e mac overview
TRANSCRIPT
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YGL E-Manufacturing OverviewVersion: 1
Contributor: Swathi Hara
Table of Contents
Introduction .................................................................................................................................................. 3
Finance Manager .......................................................................................................................................... 3
Accounts Receivable ................................................................................................................................. 3
Customer ............................................................................................................................................... 4
Payment Received ................................................................................................................................. 5
Credit Note ............................................................................................................................................ 6
Customer Sales ...................................................................................................................................... 7
Customer Balance ................................................................................................................................. 8
Report ................................................................................................................................................... 9
Account Payable ...................................................................................................................................... 10
Vendor ................................................................................................................................................. 10
Payment Made .................................................................................................................................... 12
Debit Note ........................................................................................................................................... 12
Vendor Purchase ................................................................................................................................. 13
Vendor Balance ................................................................................................................................... 14
Report ................................................................................................................................................. 15
General Ledger ........................................................................................................................................ 16
Chart of Account ................................................................................................................................. 16
Account Maintenance ..................................................................................................................... 16
Account Segment ............................................................................................................................ 17
Segment Codes ............................................................................................................................... 18
Account Structures .......................................................................................................................... 18
Type of Account .............................................................................................................................. 19
General Journal Entry .......................................................................................................................... 20
Budget ................................................................................................................................................. 21
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Posting Transactions ........................................................................................................................... 22
Posting Transaction Inquiry ................................................................................................................ 23
Bank ........................................................................................................................................................ 24
Bank Reconciliation ................................................................................................................................. 25
Purchase Manager ...................................................................................................................................... 27
Purchase Requisition ............................................................................................................................... 28
Purchase Order ....................................................................................................................................... 29
Receive Entry .......................................................................................................................................... 30
Invoicing .................................................................................................................................................. 31
Return Outward ...................................................................................................................................... 32
Reports .................................................................................................................................................... 33
Sales Manager ............................................................................................................................................. 34
Quotation Management ......................................................................................................................... 35
Contract Management ............................................................................................................................ 36
Sales Order .............................................................................................................................................. 37
Pro forma Invoicing ................................................................................................................................. 38
Picking List ............................................................................................................................................... 39
Delivery Order ......................................................................................................................................... 40
Sales Invoicing ......................................................................................................................................... 41
Return Inward ......................................................................................................................................... 42
Reports .................................................................................................................................................... 43
Material Manager ....................................................................................................................................... 44
Part Master ............................................................................................................................................. 45
Bill of Material ......................................................................................................................................... 47
Price Book ............................................................................................................................................... 49
Inventory Adjustment ............................................................................................................................. 50
Inventory Write Off ................................................................................................................................. 51
Inventory Receipt .................................................................................................................................... 52
Inventory Shipment ................................................................................................................................ 52
Warehouse Transfer Request - Inventory Transfer ................................................................................ 52
Inventory Count ...................................................................................................................................... 54
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Inventory Inquiry..................................................................................................................................... 54
Reports .................................................................................................................................................... 54
Production Manager ................................................................................................................................... 54
Work Centre ............................................................................................................................................ 55
Manufacturing Order .............................................................................................................................. 56
Shop Operation ....................................................................................................................................... 59
Job Costing .............................................................................................................................................. 59
Quality Assurance, Quality Inspector ...................................................................................................... 60
Reports .................................................................................................................................................... 61
IntroductionToday midsize companies compete with largest companies in market. They face the same Financial
Management, Supply Chain Management and Operational Performance challenges but with fewer
resources.
YGL E-Mac provides our customer with flexible, affordable, user friendly and industry specific ERP
systems which are easy to Buy, Install and Maintain.
YGLs E-Mac ERP application provides:
1. Financial Manager.2. Purchase Manager.3. Sales Manager.4. Material Manager.5. Production Manager.
Finance Manager
The E-Macs Finance Manager covers modules like Accounts Receivable, Accounts Payable, and General
Ledger - Chart of Account etc.
Let us have a brief overview on the E-Mac Finance Manager.
Accounts Receivable
Account Receivable also known as debtors, is the money owned by its clients and shown on its balance
sheet as an asset. It is one of a series ofaccounting transactions dealing with the billing of
a customer for goods and services that the customer has ordered. This module contains the Records,
Reports and Entries of the receiving end of a transaction.
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Customer
A clear and straight forward detailed entry of the Customer to be used in a transaction can be done
using New Customer. The customer list can be viewed and edited using View and Edit Customer.
Example of a Customer created in E-Mac is shown below.
As seen in the screen shot; the ID is auto populated with the serial running number but is editable. The
details of the customer should be entered in its respective fields.
The General tab contains fields of the customer billing address, group, telephone number, Fax No., Email
Address and the customers website. A new Group can be created using Maintain - Group.
The Contact tab contains the fields to enter the contact details of the POCs (Point of Contact) of the
customer.
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Shipping Address tab provides space to enter addresses to ship the ordered goods in case the shipping
address is different from billing address.
The Financial tab contains the Sales, Payment and Pricing details customized to the particular customer.
A new Sales rep can be added using Maintain - Sales Rep, a new Ship via can be added using Maintain -Ship via, a new Payment term can be added using Maintain - Payment Term.
Payment Received
After the SO is delivered the invoice is sent to the customer. The received goods are verified and the
invoice is posted with the payment. This payment is recorded in the Payment Received. The Customer
details, Bank involved in the payment, Reference No. and the currency exchange rate in case of foreign
currency is to be provided.
To create a new payment receive record New Payment Receive is used, to view the saved payment
receive the View and Edit Payment Receive is used. Example of the payment received record in E-Mac
is shown below.
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Customer Sales
The graphical representation of the sales with respect to a particular customer can be generated,
viewed and exported using Customer Sales. Different types of graphs can be generated using chart
wizard. Example of Customer Sales chart in E-Mac is shown below.
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Customer Balance
The graphical representation of the credit balance with respect to a particular customer can be
generated, viewed and exported using Customer Balance. Different types of graphs can be generated
using chart wizard. Example of Customer Balance chart in E-Mac is shown below.
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Report
All the reports corresponding to customer and other receivable transactions can be viewed, saved and
printed from their respective forms by clicking on Print Preview. In order to have the detailed reports of
the transactions a separate module of Reports can be used.
Under each Report tab provide the ranges which cover the required transactions and click on Print
Preview to view the report.
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Account Payable
Accounts payable is money owed by a business to its suppliers and shown on its Balance Sheet as a
liability. It is a form ofcredit that Vendors offer to their customers by allowing them to pay for
a product or service after it has already been received.
Vendor
A clear and straight forward detailed entry of the Vendor to be used in a transaction can be done using
New Vendor. The vendor list can be viewed and edited using View and Edit Vendor. Example of a
Vendor created in E-Mac is shown below.
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Payment Made
After the PO is received with the invoice from the vendor, the received goods are verified and the
invoice is posted with the payment. This payment is recorded in the Payment Made. The Vendor details,
Bank involved in the payment, Reference No. and the currency exchange rate in case of foreign currency
is to be provided.
To create a new payment made record New Payment Made is used, to view the saved payment made
the View and Edit Payment Made is used. Example of the payment made record in E-Mac is shown
below.
Debit Note
In case the Vendor supplies wrong, defective or excessive goods, they need to be returned / intimated
to the vendor. The outward return of the goods is recorded using the Purchase Manager - Return
Outward and invoices are created using Purchase Manager - Invoice. Debit note is used to create the
record for these received goods so as to make adjustments with the next assignment of goods or with
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the payment. The E-Mac debit note can be created with reference to Invoice, Return Outward No. or
directly with the Part details.
To create new debit memo use New CN/DN Entry, to view the list of saved debit memos use View
and Edit CN/DN Entry. Example of the Debit Memo in E-Mac is shown below.
Vendor Purchase
The graphical representation of the purchases with respect to a particular vendor can be generated,
viewed and exported using Vendor Purchase. Different types of graphs can be generated using chart
wizard. Example of Vendor Purchase chart in E-Mac is shown below.
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Vendor Balance
The graphical representation of the debit balance with respect to a particular vendor can be generated,
viewed and exported using Vendor Balance. Different types of graphs can be generated using chart
wizard. Example of Vendor Balance chart in E-Mac is shown below.
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General Ledger
A company's main accounting records. A general ledger is a complete record of financial transactions
over the life of a company. The ledger holds account information that is needed to prepare financial
statements, and includes accounts for assets, liabilities, owners' equity, revenues and expenses.
A general ledger is used by businesses that employ the double-entry bookkeeping method - where each
financial transaction is posted twice, as both a debit and a credit, and where each account has two
columns. Because a debit in one account is offset by a credit in a different account, the sum of all debits
will be equal to the sum of all credits.
Chart of Account
The chart of accounts is a listing of all the accounts in the general ledger, each account accompanied by
a reference number to identify it. E-Mac provides a maximum length of 20 digits in an account number.
Businesses may have thousands of accounts and require longer account reference numbers. E-Mac
allows assigning the accounts in a logical way and follow specific standards.
Account Maintenance
The list of accounts with its Structure Code, Account ID and Account Category can be created using
Account Maintenance. Example of Chart of Account in E-Mac is shown below.
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Account Segment
The format of the account number can be set to be followed universally under the Account Segment.
The set format in E-Mac is shown below.
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Type of Account
Type of account is used to categorize each type of transactions into credit or debit balance.
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General Journal Entry
A journal entry is a logging of transactions into accounting journal items. The journal entry can consist of
several items, each of which is either a debit or a credit. The total of the debits must equal the total of
the credits or the journal entry is said to be unbalanced.
Data needed in journal entries are: Journal entry number, batch number, amount of money, name, date,
accounting period, and description. A new journal can be created using New Journal Entry and a saved
journal can be viewed using View and Edit Journal Entry. Example of Journal Entry in E-Mac is shown
below.
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Budget
The budget forecasted for the fiscal year can be maintained using Budget. It helps in keeping track of the
expenses and the deviation from the planned expenses. Example for the budget plan 2012 in E-Mac is
shown below.
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Posting Transactions
The saved invoices need to be posted to process payment. This is done using Posting Transactions.
Providing date range and selecting the transactions the required document is posted. E-Mac also
provides a feature to Un Post an incorrectly posted transaction. After posting the documents are
received in the respective Accounts Payable or Accounts Receivable modules to process payments. List
of document searched according to requirements in E-Mac is shown below.
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Bank
The Bank account details to be used in transactions are added and saved under Bank. Example of a bank
list and one of the account details in E-Mac is shown below.
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Purchase Manager
Purchasing Manager Module supports:
Purchase Requisition Purchase Order. Goods Receiving. Inventory Management. Invoice verification.
The Purchase Manager Module communicates with other modules to ensure constant flow ofinformation. Purchasing Manager is integrated with Inventory Control, Production Planning, and
Account Payable. Vendor evaluation process is integrated with this module to enable purchase order to
be raised only to the approved Vendors. The purchase department can also monitor whether the
vendors perform services within the specified time frame and appraise the quality of work carried out.
The basic flow of a Purchase Order:
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Purchase Order Process:
Purchase
Order
P
urchase
Re
quisition
Goods
Receiving
Warehouse
Invoicing
Phase
Start
Enter
Purchase
Requisition
Approved? End
Enter
Purchase
Order
Approved?
Enter
Receive
Entry
QC Pass?
Update Stock
Balance
(BackgroundProcess)
Create
Invoice
Return
Outward
CN/DN
Yes
No
Yes
Yes
No
No
No
Purchase Requisition
Purchase Requisition is a document created by the store manager to notify the purchase department of
the items to be ordered, its quantity and the time frame with in which it is required. Purchase of goods
and services are done only on an approved requisition. Purchase requisition should be created and
approved before commitment to a vendor.
The Purchase Requisition form contains the following details to be entered by its request raiser:
Suggested Vendor. Quantity, Description of the goods or service, Total Amount. Delivery instructions.
A New Purchase Requisition can be created by New Purchase Requisition. The list of saved Purchase
Requisition can be viewed by View and Edit Purchase Requisition. The copy of an existing Purchase
Requisition can be done using Copy Purchase Requisition.
Example of a Purchase Requisition Entry in E-Mac can be seen in the screen shot below.
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Return Outward
In case faulty or wrong goods are received it is returned back to the vendor, this record is created using
a Return Outward form. When goods are returned back to the vendor, the amount we awe them
reduces as we do not need to pay them for the wrong pieces. The returned goods can be recorded by
selecting the receive entry number under the Apply to Invoice tab or can be independently created
under Apply to Purchase tab.
Example for Return Outward Entry in E-Mac is given below.
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ReportsAll the reports corresponding to Purchase Requisition, Purchase Order, Receive Entry, Invoice, and
Return Outward can be viewed, saved and printed from their respective forms by clicking on Print
Preview. In order to have the detailed reports of the transactions made while purchasing a separate
module of Reports can be used.
Under each Report tab provide the ranges which cover the required transactions and click on Print
Preview to view the report.
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Sales Order Process:
Warehouse
SalesManagement
Purch
ase
Management
Delivery
Order
Finance
Management
Phase
Start
Enter
Quotation
Management
Approved? End
Enter
Sales
Ordering
Approved?
Sufficient Stock?Update Stock
Enter
PurchaseOrdering
Approved?
Enter
GoodsReceiving
Enter
Delivery
Ordering
Approved?
Create
Invoice
No
Yes
Yes
Yes
No
Yes
No
Pick Stock
(Background Process)
Yes
No
Quotation Management
To receive a purchase order a Quotation has to be sent to the Customer. A new quotation can be
created using New Quotation; the quotation list can be viewed using View and Edit Quotation; a
new Quotation can be created by copying an existing Quotation using Copy Quotation.
The quotation can be created in the Quotation Entry form by giving details of Customer, Product and
Service, Quantity to be ordered, Price Quoted etc. The Quotation should be approved by the quotation
manager and accepted by the Customer to generate a Sales Order.
Example of the Quotation Entry in E-Mac is shown below.
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Contract Management
Contract Management is a complex and error prone process. This module increases claim accuracy and
speed of payment, decreases error, dispute and time.
E-Mac Contract Management taken in detailed information about the quotation with product, cost,
quantity, delivery methods and time and helps prepare the Contract in an organized manner. A new
contract can be created using New Contract Management and the list of saved contracts can be
opened with View and Edit Contract Management.
Example of Contract Management in E-Mac is shown below.
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Sales Order
Sales Order is a document created to book a delivery of goods or services to a customer. After receiving
a purchase order from the customer the business opens a fresh sales order or with reference to an
approved quotation.
A new SO can be created using New Sales Ordering, the list of saved SO can be opened by View and
Edit Sales Ordering, a new SO can be created by copying an existing SO by Copy Sales Ordering. E-
Mac auto populates the product and its order qty details if SO booked using approved quotation. A newindependent SO can be booked by entering Part No. details, Order qty and Pricing details. Once SO is
approved a delivery order can be booked.
Example of the Sales Order in E-Mac is shown below.
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Pro forma Invoicing
Pro forma Invoicing is a conformation document in which the buyer and seller agree on the Product
Detail and Cost to be shipped to the buyer. It is used to declare the value of the trade.
A new Pro forma Invoice can be created using New Pro forma Invoicing and list of invoices can be
viewed using View and Edit Pro forma invoicing. Using an approved and saved SO the details of the
customer and product are auto populated in the Pro forma Invoicing screen.
Example of Pro forma Invoicing in E-Mac is shown below.
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Picking List
A Picking List is a list of all the components and material required to fill a specific SO. It specifies the
Warehouse locations and also consolidates from more than one order.
A picking list can be created using New Picking List and the saved picking list can be viewed using
View and Edit Picking List. To create a new picking list - Customer is selected, a list of SO of the
selected customer will be listed in the dropdown Select SO, on selecting the required SO all the
product details and its Warehouse location is displayed. Shipping items in this list will make changes inthe Warehouse inventory count.
Example of the Picking List in E-Mac is shown below.
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Material Manager
Material Manager Module supports:
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If the Part is marked Inactive the Part cannot be used in any transactions. Declaring the part under a
Stock type - Stock, Service, Non Stock, Knitting will help in filtering the parts list. Part type - Raw Material,
Assembly, Outside Processing needs to be declared.
The General tab takes the information on Group, Category, UOM and Stock level. The Parts can be
marked as Sellable or Purchasable, can be subjected to Commission, can be marked for inspected before
receive or sale. Parts can be saved with serial bar code recognition. Sales Price Information can be
entered in detail, this price will auto populated when used in transactions. The values can be declaredusing Maintain - Group, Category, UOM. Beginning balance can be set using the Beginning Balance
button, by default the part balance is 0. To view the Beginning balance of the previously saved parts Part
Beginning balance - View and Edit Part Beginning Balance can be used.
The Warehouse tab takes the storage location information of the parts. Warehouse and Bin location are
entered under this tab. Warehouse can be declared using Maintain - Warehouse.
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Under the UOM tab Unit of Measurement which can be used in transactions of this part can be declared.
During transactions the UOM declared under this tab can be selected from the dropdown. UOM can be
declared using Maintain - UOM.
Sales tab takes Customer details. When Customer is declared for a Part; during transactions of SO thisPart No. detail are auto populated when the Customer is selected.
Purchase tab takes Vendor details. When Vendor is declared for a Part; during transactions of PO this
Part No. detail are auto populated when the Vendor is selected.
Accounting tab takes the accounting category and account set details. Account sets can be declared
using Maintain - Account sets.
Tax tab is used to declare tax class for Sales and Purchase with description. Tax can be declared under
the System Manager - Tax.
Bill of Material
Bill of Material (BOM) is used for setting up production module. A manufactured item consists of
components, which are used to build the product through production operation(s). The main use of
BOM is to define product structure of a manufactured end item.
Routing is another important base of production module, which defines the method of manufacturing.
Method or route to be followed for manufacturing a product is a prerequisite for setting up production
module.
A new BOM can be created using New Bill of Material and saved BOMs can be viewed using View and
Edit Bills of Material. The BOM screen in E-Mac looks as below.
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The Part used in to create a BOM should be of assembly type. When a new BOM is created the Revision
No. is entered as 1 and when changes are made to it in future the revised version can be saved with
revision No. 2 and so on.
Header
The Build Qty is the number of parts which can be assembled with the materials declared in the Material
tab. The Cost Breakdown has the detailed individual costs of the assembly; they are auto populated
when the material and routing are saved.
Revision
Under the revision tab the details of the latest revision are entered; Revision Date, Effective date range,
Author.
Material
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Qty on Hand = 504.
Enter Adjustment Qty = 100.
Balance Qty on Hand becomes = 504+100=604.
Qty on Hand = 700.
Enter Adjustment Qty = -2.
Balance Qty on Hand becomes = 698.
Inventory Write Off
A Qty of a part in the warehouse which are lost, spoilt, scrapped out during manufacturing needs to be
written off to have a record of all the goods. Inventory Write Off keeps a record of the goods which are
scrapped off, the cost cutting due to this deduction and the remaining stock level in the warehouse.
New inventory write off can be done using New Inventory Write Off, saved write offs can be viewed
using View and Edit Inventory Write off. Example of Inventory Write Offin E-Mac is shown below.
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Inventory Receipt
After the goods are received into a warehouse a receipt needs to be created. Inventory Receipt helps
create this receipt.
New inventory receipt can be created using New Inventory Receipt; saved inventory receipt can beviewed using View and Edit Inventory Receipt. Example of the Inventory Receipt in E-Mac is shown
below.
Inventory Shipment
Goods going out of a warehouse for shipping are recorded into an Inventory Shipping report. It contains
details of the Part, Warehouse, the Total Qty taken out for shipping, Unit Cost etc.
New inventory shipment can be created using NewInventory Shipment; saved inventory shipment
records can be viewed using View and Edit Inventory Shipment. Example of the Inventory Shipment in
E-Mac is shown below.
Warehouse Transfer Request - Inventory Transfer
To transfer goods from one warehouse to another a request needs to be raised by the warehouse in
charge, this request is the Warehouse Transfer Request. This request is raised and posted with the part
details which need to be transferred to a new warehouse, an email is sent as a notification to the
receiving warehouse in charge to send back an approval to the request. Once approved an inventory
transfer needs to be done to move the goods from the warehouse 1 to warehouse 2. This can be done
using Inventory Transfer. It contains the part details and the expected arrival date. Once the transfer of
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inventory is done a receive inventory is created using the same inventory transfer form. This to keep
track of what was sent and what was received.
To create a new warehouse transfer request New Warehouse Transfer Request form is used; to view
the saved warehouse transfer requests View and Edit Warehouse Transfer is used. Example of theWarehouse Transfer Request in E-Mac is shown below.
To create a new inventory transfer New Inventory Transfer forms is used; to view the saves inventory
transfer records View and Edit Inventory Transfer is used. Example of the Inventory Transfer - Transfer
in E-Mac is shown below.
Example for the Inventory Transfer - Transit Receipt in E-Mac is shown below.
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Inventory Count
Inventory check is done on a cyclic schedule. Counting the physical goods in warehouses can be done
using the Inventory Count.
Inventory InquiryThe graph of the on hand qty goods can be built using Inventory Inquiry. Using chart wizard different
type of graphs can be created.
Reports
All the reports corresponding to Stock, Inventory transfer, inventory re-order, BOM etc. can be viewed,
saved and printed from their respective forms by clicking on Print Preview. In order to have the detailed
reports a separate module of Reports can be used.
Under each Report tab provide the ranges which cover the required transactions and click on Print
Preview to view the report.
Production ManagerManufacturing orders are created and shop operations are monitored using Production Manager. E-Mac
provides the shop operation for discrete manufacturing. The Part for manufacturing should be of
assembly type and BOM needs to be created using Material Manager - BOM.
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Work Centre
A Work Center is a place where production activities are performed. Resources (like men and/or
machines) are linked to a work centre. Thus, a Work center is a group of resource units used as a
functional planning unit. Work centers can be grouped to use in case of large manufacturing assignment.
A new work centre can be created using New Work Centre, a work centre group can be created using
New Work Centre Group, saved work centers list can be viewed using View and Edit Work Center
and saved work center group list can be viewed using View and Edit Work Centre Group. Example of
Work Centre in E-Mac is shown below.
Header tab saves the Shift, Warehouse details. A new shift can be added using System Manager -
Production Shift. A new warehouse can be added using Material Manager - Maintain - Warehouse.
Inspection required for the products manufactured in this warehouse can be set here using the
checkbox.
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Start
Create BOMCreate
Routing
Create MO
Release MO
Start Shop
Operation
Close Shop
Operation
Complete Job
Costing
Close MO
End
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BOM needs to be created before creating a MO. A new MO can be created using New Manufacturing
Order; saved MO can be viewed using View and Edit Manufacturing Order. Manufacturing Order
allows:
Changing the operations (tasks). Changing sequence of operations (routing) - to alter the structure of the routing. Changing order sequence (dates and scheduling on a work center). Changing the content of the order (reference dates) for re-planning the order. Changing material belonging to the order (estimated materials).
Once the MO is released changes of routing, material etc cannot be made. An Example of the MO in E-
Mac is shown below.
On selecting the Build Part No. and BOM revision Material, Routing tabs are auto populated with the
data saved in BOM. Changes can be made to the MO before releasing it.
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Example of create new Quality Inspector in E-Mac is shown below.
Reports
All the reports corresponding to Manufacturing Orders, Work Centers, and BOM etc. can be viewed,
saved and printed from their respective forms by clicking on Print Preview. In order to have the detailed
reports a separate module of Reports can be used.
Under each Report tab provide the ranges which cover the required transactions and click on Print
Preview to view the report.
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