e2 2 bolted plastic pumps operating...

E2 2" Bolted Plastic PumpsOperating Instructions

E2 PolypropyleneE2 Kynar

Versa-Matic® E2 2" Bolted Plastic OM

SPECIFICATIONS AND PERFORMANCE

Versa-Matic Ultra-Matic Model E2 2" Bolted Plastic Pumps

Flow RateAdjustable to . . . . . . 0-155 gpm (586 lpm)Port SizeSuction . . . . . . . . 2" ANSI/DIN#50 Flange Discharge . . . . . . 2" ANSI/DIN#50 Flange Air Inlet . . . . . . . . . . . . 0.50" Female NPTAir Exhaust . . . . . . . . 0.75" Female NPTSuction LiftRubber . . . . . . . . . . . . . . . 20' (6.1 m) DryTeflon . . . . . . . . . . . . . . . . 10' (3.0 m) DryMax. Particle Size (Dia.) . . . 0.25" (6 mm)dB(A) Reading . . . . . . . . . . . . . . 75 dB(A)Shipping WeightPolypropylene w/End Port . . . 72 lbs (30 kg)Polypropylene w/Cntr. Port . 106 lbs (33 kg)Kynar — w/End Port . . . . . . . 98 lbs (42 kg)Kynar — w/Cntr. Port . . . . . 132 lbs (44 kg)

Caution: do not exceed 100 psig (6.9 bar) liquid or air supply pressure.

0 20 40 60 80 100 120

0 50 100 150 200 250 300 350 400 450 500

140

100

90

80

70

60

50

40

30

20

10

0

75 70

65 60 55 50 45 40 35 30 25 20 15 10

5 0

240 220 200 180 160 140 120 100

80 60 40 20

0

2030 40

60

80

100

10

Meters Feet

Disc

harg

e He

ad in

PSI

Capcity in Liters Per Minute

Capcity in U.S. Gallons Per Minute

Displacement Per Stroke, 0.70 Gal. (2.65 L)

AIR CONSUMPTION IN SCFMAIR PRESSURE IN PSI

SCFM M3/HR 10 17 20 34 30 51 40 68 60 102 80 136100 170

Read these instructions completely before installation andstart-up. It is the responsibility of the purchaser to retainthis manual for reference. Failure to comply with the rec-ommendations stated in this manual could result in death,serious bodily injury and/or property damage includingdamage to the pump and/or voiding the factory warranty.

Correct pump selection is crucial to the pump operation.Please assure pressure, temperature and chemical compatibility before installation. Please consult Versa-MaticPump, Engineering Specifications, Chemical CompatibilityChart, or your distributor if in doubt about any application.

Operating Limitations for Various ElastomersNeoprene 0°F (-18°C) to 200°F (93°C)Buna-N 10°F (-12°C) to 180°F (82°C)Nordel -60°F (-51°C) to 280°F (138°C) Viton -40°F (-40°C) to 350°F (176°C)Teflon 40°F (4°C) to 220°F (105°C)Polyurethane 10°F (-12°C) to 170°F (77°C)XL TPE -20°F ( -29°C) to 300°F (149°C)FDA Hytrel -20°F ( -29°C) to 220°F (104°C)

Operating Limitations for Plastic PumpsKynar (PVDF) 10°F (-12°C) to 225°F (107°C)Polypropylene 32°F (0°C) to 175°F (79°C)

Maximum temperature limits are based upon mechanicalstress only. Certain chemicals and environment conditionssignificantly reduce maximum safe temperature limits.

Before pump operation, inspect all gasketed fasteners forlooseness caused by gasket creep. Re-torque all loose fasteners to prevent leakage. Follow recommended torques

stated in this manual. Failure of the sealing components creates the possibility of jetting or forceful discharge ofpumped material at a potentially harmful velocity.

Be certain that approved eye protection and protectiveclothing are always worn during installation, service, mainte-nance or when in the vicinity of the pump. Failure to followthese recommendations may result in serious injury or death.

Never allow the piping system to be supported by the pumpmanifolds or valve housing. The manifolds and valve housingare not designed to support any structural weight and failureof the pump may result.

Take action to prevent static sparking. Fire or explosioncan result, especially when handling flammable liquids. Thepump, piping, valves, containers, or other miscellaneousequipment must be grounded.

Noise levels can exceed 85 dBA. Take precautions to preventpersonal injury due to excessive pump noise.

Do not exceed pump maximum operating pressure (found on label and/or operating manual.)

Before doing any maintenance or repair on this pump, be certain all pressure is completely vented for the pump,suction, discharge, piping, and all other openings.

In the event of a diaphragm rupture, pumped material may enter the air end of the pump and be discharged into the atmosphere. If pumping a product that is hazardous or toxic, the air exhaust must be piped to an appropriate area for safe disposition.

SAFETY WARNINGS


3.02[76.6]

21.60[548.6]

30.25[768.4]

27.25[692.2]

1.00[25.4]

17.49[444.1]

1/2" NPTFAir Inlet Connection

1/2" NPTFAir Discharge Connection

12.03[305.5]

10.00[254]

2" ANSI/DIN #50 FlangeDischarge Connection

2" ANSI/Din #50 FlangeInlet Connection

9.00[228.6]

10.00[254]

12.79[324.9]

15.05[382.3]

Inches [mm]

E2 2" Bolted Plastic Pump with Center Ports

SPECIFICATIONS AND PERFORMANCE

.84[21.3]

21.60[548.6]

30.25[768.4]

19.89[505.1]

1/2" NPTFAir Inlet Connection

Inches [mm]

1/2" NPTFAir Exhaust Connection

27.25[692.2]

12.03[305.5]

3.02[76.6]

10.00[254]

2" ANSI/ DIN #50 FlangeDischarge Connection

2" ANSI/ DIN #50 FlangeInlet Connection

10.00[254]

9.00[228.6]

15.07[382.7] 12.81

[325.5]

E2 2" Bolted Plastic Pump with End Ports


Suffix Code MaterialA AcetalBN Buna-N, NitrileN NeopreneND Nordel, EPDMTF TeflonFG HytrelXL XL, SantopreneVT VitonTX Bonded Teflon

Manifold Bolts 100 in-lbs (11.3 N-m)Manifold Tee Bolts 90 in-lbs (10.2 N-m)Water Chamber Bolts 150 in-lbs (17.0 N-m)Diaphragm Plates — Rubber 40 ft-lbs (54 N-m)Diaphragm Plates — Teflon 50 ft-lbs (68 N-m)

Pump Size Minimum Air Minimum SuctionLine Size Line Size

1/2" 1/2" 1/2"1" 1/2" 1"

1-1/2" 1/2" 1-1/2"2" 1/2" 2"3" 3/4" 3"

INSTALLATION, OPERATION AND MAINTENANCE

InstallationThe pump should be mounted in a vertical position.In permanent installations, the pump should beattached to plant piping using a flexible coupling onboth the intake and discharge connections to reducevibration to the pump and piping. To further reducevibration, a surge suppressor next to the pump maybe used.

Suction pipe size should be at least the same diameter as the inlet connection size, even larger ifhighly viscous fluid is to be pumped. If suction hoseis used, it must be of a non-collapsible reinforcedtype. Discharge piping should be of at least the samediameter as the discharge connection. It is critical,

especially on the suction side of the pump, that allfittings and connections are air tight or pumping efficiency will be reduced and priming will be difficult.

Make certain the air supply line and connections and compressor are capable of supplying therequired pressure and volume of air to operate the pump at the desired flow rate. The quality of thecompressed air source should be considered. Air that is contaminated with moisture and dirt mayresult in erratic pump performance and increasedmaintenance cost as well as frequent process “downtime” when the pump fails to operate properly.

Pump OperationThe pump is powered by compressed air.Compressed air is directed to the pump air chamberby the main air valve. The compressed air is separated from the fluid by a membrane called adiaphragm. The diaphragm in turn applies pressureon the fluid and forces it out of the pump discharge.While this is occurring, the opposite air chamber is de-pressurized and exhausted to atmosphere andfluid is drawn into the pump suction. The cycle againrepeats, thus creating a constant reciprocating actionwhich maintains flow through the pump. The flow is always in through the bottom suction connectionand out through the top discharge connection. Sincethe air pressure acts directly on the diaphragms, thepressure applied to the fluid roughly approximatesthe air supply pressure supplied to the main air valve.

DISCHARGE PIPING

AODD PUMP

SUCTION PIPING

AIR INLET PIPING

Shut OffValve

Shut OffValve

FlexibleConnection

Filte

r

Lubr

icat

or

Reg

ulat

or

Air ExhaustMuffler

FluidDischarge

FlexibleConnection

Shut OffValve

Union or Pipe FlangeConnection

Union or Pipe FlangeConnection

FlexibleConnection

DischargePressureGauge

SuctionPressureGauge

Recommended Piping Connections Elastomer Suffix Codes

E2 2" Bolted Plastic Pump Torque Settings

Item Description Qty Standard: Aluminum Option 1: Stainless Steel Option 2: Teflon Coated Option 3: Nickel Plated

Air Valve Assembly (Includes items 1-10)

1 P34-200 SP34-200 P34-200TC P34-200NP

1 Valve Body 1 P34-201 SP34-201 P34-201TC P34-201NP

2 Valve Spool 1 P34-204 P34-204 P34-204 P34-204

3 Valve Spool Glyd Ring 2 P34-204F P34-204F P34-204F P34-204F

4 End Cap 2 P34-300 SP34-300 P34-300TC SP34-300

5 End Cap Gasket 2 P24-205 P24-205 P24-205 P24-205

7 Air Screen 2 P24-210 P24-210 P24-210 P24-210

9 Valve Gasket 1 P24-202 P24-202 P24-202 P24-202

10 Valve Cap Screw 13 P24-208 SP24-208 P24-208 P24-208

Item Description Qty Standard: Aluminum Option 1: Stainless Steel Option 2: Teflon Coated Option 3: Nickel Plated

12 Center Block 1 P24-401 SP24-401 P24-401TC P24-401NP

13 Air Chamber 2 P24-111 SP24-111 P24-111TC P24-111NP

14 Air Chamber Gasket 2 P24-109 P24-109 P24-109 P24-109

15 Air Chamber Bolt 8 P34-110 SP34-110 P34-110 P34-110

16 Bearing Sleeve 1 P24-402 P24-402 P24-402 P24-402

17 Bushing 2 P24-105 P24-105 P24-105TC SP24-105

18 Pilot Shaft 1 P24-104 P24-104 P24-104 P24-104

19 Pilot Shaft Spacer 5 P24-106 P24-106 P24-106 P24-106

20 Pilot Shaft O-Ring 6 P24-107 P24-107 P24-107 P24-107

21 Stop Nut 2 P24-108 P24-108 P24-108 P24-108

33 Muffler 1 VTM-6 VTM-6 VTM-6 VTM-6

Item Description Qty Teflon Bonded Teflon 2-Piece

34 Main Shaft O-Ring 2 P24-403 P24-403

35 Main Shaft 1 P24-102 P24-102

V221TI SV221TI V221TI SV221TI

V221TITC V221TINP V221TITC V221TINP

38 Outer Diaphragm Plate 2 PV221TO KV221TO PV221TO KV221TO

40 Diaphragm 2 V227TX V227TF

41 Back-up Diaphragm 2 N/A N/A V227TFB

42 Bumper Washer 2 P24-501 P24-501 P24-501

Item Description Qty Standard: Polypropylene Option 1: KynarOption 2: Conductiuve

PolypropyleneOption 2: Conductiuve

Kynar

44 Water Chamber 2 PV235 KV235 PV235-ATEX KV235-ATEX

45 Water Chamber Bolt (long) 8 SV250B SV250B SV250B SV250B

46 Water Chamber Bolt (short) 12 SV250A SV250A SV250A SV250A

47 Water Chamber Washer 20 SV250C SV250C SV250C SV250C

48 Water Chamber Nut 20 SV185B SV185B SV185B SV185B

50 Valve Seat 4 PV240 KV240 PV240 KV240

51 Valve Seat O-Ring 8

52 Valve Ball 4

60 Discharge Manifold 1 PV236 KV236 PV236-ATEX KV236-ATEX

61 Inlet Manifold 1 PV237 KV237 PV237-ATEX KV237-ATEX

63 Manifold Bolt 16 SV251A SV251A SV251A SV251A

64 Manifold Washer 16 SV302GA SV302GA SV302GA SV302GA

65 Manifold Nut 16 SV251B SV251B SV251B SV251B

53 Manifold Discharge Elbow 2 PV236E KV236E PV236E-ATEX KV236E-ATEX

54 Manifold Inlet Elbow 2 PV237E KV237E PV237E-ATEX KV237E-ATEX

55 Manifold Tee 2 PV288 KV288 PV288-ATEX KV288-ATEX

56 Manifold Tee O-Ring 4 V288BN V288TES V288XL V288BN V288TES V288XL V288BN V288TES V288XL V288BN V288TES V288XL

57 Manifold Tee Bolt 8 SV288B SV288B SV288B SV288B

58 Manifold Tee Washer 8 SV302GA SV302GA SV302GA SV302GA

59 Manifold Tee Nut 8 SV251B SV251B SV251B SV251B

63 Manifold Bolt 16 SV251A SV251A SV251A SV251A

64 Manifold Washer 16 SV302GA SV302GA SV302GA SV302GA

65 Manifold Nut 16 SV251B SV251B SV251B SV251B

67 Grounding Strap (Not Shown) 1 E158 E158 E158 E158

Port Option 2: Center Port

V241BN V241N V241ND V241P V241TF V241XL V241FG V241VT

Port Option 1: Side Port

V258BN V258ND V258TES V258TEV V258VT V258XL

WET END ASSEMBLY

DIAPHRAGM ASSEMBLY

37 Inner Diaphragm Plate2

DOME

P24-403

P24-103

V227BN V227N V227ND V227VT V227XL X227FG

V226B SV226B

PV226B KV226B

V226BTC V226BNP

AIR END ASSEMBLY

AIR VALVE ASSEMBLY


PARTS LIST

tcaldwell

Cross-Out

tcaldwell

Cross-Out

tcaldwell

Cross-Out

tcaldwell

Cross-Out

tcaldwell

Cross-Out

tcaldwell

Cross-Out

tcaldwell

Cross-Out


60

64

63

51

52

50

44

61

65

38 40

45

46

47

35

3742

34 16 48

33

18201917

21

1314

12

9

23

54

7

110

EXPLODED VIEWS

55

56

63

64

57

58

59

57

585556

59

63

64

54

53

Optional Center Port

Standard End Port with Dome Diaphragms

354237414038

Teflon Diaphragms


REPAIR & MAINTENANCE KITS

Part # Description Qty. Part # Description Qty.

P34-204F Glyd-Ring Assembly 2 P24-106 Ring, Pilot Valve 5

P24-205 Gasket, End Cap 2 P24-107 O-ring, Pilot Valve 6

P24-202 Gasket, Air Valve 1 P24-108 Stop Nut 2

P24-403 Bushing O-ring 2

Part # Description Qty. Part # Description Qty.

P24-106 Ring, Pilot Valve 5 P24-106 Ring, Pilot Valve 5

P24-107 O-ring, Pilot Valve 6 P24-107 O-ring, Pilot Valve 6

P24-108 Stop Nut 2 P24-108 Stop Nut 2

P24-205 Gasket, End Cap 2 P24-205 Gasket, End Cap 2

P24-202 Gasket, Valve 1 P24-202 Gasket, Valve 1

P24-103 Shaft 1 P24-102 Shaft 1

P24-104 Pilot Shaft 1 P24-104 Pilot Shaft 1

P24-105 Bushing, Threaded 2 P24-105 Bushing, Threaded 2

VTM-6 Muffler 1 VTM-6 Muffler 1

P24-210 Air Valve Screen 1 P24-210 Air Valve Screen 1

P24-109 Center Block Gasket 2 P24-109 Center Block Gasket 2

P24-501 Bumper Washer 2 P24-501 Bumper Washer 2

V221D Piston O-ring 2 V302D Piston O-ring 2

P24-403 Bushing O-ring 2 P24-403 Bushing O-ring 2

P24-204 Spool 1 P24-204 Spool 1

AIR VALVE KIT

E2/E3 A AV KIT

PILOT VALVE KIT

E2A PV KIT

MAINTENANCE KIT - Rubber

E2-CMK-OE-RB-MB

MAINTENANCE KIT - Teflon

E2-CMK-OE-TF-MB

©2005 IDEX Corporation VME2POM-0605

VERSA-MATIC® PUMP COMPANYA Unit of IDEX Corporation6017 Enterprise DriveExport, PA 15632-8969

(724) 327-7867Fax: (724) 327-4300www.versamatic.com

Teflon® is a registered trademarks of DuPont. Versa-Dome®, Versa-Matic®, Versa-Tuff® and Versa-Rugged VR™ are registered tradenames and trademarks of IDEX Corporation.

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