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  • 7/27/2019 E-Gas CB&I CoalGas 20140410 Publish

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    A World of Solutions

    E-GasTM

    TechnologyGasification for the Refining

    and Coal Chemical Industries

    CoalGas 20145thInternational Summit

    April 10, 2014

    Delhi, India

    Phil Amick, Director Gasification Business Development,

    Lummus Technology Division of Chicago Bridge & Iron

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    A World of Solutions

    1

    Agenda

    CB&IOverview

    CB&IRefining and Petrochemical Portfolio

    E-GasTM

    Gasification Technology

    Gasification Market DriversRefining Industry

    Case Study

    Conclusion

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    A World of Solutions

    2

    Overview

    CB&I acquired the E- Gas Technology from

    the Phillips 66 Company in May 2013.

    CB&I (NYSE: CBI) is the most complete

    energy infrastructure focused company in

    the world and a major provider of

    government services.

    One of the most complete providers ofservices including design, engineering,

    construction, fabrication, maintenance and

    environmental services

    E-Gas is a part of the Lummus Technology

    group within CB&I, which licenses over 75

    technologies for refining and petrochemical

    plants

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    A World of Solutions

    3

    Diversification across Energy Infrastructure

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    Safe Harbor Statement

    This presentation contains forward-looking statements regarding CB&I and represents

    our expectations and beliefs concerning future events. These forward-looking

    statements are intended to be covered by the safe harbor for forward-looking

    statements provided by the Private Securities Litigation Reform Act of 1995. Forward-

    looking statements involve known and unknown risks and uncertainties. When

    considering any statements that are predictive in nature, depend upon or refer to future

    events or conditions, or use or contain words, terms, phrases, or expressions such as

    achieve, forecast, plan, propose, strategy, envision, hope, will, continue,potential, expect, believe, anticipate, project, estimate, predict, intend,

    should, could, may, might, or similar forward-looking statements, we refer you to

    the cautionary statements concerning risk factors and Forward-Looking Statements

    described under Risk Factors in Item 1A of our Annual Report filed on Form 10-K filed

    with the SEC for the year ended December 31, 2012, and any updates to those risk

    factors or Forward-Looking Statements included in our subsequent Quarterly Reports

    on Form 10-Q filed with the SEC, which cautionary statements are incorporated herein

    by reference.

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    A World of Solutions

    5

    Overview

    Focus on safety: 0.01 LTI in 2012

    50,000 employees worldwide

    Nearly 125 years of experience

    and expertise in reliable solutions

    Market Cap $8.0 Billion (Jan 2014)

    $26 Billion Backlog* 50% / 50% U.S. versus international

    Approximately 50% / 50% Lump Sum

    versus Reimbursable

    *Includes CB&I 3Q 2012 and SHAW 1FQ 2013 backlog results

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    A World of Solutions

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    CB&I Operating Structure

    *Includes CB&I 3Q 2012 and SHAW 1FQ 2013 backlog results

    Licensed Technology

    Engineering /technical services

    Proprietary catalysts

    Specialty equipment

    Engineering

    Procurement

    Modularization

    Fabrication Erection

    Engineering

    Program and Project

    Management EPC

    Waste Management

    Emergency

    Response and

    Disaster Recovery

    Technology

    Engineering,

    Constructionand Maintenance

    Fabrication

    Services

    Government

    Solutions

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    7A World of Solutions

    Refining

    Alkylation

    Ethers

    Fluid catalytic cracking

    Gasoline desulfurization

    Delayed coking

    Gasification

    Hydrocracking

    Hydrotreating Lube dewaxing/finishing

    Resid upgrading

    Visbreaking

    Markets Served

    Petrochemical

    Ethylene

    Propylene

    Methanol to olefins

    Ethylbenzene

    Styrene

    Butadiene extraction

    C4processing

    p-Xylene Cumene

    Phenol

    Dimethyl carbonate

    Diphenyl carbonate

    Maleic anhydride

    Polypropylene

    Gas Processing

    Cryogenic gas processing

    NGL fractionation

    CO2/N2recovery

    LNG

    H2recovery

    Sulfur recovery

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    8A World of Solutions

    Agenda

    CB&IOverview

    CB&IRefining and Petrochemical Portfolio

    E-GasTM

    Gasification Technology

    Gasification Market DriversPetrochemical Industry

    Case Study

    Conclusion

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    Multi-Fuel, Multi-Product Gasification Technology

    Feedstock Options

    Gasification

    Technology

    Product Options

    Clean

    Syngas

    IGCCPet Coke

    Bit Coal

    Sub-Bit Coal

    Lignite

    High Ash CoalMSW

    Sludge

    Biomass

    Waste Oils

    Plastics

    Power &Steam

    Hydrogen

    CO

    EthanolMethanol

    Acetic Acid

    Olefins

    Chemical

    Production

    Fuels

    SNGGasoline

    Diesel

    Naphtha

    Jet Fuel

    Gasification Products

    Slag Elemental Sulfur

    E-Gas Feedstocks in RED

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    The E-Gas Technology features a

    slurry-fed, oxygen blown, entrained

    flow gasifier.

    Includes processes from receipt of

    coal to production of steam and

    particulate-free sour syngas.

    1800-3200 mtpd petcoke per train(4000 mtpd on sub-bit coal)

    Typical Syngas (mole %)

    43% CO, 27% H2, 1% CH4

    Typical Production:2000 mtpd petcoke & 1920 mtpd O2

    Produce 190,000 NM3/hr H2 + CO

    and 2350 mtpd HP Steam (sat)

    E-Gas Technology

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    11A World of Solutions

    E-GasGasification Technology

    Sub-Bituminous

    Coal(Rochelle Mine)

    Bituminous Coal(Illinois No. 6)

    Petroleum Coke(Multiple Refineries)

    Lignite

    Bench-Scale,

    Mini Plant,

    Pilot Plant

    19751982

    36 TPD

    Proto 1

    1979 - 1983

    400 TPD

    Proto 2

    1983 - 1987

    1600 TPD

    LGTI

    1987 - 1995

    2,600 TPD

    Wabash River

    1995 - 2000

    2,500 TPD Coal

    Wabash River

    2000 - Present

    2,000 TPD Petcoke

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    12A World of Solutions

    E-Gas Fuel Experience 1987-2014

    Sub-Bituminous

    25-30% Moisture

    5-9% Ash

    ~4 Million Tons

    Petroleum Coke

    < 10 % Moisture

    < 2 % Ash

    5-7 % Sulfur

    ~5 Million Tons

    Bituminous

    10-15% Moisture

    10-15 % Ash

    ~2 Million Tons

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    A World of Solutions

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    E-Gas Gasification Project Updates

    Wabash

    River

    IGCC

    POSCO

    Gwangyang

    SNG

    Reliance

    Jamnagar

    Polygen

    CNOOC

    Huizhou

    Hydrogen

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    A World of Solutions

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    Overview

    Project Owner Start-

    Up

    Feedstock Trains Syngas

    Use

    Wabash Destec* 1995 Bit Coal,

    Petcoke

    1 Power

    Gwangyang POSCO 2015 Sub-Bit Coal 3 SNG

    Jamnagar Reliance

    Industries

    2015 Petcoke,

    Petcoke &

    Sub-Bit coal

    blend

    10 Power,

    Hydrogen,

    SNG

    Huizhou CNOOC 2017 Bit Coal 3 Hydrogen,Acetic

    Acid

    * Operated by E-Gas Personnel

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    15A World of Solutions

    Wabash River IGCC - Indiana, USA

    262 MW IGCC

    Single train, petcoke

    Operational since 1995

    CB&I provides

    Operations Management

    services

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    E-Gas Petcoke Operation

    Crude Source Midwest Mayan Canadian Midwest

    Moisture, % 6.0 9.8 7.8 4.2

    Ash, % 0.3 0.5 0.6 0.3

    Volatile, % 12.7 9.4 10.5 10.2

    Fixed Carbon, % 81.0 80.3 81.1 85.3

    Sulfur, % 5.6 7.1 6.2 5.8

    Ni, ppm, dry 210 290 370 320

    V, ppm, dry 430 1500 890 770

    Heating Value,

    as recvd. Btu/lb

    HHV

    14,282 13,380 14,026 14,098

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    A World of Solutions

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    Wabash River Plant Reliability by Process Area

    2011 2012 2013

    Syngas Cooler 99.9% 98.1% 98.2%

    Gasifier 94.3% 99.4% 97.8%

    Slurry Prep & Pumping 100% 99.9% 99.7%

    Particulate Removal 99.8% 100.0% 97.3%

    Slag Handling 98.7% 100% 99.9%

    HG Path 99.2% 100% 100 %

    Single Train TBL Reliability 92.1% 97.4% 93.1%

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    POSCO SNG Project at Gwangyang, South Korea

    500,000 mtpy SNG2+1 trains

    sub-bituminous coal

    Site Photo

    Sept. 30, 2013

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    Feedstock Capacity & Specification : 5,500 mtpd (1.8 MM mTPY) Sub-Bituminous Coal

    Selected CoalsFeedstock

    Range

    Gross As Received (GAR) Total Moisture (as received) % 20-30

    Air Dried Basis (ADB)

    Intrinsic Moisture % 18.0

    Volatile Matter % 32.0-38.0Ash % 3-6

    Fixed Carbon % 39.0-41.0

    S % 0.2-1.0

    Cl % 0.01-0.03

    Ultimate Analysis Dried

    Ash Free (daf)

    HGI 40-42

    S.E. gar (HHV) kcal/kg 5,150-5,350

    S.E. gad (HHV) kcal/kg 5,500-5,735

    POSCO SNG Project Feedstock and Gasification

    Configuration

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    A World of Solutions

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    First E-Gas Award at CB&I

    One of four CB&I technologies licensed to this

    project

    Hydrogen and Chemicals Production

    2+1 Gasification trainsBituminous coal / petcoke

    CNOOC Huizhou Refinery, China

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    R li J G ifi i P j

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    Reliance Jamnagar Gasification Project

    20,000 mtpd petcoke processed into

    syngas

    10 Gasification Trains in Phase 1

    (part of $4 B utilities complex)

    Major expansion of the Jamnagar

    Refinery, the largest refinery in the

    world at 1.3 million BBLD

    Long Lead Equipment orders 1Q2013,

    Construction start 4Q2013, Start-Up in

    2015

    http://www.ril.com/
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    Reliance Industries Jamnagar - Gujarat, India

    Polygen for power, hydrogen,SNG and chemicals

    10 gasification trains

    Petcoke

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    Construction start Sept 2013.

    E-Gas Proprietary and

    Restricted Equipment

    orders placed, long lead

    deliveries in mid-2014

    Reliance Industries Jamnagar

    Pictures from Sept 2013. This petcoke dome is now nearly

    complete

    A d

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    27A World of Solutions

    Agenda

    CB&IOverview

    CB&IRefining and Petrochemical Portfolio

    E-GasTMGasification Technology

    Gasification Market DriversPetrochemical Industry

    Case Study

    Conclusion

    M k D i P k P d i

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    World petroleum coke

    production growth

    Increase in heavy

    crude diet

    Elimination of fuel

    oilpredominantly

    in Europe

    Tar sands increasedproduction to meet

    energy demand

    50 MMTPY added

    2011-2015

    Market Drivers - Petcoke Production

    Additi l D i

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    Additional Drivers

    Worldwide LNG price expected to stay high, except

    In North America the shale boom has driven natural gas prices down

    Worldwide prices are unlikely to change as a result of U.S.

    LNG export

    Total forecasted consumption on an oil equivalent basis is in excess of

    3,000 million tons per year

    The first six projects in the U.S. (three approved) have a totalcontribution to U.S. LNG export amounts of 57 million tons per year

    on an oil equivalent basisclose to insignificant

    Price differential between LNG and petcoke

    It is anticipated to increase as more petcoke finds its way to the

    market

    F t Gl b l N t l G C ti

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    Forecast Global Natural Gas Consumption

    Ref: BP Energy Outlook 2030, published January 2013

    MillionTonO

    ilEquivalent

    W ld LNG P i

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    31A World of Solutions

    World LNG Prices

    P t ti l Gl b l G th i P t k G ifi ti

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    Potential Global Growth in Petcoke Gasification

    0.0

    2.0

    4.0

    6.0

    8.0

    10.0

    12.0

    14.0

    16.0

    18.0

    20.0

    2010 2015 * 2020 **

    AnnualRate,million

    metrictons

    * Includes projects in construction (Reliance and PetroChina)

    ** Includes projects in planning

    Agenda

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    33A World of Solutions

    Agenda

    CB&IOverview

    CB&IRefining and Petrochemical Portfolio

    E-GasTMGasification Technology

    Gasification Market DriversPetrochemical Industry

    Case Study

    Conclusion

    Case Study Objective

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    Case Study - Objective

    Study objectives

    Estimate economic viability of Petcoke gasification for H2production,

    Heat and power generation,

    Syngas source for olefins production

    Case Study Basis

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    Case Study - Basis

    Basis of study:

    Base Asian refinery 20 MTA (~ 400 KBD) seeking an expansion

    Crude slate: Mix of Arabian, African and Latin American crudes (25API, 3% S)

    Expanded refinery maintains the same crude diet up to 38 MTA of total capacity

    Configuration: delayed coking + FCC (HT feed), distillate HT, full gasoline path

    (reforming, BTX, C5Isom, alkylation)

    Expansion train replicates the existing set of processes except H2and powerproduction

    LNG is available

    Investment costs are USGC, 1Q 2013 basis

    Asia product/feed price basis [crude - US$ 122/bbl, LNG - US$

    15/mmBtu]

    Expansion alternatives for H2 and power production:

    LNG for H2, heat and power

    Coke gasification for H2, heat and power

    Coke gasification for H2, heat, power and petrochemicals (Methanol-to-Olefins)

    Study Cases

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    Study Cases

    Base Refinery

    Delayed

    CokingH2 Plant

    (SMR)

    Import

    LNG

    Crude

    Coke to sales

    Second Train

    Delayed

    CokingH2 Plant

    (SMR)

    Import

    LNG

    Crude

    Coke to sales

    Second TrainCrude

    Delayed

    CokingAGR+

    Shift +H2PSAE-Gas

    Technology

    CokeSyngas

    Steam

    Base Refinery

    H2 Plant

    (SMR)

    Crude

    Coke to salesDelayed

    Coking

    Coke

    Crude Second Train

    AGR+

    Shift +H2PSA

    Base Refinery

    H2 Plant(SMR)

    Crude

    MethanolMethanol

    to Olefins

    to salesC2= & C3=

    olefins

    Case 2:

    Expansion with E-Gasfor H2, Heat and Power

    Case 3:Expansion with E-Gas

    for H2, Heat, Power and

    Methanol to Olefins

    Case 1:Expansion with SMR

    Delayed

    Coking

    E-Gas

    Technology

    CokeSyngas

    Steam

    DelayedCoking

    Coke

    Strong Economic Drivers for Coke Gasification

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    37A World of Solutions

    Strong Economic Drivers for Coke Gasification

    Basis: Expanding an existing refinery from 20 MMTPY to 38 MMTPY, 25% taxes, 15 year depreciation

    Agenda

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    38A World of Solutions

    Agenda

    CB&IOverview

    CB&IRefining and Petrochemical Portfolio

    E-GasTMGasification Technology

    Gasification Market DriversPetrochemical Industry

    Case Study

    Conclusion

    Conclusion

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    E-Gas technology adds a commercially proven solids

    gasification technology to CB&Is expansive refiningand petrochemical technology portfolio

    Proven experiences on sub-bituminous and

    bituminous coals and petroleum coke providesfeedstock flexibility for power, chemicals and fuels

    production

    Petcoke and coal gasification using E-Gas technology

    are economic alternatives to imported LNG

    Conclusion

    Further Information

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    For more information on the E-Gas technology, contact us at the following

    addresses, write us at [email protected] visit

    www.cbi.com/technologies/gasification-technology

    CB&I - Lummus Refining & Gasification

    Two Riverway Plaza, Suite 1300

    Houston, Texas 77056

    - Phil Amick [email protected]

    CB&ILummus Technology

    Gurgaon Infinity Tower

    Gurgaon, India

    - Anil Sarin, [email protected]

    - Puneet Puri, [email protected]

    CB&IOostduinlaan 75

    2596JJ The Hague, Netherlands

    - Maurice Korpelshoek, [email protected]

    CB&I has offices, fabrication facilities, and projects throughout the world

    Further Information

    CB&ILummus Technology

    Level 3, Building 4, Universal Plaza

    10 Jiuxianquiao Lu, Chaoyang District

    Beijing 10016

    - YingSu Zhang, [email protected]

    CB&ILummus Technology

    CBI (Thailand) Limited

    142 Two Pacific Place Unit 1104,

    11th Floor Sukhumvit Road

    Klongtoey, Bangkok 10110, Thailand

    - Ubolrat Wiwattanakul, [email protected]

    http://www.cbi.com/technologies/gasification-technologymailto:[email protected]:[email protected]:[email protected]:[email protected]:[email protected]:[email protected]://www.cbi.com/technologies/gasification-technologyhttp://www.cbi.com/technologies/gasification-technologyhttp://www.cbi.com/technologies/gasification-technology
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