10-K filed
with the SEC for the year ended December 31, 2012, and any updates to those risk
factors or Forward-Looking Statements included in our subsequent Quarterly Reports
on Form 10-Q filed with the SEC, which cautionary statements are incorporated herein
by reference.
-
7/27/2019 E-Gas CB&I CoalGas 20140410 Publish
6/42
A World of Solutions
5
Overview
Focus on safety: 0.01 LTI in 2012
50,000 employees worldwide
Nearly 125 years of experience
and expertise in reliable solutions
Market Cap $8.0 Billion (Jan 2014)
$26 Billion Backlog* 50% / 50% U.S. versus international
Approximately 50% / 50% Lump Sum
versus Reimbursable
*Includes CB&I 3Q 2012 and SHAW 1FQ 2013 backlog results
-
7/27/2019 E-Gas CB&I CoalGas 20140410 Publish
7/42
A World of Solutions
6
CB&I Operating Structure
*Includes CB&I 3Q 2012 and SHAW 1FQ 2013 backlog results
Licensed Technology
Engineering /technical services
Proprietary catalysts
Specialty equipment
Engineering
Procurement
Modularization
Fabrication Erection
Engineering
Program and Project
Management EPC
Waste Management
Emergency
Response and
Disaster Recovery
Technology
Engineering,
Constructionand Maintenance
Fabrication
Services
Government
Solutions
-
7/27/2019 E-Gas CB&I CoalGas 20140410 Publish
8/42
7A World of Solutions
Refining
Alkylation
Ethers
Fluid catalytic cracking
Gasoline desulfurization
Delayed coking
Gasification
Hydrocracking
Hydrotreating Lube dewaxing/finishing
Resid upgrading
Visbreaking
Markets Served
Petrochemical
Ethylene
Propylene
Methanol to olefins
Ethylbenzene
Styrene
Butadiene extraction
C4processing
p-Xylene Cumene
Phenol
Dimethyl carbonate
Diphenyl carbonate
Maleic anhydride
Polypropylene
Gas Processing
Cryogenic gas processing
NGL fractionation
CO2/N2recovery
LNG
H2recovery
Sulfur recovery
-
7/27/2019 E-Gas CB&I CoalGas 20140410 Publish
9/42
8A World of Solutions
Agenda
CB&IOverview
CB&IRefining and Petrochemical Portfolio
E-GasTM
Gasification Technology
Gasification Market DriversPetrochemical Industry
Case Study
Conclusion
-
7/27/2019 E-Gas CB&I CoalGas 20140410 Publish
10/42
Multi-Fuel, Multi-Product Gasification Technology
Feedstock Options
Gasification
Technology
Product Options
Clean
Syngas
IGCCPet Coke
Bit Coal
Sub-Bit Coal
Lignite
High Ash CoalMSW
Sludge
Biomass
Waste Oils
Plastics
Power &Steam
Hydrogen
CO
EthanolMethanol
Acetic Acid
Olefins
Chemical
Production
Fuels
SNGGasoline
Diesel
Naphtha
Jet Fuel
Gasification Products
Slag Elemental Sulfur
E-Gas Feedstocks in RED
-
7/27/2019 E-Gas CB&I CoalGas 20140410 Publish
11/42
The E-Gas Technology features a
slurry-fed, oxygen blown, entrained
flow gasifier.
Includes processes from receipt of
coal to production of steam and
particulate-free sour syngas.
1800-3200 mtpd petcoke per train(4000 mtpd on sub-bit coal)
Typical Syngas (mole %)
43% CO, 27% H2, 1% CH4
Typical Production:2000 mtpd petcoke & 1920 mtpd O2
Produce 190,000 NM3/hr H2 + CO
and 2350 mtpd HP Steam (sat)
E-Gas Technology
-
7/27/2019 E-Gas CB&I CoalGas 20140410 Publish
12/42
11A World of Solutions
E-GasGasification Technology
Sub-Bituminous
Coal(Rochelle Mine)
Bituminous Coal(Illinois No. 6)
Petroleum Coke(Multiple Refineries)
Lignite
Bench-Scale,
Mini Plant,
Pilot Plant
19751982
36 TPD
Proto 1
1979 - 1983
400 TPD
Proto 2
1983 - 1987
1600 TPD
LGTI
1987 - 1995
2,600 TPD
Wabash River
1995 - 2000
2,500 TPD Coal
Wabash River
2000 - Present
2,000 TPD Petcoke
-
7/27/2019 E-Gas CB&I CoalGas 20140410 Publish
13/42
12A World of Solutions
E-Gas Fuel Experience 1987-2014
Sub-Bituminous
25-30% Moisture
5-9% Ash
~4 Million Tons
Petroleum Coke
< 10 % Moisture
< 2 % Ash
5-7 % Sulfur
~5 Million Tons
Bituminous
10-15% Moisture
10-15 % Ash
~2 Million Tons
-
7/27/2019 E-Gas CB&I CoalGas 20140410 Publish
14/42
A World of Solutions
13
E-Gas Gasification Project Updates
Wabash
River
IGCC
POSCO
Gwangyang
SNG
Reliance
Jamnagar
Polygen
CNOOC
Huizhou
Hydrogen
-
7/27/2019 E-Gas CB&I CoalGas 20140410 Publish
15/42
A World of Solutions
14
Overview
Project Owner Start-
Up
Feedstock Trains Syngas
Use
Wabash Destec* 1995 Bit Coal,
Petcoke
1 Power
Gwangyang POSCO 2015 Sub-Bit Coal 3 SNG
Jamnagar Reliance
Industries
2015 Petcoke,
Petcoke &
Sub-Bit coal
blend
10 Power,
Hydrogen,
SNG
Huizhou CNOOC 2017 Bit Coal 3 Hydrogen,Acetic
Acid
* Operated by E-Gas Personnel
-
7/27/2019 E-Gas CB&I CoalGas 20140410 Publish
16/42
15A World of Solutions
Wabash River IGCC - Indiana, USA
262 MW IGCC
Single train, petcoke
Operational since 1995
CB&I provides
Operations Management
services
-
7/27/2019 E-Gas CB&I CoalGas 20140410 Publish
17/42
E-Gas Petcoke Operation
Crude Source Midwest Mayan Canadian Midwest
Moisture, % 6.0 9.8 7.8 4.2
Ash, % 0.3 0.5 0.6 0.3
Volatile, % 12.7 9.4 10.5 10.2
Fixed Carbon, % 81.0 80.3 81.1 85.3
Sulfur, % 5.6 7.1 6.2 5.8
Ni, ppm, dry 210 290 370 320
V, ppm, dry 430 1500 890 770
Heating Value,
as recvd. Btu/lb
HHV
14,282 13,380 14,026 14,098
-
7/27/2019 E-Gas CB&I CoalGas 20140410 Publish
18/42
A World of Solutions
17
Wabash River Plant Reliability by Process Area
2011 2012 2013
Syngas Cooler 99.9% 98.1% 98.2%
Gasifier 94.3% 99.4% 97.8%
Slurry Prep & Pumping 100% 99.9% 99.7%
Particulate Removal 99.8% 100.0% 97.3%
Slag Handling 98.7% 100% 99.9%
HG Path 99.2% 100% 100 %
Single Train TBL Reliability 92.1% 97.4% 93.1%
-
7/27/2019 E-Gas CB&I CoalGas 20140410 Publish
19/42
A World of Solutions
18
POSCO SNG Project at Gwangyang, South Korea
500,000 mtpy SNG2+1 trains
sub-bituminous coal
Site Photo
Sept. 30, 2013
-
7/27/2019 E-Gas CB&I CoalGas 20140410 Publish
20/42
Feedstock Capacity & Specification : 5,500 mtpd (1.8 MM mTPY) Sub-Bituminous Coal
Selected CoalsFeedstock
Range
Gross As Received (GAR) Total Moisture (as received) % 20-30
Air Dried Basis (ADB)
Intrinsic Moisture % 18.0
Volatile Matter % 32.0-38.0Ash % 3-6
Fixed Carbon % 39.0-41.0
S % 0.2-1.0
Cl % 0.01-0.03
Ultimate Analysis Dried
Ash Free (daf)
HGI 40-42
S.E. gar (HHV) kcal/kg 5,150-5,350
S.E. gad (HHV) kcal/kg 5,500-5,735
POSCO SNG Project Feedstock and Gasification
Configuration
-
7/27/2019 E-Gas CB&I CoalGas 20140410 Publish
21/42
A World of Solutions
20
First E-Gas Award at CB&I
One of four CB&I technologies licensed to this
project
Hydrogen and Chemicals Production
2+1 Gasification trainsBituminous coal / petcoke
CNOOC Huizhou Refinery, China
-
7/27/2019 E-Gas CB&I CoalGas 20140410 Publish
22/42
A World of Solutions
21
R li J G ifi i P j
-
7/27/2019 E-Gas CB&I CoalGas 20140410 Publish
23/42
A World of Solutions
22
Reliance Jamnagar Gasification Project
20,000 mtpd petcoke processed into
syngas
10 Gasification Trains in Phase 1
(part of $4 B utilities complex)
Major expansion of the Jamnagar
Refinery, the largest refinery in the
world at 1.3 million BBLD
Long Lead Equipment orders 1Q2013,
Construction start 4Q2013, Start-Up in
2015
http://www.ril.com/ -
7/27/2019 E-Gas CB&I CoalGas 20140410 Publish
24/42
A World of Solutions
23
Reliance Industries Jamnagar - Gujarat, India
Polygen for power, hydrogen,SNG and chemicals
10 gasification trains
Petcoke
-
7/27/2019 E-Gas CB&I CoalGas 20140410 Publish
25/42
A World of Solutions
24
-
7/27/2019 E-Gas CB&I CoalGas 20140410 Publish
26/42
A World of Solutions
25
-
7/27/2019 E-Gas CB&I CoalGas 20140410 Publish
27/42
A World of Solutions
26
Construction start Sept 2013.
E-Gas Proprietary and
Restricted Equipment
orders placed, long lead
deliveries in mid-2014
Reliance Industries Jamnagar
Pictures from Sept 2013. This petcoke dome is now nearly
complete
A d
-
7/27/2019 E-Gas CB&I CoalGas 20140410 Publish
28/42
27A World of Solutions
Agenda
CB&IOverview
CB&IRefining and Petrochemical Portfolio
E-GasTMGasification Technology
Gasification Market DriversPetrochemical Industry
Case Study
Conclusion
M k D i P k P d i
-
7/27/2019 E-Gas CB&I CoalGas 20140410 Publish
29/42
A World of Solutions
28
World petroleum coke
production growth
Increase in heavy
crude diet
Elimination of fuel
oilpredominantly
in Europe
Tar sands increasedproduction to meet
energy demand
50 MMTPY added
2011-2015
Market Drivers - Petcoke Production
Additi l D i
-
7/27/2019 E-Gas CB&I CoalGas 20140410 Publish
30/42
A World of Solutions
29
Additional Drivers
Worldwide LNG price expected to stay high, except
In North America the shale boom has driven natural gas prices down
Worldwide prices are unlikely to change as a result of U.S.
LNG export
Total forecasted consumption on an oil equivalent basis is in excess of
3,000 million tons per year
The first six projects in the U.S. (three approved) have a totalcontribution to U.S. LNG export amounts of 57 million tons per year
on an oil equivalent basisclose to insignificant
Price differential between LNG and petcoke
It is anticipated to increase as more petcoke finds its way to the
market
F t Gl b l N t l G C ti
-
7/27/2019 E-Gas CB&I CoalGas 20140410 Publish
31/42
A World of Solutions
30
Forecast Global Natural Gas Consumption
Ref: BP Energy Outlook 2030, published January 2013
MillionTonO
ilEquivalent
W ld LNG P i
-
7/27/2019 E-Gas CB&I CoalGas 20140410 Publish
32/42
31A World of Solutions
World LNG Prices
P t ti l Gl b l G th i P t k G ifi ti
-
7/27/2019 E-Gas CB&I CoalGas 20140410 Publish
33/42
A World of Solutions
32
Potential Global Growth in Petcoke Gasification
0.0
2.0
4.0
6.0
8.0
10.0
12.0
14.0
16.0
18.0
20.0
2010 2015 * 2020 **
AnnualRate,million
metrictons
* Includes projects in construction (Reliance and PetroChina)
** Includes projects in planning
Agenda
-
7/27/2019 E-Gas CB&I CoalGas 20140410 Publish
34/42
33A World of Solutions
Agenda
CB&IOverview
CB&IRefining and Petrochemical Portfolio
E-GasTMGasification Technology
Gasification Market DriversPetrochemical Industry
Case Study
Conclusion
Case Study Objective
-
7/27/2019 E-Gas CB&I CoalGas 20140410 Publish
35/42
A World of Solutions
34
Case Study - Objective
Study objectives
Estimate economic viability of Petcoke gasification for H2production,
Heat and power generation,
Syngas source for olefins production
Case Study Basis
-
7/27/2019 E-Gas CB&I CoalGas 20140410 Publish
36/42
A World of Solutions
35
Case Study - Basis
Basis of study:
Base Asian refinery 20 MTA (~ 400 KBD) seeking an expansion
Crude slate: Mix of Arabian, African and Latin American crudes (25API, 3% S)
Expanded refinery maintains the same crude diet up to 38 MTA of total capacity
Configuration: delayed coking + FCC (HT feed), distillate HT, full gasoline path
(reforming, BTX, C5Isom, alkylation)
Expansion train replicates the existing set of processes except H2and powerproduction
LNG is available
Investment costs are USGC, 1Q 2013 basis
Asia product/feed price basis [crude - US$ 122/bbl, LNG - US$
15/mmBtu]
Expansion alternatives for H2 and power production:
LNG for H2, heat and power
Coke gasification for H2, heat and power
Coke gasification for H2, heat, power and petrochemicals (Methanol-to-Olefins)
Study Cases
-
7/27/2019 E-Gas CB&I CoalGas 20140410 Publish
37/42
A World of Solutions
36
Study Cases
Base Refinery
Delayed
CokingH2 Plant
(SMR)
Import
LNG
Crude
Coke to sales
Second Train
Delayed
CokingH2 Plant
(SMR)
Import
LNG
Crude
Coke to sales
Second TrainCrude
Delayed
CokingAGR+
Shift +H2PSAE-Gas
Technology
CokeSyngas
Steam
Base Refinery
H2 Plant
(SMR)
Crude
Coke to salesDelayed
Coking
Coke
Crude Second Train
AGR+
Shift +H2PSA
Base Refinery
H2 Plant(SMR)
Crude
MethanolMethanol
to Olefins
to salesC2= & C3=
olefins
Case 2:
Expansion with E-Gasfor H2, Heat and Power
Case 3:Expansion with E-Gas
for H2, Heat, Power and
Methanol to Olefins
Case 1:Expansion with SMR
Delayed
Coking
E-Gas
Technology
CokeSyngas
Steam
DelayedCoking
Coke
Strong Economic Drivers for Coke Gasification
-
7/27/2019 E-Gas CB&I CoalGas 20140410 Publish
38/42
37A World of Solutions
Strong Economic Drivers for Coke Gasification
Basis: Expanding an existing refinery from 20 MMTPY to 38 MMTPY, 25% taxes, 15 year depreciation
Agenda
-
7/27/2019 E-Gas CB&I CoalGas 20140410 Publish
39/42
38A World of Solutions
Agenda
CB&IOverview
CB&IRefining and Petrochemical Portfolio
E-GasTMGasification Technology
Gasification Market DriversPetrochemical Industry
Case Study
Conclusion
Conclusion
-
7/27/2019 E-Gas CB&I CoalGas 20140410 Publish
40/42
A World of Solutions
39
E-Gas technology adds a commercially proven solids
gasification technology to CB&Is expansive refiningand petrochemical technology portfolio
Proven experiences on sub-bituminous and
bituminous coals and petroleum coke providesfeedstock flexibility for power, chemicals and fuels
production
Petcoke and coal gasification using E-Gas technology
are economic alternatives to imported LNG
Conclusion
Further Information
-
7/27/2019 E-Gas CB&I CoalGas 20140410 Publish
41/42
A World of Solutions
40
For more information on the E-Gas technology, contact us at the following
addresses, write us at [email protected] visit
www.cbi.com/technologies/gasification-technology
CB&I - Lummus Refining & Gasification
Two Riverway Plaza, Suite 1300
Houston, Texas 77056
- Phil Amick [email protected]
CB&ILummus Technology
Gurgaon Infinity Tower
Gurgaon, India
- Anil Sarin, [email protected]
- Puneet Puri, [email protected]
CB&IOostduinlaan 75
2596JJ The Hague, Netherlands
- Maurice Korpelshoek, [email protected]
CB&I has offices, fabrication facilities, and projects throughout the world
Further Information
CB&ILummus Technology
Level 3, Building 4, Universal Plaza
10 Jiuxianquiao Lu, Chaoyang District
Beijing 10016
- YingSu Zhang, [email protected]
CB&ILummus Technology
CBI (Thailand) Limited
142 Two Pacific Place Unit 1104,
11th Floor Sukhumvit Road
Klongtoey, Bangkok 10110, Thailand
- Ubolrat Wiwattanakul, [email protected]
http://www.cbi.com/technologies/gasification-technologymailto:[email protected]:[email protected]:[email protected]:[email protected]:[email protected]:[email protected]://www.cbi.com/technologies/gasification-technologyhttp://www.cbi.com/technologies/gasification-technologyhttp://www.cbi.com/technologies/gasification-technology -
7/27/2019 E-Gas CB&I CoalGas 20140410 Publish
42/42