EASTMAN11

Direct MaterialsPI and SAP...

The Eastman Experience

Eastman Chemical

OSI Software

Sharing ideas for a shared future......Sharing ideas for a shared future......

EASTMAN22

Direct Materials

Process Monitoring &

Control

Inventory Management

ProcessControlSystems

Process Data Historian

LabInstruments

Validation, Control, Security,

Reporting, & Service Functions

Lab Management

(LIMS)

Run Management

GloBIISGloBIIS

Interface

ProductionPlanning

Storage/Distribution

Analysis

Qualification

Improvement

Manufacture

Production Records

Scheduling

• 10 different systems• 7 development tools• 3 database technologies

• Similar in function• Diverse in details• Heavy on support• Hard to leverage• Data incoherence• Lack analysis tools• Aging technology

Why Consider a New System?

EASTMAN33

Direct MaterialsProject Scope

Implement an enterprise-wide integrated Implement an enterprise-wide integrated

manufacturing information systemmanufacturing information system

Standardize on “best practices” and drive system Standardize on “best practices” and drive system

requirements through business process improvement requirements through business process improvement

effortsefforts

Deploy in 23 manufacturing sites worldwideDeploy in 23 manufacturing sites worldwide

United StatesUnited StatesSingaporeSingaporeArgentinaArgentina WalesWalesThe NetherlandsThe Netherlands CandaCandaSpainSpain Hong KongHong KongEnglandEnglandMalaysiaMalaysiaMexicoMexico

EASTMAN44

Direct Materials

Common User View

R/3

Planning

Schedule

Initiate

Prod. Records

Inv. Mgmt.

Ship

DWH

Process/ Product

Knowledge

Mgmt. Summary

Bus. Intel.

Dec. Supp.

PIMS

Process Control

Process Conditions

Lab Inst.

LIMS

Architecture

EASTMAN55

Direct Materials

SAPR/2

MIS

DCS

“As-Is”

SAPR/3

DCS

ERPERP

PDHPDH

DWHDWH

LIMSLIMS

“To-Be”

MESA

SAP R/3

Impact on Programs

EASTMAN66

Direct Materials

PI/SAP Interfaces

Johnette McDanielPrincipal Systems AnalystInformation TechnologyLongview, Texas

EASTMAN77

Direct Materials

Pi Gateway to SAPPi Gateway to SAP Eastman ViewEastman View Interface OptionsInterface Options User ViewUser View QuestionsQuestions

PSRLink OverviewPSRLink Overview

EASTMAN88

Direct Materials

OSI SOFTWAREOSI SOFTWARE

PI System Gateway to SAP R/3

Messages Recipe SP 88 Model

•Tag Mapping•Material Mapping

•Instruction Translation•Assign a Procedure

Request Handling

Action Results(wait until complete)

PSRLINK

Reply

Batch Execution System (optional)

PI Batch (optional)

PI System

SAP

Man. Messages

EASTMAN99

Direct Materials

Pi Gateway to SAPPi Gateway to SAP Eastman ViewEastman View Interface OptionsInterface Options User ViewUser View QuestionsQuestions

PSRLink OverviewPSRLink Overview

EASTMAN1010

Direct Materials

Plant Suite Server Integration at Eastman Chemical Co. (LAR)Plant Suite Server Integration at Eastman Chemical Co. (LAR)

MM PM

SD

PP-PI

QM

SAP R/3 Applications

RFC’S, BAPI

(Remote Function Calls)

SAPAutomation Server

OLE

NT Servers

SAPGUI

Plant Suite Server

MicrosoftSQLServer

PI 3 Tools

Desktop Applications

ProcessBook

PIMS Apps

PI-SPC Client

PI-Batch Client

(Business API)

PSRLINK

PI Server

Alarm Watchdog

Manual Logger

Datalink Excel Add-in

PSRLINK Client

EASTMAN1111

Direct Materials

Pi Gateway to SAPPi Gateway to SAP Eastman ViewEastman View Interface OptionsInterface Options User ViewUser View QuestionsQuestions

PSRLink OverviewPSRLink Overview

EASTMAN1212

Direct Materials

Interface OptionsInterface Options

Standard PI-PCS InterfaceStandard PI-PCS Interface

SAP to PI-Tag Value SAP to PI-Tag Value

UpdatesUpdates

Material Movement Material Movement

InterfaceInterface

EASTMAN1313

Direct Materials

Interface OptionsInterface Options

Standard PI-PCS InterfaceStandard PI-PCS Interface

– Start/Stop Control RecipesStart/Stop Control Recipes

– Start/Stop PhasesStart/Stop Phases

– Report ProductionReport Production

EASTMAN1414

Direct Materials

PI-PCSStandard PSRLink

Interface

SAP R/3

PP-PI

PSRLINK

PI

PI-SAP Automated Interface to PP-PI

Process Instructions

Control Recipes

Process Messages

EASTMAN1515

Direct Materials

Interface OptionsInterface Options

SAP to PI-Tag Value SAP to PI-Tag Value

UpdatesUpdates

– Eastman CustomizationEastman Customization

– Silo Blending Lab Values from Silo Blending Lab Values from

SAP to PISAP to PI

– PSRLink System Management PSRLink System Management

AlarmingAlarming

EASTMAN1616

Direct Materials

PI-PCSSAP to PI-Tag Update

Interface

SAP R/3

PP-PI

PSRLINK

PI

PI-SAP Automated Interface to PP-PI

Process Messages

OSI_COMM Messages

EASTMAN1717

Direct Materials

Interface OptionsInterface Options

Material Movement InterfaceMaterial Movement Interface

– Eastman driven enhancement Eastman driven enhancement

provided by OSIprovided by OSI

– Unsolicited Messages sent from Unsolicited Messages sent from

PI to SAPPI to SAP

EASTMAN1818

Direct Materials

PI-PCSMaterial Movements

Enhanced PSRLink Interface

SAP R/3

PP-PI

PSRLINK

PI

PI-SAP Automated Interface to PP-PI

Unsolicited Process Messages

EASTMAN1919

Direct Materials

Pi Gateway to SAPPi Gateway to SAP Eastman ViewEastman View Interface OptionsInterface Options User ViewUser View QuestionsQuestions

PSRLink OverviewPSRLink Overview

EASTMAN2020

Direct Materials

Plot-0

BA:CONC.1

BA:LEVEL.120

0

50

6.57430

13.20236

BA:CONC.1

BA:LEVEL.1

BA:PHASE.1Phase3

Shift Production ReportProduction

Tags S e rve r 6/15 /94 0:00 6/15 /94 8:00 6/15 /94 16:00

Report Parameters le :f440 tig lon 323.95 308.43 112.53

Date: 15-Jun-94 cd :f144 tig lon 681.19 928.18 1069.80

Mode: stdev le :f440 tig lon 323.95 308.43 112.53

cd:f144 tig lon 681.19 928.18 1069.80

0

500

1000

1500

S e rve r 6/15/940:00

6/15/948:00

6/15/9416:00

Private Sub BAphase1_NewValue()If Baphase1.value = “Equipment Alarm” then MAPISession1.SignOn MAPImessage1.AddressLabel = "MaintenanceSupervisor" MAPImessage1.AttachementName = "\PIAlarmReport.xls" MAPImessage1.SendEnd IfEnd Sub

VBA Scripting in ProcessBook

EASTMAN2121

Direct Materials

Batch Production Reporting PBBatch Production Reporting PB

PSRLink System Management PSRLink System Management

PB PB

PSRLink Interface PSRLink Interface ProcessBooks in LARProcessBooks in LAR

EASTMAN2222

Direct Materials

Batch Production Reporting PBBatch Production Reporting PB

PSRLink System Management PSRLink System Management

PBPB

PSRLink Interface PSRLink Interface ProcessBooks in LARProcessBooks in LAR

EASTMAN2323

Direct Materials

Batch Production Reporting ProcessBook

EASTMAN2424

Direct Materials

Batch Production Reporting PBBatch Production Reporting PB

– Start/Stop Control RecipesStart/Stop Control Recipes

PSRLink Interface PSRLink Interface ProcessBooks in LARProcessBooks in LAR

EASTMAN2525

Direct Materials

Start / Stop Control Recipes

EASTMAN2626

Direct Materials

Batch Production Reporting PBBatch Production Reporting PB– Start/Stop Control RecipesStart/Stop Control Recipes

– Start/Stop Mix Tank BatchesStart/Stop Mix Tank Batches

PSRLink Interface PSRLink Interface ProcessBooks in LARProcessBooks in LAR

EASTMAN2727

Direct Materials

Start / Stop Mix Tank Batches

EASTMAN2828

Direct Materials

Batch Production Reporting Batch Production Reporting

PBPB– Start/Stop Control RecipesStart/Stop Control Recipes

– Start/Stop Mix Tank BatchesStart/Stop Mix Tank Batches

– Start/Stop Batches and Report Start/Stop Batches and Report ProductionProduction

PSRLink Interface PSRLink Interface ProcessBooks in LARProcessBooks in LAR

EASTMAN2929

Direct Materials

Start / Stop Batches and Report Production

EASTMAN3030

Direct Materials

Batch Production Reporting PBBatch Production Reporting PB– Start/Stop Control RecipesStart/Stop Control Recipes

– Start/Stop Mix Tank BatchesStart/Stop Mix Tank Batches

– Start/Stop Batches and Report Start/Stop Batches and Report ProductionProduction

– Create Batch Reports using Create Batch Reports using Datalink to ExcelDatalink to Excel

PSRLink Interface PSRLink Interface ProcessBooks in LARProcessBooks in LAR

EASTMAN3131

Direct Materials

Batch Reports from Datalink to Excel

EASTMAN3232

Direct Materials

Batch Production Reporting PBBatch Production Reporting PB

PSRLink System Management PSRLink System Management

PB PB

PSRLink Interface PSRLink Interface ProcessBooks in LARProcessBooks in LAR

EASTMAN3333

Direct Materials

PSRLINK System Management ProcessBook

EASTMAN3434

Direct Materials

PSRLink System Management PSRLink System Management

PB PB

– PSRLink Applications

PSRLink Interface PSRLink Interface ProcessBooks in LARProcessBooks in LAR

EASTMAN3535

Direct Materials

Error Log Review

EASTMAN3636

Direct Materials

PSRGUI

EASTMAN3737

Direct Materials

EASTMAN3838

Direct Materials

Configuration

EASTMAN3939

Direct Materials

Access View of SQL Server Tables

EASTMAN4040

Direct Materials

PSRLink System Management PSRLink System Management

PB PB

– PSRLink Applications

– SAP Links

PSRLink Interface PSRLink Interface ProcessBooks in LARProcessBooks in LAR

EASTMAN4141

Direct Materials

EASTMAN4242

Direct Materials

CO53 - Display Control Recipe Monitor

EASTMAN4343

Direct Materials

CO54 - View Process Message Monitor

EASTMAN4444

Direct Materials

View Gateway Monitor

EASTMAN4545

Direct Materials

PSRLink System Management PB PSRLink System Management PB

– PSRLink Applications

– SAP Links

– Debugging Documentation

PSRLink Interface PSRLink Interface ProcessBooks in LARProcessBooks in LAR

EASTMAN4646

Direct Materials

EASTMAN4747

Direct Materials

EASTMAN4848

Direct Materials

PSRLink System Management PB PSRLink System Management PB

– PSRLink Applications

– SAP Links

– Debugging Documentation

– Problem Alarms

PSRLink Interface PSRLink Interface ProcessBooks in LARProcessBooks in LAR

EASTMAN4949

Direct Materials

EASTMAN5050

Direct Materials

PSRLink System Management PB PSRLink System Management PB

– PSRLink Applications

– SAP Links

– Debugging Documentation

– Problem Alarms

– PSRLink Program Status

PSRLink Interface PSRLink Interface ProcessBooks in LARProcessBooks in LAR

EASTMAN5151

Direct Materials

EASTMAN5252

Direct Materials

Pi Gateway to SAPPi Gateway to SAP Eastman ViewEastman View Interface OptionsInterface Options User ViewUser View What we have What we have

learnedlearned

PSRLink OverviewPSRLink Overview

EASTMAN5353

Direct Materials

Manufacturing Enterprise Systems Alignment

Questions & Discussion...Questions & Discussion...

Sharing ideas for a shared future.....Sharing ideas for a shared future.....