e, h & p series liquid pump brochure
TRANSCRIPT
“Plug & Play” package for quick and simple installation
• CompactandLightweight
• HorizontalorVerticalMount
• NoRegulatororLubricatorRequired
• “Sparkless”Operation
• IntegratedCircuitDesign
• AerospaceSealsforLongerLife
• LimitlessCircuitOptions
• MaintainsPressureWithoutEnergy Consumption
• StandardandCustomConfigurations
E, H & P SeriesAir-driven Liquid Pumps
Power Workholding - Static Pressure Testing - Crimping - Tensioning
Pressing - Braking - Torquing - Compacting - Embossing - Milling/Calendering
InterfaceDevices,Inc.230DepotRd.Milford,CT06460Tel:203-878-4648—Fax:203-882-0885—TollFree:[email protected]—www.interfacedevices.com
E, H & P SeriesAir-driven Liquid Pumps
Integrated Circuit Designs Available inBoth Pneumatic & Hydraulic Sections • LowerInstalledCost ”Plug&Play”package–fewermaterials andreducedlabortoinstalland commission • CustomizedCircuits Multiplehydrauliccircuitscanbe integratedintoasinglepackage • Compact&Lightweight Minimumwallorfloorspace required–idealforportable applications
Double Acting Operation • EnergyEfficient One-thirdlessairconsumptionfor thesameoutputasasingle-acting air-drivenpump • SmootherOutput Powerstrokeinbothdirectionsreduces pulsations
Unique High/Low Dual Ratio Pumps • LowRatioMode Movecylinderrapidlyineitherdirectionunder lighttomoderateload • HighRatioMode Pumpautomaticallyshiftstohigh-pressuremode whenresistanceismet • Benefits - Twinpumpperformanceforthecostand sizeofone - Dramaticallyreduceairconsumptionwhile deliveringfastercycletimes
Aerospace Piston & Rod Seals • HighEfficiency Lowsealdragyieldsbroaderoperatingrange • ProlongedLife Nometal-to-metalcontactandnoairlubrication required • NoFluidMigration Twinsealswithseparatorventtoisolate hydraulicandpneumaticsections
Double-acting Principle of OperationUsingcompressedairasapowersource,anair-drivenliquidpumpintensifiesthehydraulicfluidbytheratiobetweentheareaoftheair-drivenpistonandtheareaofthehydraulicpiston.Forexamplea10:1double-actingpumpoper-atesasfollows:
PushingAirat100psi(6.6bar)enterstheleftaircylinderchamberandactsona10sq.in.(65sq.cm.)piston,pushingittotheright.Thehydraulicpistonis2sq.in.(13sq.cm.)andtherodis1sq.in.(6.5sq.cm).Thecrossovercheckvalveallowsoiltofilltherodendwhiledischargingfluidtotheoutlet,the“push”ratioisbasedontherelation-shipbetweentheairpistonareaandthehydraulicrodarea,yieldinganintensificationratioof10:1.
PullingAirat100psi(6.6bar)enterstherightaircylinderchamber,pushingtheairpistontotheleft(pullingthehydraulicpiston).The“pull”ratioisalso10:1asdeterminedbytheratiooftheareasoftheairpistonsurface(lessrod)tothehydraulicpistonsurface(lessrod).Noteduringthisstroke,oilisbeingdrawnintothehydraulicpistonendforthenext“push”stroke.
E, H & P SeriesAir-driven Liquid Pumps
E, H & P Series Power Output
ESeriespumpshaveapeakhydraulicoutputof1-1/3HP(1kW)at2/3ofstallpressure.Maximumairconsumptionis30SCFM(850LPM).Designedforfixedinstallationonstandard1-,2-or5-gallon(3.8-,7.6-or19-liter)reservoirsoroncustomfabricatedreservoirs,E-Seriespumpsarebestsuitedforheavy-dutyapplicationswithlargeactuators.
PSeriespumpshaveapeakhydraulicoutputof0.9HP(0.7kW)at2/3ofstallpressure.Maximumairconsumptionis17SCFM(482LPM).ThesmallerPSeriespumpscomewithself-containedreservoirsinsizesfrom40cu.in.to160cu.in.(0.7to2.6L)andareideallysuitedforportableoperation,orformediumtosmallactuators.
HSeriespumpsareideallysuitedforin-betweenapplicationsrequiringhigherflowsthanthePSerieswhilemaintainingasmallerfootprintthantheESeries.HSeriespumpshavemorecircuitoptionsthanthePSeriesandlowerairconsumptionthantheESeries.
Applications
Air-drivenLiquidPumpsareideallysuitedforintermittentpressure/flowapplicationsandofferthefollowingbenefits:
• Removesthecostsandcomplexitiesofpressure- compensatedvariable-volumepumps
• Unlikeelectricdrivenpumps,consumesno energyuponachievingandmaintaininghydraulic pressure
• Sparklessoperationissuitableforexplosion- proofareaswithoutanyspecialmodification
• EmergencyandremoteoperationsusingSCBA ornitrogenbottles
• Optionalcustomdesignsincludingmulti- pumpsystemsandturn-keypackages
Custom ratios available upon request
E, H & P SeriesAir-driven Liquid Pumps
Pump Model Code & SelectionBecauseE,H&PSeriesAir-drivenLiquidPumpscanbecustomizedinalmostlimitlessways,itisimportanttodefinethespecificapplicationandcomponentstobeused:
• Pressurerequired • Single-ordouble-actingcylinders • Volumeofoilrequired • Extension/retractionspeedrequired • Numberofcyclesperminute,hourorday • Fluidtobeused
• Numberofhydrauliccircuits • Typeofvalvesbeingused • Controlmethodsofpump • Availableairvolumeandpressure • Sizelimitsandspacerequirements • Requiredaccessories
E, H & P Series SpecificationsMaximuminletairpressureof125psi(8.5bar).Hydraulicoutputpressuresfrom100to10,000psi(6.8to680bar).Minimumconnectedairpressureof50psi(3.4bar).“PullRatio/PushRatio”designatespumpmodel.
Single-Acting: Ratio Model 5:1 000/05 60:1 060/00 75:1 075/00 100:1 100/00
Double-Acting: Ratio Model 10:1 010/10 20:1 020/20 30:1 030/30 45:1 045/45
Dual Ratio Models:060/10045/20060/20075/20100/20175/20
Standard Model Options
Regulator: R=included,0=NoRegulatorAir Gauge: G=included,0=NoGaugeMufflers: PM=PlainMuffler,QM=QuietMufflerReservoirs: NRS=NoReservoir 1GABA=1GallonAluminumTank,BlueAnodized 2GABA=2Gallon,5GABA=5Gallon 040SC=40cu.in.Self-Contained 060SC=60cu.in.,also080SC,120SCand160SC 040SA=40cu.in.Sealed,AllAttitudeHydr. Valves: Numberindicateshowmanyofeachvalvecavities/padsSeals: B=Buna,V=Viton,E=EPRAccessories: 00=None,AO=AirOnly,OB=HydraulicOnly,AB=Both
E, H & P SeriesAir-driven Liquid Pumps
Note:Inthiscase,theTwo-StepValvemaybeaRelieforNeedleValve.TheD03(NG6)padisforstandardsubplatemountedvalvesandmodules.Theindicatedaccessoryalertsnotpartofthemainmodelcodearelistedbelow.
Typical Accessories
Pneumatic Accessories (Alert Code “A”)
ProportionalRegulatorManualorAuto-DrainAirFilterGlycerinFilledGaugeON/OFFValve(ManualorSolenoid)60psiRegulatorSpringOSHAShut-offvalve
Hydraulic Accessories (Alert Code “B”)
ZeroLeakDumpValve(NormallyOpenorClosed)ReliefValvePilot-OperatedCheckValve3-WayCartridgeSolenoidValveProportionalValves3-or4-WayD03Valve(AllConfigurations)D03Modular(Sandwich)ValvesPressureReducingValveFlowControlValveGaugesFilterAccumulatorPressureSwitchorTransducerCustomerSpecifiedHydraulicPorts(SAE,BSP,etc.)Misc.Others–ConsultFactory
Model Code ExampleHydraulicAccessoriesIncluded
NoAirAccessories
BunaSeals
H-Series45:1,Double-Acting
Regulator,Gauge,PlainMuffler
60cu.in.Self-ContainerReservoir
(1)D03Pad(NG6)
No4StepCavity
No3StepCavity
(1)Two-StepCartridgeValve
H045/45-RGPM-060 SC-10010-B-0B
E, H & P SeriesAir-driven Liquid Pumps
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DIMENSIONAL INFORMATIONE-Series
H&PSeries
InterfaceDevices,Inc.230DepotRd.
Milford,CT06460Tel:203-878-4648—Fax:203-882-0885—TollFree:800-539-0193
[email protected]—www.interfacedevices.com