eagle 35, 65,105 parts listthe parts illustration are in assembly order. if a part you rquire does...

EAGLE 35, 65,105 Parts List

GBC IS AN ACCO BRANDS COMPANY

22

8.0 PARTS LIST All parts in each illustration are keyed with an index number for reference to the respective part number, part name, and quantity in the parts list. When ordering service parts, always include the following information:

Machine Model Number

Machine Serial Number

Part Number

Part Name

Quantity Required

Note: The Service Parts Department does not stock all hardware; to avoid delay, standard hardware shown in the parts list should be purchased locally.

P/N# 638000077 Heater Wire W/Connector from Main PCB to Heater (Length 700mm).P/N# 638000093 Heater Wire W/Connector from Main PCB to Heater (Length 780mm).

RMP0178

Sticky Note

SEE TSSB 1000V FOR ADDITIONAL PART NUMBERS.

P/N# 638000077 Heater wire W/Connector from Main PCB TO Heater (Length 700mm).P/N# 638000093 Heater wire W/Connector from Main PCB TO Heater (Length 780mm).

RMP0178

Sticky Note


P/N# 638000077 Heater Wire W/Connector from Main PCB to Heater (Length 700mm).P/N# 638000093 Heater Wire W/Connector from Main PCB to Heater (Length 780mm).

pxlamant

Stamp

RMP0178

Sticky Note


pxlamant

Stamp

pxlamant

Stamp

NATIONAL SERVICE

Professional Support Services BULLETIN 500 Bond St. Lincolnshire, IL. 60069 TO: SEE DISTRIBUTION N.S.B. NO: 210R FROM: NATIONAL SERVICE DEPARTMENT Page: 1 of 1 SUBJECT: ULTIMA 65 & EAGLE 35, 65, AND 105 Date: 07/18/02 HEATER JUMPER WIRES W/CONNECTORES Part number 704161716 is for the Ultima 65 Heater Jumper Wires with Eyelet Connectors. Part number 704161803 is for the Eagle 35, 65, 105 Heater Jumper Wires. These wires connect to the ceramic ends of the infrared heaters. Please update your Service Manual with this information. NOTE: Parts are on order and should be in stock within 6 to 8 weeks.

© 2002 IBICO

Operations Manual Patriot 12HR, 25HC, 38HC

Page 9-1

9.0 Illustrated Parts

WARNING: Illustrated parts drawings are to beused only for ordering parts. They should not be usedto perform repair work yourself. Contact your localservice representative for service.

The parts list is in muneric order. The parts illustration arein assembly order. If a part you rquire does not exist inthe parts list or in the parts illustration section, contactyou local service representative for assistance.

INFORMATION: From the parts list, ( – )represents a common part for all three machines.

INFORMATION: For illustrations, each machinehas its own set of drawings. 9.2 Patriot 12HR, 9.3Patriot 25HC and 9.4 Patriot 38HC.

INFORMATION: For illustrations, the numericvalue in the ( ), represent quanity per machine, notper assembly.

9.1 Parts list

Part # Item Description Machine

601211157 Back Cover Support –601230501 Eccentric Hook (Left) 12HR, 25HC601230502 Eccentric Hook (Right) 12HR, 25HC601230521 Infrared Heater Support –601230525 Hot Roller Hook –601230527 Pull Roller Hook 12HR, 25HC601230531 Eccentric Hook (Left) 38HC601230532 Eccentric Hook (Right) 38HC601230536 Pull Roller Hook 38HC601230702 Inner Tension Panel –601230708 Tension Block Stopper –601230802 Film Shaft Support Panel –601230819 Rewinder Gear Support 25HC, 38HC601230824 Gear Support 12HR, 25HC601230825 Gear Support 38HC601230834 Spring cap, 25HC 38HC601250101 Sensor Bracket –601250102 Side plate (Left) 12HR, 25HC601250103 Side plate (Right) 12HR, 25HC601250104 H/R Support –601250105 P/R Support 12HR, 25HC601250106 Power Panel –601250107 Outside Tension Plate 12HR, 25HC601250108 Bottom Plate 12HR

© 2002 IBICO

Operations Manual

Page 9-2

Patriot 12HR, 25HC, 38HC


601250109 Bottom plate 25HC601250110 Bottom Plate 38HC601250111 Side Plate (Left) 38HC601250112 Rewinder support (Left) 25HC, 38HC601250113 Rewinder support (Right) 25HC, 38HC601250114 Outside tension plate 25HC, 38HC601250118 P/R Support 38HC601250119 Side Plate (Right) 38HC601250171 Magnetic Bracket (Right) –601250172 Magnetic Bracket (Left) –601250173 Roller Cover Block –601250174 Roller Cover Support (Right) –601250175 Roller Cover Support (Left) –601250176 Roller Cover Bracket (Rear) –601250178 Table Lever –601250179 Table Lever Bracket –601250181 J-Channel Cover (Left) –601250182 J-Channel Cover (Right) –601250183 PCB support 25HC, 38HC601310508 Micro-Switch Support –603010414 Clutch shaft 25HC, 38HC603030552 Rewinder Tension Bolt 25HC, 38HC604022032 Paper Guide Knob –604022101 Side Cover (Left) –604022102 Side Cover (Right) –604022103 Tension Knob –604022104 Rewinder Cap (Left) 12HR604022105 Rewinder Cap (Right) 12HR604022106 Paper Guide –604022109 Table Lever Guide –604022131 Rewinder cover (Left) 25HC, 38HC604022132 Rewinder cover (Right) 25HC, 38HC604036101 Front Cover 12HR604036103 Fan Plate 12HR604036104 Blade Rail 12HR604036105 Roller Cover Cap 12HR604036106 Front Table 12HR604036107 Rear Table 12HR604036108 Rear Cover 12HR604036109 Roller Cover 12HR604036111 Front Cover 25HC604036114 Blade Rail 25HC604036115 Roller Cover Cap 25HC604036116 Front Table 25HC604036117 Rear Table 25HC604036118 Rear Cover 25HC604036119 Roller Cover 25HC

© 2002 IBICO


Page 9-3


604036121 Front Cover 38HC604036124 Blade Rail 38HC604036125 Roller Cover Cap 38HC604036126 Front Table 38HC604036127 Rear Table 38HC604036128 Rear Cover 38HC604036129 Roller Cover 38HC604037021 1 In. Core Bushing 12HR, 25HC604037022 2 in. Core Bushing 38HC604620102 Metal Magnet –607040501 Pull Roller 12HR607040503 Pull Roller 25HC607040504 Pull Roller 38HC607040511 Heat Roller 12HR607040513 Heat Roller 25HC607040514 Heat Roller 38HC609010116 A/C geared, ISG3215 25HC, 38HC6090202 DC Geared Motor –609040201 Fan Motor AC 80mm 12HR609070102 Cross Fan Motor 25HC609070103 Cross Fan Motor (Left) 38HC609070104 Cross Fan Motor (Right) 38HC610010207 Transformer, 240/35/1.8 38HC610010211 Transformer, 120/36/1.3 12HR, 25HC613010414 Clutch shaft (PL) 25HC, 38HC613011005 Eccentric Lever Stopper (PL) –613011011 Eccentric Bushing (PL) –613011012 Eccentric Lever (PL) –613030111 Feed Table Support Rod (PL) 12HR613030121 Feed Table Support Rod (PL) 25HC613030131 Feed Table Support Rod (PL) 38HC613030174 Idler Roller (PL) 12HR613030176 Idler Roller (PL) 25HC613030178 Idler Roller (PL) 38HC613030201 Hex Film Shaft (PL) 12HR613030202 Hex Film Saft (PL), 14 25HC613030205 Hex Film Shaft (PL), 19 38HC613030210 Hex Film Shaft (PL), 19 25HC613030301 Film Shaft Bushing (PL) –613030304 H/R Bushing (PL) –613030305 P/R Bushing (PL) –613030401 Eccentric Shaft (PL) 12HR613030402 Eccentric Shaft (PL) 25HC613030405 Eccentric Shaft (PL) 38HC613030526 Clutch Spacer Washer (PL) 25HC, 38HC613030527 Core Bushing Bolt (PL) –613030530 Tension Adjustment Block (PL) –

© 2002 IBICO

Operations Manual

Page 9-4

Patriot 12HR, 25HC, 38HC


613030540 Auxiliary Gear Support Pin (PL), –6130452 Auxiliary Gear Bushing HR, 21 mm –701010103 Ball Bearing 25HC, 38HC701020203 Thrust Needle Bearing, 1730 25HC, 38HC701020205 Thrust Needle Bearing, 1226 25HC, 38HC701020210 Needle Roller Bearing, RNA4903 –701050239 Flange Bushing, 10 -15 –701050265 Flange Bushing, 3015 –701060207 Oilless Flange Bushing –701070129 Roller Chain, 29 pc 25HC, 38HC701070131 Roller Chain, 31 pc 12HR701070135 Roller Chain, 35 pc 25HC, 38HC701080101 Steel Spur Gear, 17T –701080207 Steel Spur Gear, 15T 12HR, 25HC701080230 Steel Chain Gear, 19T 25HC, 38HC701080232 Steel Chain Gear, 20T 38HC701080271 Steel 1/4 Chain Gear 28T, -701080301 Steel Spur + Chain Gear, 43T + 12T 12HR, 25HC701080306 Steel Spur + Chain Gear, 43T + 12T 38HC701090103 Roller Spring –701090142 Film Pipe Spring, 17.5 mm –701090156 Compressed Coil Spring, 12.5 mm –701090169 Lever Spring –701090508 Flat Tension Spring 25HC, 38HC701090710 Snap Ring –701090716 Snap Ring –701110105 Nut, M8 25HC, 38HC701110147 Stopper Nut, M10 25HC, 38HC703010103 Rubber Foot 12HR, 25HC703010211 Wire Protection Ring –703010332 Holder –703020126 Plastic Spur Gear, 36T 25HC, 38HC703020143 Plastic Spur Gear 25HC, 38HC703020242 Control Panel –703021051 Eccentric Lever Handle (ROLL) –703070101 Friction Panel (Leather) –703070106 Clutch Friction (Urethane) 25HC, 38HC703070111 Tension Plate 25HC, 38HC703070116 Rewinder “U” Channel Stopper 25HC, 38HC704030316 Cord Plug 125V UL 12HR, 25HC704031123 Cord Plug Inlet 250V (USA) 38HC704090102 Power Switch, Rocker –704090336 Rubber Key Pad –704090411 Micro-Switch, Table –704090423 Micro-Switch, Safety Shield –704091046 Circuit Breaker, 12A 38HC704091048 Circuit Breaker, 15A 12HR, 25HC

© 2002 IBICO


Page 9-5


704140403 Cord Stopper –704150101 Bi-Metal Thermostat, 130 deg 12HR, 25HC704150103 Bi-Metal Thermostat, 140 deg 38HC705200201 Infrared Sensor –706011106 Main PCB –706011107 Display PCB –706025061 Infrared Heater Assembly, 18 ohm 12HR706025063 Infrared Heater Assembly, 16 ohm 25HC706025064 Infrared Heater Assembly, 45 ohm 38HC706111121 Back Trimmer Assembly –802034301 Patriot 12HR Decal, Front –802034302 Decal, Side 12HR802034303 Decal, Side 25HC802034304 Decal, Side 38HC803021701 Serial Plate 12HR803021711 Serial Plate 25HC803021721 Serial Plate 38HC803040315 Roller Tension Sticker –803040323 Shock Hazard Warning Sticker –803040325 Sharp Blade Warning Sticker –803040326 Pull Roller Warning Sticker –803040327 Hot Rolls Pinch Point Warning Sticker –803040329 Do Not Operate Warning Sticker –804020403 Paper Core 25HC804020404 Paper Core 38HC8050112 Paper Core Stopper, 57 mm 25HC, 38HC

END OF LIST

© 2002 IB

ICO

Operations M

anual

Page 9-6

Patriot 12H

R, 25H

C, 38H

C

9.2 Patrio

t 12HR

Illustratio

ns

MANUFACTURE OR FOR ANY OTHER PURPOSE WITHOUT WRITTENCOPIED OR DISCLOSED IN WHOLE OR IN PART, OR USED FOR

FOR ENGINEERING INFORMATION ONLY AND SHALL NOT BE REPRODUCED,

GBC PRO-TECH CLAIMS PROPRIETARY RIGHTS TO THEMATERIAL DISCLOSED ON THIS DRAWING. IT IS ISSUED IN CONFIDENCE

PERMISSION FROM GBC PRO-TECH

PROPRIETARY

C

GBC Films Group4151 Anderson Road, DeForest, WI 53532

This print is the property of GBC Films Group. The information thereon is remitted in confidence.

UNLESS OTHERWISE SPECIFIEDTOLERANCE

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Assembly, FramePatriot 12HR

P12HR-001N/ANSG07/01/02

(1) 601250103Side plate (R)

(1) 706011106Main PCB

(1) 610010211Transformer 120/36V1.3A

(1) 6090202DC Geared Motor 36V 11W

(4) 703010103Rubber Feet

(2) 613030174Idler Roller

(4) 701050239Bushing

(1) 70108010117T Steel Spur Gear

(2) 613030540Gear Support Pin

(1) 601250108Bottom plate

(2) 601250102Side plate (L)

© 2002 IB

ICO

Operations M

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atriot 12HR

, 25HC

, 38HC

Page 9-7





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Assembly, BridgePatriot 12HR

P12HR-002N/ANSG07/01/02

(1) 609040201Fan Motor AC 110V 60Hz

(1) 604036103Fan Plate

(1) 613030401Eccentric Shaft

(2) 703010211Wire Protection Ring

(1) 7030211051Lever Handle

(1) 613011012Eccentric Lever

(1) 613011005Lever Stopper

(2) 701020210Needle Bearing

(2) 613011011Bushing

(1) 705200201IR Sensor

(1) 613030111Feed Table Support Rod

(1) 604036101Front Cover

(1) 601250101Sensor Bracket

(1) 704090411Micro Switch

(1) 601310508Micro Switch Support

© 2002 IB

ICO

Operations M

anual

Page 9-8

Patriot 12H

R, 25H

C, 38H

C





PROPRIETARY

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Assembly, Control sidePatriot 12HR

P12HR-003N/ANSG07/02/02

(1) 601230502Eccentric Hook

(4) 701090716Spring Ring

(2) 601230521IR Heater Support

(2) 601250104H/R Support

(1) 601250182J Channel Cover

(4) 703010332Holder


(2) 601230527Pull Roller Hook

(8) 701090103Roller Spring

(2) 704150101Bi-Metal Thermostat 130 Deg.

(2) 601230525Hot Roller Hook

(2) 601250105P/R Support

(2) 701090156Compressed Coil Spring

(2) 601230802Shaft Support Panel

© 2002 IB

ICO

Operations M

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atriot 12HR

, 25HC

, 38HC

Page 9-9





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Assembly, Drive sidePatriot 12HR

P12HR-004N/ANSG07/02/02

(1) 601250181J-Channel Cover

(4) 703070101Friction Panel

(2) 601230702Inner tension Panel

(2) 701090142Film Pipe Spring

(2) 613030530Tension Adjust Block

(2) 604022103Tension Knob

(2) 601230708Tension Block Stopper

(2) 601230521IR Heater Support

(1) 601230501Eccentric Hook

(2) 601230525Hot Roller Hook


(4) 703010332Holder

(8) 701090103Roller Spring


(2) 601230527Pull Roller Hook

(2) 601250105P/R Support

(4) 703070101Friction Panel

(2) 601250107Tension Plate

(4) 613030527Core Bush Bolt

(2) 601250104H/R Support

© 2002 IB

ICO

Operations M

anual

Page 9-10

Patriot 12H

R, 25H

C, 38H

C





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Assembly, Rollers and heaterPatriot 12HR

P12HR-005N/ANSG07/03/02

(4) 613030304H/R Bushing

(4) 701050265Bushing

(4) 613030305Pull Roll Bushing

(4) 701050239Bushing Frange

(2) 607040501Pull Roller

(2) 607040511Heat Roller

(2) 706025061Heater Assy.

© 2002 IB

ICO

Operations M

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atriot 12HR

, 25HC

, 38HC

Page 9-11





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Assembly, DrivePatriot 12HR

P12HR-006N/ANSG07/03/02

(1) 7010802711/4 Chain Gear 28T

(1) 601230824Gear Support

(1) 6130452Gear Bushing

(2) 701060207Oilless Bushing

(1) 701080301Spur & Chain Gear 43T + 12T

(1) 701070131Roller Chain 31 PCS

(1) 7010802071/4 Chain Gear 15T

© 2002 IB

ICO

Operations M

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Page 9-12

Patriot 12H

R, 25H

C, 38H

C





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Table, safety shield and upper unwindPatriot 12HR

P12HR-007N/ANSG07/01/02

(2) 704090423Micro Switch

(1) 601250172Magnetic Bracket

(2) 604620102Metal Magnet

(2) 604022032Paper Guide Knob

(1) 604022106Paper Guidde

(1) 601250175Roller Cover Support(2) 601250173

Roller Cover Block

(4) 6040370211" Core Bushing

(2) 613030201Hex Film Shaft

(4) 613030527Core Bush Bolt

(2) 613030301Film Shaft Bushing

(1) 604036105Roller Cover Cap

(1) 604036109Roller Cover

(1) 601250174Roller Cover Support(R)

(2) 601250176Roller Cover Bracket

(1) 704090102Power S/W Rocker

(1) 601250171Magnetic Bracket

(1) 601250106Power Panel

(1) 704091048Circuit Breaker

(1) 704140403Cord Stopper

(1) 704030316Cord Plug

(1) 604036106Front Table

(1) 604022109Table Lever Guide

(1) 601250178Table Lever

(1) 701090169Lever Spring

(1) 601250179Table Lever Bracket

© 2002 IB

ICO

Operations M

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atriot 12HR

, 25HC

, 38HC

Page 9-13





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Assembly, Lower unwind & rear tablePatriot 12HR

P12HR-008N/ANSG07/01/02

(1) 604036107Rear Table

(1) 604036108Rear Cover

(1) 604036104Blade Rail

(1) 706111121Back Trimmer Ass'y

(1) 601211157Back Cover Support

(2) 613030527Core Bolt

(2) 613030301Film Shaft Bushing

(1)613030201Hex Film Shaft

(2)604037021Core Adapters

© 2002 IB

ICO

Operations M

anual

Page 9-14

Patriot 12H

R, 25H

C, 38H

C





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Assembly, Cabinets and panelPatriot 12HR

P12HR-009N/ANSG07/01/02

(1) 604022104Rewinder Cap (L)

(1) 604022101Side Cover (L)

(1)802034302Patriot Decal

(1) 802034301Patriot Decal

(1) 604022102Side Cover (R)

(1) 604022105Rewinder Cap (R)

(1) 802105041Panel Decal

(1) 703020242Control Panel

(1) 706011107PCB Display

(1) 704090336Rubber Key Pad

(1) 803040315Roller Tension Decal

© 2002 IB

ICO

Operations M

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atriot 12HR

, 25HC

, 38HC

Page 9-15





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Assembly, slitter

706111121N/ANSG07/01/02

(2) 701110101Nut M3

(1) 604022108Knife Lever

(1) 613050221Knife Blade

(2) 701104803Truss Head Screw

(1) 701090159Spring

(1) 604022107Knife Block

TECHNICAL SERVICE & SUPPORT BULLETIN T.S.S.B. NO. 1000V DATE: 6/6/08

MODEL: VARIOUS MODELS

SUBJECT: FEED TABLE & PRESSURE PLATE SAFETY LEVER ASSEMBLY PAGE: 1 of 3

This TSSB obsoletes and supersedes TSSB 1000T, dated 5/16/08. Here is the drawing and part numbers for the feed table safety lever and feed table pressure plate assembly. Part numbers in red indicate that these part numbers were wrong or not in the parts lists or service manuals.

10303 80th Avenue, Pleasant Prairie, WI 53158 • PH 800-723-4000 • fax 888-821-3736 • www.gbc.com

NOTE: Some laminators have a 2 hole lever guide and others have a 3 hole guide.Use nuts where required.See the next page for part numbers.

Model GBC# GMP# GBC# GMP# GBC# Nuts GBC# GMP# GBC# GMP# GBC# GMP#

Ultima651712074/

613030613 6325006961711638/

601310511 630600403 632501314 N/A1712612/

701090160 8104001521711636/ 701090721 810400080 701110203 810100045

Ultima65-1 613030613 632500696 601310511 630600403 632501314 N/A 701090160 810400152 701090721 810400080 701110203 810100045Titan110/165 RevA 613030613 632500696 601230814 630600167 810300347 M4 701090160 810400152 701090721 810400080 701110203 810100045Titan110/165 613030613 632500696 601230814 630600167 810300347 M4 701090160 810400152 701090721 810400080 701110203 810100045Titan 1264 632500704 632500704 601230814 630600167 810300347 M4 701090160 810400152 701090721 810400080 701110203 810100045Titan 1244 632500704 632500704 601230814 630600167 810300347 M4 701090160 810400152 701090721 810400080 701110203 810100045Patriot62C 632500704 632500704 601230814 630600167 810300347 M4 701090160 810400152 701090721 810400080 701110203 810100045Patriot27HS 613030613 632500696 601310511 630600403 632501314 n/a 701090160 810400152 701090721 810400080 701110203 810100045Eagle35/65/105 613030613 632500696 601230814 630600167 810300347 M4 701090160 810400152 701090721 810400080 701110203 810100045Discovery (Same as Ultima)

1712074/ 613030613 632500696

1711638/ 601310511 630600403 632501314 N/A

1712612/ 701090160 810400152

1711636/ 701090721 810400080 701110203 810100045

Catena35/65/105 613030613 632500696 601230814 630600167 810300347 M4 701090160 810400152 701090721 810400080 701110203 810100045ArcticTitan165 613030613 632500696 601230814 630600167 810300347 M4 701090160 810400152 701090721 810400080 701110203 810100045Arctic Titan165RevA 632500704 632500704 630600167 630600167 810300347 M4 810400152 810400152 701090721 810400080 701110203 810100045Arctic Titan 1064 632500704 632500704 601230814 630600167 810300347 M4 701090160 810400152 701080721 810400080 701110203 81010004564C 632500704 632500704 601230814 630600167 810300347 M4 701090160 810400152 701090721 810400080 701110203 8101000452064 Rear table 632500704 632500704 601310511 630600403 632501314 N/A 810400152 810400152 701080721 810400080 701110203 8101000452064 Pressure plate 632500704 632500704 630600167 630600167 810300347 M4 810400152 810400152 701080721 810400080 701110203 8101000453064 Rear table 613030613 632500696 601310511 630600403 632501314 N/A 701090160 810400152 701090721 810400080 701110203 8101000453064 Pressure plate 632500704 632500704 601230814 630600167 810300347 M4 701090160 810400152 701090721 810400080 701110203 8101000454064Pressure plate 632500704 632500704 601230814 630600167 810300347 M4 701090160 810400152 701080721 810400080 701110203 810100045

Retaining Ring Lever WashersMounting ScrewsLaminator Safety Lever Assemblies, common parts

Lever Lever Guide Spring

eagle 35, 65,105 parts listthe parts illustration are in assembly order. if a part you rquire does...

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